DTR MPG 1750-4p Nv14-Eng

DTR.MPG1750-4p.
nv14-eng
TECHNICAL MOVEMENT
DOCUMENTATION
Multi-point linear
folder-gluer for corrugated
board packages
Type: MPG 1750 - 4p

Translation of the orginal instruction
Any other form of use of the machine that is incompatible with the form
described in these operating instructions is prohibited.
ATTENTION: The machine was made in a version for operators who are not
disabled. If the machine is operated by disabled people, the machine
should be adjusted accordingly.
Multi-point linear folder-gluer for corrugated board packages, type
MPG 1750 - 4p
User manual
TMD
TABLE OF CONTENTS
1. SUBJECT MATTER AND INTENDED USE.................................................................................................................. 4

GENERAL DESCRIPTION OF THE MACHINE - OPERATING PRINCIPLE............................................................................ 4
PROHIBITED METHODS OF MACHINE USE .................................................................................................................. 7
2. SAFETY - SIGNS AND PICTOGRAMS ....................................................................................................................... 7
MOST IMPORTANT WARNING INFORMATION............................................................................................................. 7
KEY INFORMATION ON PROHIBITIONS AND PRESCRIPTIONS ...................................................................................... 8
MACHINE LABELING .................................................................................................................................................... 9
MEANING OF PICTOGRAMS....................................................................................................................................... 11
3. TECHNICAL DATA ................................................................................................................................................ 12
4. TECHNICAL DESCRIPTION .................................................................................................................................... 12
PERMISSIBLE DIMENSIONS OF THE FORMAT ............................................................................................................ 12
5. ASSEMBLY AND INSTALLATION ............................................................................................................................. 13
5.1. PACKAGING AND STORAGE.................................................................................................................................. 13
5.2. MACHINE TRANSPORT....................................................................................................................................... 13
DIMENSIONS............................................................................................................................................................... 14
WEIGHT OF MAIN ELEMENTS..................................................................................................................................... 15
5.3. SETTING AT THE WORKPLACE.............................................................................................................................. 15
Machine stability ........................................................................................................................................................ 16
5.4. ENVIRONMENTAL CONDITIONS ........................................................................................................................ 17
GENERAL INFORMATION............................................................................................................................................ 17
NOISE.......................................................................................................................................................................... 17
5.5. CONNECTION PARAMETERS .................................................................................................................................... 18
ELECTRICITY ................................................................................................................................................................ 18
COMPRESSED AIR ....................................................................................................................................................... 18
5.6. CONNECTION OF POWER SUPPLIES......................................................................................................................... 18
5.6.1. CONNECTION TO THE ELECTRIC NETWORK...................................................................................................... 18
6. OPERATIONAL SERVICE ....................................................................................................................................... 19
6.1. MACHINE PREPARATION FOR WORK................................................................................................................... 19
6.2. OPERATION - WORK CYCLES AND OPERATOR'S TASKS............................................................................................ 19
6.2.1. TURNING THE MACHINE ON - SETTING AND TEST PROCEDURE............................................................... 19
6.2.2. MACHINE OPERATION DURING A FULL PRODUCTION CYCLE ................................................................... 20
6.2.3. MACHINE TURNING OFF ........................................................................................................................... 20
6.3. LIST OF CONTROLS AVAILABLE FOR THE OPERATOR......................................................................................... 21
DESCRIPTION OF THE CONTROL PANEL...................................................................................................................... 21
OPERATOR PANEL....................................................................................................................................................... 21
Main panel ................................................................................................................................................................. 21
Screen "Speed control" ............................................................................................................................................... 22
Screen "Adjusting the speed of side panel” ................................................................................................................ 23
Screen "Settings" ........................................................................................................................................................ 23
Screen „Feeder settings” ............................................................................................................................................ 24
Screen „Vertical ejector” ............................................................................................................................................ 25
Screen „Counting module settings - Actuator”........................................................................................................... 25
Screen „UV counting module settings”....................................................................................................................... 26
Screen "Outputs" ........................................................................................................................................................ 27
Screen "Guide settings" .............................................................................................................................................. 28
Screen "Servo menu - hooks"...................................................................................................................................... 28
Screen "Creating a hook pattern .."............................................................................................................................ 29
INMATECH Jacek Chłopkowski
Ul. Dolna 4a
64-360 Zbąszyń
http://www.inmatech.pl
-1-
MPG 1750 - 4p
User manual
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Screen "Servo – drive states ...".................................................................................................................................. 31
Screen "Motor control ..."........................................................................................................................................... 31
Screen "Error Information"......................................................................................................................................... 32
Screen „Glue settings 1” ............................................................................................................................................. 32
Screen „Collector settings” ......................................................................................................................................... 34
Screen "Collector belt settings" .................................................................................................................................. 35
Screen „Stopper and tapping mode settings” ............................................................................................................ 35
Screen „Counters” ...................................................................................................................................................... 36
Screen „Saving settings”............................................................................................................................................ 37
Screen "Producer"...................................................................................................................................................... 38
Service panel............................................................................................................................................................... 38
Screen "Feeder service" .............................................................................................................................................. 39
Screen "Service - Collector” ........................................................................................................................................ 39
Screen „Collector - states” .......................................................................................................................................... 40
Screen „Collector - Motor control” ............................................................................................................................ 40
Screen Collector -" Errors information” ..................................................................................................................... 41
Screen "Modules” ....................................................................................................................................................... 41
Screen „Photocell signals 1” ...................................................................................................................................... 42
Screen „Photocell signals 2” ...................................................................................................................................... 42
Screen „Photocell modes” .......................................................................................................................................... 43
6.4. MACHINE SETTING ......................................................................................................................................... 43
FEEDER SETTING......................................................................................................................................................... 44
GLUER SETTING .......................................................................................................................................................... 46
Setting the main guides.............................................................................................................................................. 46
Setting the equipment for breaking the bottom of 3-point packaging ...................................................................... 46
Setting the equipment for breaking 4-point packaging ............................................................................................. 47
Glue setting ................................................................................................................................................................ 49
Checking and topping up the glue level in the tank.................................................................................................... 49
COLLECTOR SETTING.................................................................................................................................................. 50
Setting the transmission module and collector in gluing mode of 1- or 3-point boxes .............................................. 50
Setting the transmission module and collector in 4-point box gluing mode .............................................................. 52
6.5. TYPICAL MACHINE FAILURES AND THEIR REMOVAL ......................................................................................... 53
7. MAINTENANCE .................................................................................................................................................... 55
7.1. GENERAL REMARKS ............................................................................................................................................ 55
7.2. PREVENTION PROGRAM, CHECK PERIODICALLY ............................................................................................... 56
AT THE START OF ANY WORKING SHIFT: .................................................................................................................... 56
AFTER EACH WORKING SHIFT IS FINISHED:................................................................................................................ 56
NOT RARE THAN A ONCE A WEEK (OPERATOR'S OVERVIEW):................................................................................... 56
NOT LESS THAN EVERY TWO WEEKS (MAINTENANCE OVERVIEW):........................................................................... 56
NOT LESS THAN EVERY QUARTER (TECHNICAL REVIEW):........................................................................................... 57
NOT LESS THAN EVERY TWO YEARS: .......................................................................................................................... 57
LIST OF SPARE PARTS ...................................................................................................................................................... 57
ACCESSORIES FOR GUIDANCE AND BENDING OF PACKAGES ..................................................................................... 58
7.3. LUBRICATION ..................................................................................................................................................... 59
8. SAFETY AND HEALTH AT WORK........................................................................................................................... 60
8.1. BASIC HEALTH AND SAFETY CONDITIONS ......................................................................................................... 60
8.2. CONDITIONS OF SAFETY WORK OF DIRECT MACHINE OPERATION PERSONNEL. ............................................. 62
ACTIONS BEFORE STARTING WORK:........................................................................................................................... 62
RULES AND WAYS OF SAFE WORK.............................................................................................................................. 62
PROHIBITED ACTIONS:................................................................................................................................................ 62
PROCEDURE IN EMERGENCY SITUATIONS:................................................................................................................. 63
ACTIONS AFTER ENDING WORK: ................................................................................................................................ 63
FINAL REMARKS:......................................................................................................................................................... 63
8.3. CONDITIONS FOR WORK SAFETY DURING MAINTENANCE, REPAIR AND PREVENTION ACTIVITIES ................. 64
8.4. INFORMATION ON RESIDUAL RISK .................................................................................................................... 64
8.5. SUMMARY ......................................................................................................................................................... 65

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9. ELECTRICAL DOCUMENTATION ............................................................................................................................. 66
9.1. TECHNICAL DATA ............................................................................................................................................... 66
9.2. LIST OF ELECTRICAL APPARATUS ....................................................................................................................... 66
9.3. ELECTRICAL INSTALLATION DIAGRAM................................................................................................................. 69
10. PNEUMATIC DOCUMENTATION........................................................................................................................ 70
10.1. TECHNICAL DATA........................................................................................................................................... 70
10.2. PRINCIPLE OF OPERATION.............................................................................................................................. 70
10.3. INSTRUCTIONS FOR USE................................................................................................................................ 71
10.4. PARTS LIST ..................................................................................................................................................... 71
10.5. PNEUMATIC SYSTEM DIAGRAM ..................................................................................................................... 72
11. DISPOSAL AND SCRAPPING............................................................................................................................. 73
11.1. GENERAL REMARKS ........................................................................................................................................ 73
11.2. WASTE............................................................................................................................................................ 73
11.3. PROCEDURE FOR DISASSEMBLING THE SCRAPING MACHINE ...................................................................... 73
12. ANNEXES
EC Declaration of Conformity
Valve for applying cold glue DLK- 40X. User manual.
Pressure tank DB-15-A. User manual.

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1. SUBJECT MATTER AND INTENDED USE

The subject of this user manual is a multi-point linear folder gluer for corrugated board
packaging type MPG 1750 - 4p manufactured by the company:

ul. Dolna 4a
64-360 Zbąszyń
tel./fax +48 68 38 69 750
tel. mob. +48 604 357 310
e-mail: inmatech@inmatech.pl
Fig. 1. Multi-point linear folder-gluer for corrugated cardboard packaging type MPG 1750 - 4p - general
view.
GENERAL DESCRIPTION OF THE MACHINE - OPERATING PRINCIPLE
The multipoint linear folding and gluer of MPG 1750 - 4p corrugated cardboard packaging is
designed for automatic gluing of a wide range of boxes, including FEFCO 201, 304, 713 types.
A minimum of two people are required to operate the machine, wherein:
− operator - takes place at the pattern feeder. Actions performed by the operator at this
station are simple, i.e. placing cartons on the feeder, operating the control panel.
− packer - takes up space at the end of the machine - at the collector. The actions carried
out by the packer at this stand are simple, i.e. removing the finished product (cartons)
from the collector tape.
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A stack of cartons is placed on the feeder, which are automatically taken from the bottom from
the feeder and transferred to the main guides of the gluer. The bottom is formed (folded) (in
the case of FEFCO 713) and the sides of the box (in the case of FEFCO 304) and the glue applied
with the spray nozzles. Then the cardboard is formed (properly folded / foldable) and
transferred to the collector. On the collector, the boxes are leveled using pneumatic cylinders
and transferred under the pressure band. After leaving the pressure section, the boxes are
picked up by a second operator and stacked on a pallet or tied with tape.
The multipoint linear folder-gluer for corrugated board packaging, type MPG 1750 - 4p consists
of three main main parts: feeder, gluer and collector, whose components are shown in the
drawings below:
FEEDER
1. Limiting plates (2 pcs.)
2. Front stops (2 pcs.)
3. Control panel
4. Drive shaft
5. Drive cover
6. Auxiliary rollers (12 pcs.)
7. Friction belts (8 pcs.)
8. Under belt guards (2 pcs.)
9. Emergency stop
10. Winding rollers (2 pcs.)
11. Friction belt guides (8 pcs.)
12. Rollers (spoons) supporting the stack
Fig. 2 Feeder.

