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11kV Capacitor Bank Enclosure with Foundations (Including Cover)
Purpose
PROJECT NAME. : Khabat Thermal Power Plant Units1&2 and
Bazyan 400KV Substation □ For Information
Foundations □ As-Built
DOCUMENT NO. : BS-80+++-CY712-B0046
OWNER. : Ministry of Electricity (MOE) of
Kurdistan Regional Government
1 10th July 2017 Issued for Approval A.H. J.D. Jin J I Kim S J Lee
Mohammed
A.H.
0 7th May.2017 Issued for Approval J.D. Jin S.J. Lee K. I. Kim
Mohammed
Owner
Contractor
POSCOENGINEERING
&CONSTRUCTIONCO.,LTD.
Khabat Thermal Power Plant Units1&2 and
DOC.NO. : BS-80+++-CY712-B0046
Bazyan 400KV Substation
REV. : 1
Proposal to Improve Anchorage Mechanism of
PAGE : 2 of 7
11kV Capacitor Bank Enclosure with Foundations
Table of Contents
1 Purpose.................................................................................................................................................3
2 Current Status .....................................................................................................................................3
3 Search of Robust Solution ..................................................................................................................4
3.1 Force Analysis Study Case .........................................................................................................4
3.2 Study Anchorage Options...........................................................................................................4
3.3 Characteristic of the selected material ......................................................................................4
3.4 Work Procedure ..........................................................................................................................5
4 Conclusion ...........................................................................................................................................5
5 References ............................................................................................................................................6
6 Risk Assessment……………………………….…………………………………………..…………6
Khabat Thermal Power Plant Units1&2 and
DOC.NO. : BS-80+++-CY712-B0046
Bazyan 400KV Substation
REV. : 1
Proposal to Improve Anchorage Mechanism of
PAGE : 3 of 7
11kV Capacitor Bank Enclosure with Foundations
1 Purpose
The purpose of this document is to propose a solution to improve the mechanism of
anchorage 11kV Capacitor Bank Enclosure with the foundations using additional 4 off
HAS-R M12x110/128 Threaded rod embedded into mortar Hilti HIT-RE 500-SD
Epoxy resin system for every base plate.
2 Current Status
Currently, 2 off M20x200mm stud anchor bolts are used to fasten the 11kV Capacitor
Bank enclosure to concrete foundations.
O/OE have raised a concern that used 2 off M20x200mm stud anchor bolts are
insufficient to anchorage the enclosure securely to the concrete foundations.
Khabat Thermal Power Plant Units1&2 and
DOC.NO. : BS-80+++-CY712-B0046
Bazyan 400KV Substation
REV. : 1
Proposal to Improve Anchorage Mechanism of
PAGE : 4 of 7
11kV Capacitor Bank Enclosure with Foundations
From Hilti Datasheet, typical drilling depth is 110mm whereas the minimum depth of
drilling to work within effective anchorage range is 70mm.
At 110mm depth and with injecting mortar HIT-RE 500-SD Epoxy resin system with
aggregate, each HAS-R M12x110/128 Threaded rod can withstand the following
forces According to European Technical Approval ETA-04/0027:
1- 53kN Tension resistance for static and quasi-static loading.
2- 27kN Shear resistance for static and quasi-static loading.
In addition another 4 off holes will be drilled at least 110mm depth. Compressed air will
be used to clean the drilled holes. The mortar HIT-RE 500-SD Epoxy resin system
with aggregate will be injected to the cleaned holes and embed each HAS-R
M12x110/128 Threaded rod to let it secure in the mortar material. Upon curing process
completed, nuts will be added to fasten the structure to the foundation.
110mm
SIDE VIEW
Drilling
Depth
Minimum
Finally, at least 30mm grouting material will be added to improve foundation function
and surface appearance finishing.
4 Conclusion
In addition to the current 2 off M20x 200mm anchor bolts, additional 4 off HAS-R
M12x110/128 Threaded rod can be used to improve fastening mechanism of the 11kV
Capacitor Bank enclosure to the concrete foundations significantly.
Khabat Thermal Power Plant Units1&2 and
DOC.NO. : BS-80+++-CY712-B0046
Bazyan 400KV Substation
REV. : 1
Proposal to Improve Anchorage Mechanism of
PAGE : 6 of 7
11kV Capacitor Bank Enclosure with Foundations
5 References
• Calculation report about anchorage and RC_11kV Substation Area Fence & Gate/ BS-
80UAA-EC115-E0024/ BS-80UAA-EC115-E0025/Design Criteria
• HILTI HIT-RE 500 INJECTION ADHESIVE WITH HAS-ROAD
• TECHNICAL APPROVAL ETA 04/0027
• HILTI HIT-RE 500-SD EPOXY ADHESIVE ANCHORING SYSTEM
6 Risk Assessment
JOB SAFETY ANALYSIS / RISK ASSESSMENT SCOPE : Improve Anchorage Mechanism of 11kV Capacitor Bank Enclosure with Foundations
JOB STEP POTENTIAL HAZARD Control Measures
Initial Risk Residual Risk
STEP (List the steps required to (Against each step list the potential / risk hazards that (Control measures have been identified using the Hierarchy of Control Elimination ->Substitution ->Engineering -> Admin -> PPE) Control
NO perform the task in the could cause injury / damage when the task step is Responsibility
L C Risk L C Risk
sequence they are carried out.) erformed.)