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1. Main guide (front left)

Z. Main guide (front right)
3. Shaft for bending 4-point boxes (Hooks L)
4. Hook for bending 4-point boxes (4 sets)
5. Shaft for bending 4-point boxes (Hooks Z)
o. Control panel (operator panel)
7. Sliding workspace cover (8 pcs)
8. Closing belt drive assembly
9. Drive assembly cover
10, Electrical cabinets
II. Sandeel
12. Transfer guide (back right)
13. Lead-out arm bottom
14. Lead-out arm top
15. Transfer guide (back left)
15. Center guide
17. Top hook for breaking 3- and 4-point packaging
18. Break-through guide (hoof for 3- and 4-point packaging)
Fig. 3 Gluer.
COLLECTOR
1. Upper pressure band
2. Lower pressure band
3. Emergency stop
4. Adjustment knob spacing the alignment section (SW)
5. Alignment section spacing lock
6. DBV system adjustment knobs
7. Collector height adjustment mechanism
8. Sandeel cylinder (2 pcs)
9. Drive gear
10. Pressure regulator of the first (front) pressure section (SD1)
11. Pressure regulator of the second (rear) pressure section (SD2)
DBV system (system of box distinguishing and passing under
pressure bands)
12. Tensioning belt for adhesive tongues
Fig. 4 Collector

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PROHIBITED METHODS OF MACHINE USE
It is forbidden to operate the machine contrary to its intended use
Details on unauthorized use of the machine are described in section 8.2.

Working conditions of direct machine operation personnel safety.
2. SAFETY - SIGNS AND PICTOGRAMS

For optimal and safe operation of the machine, please read carefully and comply with all
warning signs as well as the prohibition and mandate described in these operating instructions
and/or on the machine.
MOST IMPORTANT WARNING INFORMATION
ATTENTION: Before starting any work on the machine, every operator

or packer must make themselves familiar with the content of these
operating instructions.
ATTENTION: The recipient or a person authorized by him on the basis of

these instructions and the characteristics of his own production technology
has an absolute obligation to draw up a STATIONAL HEALTH AND SAFETY
INSTRUCTIONS.
ATTENTION: Only employees who have been trained in the use of the
machine and the Health and Safety at Work regulations with
particular regard to the risks posed by this machine may be allowed to
operate the machine.
ATTENTION: The machine is powered by a dangerous voltage of 3 x 400V AC; 50

Hz. For this reason, any service or preventive actions may only be carried out by
qualified personnel with the permissions required by law.
ATTENTION: Work on the feeder and the collector may only be performed by
trained personnel with extreme caution. During these works there is a risk of
injury to various parts of the body.
ATTENTION: When using the machine, do not block the space around it,
as it may cause tripping, slipping, falling over and accident.

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KEY INFORMATION ON PROHIBITIONS AND PRESCRIPTIONS
IT IS FORBIDDEN to start the machine to persons without training in its operation

and occupational health and safety regulations.
IT IS FORBIDDEN to assemble, disassemble or transport individual

sub-assemblies or machine components by personnel who do not
have the required qualifications and are not familiar with
with the safety requirements contained in these operating
instructions. These actions may cause an accident or material
damage. Only personnel trained in this area by the manufacturer
is authorized to perform these activities.
IT IS ABSOLUTELY PROHIBITED to carry out any service, maintenance or

preventive work without disconnecting the machine's main control
cabinet from the mains.
IT IS STRICTLY PROHIBITED to remove and open all designed covers and housings
during operation of the device.
IT ID STRICTLY PROHIBITED to water the machine's control cabinet during

operation and when stopping with water.
IT IS FORBIDDEN to lubricate the machine while it is moving and to

perform any maintenance operations that may contribute to lowering its
level of safety.
IT IS PROHIBITED to drink alcohol in the immediate vicinity of the

machine and IT IS STRICTLY PROHIBITED to operate the device by persons
under its influence.

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IT IS ABSOLUTELY COMMANDED to use ALL designed housings and

protective covers mounted on the machine's components.
IT IS COMANDED to use work clothing that minimizes the possibility of being

caught or pulled in.
MACHINE LABELING
Fig. 5 Marking the danger zone of the machine.
Fig. 6 OHS marking of feeder.

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Fig. 7 OHS marking of gluer.
WARNING!
BEING WITHIN WORKING
RANGE OF MACHINE IS
PROHIBITED
WARNING!
BEING WITHIN WORKING
RANGE OF MACHINE IS
PROHIBITED
Fig. 8 OHS marking of collector.

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MEANING OF PICTOGRAMS
Pictogram Meaning
Emergency stop.
No admission for unauthorized!

Access denied while the machine is in
operation!
Moving machine parts - do not put your hands!
It is forbidden to remove (also move away) the covers during

machine operation!
Warning! Rotating parts (There is a risk of your hand being

caught).
Warning! Movable rollers.
Warning! Danger of crushing hands.
It starts automatically.

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3. TECHNICAL DATA
Machine Type MPG 1750-4p
Electrical supply 3 x 400 VAC; 50 Hz
Pneumatic supply compressed air - 6 bar
Machine weight 5400 kg
Machine length 14 m
Machine width 2,4 m
Machine hight 1,6 m
Main engine power 4000 W
Power of closing belt motors (2x) 750 W
Feeder servo power 2200 W
Collector motor power 400 W
Collector lifting motors power (2x) 250 W
Motor power of the guides setting (4x) 370 W
Power of servo drives (2x) * 2200 W
Rotational speed of gluer rollers 0-151 rpm
Rotational speed of feeder rollers 0-250 rpm
Rotational speed of collector rollers 0-37 rpm
Capacity 3000 – 5000 / h
Linear velocity up to 80 m/min.
* Only available for the 4-point machine
4. TECHNICAL DESCRIPTION
PERMISSIBLE DIMENSIONS OF THE FORMAT
L L L
b l b l b l
k k
H h
201 h
713 H h
H
304
FEFCO 201 FEFCO 713 FEFCO 304*
L 400 - 1800 280 - 1300
l min. 200 200 - 800
b 55 - 600 40 - 200
H 100 - 1000 230 - 1600
h 100 - 500 150 - 1200
k 40 - 200
* FEFCO 304 packages - only for the 4-point machine
Fig. 9 Permissible dimensions of the format.

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5. ASSEMBLY AND INSTALLATION

Assembly and installation may only be carried out by the manufacturer's service
department.
Transport and installation of the machine should be carried out in accordance with the provisions
of health and safety at work and relevant standards with particular regard to connection to the
electric and pneumatic network. The rules applicable to transporting the machine are described
in detail in section 5.2.
5.1. PACKAGING AND STORAGE
The machine is delivered to the Users disassembled in the elements. The weight and dimensions
of individual elements are given in chapter 5.2. of this manual. The manufacturer provides
appropriate packaging of individual machine elements for transport. The type and strength of
the package are adapted to the distance and the means of transport used, and thus the
potential risks associated with transport.
The storage of individual machine subassemblies does not entail any requirements other than
the appropriate storage environment. The warehouse must provide sufficient protection
against atmospheric agents and be dry with an acceptable humidity level below 70%. Adequate
corrosion protection should be ensured, especially of metal elements which for technical
reasons have not been painted and protected against corrosion.
5.2. MACHINE TRANSPORT
IT IS FORBIDDEN to assemble, disassemble or transport the

machine by personnel who do not have the required qualifications
and are not familiar with the safety requirements contained in
these user manual. These actions may cause an accident or
material damage. These operations may only be performed by
personnel trained by the manufacturer.
Due to the size and design, the machine requires disassembly and disconnection of main
elements and equipment assemblies during transport or movement. Moving the device should
be carried out using lifting devices such as cranes, forklifts or pallet trucks. All of them should
have sufficient lifting capacity for the purpose of safe movement, and persons operating them
should have the required permits and training required by law.

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ATTENTION: The machine must be transported in a horizontal position.
All parts of the machine that may be damaged during forwarding (in situations where high
strength box packaging is not used) or by equipment used during lifting and moving should be
properly protected (unless disassembly and separate packaging are provided). For the stability of
the machine, it is very important to provide adequate protection for long-distance transport
(belts, anchors) and protection combined with belaying during internal transport. When placing
on the ground and lowering the machine, avoid breaks and jerking.
The machine is adapted for transport with a freight semi-trailer measuring 2.45 x 14 m. Loading
takes place sideways using the manufacturer's specialized transport equipment. Each of the
machine frames should be attached to the floor of the truck / trailer body with a minimum of
two fastening belts in such a way as to prevent the load from moving during transport. Other
machine elements and pallets with accessories should be arranged and secured in such a way
that they cannot be moved during transport. Unloading at the target customer is carried out
sideways using a forklift with a lifting capacity of min. 7t and fork length min. 2.6 m.
ATTENTION: Careless handling of the machine during transport and / or handling may
result in serious injury or accidents.
When planning the transport of a machine, first of all its dimensions and weight should be
taken into account, which are described below:
DIMENSIONS
Fig. 10 Dimensions of individual machine elements.

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WEIGHT OF MAIN ELEMENTS
Feeder - 400 kg
Gluer - 3500 kg
Collector - 1500 kg
5.3. SETTING AT THE WORKPLACE
ATTENTION: Only the manufacturer's service department is authorized to set

up the machine in the workplace.
Unloading at the target customer is carried out sideways - using a forklift with a lifting capacity
of min. 7t and fork length min. 2.6 m. The machine must be unloaded safely from the means of
transport. While unloading the machine should not be jerked.
Preparation of the location for the machine, availability and parameters of electrical and
pneumatic connections are the responsibility of its user. The correct positioning of the machine
is important, guaranteeing its optimal functioning as well as comfort and human safety in the
work environment.
ATTENTION: Make sure that the floor / ground on which the machine will be
set has adequate strength taking into account the weight, surface and weight
distribution of the machine over individual support points.
ATTENTION: The machine must be levelled and have a permanent work place.
The order of actions during the assembly of the machine:

1. Prepare a place for assembling the machine, taking into account its dimensions (fig. 10)
and ease of use. It is recommended to leave a min. 80 cm of free space on the sides of
the machine (freedom of access when preparing the machine) and approx. 2-3 m in
front and rear of the machine (stands for normal work).
2. Place the gluer in a suitable place and level it.
3. Attach the feeder to the gluing machine frame and level it (so that the bottom surfaces
of the legs of the frame are in one plane).
4. Install the feeder eject mechanism.
5. Set the collector at a distance of approx. 44 cm from the gluer. The symmetry axis of the
collector pressure tapes should coincide with the center guide of the gluer.
6. Using two hydraulic jacks with a capacity of min. 1t. each lift the front of the trap and
screw the trap height adjustment mechanism.

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7. Gently and evenly lowering the hydraulic jacks, lower the front of the collector so that
the sockets in the bottom surface of the height adjustment screws rest on the balls
located in the support plates.
8. Using two hydraulic jacks with a capacity of min. 1t. each, lift the rear of the collector
and attach the foot extensions.
9. Gently and evenly lowering the hydraulic jacks, lower the rear of the collector.
10. Connect the feeder wire harness plugs to the gluer sockets (2 pcs.).
11. Connect the collector's wiring harness plugs to the gluer's sockets (2 pcs). Screw the
equalizer lead (yellow-green) to the gluer.
12. Install the equalizing cylinder assembly on the collector and connect the pneumatic
hoses.
13. Connect the glue tank (connect the glue hose and the compressed air quick coupler).
No special measures are provided to reduce noise and vibration.
Machine stability
The condition of machine stability is proper levelling and stable support of all machine support
points according to the diagram below (Fig. 11.). The machine does not require foundation.
Machine support points:

1. Feeder adjustment feets (4 support points)
2. Gluer adjustment feets (6 support points)
3. Collector lifting assembly (2 support points)
4. Collector adjustment feets (2 support points)
Fig. 11 Machine support points.

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Connections:
1. Electrical connection - 32A power plug, 5 round pins (3x400VAC + N +PE)
2. Pneumatic connection - male quick connector TYPE 26
Fig. 12 Media connections.
5.4. ENVIRONMENTAL CONDITIONS
GENERAL INFORMATION
ATTENTION: The manufacturer recommends that the machine be

installed only in an industrial environment.
The machine must not be used in potentially explosive atmospheres, in atmospheres with high
dustiness, high humidity and in the presence of aggressive fumes (acid, alkaline, organic or
inorganic with real or potentially corrosive effects). The ambient temperature at which the
machine can work is in the range of +140 C do +400 C.
NOISE
The machine is not a source of noise requiring the use of any additional protection measures by
employees.
Average value of the equivalent sound level A for the feeding station - 71,1 dB.
Average value of the equivalent sound level A for the collecting station - 71,7 dB.
We note, however, that all environments have their own noise emissions that can effectively
affect the noise levels of the machine during its operation, especially when working in various
technological systems.

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5.5. CONNECTION PARAMETERS
ELECTRICITY
A 3 x 400 VAC power supply is required for the machine to work properly; 50 Hz with
overcurrent protection with time delay. The recipient's installation must provide protection
against electric shock in accordance with EN 60204-1: 2001.
COMPRESSED AIR
The machine works in a compressed air system at a pressure of 6 bar with a demand from 200
to 500 dm³/min. Required cleanliness class according to ISO 8573-1 4-4-4.
ATTENTION: if the pressure in the user's network is greater than 0.7 MPa, it should
be limited by a reducing valve at the machine connection to 6 bar.
5.6. CONNECTION OF POWER SUPPLIES
Before connecting the machine to the supply media, it is absolutely necessary to check the
correctness of connections with the documentation included in the user's manual (electric and
pneumatic diagrams). It should be noted that appropriate qualifications of the connecting
personnel are necessary. This applies to both substantive qualifications and, in particular,
current training in occupational safety.
ATTENTION: Only employees who have been trained in the use of the device and
occupational safety regulations, with particular regard to the risk posed by them
and having the appropriate permissions issued by the relevant authorities, may be
allowed to install the machine and connect the supply media to it. This operation
may only be performed by the manufacturer's service department.
5.6.1. CONNECTION TO THE ELECTRIC NETWORK
The machine is adapted to be connected to a 5-wire (TN-S type with residual current device
dedicated to work with frequency converters) and 4-wire (type TN-C) mains. In the absence of
an earth leakage circuit breaker, the cabinet housing should be zeroed. When supplying from a
5-wire network, disconnect the bridge between the zero terminal and the protective terminal
on the cabinet terminal strip. The protective terminal in this case should be connected to the
protective terminal of the RCD installed at the user's (control cabinet housing should also be
connected to this terminal). The housings of all devices powered from the cabinet should be
connected to the protective terminals with a protective conductor from the earth leakage
circuit breaker.

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6. OPERATIONAL SERVICE
6.1. MACHINE PREPARATION FOR WORK
Assuming that all installation conditions and activities described in point 5 have been met and
successfully completed, preparations for the first start-up of the machine under production
conditions at the Employer's Plant.
ATTENTION: The first start of the machine must be carried out in the
presence and under the supervision of the machine manufacturer's service.
BEFORE THE FULL OPERATION OF THE MACHINE MUST BE STRICTLY INSPECT:

− effectiveness of electric shock protection;
− supply voltage value;
− value and phase compliance;
− emergency buttons;
− pressure and tightness in the pneumatic system.
ATTENTION: All activities carried out during commissioning and measurements

performed at reduced machine safety status (open guards, locked key
switches) must last as short as possible and full machine safety status must be
restored as soon as possible.
ATTENTION: The control cabinet should ALWAYS be closed during the

machine's operation and its standstill.
IT IS PROHIBITED to start the machine without trainingin the scope of its operation
and occupational health and safety regulations.
6.2. OPERATION - WORK CYCLES AND OPERATOR'S TASKS
6.2.1. TURNING THE MACHINE ON - SETTING AND TEST PROCEDURE
When starting the machine for the first time, carry out the test procedure before carrying out
any further operation.

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This procedure includes the following activities:

− Check whether cleanliness and order are maintained in the machine's operating
environment (machine and its surroundings) and that there are no objects that could
disturb the normal operation of the machine.
− Check if the required equipment is installed on the machine - if not, install and center it.
− Check the proper preparation of the gluer line (belt spacing, chain tension, connecting
the pneumatic system, etc.).
− Check that the emergency stop buttons are not locked. If the mushroom switch is
locked, it must be unlocked by turning to the left.
ATTENTION: It is possible to turn off the machine in an emergency using

the safety switch button at any time.
− Check the parameters of the media supplying the machine:

o an electrical voltage supply (400 VAC);
o compressed air pressure (6 bar).
− Check that all enclosures and protective covers are in place and that the control cabinet
doors are closed.
6.2.2. MACHINE OPERATION DURING A FULL PRODUCTION CYCLE
A stack of cartons is placed on the feeder, which are automatically taken from the bottom from
the feeder and transferred to the main guides of the gluer. The bottom is formed (folded) (in
the case of FEFCO 713) and the sides of the box (in the case of FEFCO 304) and the glue applied
with the spray nozzles. Then the cardboard is formed (properly folded) and transferred to the
collector. On the collector, the boxes are leveled using pneumatic cylinders and transferred
under the pressure band. After leaving the pressure section, the boxes are picked up by a
second operator and stacked on a pallet or tied with tape.
6.2.3. MACHINE TURNING OFF
After the first start of the machine and each time after the end of the production cycle, the
following shutdown procedure must be carried out:
1. Complete the production cycle;
2. Switch off the machine in the following order of switching off the media supply:
− power supply,
− compressed air.
3. Organize the working environment around the machine.

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6.3. LIST OF CONTROLS AVAILABLE FOR THE OPERATOR
DESCRIPTION OF THE CONTROL PANEL
The machine uses two twin, touch control panels (one above the feeder, the other near the
section for applying glue) enabling the change of machine operating parameters. In the event of
a power outage or when using the EMERGENCY STOP to restart the machine it is necessary to:
- press START (on the panel the "TURN ON MACHINE" button ")
- wait a few seconds for the inverters to enter the ready state
- press START again (on the panel the "TURN ON MACHINE" button ")
OPERATOR PANEL
Fig. 13 Operator panel.
The operator panel is used to display and modify machine parameters. Modification of
parameters is available after going to the appropriate function screen (using buttons).
Main panel
selection key: MAIN PANEL
Fig. 14 Main panel

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After starting the machine, the main screen (panel) containing the following information is
displayed:
- TURN ON THE MACHINE– activates the machine's main belts,
- TURN ON THE FEEDER – enables starting and stopping the feeder. The feeder cannot
be turned on when the TURN MACHINE ON button is inactive,
- Machine speed – on a scale of 0-100% (set on the "Speed control" panel),
- Counter - the number of glued cartons since the last reset of the counter,
- Pcs./h - average number of pieces per hour - calculated on the basis of cartons
produced in the last minute,
- Nozzles – lights indicating activity of individual adhesive nozzles (1-5), red - the nozzle
is off, green - the nozzle is on.
At the top of the screen there is a drop-down menu for selecting function screens that allows
you to go to any panel.
light Collector – shows the current status of the collector.
- Green means the collector works correctly for normal operation.
- Flashing yellow-blue indicates a collector error requiring restart of the unit
responsible for moving the collector belts. To do this, go to the "Service -
Collector" panel from the service panel. You can also access this panel by
shortcut by clicking on the collector status indicator light. The machine cannot be
started until the indicator is nice green.
Descriptions (present on the 4-point version of the machine):

- 4 points - indicates the operating status at 4 points (when this mode is active, the
machine cannot be turned on without base hooks) (lights hook1 and hook2 must be
green),
- Hook 1 - indicates the state of the first hook, when it is green, the servo is synchronized
and the hook is based and ready to work,
- Hook 2 - indicates the state of the second hook, when it is green, the servo is
synchronized and the hook is based and ready to work.
Clicking on the above controls takes you directly to the "Menu-servo hooks" panel.
Screen "Speed control"

selection key: SPEED ADJUSTMENT or from the main panel via the function screen selection
drop-down menu
Fig. 15 Screen "Speed control"

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- Machine speed – on a scale of 0-100% switched by +/- 1%,

- Feeder delay – parameter used to slow down the feeder in relation to the gluer in
order to cause spaces between glued cartons - on a scale of 0-100 switched by +/- 1%,
- Collector acceleration - parameter used to accelerate or slow down the collector belts
in relation to the speed of the machine - on a scale from –100 to 100 switched by +/-
1%,
- Speed adjustment 2 – button for accessing the side belt adjustment panel.
Screen "Adjusting the speed of side panel”

the ability to go from the SPEED ADJUSTMENT panel ("Adjusting the speed of belts 2") or from the
main panel through the drop-down menu of function screens
Fig. 16 Screen "Adjusting the speed of side panel"
- Left belts - parameter used to accelerate or decelerate the left belts in relation to the
machine speed - on a scale from – 100 to +100 switched by +/- 1%,
- Right belts – parameter used to accelerate or slow down the right belts in relation to
the speed of the machine - on a scale from -100 to +100 switched by +/- 1%,
- Side guide – parameter used for accelerating or decelerating the side guide belts on a
scale from –100 to + 100 switched by +/- 1%,
- Side guide on the side: - left / right – changes the direction of the side guide belts
depending on which side it is mounted on.
Screen "Settings"
selection key: SETTINGS or from the main panel via the drop-down menu of function screens

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Fig. 17 Screen "Settings"
The screen allows you to go to the settings panels:

- Feeder
- Vertical ejector (if present)
- Counting module - Actuator
- Counting module - UV (if present)
- Outputs - a panel enabling, among others extension of pressure, sandeel and striker,
Screen „Feeder settings”

the ability to go from the SETTINGS panel or from the main panel through the drop-down menu
of function screens
Fig. 18 Screen "Feeder settings"
Continuous mode / Sequential mode - button enabling changing the feeder operation mode:
• continuous mode - the gap between the format is determined by releasing the feeder in
relation to the gluer,
• sequential mode - the feeder operates in the start - stop mode by individually releasing
the formats from the feeder with the same speed of the feeder belts and gluer.
Two parameters are set in sequential mode:

• The distance to turn off the belts - the distance from entering the form onto the
photocell to stop the feeder belts. The set value is usually a few cm smaller than the
height of the format.
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• Break between cardboard boxes - gap (distance) between successive formats, i.e. the
distance from stopping the feeder belts to restarting them.
Turn on the setting mode / Turn off the setting mode - button enabling or disabling the setting
mode, i.e. mode in which up to a machine speed of 15% it is possible to immediately start the
machine (bypassing the 3-second delay signaled by three beeps).
ATTENTION: Working in the setting mode, one should be particularly cautious

because in this mode the machine starts immediately after operating the start
button, bypassing the 3-second delay signaled by a three-time beep
Screen „Vertical ejector”

the ability to go from the SETTINGS panel
Fig. 19 Screen „ Vertical ejector”
The screen has the following settings:

- Vertical ejector – the button is used to activate / deactivate the vertical ejector
- Reaction to the photocell Hook 1 / Hook 2 - button for selecting the ejector signal
- Vertical ejector start after – distance (measured in mm from the damper entrance
to the photocell Hook 1 / Hook 2) after which the damper is to be stricked,
- Vertical ejector return after – distance (calculated in mm from the moment of the
flap strike) after which the puncher actuator is to be retracted.
Screen „Counting module settings - Actuator”

of function screens

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Fig. 20 Screen „Counting module settings - Actuator”
The screen contains the following settings:

- Quantity in package - the number of boxes to be counted in the package;
Package actuator:
- Turn on counting module – the button is used to activate / deactivate the actuator
which, after counting the full package, moves (knocks out) the last cardboard in
the package,
- Distance - distance (in mm) from the counting photocell after which the punching
(displacement) of the cardboard indicating the full package is to take place,
- Package actuator time - the time after which the knocking actuator is to return to
the base position.
Screen „UV counting module settings”

if available - the ability to go from the SETTINGS panel or from the main panel through the drop-
down menu of function screens
Fig. 21 Screen „Counting module settings - UV”
Buttons:
- Cleaning serves to force the marking nozzle to open, e.g. to clean a clogged nozzle,
- Turn on UV marking - the button is used to switch the spray head on/off, which
after counting the full package marks the last cardboard in the package.
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The following parameters of the UV ink marking can be modified on the screen:
- Quantity in package - the number of boxes to be calculated in the package;
- Start - distance from the beginning of the carton in mm at which the UV ink is to be
administered
- Lenght - path length of UV ink in mm
Screen "Outputs"
of function screens
The screen allows manual movement of actuators and motors:

- Batch counter - allows to eject and return to the base position of the mallet -
especially useful when setting the distance by which the last cardboard from
the package is to be moved,
- UV - enables cleaning of the nozzle with UV ink (the nozzle is open as long as
the button is held)
- Tapping actuator - allows you to withdraw and hit boxes with a sandeel,
- Stopper actuator - allows raising / lowering of the DBV pressure rollers
(straightening of boxes),
- Collector motor to front – enables / disables the forward conveyor belt
movement,
- Colletor motor to rear – enables / disables the rear of the collector belt.
Fig. 22 Screen "Outputs"
To be able to modify the operation of the engines you must have the machine running (by
stewing the button turn on the machine on the main panel).