Material falling from truck during transport 1.1.1 Operators and Job Supervisor shall ensure that the vehicle is not overloaded
1.1 3 4 12 1.1.2 Ensure that all materials are properly secured by means of correct sling belt to prevent materials from falling during delivery POSCO 1 4 4
1.1.3 No overloading of materials on the trailers
Speeding 1.2.1 All drivers shall have valid driving licenses
1.2.2 Enforcement of traffic regulations
1 Transporting of Materials to Site 1.2 4 4 16 1.2.3 Strictly follow speed limit POSCO 1 4 4
1.2.4 Approved transportation route map for vehicle trafic in accordance with GAMA Khabat Project rules
1.2.5 Safe access shall be maintained at site for vehicles and equipment
Struck by Vehicle 1.3.1 All drivers shall have valid driving licenses
1.3 3 4 12 1.3.2 All vehicle movement shall be guided by competent banksmen vith HİVİ vest POSCO 1 4 4
1.3.3 Barricade and secure working area with signboard
2.1.1 Ensure all employees use proper PPE i.e. Helmet, safety glasses, gloves, safety shoes
Hand& Finger Injuries-Bruising-Cut while
2.1 2 3 6 2.1.2 One piece of material at one time during unloading POSCO 1 3 3
carrying/pulling materials
2.1.3 Ensure TBT is executed and monitored
Manual Handling of Materials at
2 3.2.1 Ensure employee use proper lifting techniqyes i.e. lift with their legs not their back
Site
Physical injuries back, muscle strains, sprains 3.2.2 Use the "Buddy System" to get help
2.2 2 3 6 POSCO 1 3 3
from lifting/carrying materials and tools 3.2.3 Provision for mechanical equipment i.e. Trolley, fork lift etc...
3.2.4 Break the job down into manageable portions
3.1.1 All work is to be completed with approved PPE, including safety glasses with side shields, safety helmet and steel toe footwear and gloves
3.1 Use of hand held power tools 2 3 6 POSCO 1 3 3
3.1.2 Ensure that all employees are properly trained to use the assigned tools
3.2.1 Approved PPE including face shield by employees working is close proximity of concrete pouring
3 Work for Chipping 3.2 Concreate particle splash (Eye injury) 3 3 9 POSCO 1 3 3
3.2.2 Eye wash required near the work area
3.3 Foot injury 2 2 4 3.3.1 Rubber type steel toed footwear POSCO 1 2 2
3.4 Vibration 2 3 6 3.4.1 Execution of short shifting period is necessary POSCO 1 3 3
(Drilling )and using of hydrolic Bursting of gaskets and hydraulic hoses. 4.1.1 Use safety glasses. Ensure that design pressure is not exceeded. Equipment should be pressure tested and certified regularly.
tools 4.1 2 5 10 4.1.2 Ensure that safety valves on pump sets are set properly and are corresponding with the design pressure on the equipment to be used. POSCO 1 5 5
4.1.3 Discard damaged hoses, repair should only be made by a certified workshop.
4
Thread damage on hydraulic ports, connections 4.2.1
and to bolt stretching inserts. Use safety glasses. Visually inspect threads before connecting hoses or equipment such as bolt stretching inserts.
4.2 2 5 10 POSCO 1 5 5
4.2.2 Discard equipment with damage to threads or sealing surfaces.
4.2.3 Stand clear of pressurized tools and equipment.
Setting up of anchor bolts and Pinch point injuries tightening of nuts to the 5.1.1 Ensure that all hand tools are in good condition.
bolt tightening. 5.1 anchor bolts. 2 3 6 POSCO 1 3 3
5.1.2 Ensure qualified/ competent employee to carry out the task.
Muscle strain or sprain while positioning of 5.2.1 Ensure employee use proper lifting techniques i.e. lift with their legs not their back.
5 5.2 frames into anchor bolts. 2 2 4 5.2.2 Use the "Buddy System" get help. POSCO 1 2 2
5.2.3 Break the job down into manageable portions.
Caught in between column base plate & 5.3.1 Only authorized & skilled workers for the task.
5.3 2 3 6 POSCO 1 3 3
foundation. 5.3.2 Ensure workers not to hold base plate.
Skin irritation. Use of PPE (gloves, safety goggles and mask)
Preperation & Application of Material splash during mixing/ applying 6.2.1 Approved PPE including safety mask by employees working is close proximity of substrate concrete mixing or applying.
6
Substrate material ( Chemical ) 6.3.2 Competent personnel.
6.2 3 3 9 POSCO 3 1 3
6.3.3 MSDS communicated.
6.3.4 Eye wash available.
Environmental Pollution due to material spill 6,3,1 Employees must be trained about, chemical substances during the disposal of contaminated material throwed away seperate waste bins.
6,3 4 1 4 POSCO 3 1 3