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Screen "Guide settings"

selection key: GUIDE SETTINGS or from the main panel through the drop-down menu of
function screens
Fig. 23 Screen "Guide settings"
To set the guide rails, use the "To inside " and "To outside" buttons on the control panel.
• Pressing the "To inside" button moves the appropriate guide towards the center of
the gluer,
• Pressing the "To outside" button moves the corresponding guide in the opposite
direction (out).
Screen "Servo menu - hooks"

MENU SERVO selection key or the ability to go from the main panel through the drop-down
menu of function screens
Fig. 24 Screen "Servo - hooks menu"
The button at the very bottom - "enable 4 - POINTS" - is responsible for signaling work on 4
points. The rest of the panel is divided into 2 parts - left for the first hook, right for the second.
Buttons:
- "BASE" - is used for homing and synchronizing a given actuator / hook,

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- "Creating a pattern" - it is used to switch to the panel enabling creating a pattern

for particular types of cartons,
- "Servo - drive states" - administration panel - allows you to go to the panel
containing current servo - drive parameters,
- "Motor control" - administrative panel - enables manual servo drive control,
- "Error information" - administration panel - allows you to check and confirm any
errors related to servo drives.
Screen "Creating a hook pattern .."
Fig. 25 Screen "Creating a hook pattern .."
The screen allows you to create a pattern for individual types of cartons. The panel contains a
picture that changes while setting the pattern. It shows the positions in which the cardboard and
hook should be. It also contains a text box that displays hints.
Buttons:
- "Set pattern" - the button starts the sequence of setting a new cardboard pattern. After
clicking servo drive homing. Then follow according to the hints,
- "Turn on machine" - allows you to temporarily (as long as you touch the button) turn
on the machine. In order to enable the machine while creating the pattern, the work
signaling should be turned off at 4 points,
- "Mark the point" - allows to mark given position of belts / hooks,
- "Save pattern" - the button is used to confirm all marked items of the carton in
relation to the hook. [saves them on servo drives],
- " > " - is used to rotate the hook clockwise at the speed indicated in the frame "Hook
speed",
- " < " - is used to rotate the hook counterclockwise at the speed indicated in the frame
"Hook speed".
To close the rear flaps in 4-point cartons, you need to determine the pattern of movement of
the hooks for the individual carton model. To do this, enter the Create Pattern panel from the
Menu servo - hooks panel. The hooks closing the inner part of the carton (hooks 1) and the
outer part (hooks 2) are set separately. Before setting the pattern, change the Machine Speed on
the Speed Control panel to approx. 8.

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The process of setting patterns consists of the next steps:

1. Pressing the buton Set pattern - off so that the description appears on it Set pattern -
on,
2. Waiting for the end of homing of hooks and the appearance of an auxiliary picture with
the inscription Waiting for exit from FK (photocells).
3. Using the Turn on machine button, drive the straps until the cardboard leaves the
photocell. (The machine belts move when the button is held down, but stops when
released).
4. The hooks come to the surface of the cardboard. Use the Turn on machine button again
and run the straps so that the hooks are as close as possible to the end of the cardboard
flap (approx. 5-10 mm),
5. Click the Mark the point button, then the auxiliary image and description suggesting the
next step will change.
6. The belts (Turn on machine button) should be moved so that the folding of the back
flap of the carton is in the center of the shaft on which the hooks are located.
7. To set the hooks efficiently, manually set the back flap of the carton and drive the hooks
in such a way that they support this flap (approx. 90°) using the> button from the Hook
position menu. To precisely manipulate the hooks using the <> buttons, the hooks can
be moved in both directions.
9. The belts (Turn on machine button) must be traveled so that the hooks can close the
cardboard door. Use the> button from the Hook position menu to close the cardboard
flap, but remember not to press the flap with them, as this may cause injury to the
cardboard surface.
11. It is necessary to run the belts (Turn on machine button) so that the cardboard goes out
of the hooks, leaving a small gap (about 1-2 cm - so that the hooks can easily go to the
base position).
12. Click the Mark the point button, the auxiliary image will disappear and the hooks will
return to their home position.
13. To save the pattern, click the Save pattern button. If this button is not used, the
machine will work according to the previously set pattern.

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Screen "Servo – drive states ..."
Fig. 26 Screen "Servo – drive states ."
The panel allows you to check the current status of the servo - drive according to set
parameters.
0 - disabled / inactive
1 - enabled / active
Screen "Motor control ..."
Fig. 27 Screen "Motor control"
Fields enabling entering a numerical value (values refer only to moving the servo/hook in the
"Engine control" panel):
- Given distance - depending on the movement being performed:
* absolute - the position to set the servo / hook
* relative - the path the servo / hook is to travel
- Given speed - allows entering the speed at which the servo / hook should move
Buttons servo motion:

- absolute - the servo / hook is set to the position given in the field "Set travel"
- relative - the servo / hook moves by the number of units given in the "Set travel"
- positive - the servo / hook moves clockwise until the button is pressed again
- negative - the servo / hook moves counterclockwise until the button is pressed
again

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Buttons:
- Encoder Read - allows to read the current position of the servo drive
- Synchronization - synchronizes the servo drive / hook to the belts
- Start - enables servo drive
- Stop - stops the current servo drive work (synchronization, movement)
Screen "Error Information"
Fig. 28 Screen "Errors Information"
The panel allows you to check and confirm any errors related to servo drives. The frame
has a field in which a text description of the error appears.
- Error code: field indicates the error number.
- Acknowledge button - confirms the current error.
Screen „Glue settings 1”

selection key: GLUE SETTINGS or from the main panel via the function screen selection drop-
down menu
Fig. 29 Screen „Glue settings 1”

The "nozzle cleaning" button is used to force the adhesive nozzle to open, e.g. to clean a
clogged nozzle.

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The following parameters of the adhesive supply can be modified on the screen:
- Glue start (first patch) – distance from the beginning of the carton in mm after
which the glue is to be applied
- Glue lenght (first patch) – glue path length in mm
- Glue start (second patch) – gap - distance calculated from the end of the first
adhesive path (in mm) after which the second adhesive path is to be given (in the
case of a single adhesive path, this parameter should be set to "0")
- Glue lenght (second patch) – length of second adhesive path in mm (for a single
adhesive path, this parameter should be set to "0")
Parameters can be modified in 2 ways:

- via the numeric keypad - to modify, press the value you want to modify. This will
cause the appearance of a numeric keyboard in which, after entering the number we
are interested in, we must confirm the operation with the enter key.
- Via the - / + keys located on both sides of the given value
The "Nozzle 1", "Nozzle 2", "Nozzle 3", "Nozzle 4", "Nozzle 5" buttons are used to move
between individual nozzles.
On the right side of the description there is an input button that allows you to enter a
numerical parameter regarding the route or time to be set at a given stage. After pressing the
button, a numeric keypad will appear that allows you to enter a numeric quantity and then
confirm it.
Fig. 30 Numeric keyboard
Modification of subsequent panels "Glue settings" is done in a similar way.

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Screen „Collector settings”

selection key: COLLECTOR SETTINGS or from the main panel through the drop-down menu of
function screens
Fig. 31 Screen „Collector settings”
The screen allows modification of the collector parameters. Available buttons and parameters:
- Taping mode off / on - a button for switching on / off the sanding section,
- Stopper off / on - a button for switching on / off the clamping section of cartons
entering the collector,
- The maximum distance between boxes +200 – the parameter determines the distance
between boxes. If there is no next carton after the given route, the collector will be
turned off. The parameter can be modified via the numeric keypad - in order to modify,
press the value you want to modify. This will cause the appearance of a numeric keypad
in which, after entering the number we are interested in, we must confirm the
operation with the key symbolizing the hook.
- Continuous mode / Sequential mode - button used to change the operating mode of the
collector:
- Continuous mode – in this mode the collector belts move all the time, provided
that the gap between cartons is not greater than "Maximum distance between
cartons +200" - otherwise the belts will stop. If the sandeel and / or pressure
block module is switched on, the settings from the "Pressure and sandeel
settings" panel are taken into account.
- Sequential mode – if the sandeel and / or pressure block module is switched on,
the settings from the "Pressure and sandeel settings" panel are taken into
account. The collector belts turn on and off in each cycle, and the patchs on which
they are to turn on / off are set in the panel "Belt settings”.
- Belt settings - switching to the panel with the settings of the collector tape in sequential
mode and finishing the stack of cardboard boxes,
- Stopper and tapping mode settings - button enabling switching to the panel with
pressure and sandeel settings,

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Screen "Collector belt settings"

the option of going from the COLLECTOR SETTINGS panel
Fig. 32 Screen "PCollector belt settings"
The screen allows you to modify the parameters of the collector tape in sequential mode and
hammering cartons for a stack.
Parameters of the collector belts:
• Distance from photocell exit to collector engine start - the path calculated in mm
from the exit of the cardboard from the sandeel photocell to the inclusion of the
collector belts,
• Distance for the collecting belt - the distance by which the collector belt is to move
(how many mm should the cardboard box enter the collector before the band stops).
Carton punching parameters for the stack:

• Actuator retracted - time in ms for which the sandeel is in its retracted position,
• Actuator extended - time in ms for which the sandeel is in the extended position,
The button Continuous tapping off / Continuous tapping on is used to enable / disable the
continuous knocking of cartons, which is used when stacking cartons before entering the
collector.
Screen „Stopper and tapping mode settings”

the ability to go from the COLLECTOR SETTINGS panel or from the main panel through the drop-
down menu of function screens
Fig. 33 Screen „Stopper and tapping mode settings”

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Figure 1 (left):
- Tapping 1 (bottom window - set to 100 in the figure) – distance in mm from the
moment the cardboard rolls off the sandeel photocell until the sandeel (tapper) is
ejected,
- Stopper 1 (upper window - on the fig. set value 200) - distance in mm from the
moment the cardboard rolls off the sandeel photocell until the pressure rollers
start to lower.
Figure 2 (right):
- Tapping 2 (bottom window - set to 200 in the figure) – distance measured in mm
from the moment where the sandeel (tapper) is ejected (after Tapping 1), to the
moment where the sandeel retracts,
- Stopper 2 (upper window - on the fig. set value 300) - distance from the moment
the pressure rollers are lowered until they are lifted
Screen „Counters”
selection key: COUNTERS or from the main panel through the drop-down menu of function
screens
Fig. 34 Screen „Counters”
The screen contains the following counters:

- Packages counter - the number of packages counted by the collector since the last reset,
- Cartons counter - the number of glued cartons since the last reset,
- Current package - the number of cartons in the currently counted parcel,
Zeroing the counter automatically after counting the set amount or by pressing "zero",
- Global counter - the number of glued cartons (without the possibility of zeroing).
There is also a "finish part" button on the screen to empty the alignment section on the collector.

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Screen „Saving settings”

selection key SAVING SETTINGS or from the main panel via the function screens selection drop-
down menu
Fig. 35 Screen „Saving settings”
The screen allows you to save 300 machine settings. After clicking on the list with saved
positions, a navigation keyboard appears with which the position is selected. The selection
must be confirmed with the "V" button. The selected item is highlighted in orange.
Fig. 36 Navigation keyboard
For each setting, you can save the name of the setting - you enter it using the panel keyboard
(expands when you click the window next to the "Name" inscription).
Fig. 37 Panel keyboard

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To save or load the saved settings, use the "save" and "load" buttons. After clicking, the
button turns green - wait until the button returns to gray (saving / loading operation takes a
few seconds).
Selecting item No. field allows you to quickly select a record with a given number without having
to manually navigate through the list.
Screen "Producer"
the ability to switch from the panel from the main panel through the drop-down menu of function
screens or by overwriting the manufacturer's logo.
Fig. 38 Screen "Producer"
The screen contains manufacturer's contact details.

Service panel - the button is used to go to the machine service panel
Service panel
possibility of switching from the "Producer" panel.
Fig. 39 Service panel
The panel is used to switch to individual panels needed when servicing the machine.

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Screen "Feeder service"

possibility of switching from the service panel
Fig. 40 Screen "Feeder service"
The panel is used to switch to individual panels needed when servicing the machine feeder.
Buttons transferring to panels:
- " Servo drive states " - administration panel - allows you to go to the panel
containing the current parameters of the feeder servo - drive,
- " Motor control " - administration panel - enables manual control of feeder servo
drive,"
- "Errors information " - administration panel - allows checking and confirming any
errors related to servo drives.
Screen "Service - Collector”

Fig. 41 Screen "Service - Collector "
The panel is used to switch to individual panels needed when servicing the machine's
collector.
Buttons transferring to panels:
- "States" - administration panel - enables switching to the panel containing current
drive parameters,
- " Motor control " - administration panel - enables manual drive control,
- "Errors information" - administration panel - allows checking and confirming any errors
related to the drive.

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Restarting the collector drive:
- the green indicator shows the current status of the collector similarly to the main panel.
- "Collector restart" button - restarts the unit responsible for moving collector belts.
Screen „Collector - states”

possibility to go from the "Service - Collector" panel
Fig. 42 Screen „Collector - states"
The panel allows you to check the current states of the collector drive according to specific
parameters.
0 - disabled / inactive
1 - enabled/ active
Screen „Collector - Motor control”

possibility of switching from the panel "Service - Collector"
Fig. 43 Screen „Collector - Engine control"
Service panel enabling forcing individual engine states and entering appropriate parameters.

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Screen Collector -" Errors information”

possibility of switching from the panel "Service - Collector"
Fig. 44 Screen Collector -" Errors information"
The panel allows you to check and confirm any errors related to the collector engine. The frame
has a field in which a text description of the error appears.
- Error code field indicates the error number.
- Acknowledge button - confirms the current error.
Screen "Modules”
Fig. 45 Screen "Modules"
The screen is used to view the module status.

State 1 means that the module is active, state 0 - inactive.

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Screen „Photocell signals 1”

Fig. 46 Screen „Photocell signals 1”
The screen is used to view the status of the following sensors:

- Feeder photocell – photocell responsible for releasing cartons from the feeder in
sequential mode,
- Hook photocell 1– photocell responsible for activating the first closing hook from
behind,
- Hook photocell 2– photocell responsible for activating the second closing hook from
behind.
- Counter photocell – photocell responsible for calculating cartons in a packet,
- Collctor photocell – a photocell responsible for knocking out cardboard boxes
collected in a stack in a sandeel at the right momenteraku.
State 1 means the signal from the sensor, state 0 means its lack.
Photocells signals 2 button allows you to go to the Photocells signals 2 panel.
Screen „Photocell signals 2”

the ability to go from the panel "Photocell signals 1"
Fig. 47 Screen „Photocell signals 2"
The screen is used to view the status of the following sensors:

- Photocell glue 1– photocell responsible for feeding the glue through the nozzle 1,
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- Photocell glue 4 – photocell responsible for feeding the glue through the nozzle 4,
- Photocell glue 5 – photocell responsible for feeding the glue through the nozzle 5.
State 1 means the signal from the sensor, state 0 means its lack.
Photocells signals 1 button allows you to go to the Photocells signals 1 panel.
Screen „Photocell modes”

Fig. 48 Screen „Photocell modes"
The panel allows changing the mode for individual photocells in order to adapt the machine to
work with dark material. After changing the mode from Normal to Reflective, put the reflector
under the photocell.
6.4. MACHINE SETTING
For the operator's convenience, a portable control cassette (remote control) equipped with two
buttons enabling one-person machine setting was used on the machine:
- the red button is used to start and stop the

machine
Machine Start/Stop
- the gray (or green) button is used to turn
the feeder on and off
Feeder enable/disable

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Fig. 49 Steering remote control.
The machine is also equipped with a remote control - a cassette with a machine hold button
connected with a spiral cable to the machine. Pressing the button starts the machine, releasing
it - stops the machine.
FEEDER SETTING
Adjusting plate spacing adjustment screw (2 pcs.)
Front stop spacing adjustment screw (2 pcs.)
Front stop extension adjustment screws (4 pcs.)
Feed belt tension screws (4 pcs.)
Gap adjustment (2 pcs.)
Stack lifting supports (2 pcs.)
Adjusting the position of the lifting supports
Fig. 50 Feeder setting.
1. Set up the belts so that they collect the patterns evenly:

a) turn on the feeder
b) loosen the belt spacing adjustment screw (fig. 51.)
c) slowly move the stop with the belt to the right place
d) tighten the screw
e) repeat the procedure for the remaining belts
f) turn off the feeder
Feeder belt stop (8 pcs.)
Belt spacing adjustment screw (8 pcs.)
Fig. 51 Feeder belt stops.

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2. Place the pattern of the glued box on the conveyor belts - if the dimensions of the
pattern allow it, try to set the side stops so that after folding the box, the adhesive
tongue falls out on the central bar of the feeder - Fig. 52.
Fig. 52 Location of the adhesive tongue in relation to the central beam of the feeder
3. Slide in the stop sheets, leaving approx. 1-2 mm clearance on each side of the pattern
4. Set the front stops, making sure that the stop is above the belt
5. Set the gap (approx. 1.5 cardboard thick)
6. Raise the back of the stack of patterns with the help of the included supports so that
the first pattern from the bottom falls onto the belts (Fig. 53.).
7. If necessary (patterns shorter than the distance from the front stop to the main
guides), attach an additional pressure roller assembly (Fig. 54.).
8. In the "Feeder settings" panel select the appropriate operating mode:
• continuous mode - recommended for packages with a regular shape - e.g. FEFCO
201 (flap boxes),
• sequential mode - recommended for packages with an irregular shape - e.g.
FEFCO 713 (boxes with an automatic bottom - 3-point).
Fig. 53 Form stack support. Fig. 54 Additional pressure rollers

assembly on the feeder.

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GLUER SETTING
Setting the main guides
To set the guide rails, use the "exit" and "switch" buttons on the controller panel (see
Screen "Guide settings" )
• Pressing the "exit" button moves the appropriate guide towards the center
of the gluer
• Pressing the "switch" button will move the corresponding guide in the
opposite direction (out)
To set the main guides, you must:
1. Slightly leave the pattern out of the feeder
2. Adjust the guides according to fig. 55.
Fig. 55 Positioning the main guides in relation to the format.
WARNING! When setting the guides pay attention to the position of the
equipment so as not to lead to collision
Setting the equipment for breaking the bottom of 3-point packaging
The equipment for breaking the bottom of the cross consists of hooks, breakout guides
(wooden "hooves") and guide rods, which should be set so as to allow smooth folding of
the elements of the bottom of the packaging to be glued.
Fig. 56 An example of setting accessories for breaking 3-point boxes in section I.

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Fig. 57 An example of setting accessories for breaking 3-point boxes in section II.
Setting the equipment for breaking 4-point packaging
Equipment for breaking 4-point packaging consists of upper hooks, breaking guides (wooden
"hooves"), lower hooks driven by servomotors (sometimes called "diggers") and guide rods that
must be set so as to allow smooth assembly of the glued packaging.
Fig. 58 An example of setting equipment for breaking 4-point packaging in section I.

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Fig. 59 An example of setting equipment for breaking 4-point packaging in section II.
To set the gluer to glue 4-point packaging:

1. Mount and set up mechanical elements (upper and lower hooks, breaking guides -
wooden hooves, rod guides and supporting brushes) so as to enable smooth
assembly of the glued packaging - example in Fig. 58. and 59.
2. Place the "servo 1" photocell in the position for gluing 4-point packaging (ie a few cm
in front of the bottom hook assembly - Fig. 60.).
"Servo 1" photocell in

"4-point" mode
Fig. 60 Location of the "servo 1" photocell for operation in "4-point" mode
3. Set (program) the lower hook movement pattern (see the "Servo menu - hooks" and
"Creating the hook pattern" screens) or select from the controller memory the
appropriate pattern saved earlier (see the "Save settings" screen).
4. Home servas - "HOME" buttons on the "Servo menu - hooks" screen.
5. Turn on the "4 points" mode - "turn on 4 - POINTS" button on the "Servo menu -
hooks" screen .
6. Turn on the machine and start production.
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After using the "Emergency Stop" button you should:
1. Remove the formats located in the bending zone (in the area of movement of the
lower hooks).
2. Release the button " Emergency Stop "
3. Press the "Turn on machine" button on the main screen;
4. Wait about 20 seconds
5. Home servas (digit "1" next to the "HOME" button indicates positive homing of the
hook)
6. Press the "Turn on machine" button and continue working.
WARNING! In the event of a power outage or when using the "Emergency

Stop" button when folding / gluing 4-point packages, it is absolutely necessary
to remove the formats located in the folding zone (in the area of movement
of the lower hooks) before performing the homing operation.
Glue setting
The amount of glue can be adjusted:

• increasing the glue pressure - the amount of glue fed increases for all machine glue
heads
• by adjusting the glue head needle (knob on top of the glue head)
ATTENTION! The maximum pressure in the adhesive tank is 4 bar.
To avoid air entrainment of the adhesive system, check and top up the glue level in the
tank before starting work.
Setting the beginning and end of the adhesive path - see Screen "Glue Settings"
See also "DLK-40X valve operating instructions"
Checking and topping up the glue level in the tank
It is recommended to use an glue with a viscosity of 900 mPas.
Air quick coupling
Glue valve
Pressure regulator
Drain valve
Tank cover lock
Safety valve
Fig. 61 Glue tank.

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To check or top up the glue level in the tank it is necessary:
1. close glue valve,
2. disconnect the air quick coupling,
3. open the drain valve (pull the wheel),
4. wait for the pressure in the tank to reach atmospheric pressure (stop
hissing),
5. remove the tank cover and top up the glue,
6. place the tank cover,
7. connect the air quick coupling,
8. open the glue valve.
See also "DB-15-A tank service manual"
COLLECTOR SETTING
Setting the transmission module and collector in gluing mode of 1- or 3-point boxes
“Crane” DBV assembly spacing

adjustment
„Crane” belt tension
DBV assemblies
End switch
"Emergency
stop” Resistance on the DBV
Lower guide assembly
Emergency stop
Sandeel photocell
Middle pressure belt of
Counte the collector
r photocell Adjusting the distance

between DBV resistances
UV ink and sandeels
head Cardboard support
Sandeel pressure regulator Sandeels

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Fig. 62 Transmission and collector module
The guides of the transfer module should be placed as close as possible to the place of
gluing of the box, placing a sandeel (i) between them so as to allow alignment of the
boxes. To adjust the pressure of the sandeel, the pressure regulator is located below the
bottom guides (see Fig. 63) - recommended pressure approx. 1 - 1.5 bar.
The bottom guides and "cranes" can be extended or retracted as required to ensure
smooth refilling of the stack of boxes. To this end it should be:
1. release (two) levers (orange) blocking the position of the appropriate crane (or
guide),
2. gently lifting the tip of the crane (from the side of the trap) move it to the desired
position,
3. tighten the locking levers again.
Setting parameters of sandeel and DBV assembly - see chapter. "Collector Settings" screen,
"Clamp and sandeel settings" screen and "Collector belts settings" screen
Pressure regulator of
rear press roller
assembly
Pressure regulator of front

press roller assembly
Sandeel pressure
regulator
Fig. 63 Location of pressure regulators
The clamping force of the collector belts can be adjusted by changing the pressure on
the regulators located on the collector next to the drive (see Fig. 66.). Recommended
pressure 3 - 5 bar (depending on the needs).
In addition, it is possible to turn off the first two pressure rollers independently by
closing the air supply valve located on the pneumatic lines between the first and second
pressure cylinders (on the motor side).
The height of the pressure press can be adjusted by raising or lowering its front part.
Electric motors controlled by buttons located on the side of the control cabinet are used
for this:
- pressing the upper button raises the press,
- pressing the lower button lowers the press.
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Setting the transmission module and collector in 4-point box gluing mode
Setting the collector in the 4-point packaging gluing mode should be done:
Adjust the operating parameters on the operator panel contained on the "Collector
settings" screen:
• Sandeel off
• Pressure off
• set the parameter "Maximum distance between cartons" - distance between
cartons on a gluer + approx. 200 mm reserve. If the next carton does not
appear after the given route, the collector will stop waiting for the next
boxes.
2. The guides of the transfer module should be placed as close as possible to the place
of gluing of the box - (see fig. 64).
Fig. 64 Setting the guides of the transfer module in "4 points" mode
3. Remove (or slide to the edge) the resistance and pressure assembly and the nailing
actuators.
4. If necessary, adjust the height of the pressure press by raising or lowering its front
part. Electric motors controlled by buttons located on the side of the control cabinet
are used for this:
- pressing the top button raises the press,
- pressing the bottom button lowers the press.
5. Adjust the speed of the collector (screen "Speed adjustment") so that the
subsequent boxes are arranged on the previous ones at a distance slightly larger
than the height of the side walls - see Fig. 65.
Fig. 65 Laying 4-point boxes on the collector.

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6.5. TYPICAL MACHINE FAILURES AND THEIR REMOVAL
No. Description of the Cause Corrective action

problem
1. Crooked formats Different gap height under the feeder front Adjust the gap to approx. 1.5 thick of the
when downloading stops pattern being taken
from the feeder
Uneven shape of the pattern. Set the feeder to sequential mode.
Different feeder and gluer speed in sequential Set "feeder delay" to the value "0"
mode.
Uneven pressure of the front rollers guiding Adjust the rollers so that the pressure is
the belts on the gluer (one higher and one equal on both sides.
lower).
Uneven picking of bent cardboard Raise the back of the stack of patterns with
the included supports so that the first
pattern from the bottom fall on the belts.
In the case of very short patterns, it is likely Install the additional pressure roller
that the pattern will "swim" due to the lack of assembly on the feeder.
pressure between the feeder's front stops
and the gluing guide belts.
Too much pressure on pieces of patterns on Reduce the stack height on the feeder
the feeder (especially in the case of
Remove the additional pressure roller
irregularly shaped boxes).
assembly from the feeder
2. In sequential mode, Too high value of the "Road to disable Reduce the value of the "Road to disable
it downloads 2 feeder" parameter ("Feeder settings" screen). feeder" parameter
patterns without
maintaining the set
separation The machine speed is too high, causing the Slow down the machine
next mat to "run through"
Too large gaps under the front feeder stops, Adjust the gap to approx. 1.5 thick of the
resulting in double format feeding pattern being taken
3. The glue is sprayed The glue is fed "too early" or "too late" Adjust the start and end of glue on the
outside the funnel operator panel - "Glue settings" screen
tongue
Dark print on the box on the road under the Move the photocell so that the print falls
adhesive photocell causing distortion of the outside the photocell.
reading of the beginning of the carton - the
machine interprets that the carton begins at
Correct glue start settings
the end of the print (especially for navy blue
and black)
Use reflectors and switch the operation
mode of the appropriate photocells (see
screen "Photocell modes")
4. Formats "twist" Belt slip on the drive wheel. Tighten the transport belts more tightly
when guiding on the
gluer
Formats stop (jam) The main guides are too wide apart, causing Correct the spacing of the main guides
5. during guiding on the formats to jam during bending
gluer
Belt slip on the drive wheel. Tighten the transport belts more tightly

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6. The so-called. "fish tail" Too "aggressive" bending of the sides of the Reduce the forces acting on the molded
(slot / upper slot format causing the flap to break, which in the box, e.g. by moving the bending elements
definitely smaller process of closing (forming) the box due to (bars and guide tubes) as close as possible
compared to the slot pushing has a tendency to lag behind. to the edge of the guided box and
at the bottom of the releasing the rollers guiding the closing
box) belts so as to allow the most smooth
bending of the box over the longest
possible distance.
7. Tearing (or ripping) High resistance of bending elements Correct (e.g. accelerate by several percent)
the edges of the sidebelt's speed.
cardboard with low
boxes
8. Tearing (or ripping) Large resistance of cardboard or bending Gently pre - bend the 3- or 4-point
the edges of elements or "arched" arrangement of the components when applying to the feeder
cardboard when pattern during guiding on the gluer
breaking elements of
3- or 4-point boxes
9. The collector does Knock off function in the collector settings Turn on the sandeel on the collector
not align the boxes panel disabled settings panel
(no actuator
reaction) The photocell of the collector "is ljghting" (e.g. Correct the alignment of the photocell,
the signal is reflected from the sandeel guide or sandeel fittings.
fittings)
Adjust the range of the sensor so that you
get the "1" signal when the box is under
the sensor and the "0" signal when the box
is not under the sensor (adjustment - see
fig. 66.)
10. The collector levels Too high values of the working parameters of Correct the pressure and sandeel settings
each subsequent the collector - the cycle of sliding under the
carton (sandeel out belts will not be able to finish before the next
will work), while the cardboard box comes off the collector Slow down the machine.
boxes are moved photocell.
under the pressure
tapes for two boxes Too small intervals between successive boxes Increase the gap between boxes:
at the same time.. - the cycle of sliding under the tapes does not - in continuous feeder mode - increase
have time to finish before the next cardboard the feeder delay
box comes off the collector photocell. - in the sequential mode of the feeder -
increase the value of the parameter "gap
between cartons "
11. The packaging Hole in the box on the road under the Move the photocell or the whole guide so
alignment system on sandeel photocell causing distortion of the that the hole falls outside the photocell.
the collector reacts end of the carton - the machine interprets
selectively in that the carton has ended in the place of the
advance to the hole (loss of signal from the photocell)
programmed Correct the pressure and sandeel settings
parameters
Dark print on the box on the road under the Move the photocell or the entire guide so
sandeel photocell causing distortion of the that the print falls outside the photocell.
end of the cardboard - the machine interprets
that the cardboard has ended at the place of
printing (loss of signal from the photocell - Correct the pressure and sandeel settings
especially for navy blue and black)

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LED signaling
signal 1
Range adjustment knob

(Note - adjustment range
approx. 3/4 turn)
Fig. 66 Adjustment of the photocell range.
7. MAINTENANCE
7.1. GENERAL REMARKS
The adopted construction solutions and the relatively low level of complexity of the machine
mean that preventive maintenance and checks are relatively simple and do not cause long
breaks in the machine's operation. The device has been constructed in such a way that the
minimum workload in the field of ongoing service, tool changeovers, inspection and emergency
repairs is ensured.
However, due to the nature of the device, it is advisable to entrust part of these tasks to the
manufacturer's authorized and specialized service personnel (this applies especially to
emergency situations).
Technical inspections should be carried out twice a year, maintenance inspections every 14
days and cleaning and minor maintenance of the machine by the operator once a week. Do not
carry out maintenance or repair operations without obtaining permission from the persons
responsible for operating the machine. It is advisable to keep a Book of the Machine in which the
dates and types of preventive or repair work as well as all maintenance work will be recorded.
Particularly during maintenance operations or any other manual operations that may be
required during preventive inspections, do not insert any part of the body into hazardous and
real danger zones before eliminating potential and foreseeable emergency situations.
WARNING: Work in the pressure zone may only be performed by

trained personnel with extreme caution. W strefach tych występuje
zwiększone zagrożenie urazów różnych części ciała.

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When carrying out maintenance and preventive checks, always use protective clothing and non-
slip footwear to reduce the risk of falling. Before performing maintenance, always make sure that
the sleeves are well secured around the wrists or rolled up correctly. Special attention should also
be paid to protecting the hair from being caught in moving parts of the machine. Each separate
maintenance or repair operation to be carried out on the machine may only be carried out by
authorized and qualified personnel who have the ability to correctly interpret the faults, read the
installation diagrams and technical drawings so that all possible disassembly or assembly
operations related to standard maintenance procedures have been carried out in a professional
and above all safe manner.
ATTENTION: Maintenance and repair work of the control cabinet and electrical
installation may be performed only by employees with valid electrical
qualifications.
ATTENTION: All maintenance, repair or preventive measures should always be

carried out after stopping and switching off the machine.
7.2. PREVENTION PROGRAM, CHECK PERIODICALLY
AT THE START OF ANY WORKING SHIFT:

− check that the machine is properly connected to the electric and pneumatic supply,
− check the effectiveness of the "Emergency stop" buttons.
AFTER EACH WORKING SHIFT IS FINISHED:
− clean the machine thoroughly of dust and dirt remaining after oil or glue,
− the tips of the adhesive nozzles should be immersed in a water tank to prevent the glue
from drying (or the tip of the needle should be protected with bearing grease).
NOT RARE THAN A ONCE A WEEK (OPERATOR'S OVERVIEW):

− check the correct fastening and tightening of the load-bearing screws,
− grease all unpainted parts of the machine to protect against corrosion (with particular
emphasis on adjustment rods and guides).
NOT LESS THAN EVERY TWO WEEKS (MAINTENANCE OVERVIEW):

− remove dust and dirt from moving parts, gears, etc.,
− perform lubrication of the chain system,
− lubricate the trap lifting system (2 x screw + nut).

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It is FORBIDDEN to lubricate the device while it is in motion and to perform

any maintenance operations that may contribute to reducing the level of
device safety.
NOT LESS THAN EVERY QUARTER (TECHNICAL REVIEW):

− check and, if necessary, top up oil in gearmotor gearboxes (recommended oil: HIPOL
GL),
− check screw connections and tighten if necessary,
− oil and stretch the chains if necessary,
− vacuum (with a vacuum cleaner - do not blow with compressed air!) inside the electrical
cabinets from accumulated dust,
− check the technical condition of the collector lifting assembly and replace if worn bolt or
nut.
NOT LESS THAN EVERY TWO YEARS:

− replace operator panels batteries.
LIST OF SPARE PARTS
The following list does not include electrical and pneumatic system components. A list of spare
parts for the electrical system is provided in chapter 9.2. a list of spare parts for pneumatic
systems in chapter 10.4. Spare parts for the glue head - see "MKDD glue head instructions".
No. Name Qua Mark Typ

ntity e
1 Feeder drive V-belt 2 HA 1120
2 Main belt drive toothed belt 1 Breco Sfx 50 T10/3100
3 Toothed belt for bending hooks (bottom) 2 Breco Sfx 16 T10/980
4 Feeder conveyor belts 8 WHM L-350 50x1900
+ correx 4mm
5 Gluing conveyor belts - bottom - short 2 Nitta XH500-4 48 x 3400
6 Gluing conveyor belts - bottom - long 2 Nitta XH500-4 48 x 11000
7 Gluing conveyor belt - bottom - middle 1 Nitta XH500-4 38 x 8000
8 Gluing conveyor belts - top - short 3 Nitta XH500-4 38 x 3170
9 Gluing conveyor belts - top - long 2 Nitta XH500-4 38 x 4450
10 Gluing belts - closing side 2 Nitta XH500-4 48 x 8650
11 Gluing belts - bottom transfer module 2 Nitta XH500-4 48 x 4400
12 Gluing belts - top transfer module 2 Nitta XH500-4 38 x 6250
13 Collector belts - resistance and pressure band 1 WHM 2LRAFB 205 38 x 7150 +
(middle) micro-rubber 10

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14 Collector belts - pressure belt - bottom 1 AM-Paspol CL030 900 x 10500

15 Collector belts - pressure belt - top 1 AM-Paspol CL030 900 x 7100
16 Lead screw drive chain 30 ISO 084
m
17 Worm gears for closing belt (side) drives 2 Kacperek MR 50/7,5 120/19 F3 V6
18 Collector drive worm gear 1 Chiaravalli CHM 50/15

19 Collector lifting assembly - screw + nut 2 Inmatech MPG-O-STr20NakPO
20 Sliding groove 8 M8 heavy 8 ITEM 0.0.420.83
21 Adjustable lever M8x40 8 Elesa+Ganter GN300-63-M8-40-OR
22 Assembly on the bearing of the stack feeder 4 Inmatech MPG-P-WPd 10/1-2
23 Adjustable lever M12x40 6 Elesa+Ganter GN300-78-M12-40-OR
24 Adjustable lever M12 4 Elesa+Ganter GN300-92-M12-OR
Fig. 67 Positioning of spare parts on the machine
ACCESSORIES FOR GUIDANCE AND BENDING OF PACKAGES
No. Name Qua Mark Typ

ntity e
1 Breakthrough guides for 3-point boxes 40 2 Inmatech MPG-OD-Kop40-3p
2 Fixing rods fi 20 30 Inmatech MPG-OD-WS178/2

3 Connection cube for rods fi 20-90st left 35 Inmatech M8 cube -left
4 Connection cube for rods fi 20-90st right 35 Inmatech M8 cube - right
5 The cube for fixing rods to aluminum guides 20 Inmatech MPG-OD-WS 159

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6 Allen screw M8x25 Argip DIN 912 M8x25

7 Guide rods 25 Inmatech MPG-OD-WS 178/1
8 Guide rods fastening 21 Inmatech MPG-OD-WS 158
9 Support brush * 3 Inmatech MPG-OD-WS 161
10 Breakage guides for 3- and 4-point boxes 40 2 Inmatech MPG-OD-Kop40-4p
11 Hook bottom (digger)* 10 Inmatech MPG-OD-WS 172

12 Hook bottom fastening* 5 Inmatech MPG-OD-WS 171
13 Allen screw M8x35 Argip DIN 912 M8x35
14 Sliding gully 8 M8 light 100 ITEM 0.0.026.18
15 Hook top L300 5 Inmatech MPG-OD-WS 168
16 Hook top spring 5 Inmatech MPG-OD-HG-spring
17 Hook top assembly 5 Inmatech MPG-OD-WS 163
* only available for the 4-point machine
Fig. 68 Accessories for guiding and folding the packaging
7.3. LUBRICATION
Pay attention to the technical condition of the collector lifting assembly. To lubricate the screw
+ nut assembly, use bearing grease. Replace the assembly if the nut or screw is worn. Due to
the dustiness in the production process of packaging, attention should be paid to the
lubrication of moving parts showing such a need (e.g. by appearing "creaking").

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8. SAFETY AND HEALTH AT WORK
The adopted construction solutions in the field of safety minimize both the abnormal behavior
of the machine and the risks to operating personnel and other services while complying with
the principles of safe work. Compliance with the essential health and safety requirements that
apply to the machine is a basic condition for ensuring safety for employees during operation.
The annex presents a checklist that allowed checking the safety of construction solutions in
accordance with the Harmonized Standards with the Directive 2006/42/EC.
The most important elements used in the machine to increase and ensure the safety of its
operation are:
− anti-shock delay protection,
− an easily accessible emergency stop switch located on the control panel to switch off the
machine at any time.
− machine moving parts covers,
− the very design of the machine ensures maximum operational safety.
8.1. BASIC HEALTH AND SAFETY CONDITIONS
1. For optimal and safe operation of the machine, carefully read and comply fully with the
instructions in this manual, with particular regard to all prohibition, mandatory and
information signs. Familiarization with their designation and compliance with them is
absolutely mandatory.
2. Before starting any work on the machine, each operator must read the contents of this
manual and have an occupational health and safety manual prepared.
3. Only employees who have been trained in the use of the machine and the Health and
Safety at Work regulations with particular regard to the risks posed by this machine may
be allowed to operate the machine.
4. It is essential to ensure correct performance and periodic preventive control of the
electric shock protection installation of the machine in use.
5. The machine may be installed only by the manufacturer's service department.
6. The machine is powered with hazardous mains voltage 3 x 400 V AC, 50 Hz. All service or
preventive actions may only be carried out by qualified personnel with the permissions
required by law.
7. It is strictly forbidden to take any action leading to a decrease in the machine's safety status
(eg operation without closed covers, blocking of switches, etc.).
8. Only the manufacturer's customer service department can carry out the inspection
procedure before starting full operation.

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8.2. CONDITIONS OF SAFETY WORK OF DIRECT MACHINE OPERATION

PERSONNEL.
1. The machine operation can be entrusted to an employee after undergoing occupational

health and safety training and after familiarizing with the machine's instruction manual.
2. The employee should also be familiar with the operating instructions for the pressure
vessel (for glue).
3. When starting work, the employee should be rested, sober and equipped with working
clothes and footwear as well as personal protective equipment (gloves), having the
required certificate for a safety sign and a declaration of compliance with the standards
introduced into compulsory use in Poland.
ACTIONS BEFORE STARTING WORK:

1. Check the condition of the technical equipment of the workplace, the condition of tools,
covers and protections and oil all lubrication points in accordance with the DTR
documentation.
2. In the event of any faults or omissions, the supervisor should be notified immediately.
3. Make sure that starting work will not endanger people in or near the workplace.
4. Check and, if necessary, top up the adhesive in the tank according to its operating
instructions.
5. Set the machine according to the glued format.
6. Start the machine only after making sure that nobody is in the work area.
RULES AND WAYS OF SAFE WORK

1. The operator panel should be operated in accordance with the operation and
maintenance documentation.
2. You must constantly observe the process of glueing cartons, paying attention to
whether there has been, for example, a jam of the format.
3. You should collect boxes from the collector on a regular basis.
4. All regulations and adjustments to the machine should only be carried out with the
machine switched off.
5. Report any defects in the operation of the machine to your supervisor immediately.
PROHIBITED ACTIONS:
Employees are prohibited:
1. Removing covers and protections (drive components, gearboxes, etc.).
2. Making switches and independent repairs in the electric control box and inside the
machine during its operation.
3. Touching live wires and devices.
4. Cleaning, adjustment and lubrication of moving elements.
5. Removing jammed material (cardboard) with the hands during machine operation.
Before removing the carton, turn off the machine first.
6. To work in poor health or intoxicated and in poor psychophysical condition.
7. Being in the "machine work area" while the machine is operating.

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8. Leaving the assembled pneumatic system of the pressure vessel without supervision of a
person authorized to operate.
9. Blocking the space around the machine as this may cause tripping, slipping, falling over
and accident.
PROCEDURE IN EMERGENCY SITUATIONS:

1. Each accident should be immediately reported to supervisor.
2. In the event of an emergency/accident, shut down the machine using the emergency
stop (mushroom). Notify supervisor immediately of this situation.
3. In case of danger to life, notify people in the vicinity of the threat, then evacuate from
the room.
4. If there is any doubt as to the safety of the work performed, the employee has the right
to interrupt his work by notifying his superior immediately.
5. Personnel operating the machine should be thoroughly familiar with the principles of
providing first aid in the event of electric shock, crushing and cutting of various parts of
the body, as well as in other foreseeable accidents. There should be a fully equipped
first aid kit near the machine.
ACTIONS AFTER ENDING WORK:

1. Disconnect the power cables.
2. Clean the machine thoroughly of all dust and dirt left after oil or glue.
3. Secure the nozzle nozzles (from glue). Immerse the tips of the adhesive nozzles in a
container with water to prevent the glue from drying (depending on the type of glue,
follow the Material Safety Data Sheet).
4. Clean up the workplace.
5. Check if the workplace left behind poses no threat.
FINAL REMARKS:
1. When operating and adjusting the machine, the operator should be in a safe defined
work area in the space around the machine shown in the drawings below.
Fig. 69 Service areas during normal machine operation. The hatched area indicates the operator's and
packer's permitted work stations.

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Fig. 70 Operating zones during mechanical settings of operating parameters (always when the machine
is at a standstill). The hatched area indicates the operator's permitted positions.
8.3. CONDITIONS FOR WORK SAFETY DURING MAINTENANCE, REPAIR AND

PREVENTION ACTIVITIES
1. It is forbidden to carry out any service, maintenance or preventive work without

disconnecting the machine from the mains.
2. It is forbidden to lubricate the device while it is in motion and to perform any
maintenance activities that may contribute to reducing the level of device safety.
3. Maintenance and repair work on the control cabinet and electrical installation may only
be carried out by employees with current electrical qualifications.
4. Maintenance of the device may be carried out by persons having appropriate
knowledge and experience in the installation of electrically powered devices.
5. During conservation work wear protective clothing, work gloves, non-slip footwear and
a headgear.
6. It is strictly forbidden to make any modifications to the electrical system.
8.4. INFORMATION ON RESIDUAL RISK
Despite the use of a safe structure by design, safety measures and additional protective
measures, there is still a residual risk when operating the machine according to the table below:
Hazards Source of danger Residual Risk
Factors that can cause accidents

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It still exists despite the use of a safe structure by design

Sharp, rough surfaces and Cartons, machine (sheet metal parts mostly have edges that are rounded),
elements elements despite the use of protective measures.
Machine and its It still exists despite the use of a safe structure by design
Impact on stationary objects
housing; steadies at the (mostly sheet metal elements have rounded edges).
feeder
Moving machine parts, It still exists despite the use of protective measures. Areas of
Crushed fingers, hands pneumatic clamps, danger are marked with warning signs.
sandeel,
tape roller
It still exists despite the use of protective measures. Areas of
Capture by rotating machine Rotating moving machine
danger are marked with warning signs.
components parts
It still exists despite the use of protective measures.

Pulling fingers and hands Rotating rollers with
Appropriate warnings in the form have been placed on the
belts
machine characters.
Electrical installation of It still exists despite the use of protective measures (Electrical
Electricity covers, cable covers in conditio intact).
the machine
Pressure tank for glue It still exists despite the use of protective measures (i.e.
Explosion
pressure reducer, adhesive tank safety valve).
Physical factors
Noise Machine work It still exists.
Lighting Operation of the machine It still exists.
Ergonomic factors
Moving and
Overload of the
lifting It still exists.
musculoskeletal system
Performing the same

movements, using the
Work monotype same muscle parts It still exists.
The annex presents a checklist for checking the safety of construction solutions in accordance
with the Harmonized Standards with Directive 2006/42/EC and for assessing the risks
associated with the operation of the machine.
8.5. SUMMARY
During the operation of the machine, its transport, installation as well as repair, maintenance
and preventive actions, as well as during its scrapping, every effort should be made to prevent
access to:
− use the machine in any other way not described in this user manual,
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− Incorrect installation, not carried out in accordance with the procedures given in this
user manual,
− improper use of the machine or use by untrained personnel,
− supplying agents with incorrect parameters,
− insufficient maintenance,
− unauthorized changes or interventions of persons without the required permissions and
training,
− using non-original spare parts,
− any actions of any persons in a manner inconsistent with the law and / or instructions
appropriate at the place and time and with the provisions of this operating manual.
9. ELECTRICAL DOCUMENTATION
9.1. TECHNICAL DATA
Supply voltage 400 V AC; 50 Hz
Control voltage 24 VDC
Maximum power consumption 14 kW
9.2. LIST OF ELECTRICAL APPARATUS

Symbol Manufacturer Model Characteristic
X1 terminal
X2 Schneider Electric NT130H01 surface-mounted hermetic socket with grounding and flap, IP44
3-phase cam switch 0-1 3P In = 25A, rated insulation voltage Ui =
S1 APATOR 4G25-10U S25
690V
S2 Schneider Electric XALK178F 1 emergency stop button mushroom red unlocked by turning 2NC
S3 Schneider Electric XY2CH13250 AW "" STOP "" pull switch with blocking NO + NZ lin
S4 Schneider Electric XY2CH13250 AW "" STOP "" pull switch with blocking NO + NZ lin
S5 Schneider Electric XB7NA21 Compact button - przycisk kryty czarny - z sam. powr. - 1NO- zac.
S6 Schneider Electric XCKN2106G11 Limit switch IP65 NZ + NO "" cat's whisker ""
S7 GORKE RSU-K02 radio controller 24V
S8 Schneider Electric XB7NA11343 Compact button - przycisk kryty biały - z sam. powr. - 1NO- zac.
S9 Schneider Electric XB7NA21343 Compact button - przycisk kryty czarny - z sam. powr. - 1NO- zac.
S12 Schneider Electric XCKN2110G11 Limit switch XCKN - pin with metal tip
K1 Schneider Electric RM4TG20 three-phase power supply control relay 200..500V
K2 Schneider Electric LC1D25 contactor controlled alternating voltage of 230V
power contactor | 25 A [AC-3] auxiliary contacts 1NC + 1NO - coil
K3 Schneider Electric LC1D25BD
voltage 24 V DC
miniature power contactor I=6 A [AC-3] - auxiliary contact 1NC - coil
K4 Schneider Electric LP1K0601BD
voltage 24 V DC
voltage 24 V DC
voltage 24 V DC
voltage 24 V DC

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voltage 24 V DC
voltage 24 V DC
voltage 24 V DC
voltage 24 V DC
Controller PP65, 5.7" QVGA color TFT , touch screen, 10
K12 B&R 4PP065.0571-P74F buttons, CompactFlash slot,
1x ETH 10/100, 1x POWERLINK, 2x USB,IP65
Controller PP65, 5.7" QVGA color TFT , touch screen, 10
K13 B&R 4PP065.0571-P74F buttons, CompactFlash slot,
1x ETH 10/100, 1x POWERLINK, 2x USB,IP65
K14 B&R X20BC0083 X20 main line controller, 1 POWERLINK, 2-port hub, 2x RJ45,
Controller to the servo drive - ACOPOS servo drive, 3x 400-480 V, 8.8
K15 B&R 8V1090.00-2
A, 4 kW,
K16 B&R 8V1090.00-2
A, 4 kW,
K17 B&R 8V1090.00-2
A, 4 kW,
K18 B&R X20BC9400 X20 main line module power supply, X2X Link supply
K19 B&R X20DS1119 digital multifunction module
K20 B&R X20DI9371 digital input module, 12 inputs, 24 VDC
X20 digital counter module, 1 ABR incremental encoder, 24V, input
K21 B&R X20DC1376
frequency 100 kHz,
K22 B&R X20DO8332 digital output module, 8 outputs, 24 VDC, 2.0A
K25 B&R X20AO4622 analog output module, 4 outputs, 10 V /0 to 20mA
K26 B&R X20AO2622 analog output module, 2 outputs, 10 V /0 to 20mA
miniature power contactor I=6 A [AC-3] - auxiliary contact 1NC coil
voltage 24 V DC
miniature power contactor I=6 A [AC-3] - auxiliary contact 1NC coil
voltage 24 V DC
K30 CNC PROFI UK 2 HSS86 servo stepper controller
F1 Schneider Electric C60NC10 circuit breaker C60N - 3-pole 10 A –characteristic - C
F2 Schneider Electric C60NC4 circuit breaker C60N - 1-pole 4 A – characteristic -C
F3 Schneider Electric C60NC10 circuit breaker C60N - 1-pole 10 A - characteristic C
F11 Schneider Electric IDPN N Vigi B 16A residual current circuit breaker
frequency converter ATV312-0.75kW 200-240 V - 1-phase power
T2 Schneider Electric ATV312H075M2
supply
power supply with adjustable switching mode - 1 or 2-phases -
T3 Schneider Electric ABL8REM24050
100..240 V AC - 24 V - 5 A
T4 WM Power BCV-12120C stabilized power supply input AC 200-240V output DC 12V 10A
supply
supply

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ATV312-4kW 380-500 V frequency converter, 3-phase power supply

T7 Schneider Electric ATV312HU40N4
T8 CNC PROFI ZA5008 toroidal transformer 8A-50V/230V
M1 Chiaravallli Group SPA CHT71B4 B14 0,37 kW, motor pr LP
M2 Chiaravallli Group SPA CHT71B4 B14 0,37 kW, motor pr PP
M3 Chiaravallli Group SPA CHT71B4 B14 0,37 kW, motor pr LT
M4 Chiaravallli Group SPA CHT71B4 B14 0,37 kW, motor pr PT
M6 Chiaravallli Group SPA CHT80B4 B14 0,75 kW, motor pasy L
M7 Chiaravallli Group SPA CHT80B4 B14 0,75 kW, motor belts P
M8 B&R 8LSA55.DA030S000-3 servo 2,2 kW 12,5 Nm feeder
M9 SITI FC 112M4 B5 4 kW, motror gluer
M10 Chiaravallli Group SPA CHT71A4 B14 0,25 kW, engine for the collector
M11 Chiaravallli Group SPA CHT71A4 B14 0,25 kW, engine for the collector
M14 B&R 8LSA55.DA030S000-3 servo 2,2 kW 12,5 Nm
M15 B&R 8LSA55.DA030S000-3 servo 2,2 kW 12,5 Nm
JK 86HS155-6004YBJED-
M16 CNC PROFI Stepper servo motor 12 Nm 86x86 mm
035M
PC1 Baumer OR18.ZI-PW1P.71O/B005 diffuse sensor with intensity difference
C1 YPC SC2-D4 24V DC 3-contact coil
C2 YPC SC2-D4 24V DC 3-contact coil DC
C3 YPC SC2-D4 24V DC 3-contact coil DC
C4 hhs 27 00 00 53 UV 24V DC nozzle coil
C5 hhs 27 00 00 53 24V DC adhesive nozzle coil
C10 YPC SC2-D4 24V DC 3-contact coil
SPK1 Armakom JD702024 buzzer 24V 70dB
P1 Wobit MOK50 rotary pulse 8000/5 / B2 / N transducer

HYBRO-40 digital recorder with AHD interface - Video inputs: 4
D1 HYBRO-40
pcs.BNC - AHD, CVBS
Megapixel camera with 1/3 "Sony CMOS sensor and AHD interface
D2 AHD-14V3-2812W (Analog High Definition) / PAL. Supply: 12 V DC /
240 mA
240 mA
240 mA
Philips Monitor LCD with SmartControl Lite 223V5LHSB2 V-line 22
D5 Phillips 223V5LHSB2/00 (display diagonal:54,6 cm/21,5") Supply - 100–240 V AC, 50–
60 Hz
* Elements marked in red appear only on selected versions of the machine

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NOTE: All subassemblies used in the machine are typical electrical components available in
every specialized store. The manufacturer, when selecting these elements in the event of
replacement, leaves the choice to the recipient, provided that the replacements used will be
replaced after the expiry of the warranty period, will have the same technical parameters and
will be marked with the CE mark.
9.3. ELECTRICAL INSTALLATION DIAGRAM
Power supply for

Collector cabinet - M14
Guide setting Guide setting Guide setting Guide setting Power supply -
motor (Left front) motor (Right front) motor (Left rear) motor (right reart) side guide-M5
Fig. 71 Simplified diagram of the electrical cabinet I (bottom cabinet).
Gluer motor Collector lifting Collector lifting

ft belts Right belts motor motor
Fig. 72 Simplified diagram of the electrical cabinet II (top cabinet).

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Hook 1 control Hook 2 control Feeder
Fig. 73 Simplified diagram of electrical cabinet III (servos).
10. PNEUMATIC DOCUMENTATION

10.1. TECHNICAL DATA
Working pressure 6 bar
Filtration Accuracy 20 μм
Required working factor class 4-4-4 acc. ISO8573-1
3
Compressed air demand 200-500 dm /min.
10.2. PRINCIPLE OF OPERATION

The pneumatic system in the machine consists of:
− input filter reducer;
− solenoid system - two pneumatic actuators for tapping (leveling) boxes
− electrovalve system - pneumatic actuator for separating packages by pulling out the last
box in the package,
− nozzle system for applying glue consisting of 5 DLK glue heads and a pressure tank for
glue,
− triple solenoid valve - pneumatic actuator for stopping and pressing in the DBV assembly
on the collector,
− an assembly of 22 servomotors with adjustable pressure on the pressure press,
− a nozzle system for applying UV ink used for separating packages by marking the last box
in the package (if present),
− solenoid system - pneumatic actuator for tapping the bottom flap (if present),

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The working medium is supplied through polyurethane hoses (PU), 8x6mm in diameter (pipes
supplying air to the valves) and 6x4mm (connections between valves and actuators.
ATTENTION: Adjustment of the pneumatic system should only be carried

out by a person with specialist knowledge of pneumatics.
10.3. INSTRUCTIONS FOR USE
Only supply dried air to the machine that meets the requirements described in point 10.1 The
machine's pneumatic system does not require lubrication. It is recommended to use a supply
hose with an inside diameter of at least 10 mm. It is recommended to disconnect the
compressed air at least once a week to vent the system.
10.4. PARTS LIST

No. Designation in Name Quant Mark Typ
the diagram ity e
1 1 Filter reducer 1 Air-Com AFR 14
2 2, 5, 9, 18 24VDC monostable solenoid valve 5/2 5 YPC SF4101-IP
3 3, 11, 13, 17 Reducer 4 Air-Com AR 14
4 4, 6, 19 Pneumatic actuator 4 Air-Com ISO6432 20x50
5 7 Pressure tank with pressure gauge 1 HHS DB-15-A cpl.
6 8 DLK glue head 5 HHS DLK-408-24V
7 10 Pneumatic actuator 2 Air-Com KDNC 40x25
8 12, 14 Pneumatic actuator 22 Air-Com ISO6432 20x150
9 15 UV ink tank 1 HHS DB-2-S VA
10 16 UV ink head 1 HHS DSR-403-24V
* UV ink marking and mallet are additional options that may not be available in given machine
Fig. 74 Positioning of pneumatic elements on the machine.

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Fig. 75 Diagram of the machine's pneumatic system.
10.5. PNEUMATIC SYSTEM DIAGRAM

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I ISO 20x150
pressure press- rear
ISO 20x50 glue
sandeel
DLK’ glue head DLK’ glue head DLK’ glue head DLK’ glue head DLK’ glue head
AR 14
sandeel
AR 14
sandeel
v DB-15-A '
glue tank I'DSR-INK HEAD UV
Ink UV
- 72 -
ISO 20x50 ISO 20x50

sandeel mallet
DB-2-S VA
ink tank UV
, ISO 20x150
pressure press -front
AR14 y ISO 20x50 '

MALLET striker
I KDNC 40x25 1 KDNC 40x25 DBV-
DBV - pressure pressure
v AR 14
' rear
pressure
press AR 14
(SF4101-IP
'sandeel SF4101-IP ! SF4101-IP
|SF4101-IP '
DBV- DBV -
pressure pressure
front pressure
press
Pneumatic
connection
TMD
MPG 1750 - 4p
User manual
TMD
11. DISPOSAL AND SCRAPPING

11.1. GENERAL REMARKS
The adopted construction solutions and high-quality components allow for proper operation of
the machine for a period of about 30 years. Nevertheless, which may occur much earlier, but it
is impossible to foresee the changes in the Recipient's needs or changes in regulations and
standards, forcing the machine to be adapted or taken out of service, may result in the
necessity of its disposal and scrapping. This also applies to replaced or repaired parts or
assemblies of the machine. The buyer is obliged to perform these activities in accordance with
the legal status in force at the time and place. All machine components are recyclable.
11.2. WASTE
Hazardous waste should always be disposed of through specialized companies. The following is
a description of the types of waste generated during the machine's life cycle:
− liquid or solid lubricating waste;
− oils or other liquids;
− residues from lubricants used for lubrication and maintenance;
− cloths or paper soaked in substances used to clean machine parts;
− used spare parts, depending on the type of material from which they are made;
Any waste material from replacing or servicing the machine and contaminated with grease
residues cannot be disposed of with industrial waste. All waste generated during the production
process should be segregated and stored in designated and marked places.
ATTENTION: Direct placing of waste in normal waste containers or disposal

using standard waste collection services is prohibited.
ATTENTION: In the event of the generation of waste hazardous to life or health,

it is imperative to inform the management.
11.3. PROCEDURE FOR DISASSEMBLING THE SCRAPING MACHINE
The order of dismantling the machine:
1. Disconnect the power supply by removing the plug from the power socket.
2. Disconnect the pneumatic power supply by disconnecting the quick
coupler between the filter reducer and the supply cable.
3. Wait 10 min. for possible discharge of frequency converter capacitors.
4. Disconnect the feeder and gluer.

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5. Disconnect the feeder wiring harness plugs with gluer sockets (2 pcs).
6. Disconnect the collector's wiring harness plugs and gluer sockets (2 pcs.).
Unscrew the equalizing lead (yellow-green) from the gluer.
7. Roll the disconnected wire harnesses into a bundle and attach to the machine.
8. Disconnect the adhesive tank (disconnect the adhesive hose and the compressed air
quick coupler).
9. Remove the equalizing cylinder assembly from the collector and disconnect the
pneumatic hoses.
10. Using two hydraulic lifts with a capacity of min. 1t. each raise the front of
the collector and remove the collector height adjustment mechanism.
Screw the transport feet in place of the connection screws.
11. Using two hydraulic jacks with a capacity of min. 1t. each lift the rear of the
collector and remove the foot extensions. Screw the transport feet in place
of the connection screws.

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DTR MPG 1750-4p Nv14-Eng

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1. SUBJECT MATTER AND INTENDED USE.................................................................................................................. 4

INMATECH Jacek Chłopkowski

INMATECH Jacek Chłopkowski

1. SUBJECT MATTER AND INTENDED USE

INMATECH Jacek Chłopkowski

GENERAL DESCRIPTION OF THE MACHINE - OPERATING PRINCIPLE

INMATECH Jacek Chłopkowski

1. Main guide (front left)

INMATECH Jacek Chłopkowski

PROHIBITED METHODS OF MACHINE USE

It is forbidden to operate the machine contrary to its intended use

Details on unauthorized use of the machine are described in section 8.2.

2. SAFETY - SIGNS AND PICTOGRAMS

MOST IMPORTANT WARNING INFORMATION

ATTENTION: Before starting any work on the machine, every operator

ATTENTION: The recipient or a person authorized by him on the basis of

ATTENTION: The machine is powered by a dangerous voltage of 3 x 400V AC; 50

INMATECH Jacek Chłopkowski

KEY INFORMATION ON PROHIBITIONS AND PRESCRIPTIONS

IT IS FORBIDDEN to start the machine to persons without training in its operation

IT IS FORBIDDEN to assemble, disassemble or transport individual

IT IS ABSOLUTELY PROHIBITED to carry out any service, maintenance or

IT ID STRICTLY PROHIBITED to water the machine's control cabinet during

IT IS FORBIDDEN to lubricate the machine while it is moving and to

IT IS PROHIBITED to drink alcohol in the immediate vicinity of the

INMATECH Jacek Chłopkowski

IT IS ABSOLUTELY COMMANDED to use ALL designed housings and

IT IS COMANDED to use work clothing that minimizes the possibility of being

Fig. 5 Marking the danger zone of the machine.

Fig. 6 OHS marking of feeder.

INMATECH Jacek Chłopkowski

Fig. 7 OHS marking of gluer.

Fig. 8 OHS marking of collector.

INMATECH Jacek Chłopkowski

No admission for unauthorized!

Moving machine parts - do not put your hands!

It is forbidden to remove (also move away) the covers during

Warning! Rotating parts (There is a risk of your hand being

Warning! Movable rollers.

Warning! Danger of crushing hands.

INMATECH Jacek Chłopkowski

FEFCO 201 FEFCO 713 FEFCO 304*

L 400 - 1800 280 - 1300

l min. 200 200 - 800

H 100 - 1000 230 - 1600

h 100 - 500 150 - 1200

* FEFCO 304 packages - only for the 4-point machine

Fig. 9 Permissible dimensions of the format.

INMATECH Jacek Chłopkowski

5. ASSEMBLY AND INSTALLATION

5.1. PACKAGING AND STORAGE

5.2. MACHINE TRANSPORT

IT IS FORBIDDEN to assemble, disassemble or transport the

INMATECH Jacek Chłopkowski

ATTENTION: The machine must be transported in a horizontal position.

Fig. 10 Dimensions of individual machine elements.

INMATECH Jacek Chłopkowski

WEIGHT OF MAIN ELEMENTS

5.3. SETTING AT THE WORKPLACE

ATTENTION: Only the manufacturer's service department is authorized to set

The order of actions during the assembly of the machine: