Professional Documents
Culture Documents
PAGE
1. TECHNICAL DATA 1
2. SAFETY INSTRUCTIONS 2
4. INSTALLATION 4~5
5. CAUTION IN INSTALLATION 6
7. OPERATION 8~9
8. TROUBLESHOOTING 10~11
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2. SAFETY INSTRUCTIONS
WARNING: Arc welding and cutting processes are a source of radiation, heat, noise
and noxious gases. The protection of the operator and persons nearby must be
guaranteed with suitable safety devices and precautions.
Do not attempt to install operate, maintain or repair this machine if you are not a
qualified person and before reading and understanding this manual.
Safe practices for arc welding and cutting have developed from past experience.
These practices must be learned through study and practical training before using this
machine.
1) Remove all combustible material from work area or cover them with fire-
resistant material.
2) Wear protective clothing and footwear made of fire-resistant material and
suitable for welding use.
3) Keep a fire extinguisher nearby.
4) Do not weld or cut on closed containers such as pipes, tanks or drums.
5) Never use this machine to thaw frozen pipes.
ARC RAYS
1) Use welding helmet with suitable radiation protection glass to protect eyes.
Take measures to protect face, ears, neck and hair.
2) Use protective clothes to cover all parts of the body.
3) Advice persons nearby not to look at the arc rays. If possible, place fire-
resistant screen around the welding area.
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3. FRONT CONTROL PANEL
1. Amp meter
2. Volt meter
3. Wire Diameter Selector
4. Fuse 8A
5. Fuse 1A
6. Crater Function Switch
7. Wire Type Selector
8. Power switch
9. Crater Current Adjustor
10. Crater Voltage Adjustor
11. Gas Check Switch
12. Warn lamp
13. Power lamp
14. (-) Output Terminal
15. Remote Box Receptacle
16. (+) Output Terminal
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4. INSTALLATION
4-1 CONNECTION FOR WELDING
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4-2 REAR SIDE DIAGRAM
3 PHASE 50HZ/60HZ
AC 380V/415V
DETAIL:
INPUT TERMINAL
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5. CAUTION IN INSTALLATION
5-1 Required Environment
- Install indoor where there is little humidity or dust.
- The ambient temperature shall be within 10~40 degree Celsius.
- Avoid direct sunlight and rain.
- Install welding power source 20cm or further from walls.
- When 2 or more welding power source are installed side by side, install them
30cm or further apart.
- Mount the gas cylinder on the pillar or gas cylinder holder.
- If the welding area section is exposed to wind, block the wind with a screen or
the like.
5-2 Attention
To ensure the machine always in good condition, please follow the instructions
below:
- Input voltage: confirm the tolerance of input voltage is +-10%.
- Generator: use the suitable input voltage or twice of the input source.
TA 200i 7.6kVA
TA 350i 18.1kVA
TA 500i 31.9kVA
- Input Cable: Each machine has different input source, use suitable circuit
breaker or MCB.
- Adjust the frequency selector switch on the PCB according to the input supply
frequency.
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6. MAINTENANCE AND INSPECTION
6-1 Checking Items
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7. OPERATION
A. Normal Welding Process
1) Before welding process, make sure all external connection parts are
connected.
2) After that, make sure the power switch is turned off. If not, electric shock
may occur.
3) Then, double confirm all the switches and adjustors are at the “OFF” or
minimum position.
4) After checking, put the 8A fuse and 1A fuse inside the fuse holder.
5) The crater switch should be at “OFF” position.
6) Wire diameter switch should be at suitable position. Example: If you use
0.8mm diameter wire, the button should at 0.8mm position.
7) Wire type button should be selected correctly before welding.
8) Turn on the power switch you can see the power indicator lights.
9) Make sure the cooling fan inside welding power source is operating. If
operating, you can hear noise generated by the fan.
10) Make sure the WARN led is not lighted. If lighted, the machine should not
be used.
11) Use the gas check switch to check whether any gas flow from the gas
cylinder. Check the gas regulator.
12) Press the inching button to feed the wire.
13) Before welding, adjust the welding voltage adjustor and welding current
adjustor.
14) When you want to start arc, contact welding electrode with metal, to be
welded.
15) When you are going to end welding, cut off welding arc, hanging up
welding electrode from base metal.
16) Turn off the power switch.
17) Turn off the main power switch which is external power source.
18) Disconnect all the external connection parts.
19) End of operation.
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B. Crater Welding Process
1) Connect welding source with primary input power, welding torch and base
metal to be welded.
2) Power switch should be turned off when you carry out the connection. Or
Else, electric shock may occur.
3) Turn on main power source in primary side power distribution board.
4) Open valve of gas cylinder.
5) Turn on “POWER SWITCH”.
6) Make sure power indicator lights up. If the indicator did not light up, find
the fault referring to the troubleshooting chart.
7) Make sure the cooling fan inside is functioning after power source is
turned on. If working, you can hear noise generated by the fan.
8) Set gas control switch to check position, and adjust the gas regulator to a
proper flow rate with welding condition, meanwhile make sure if there is
gas flow at the end of torch.
9) After checking, set gas control switch to weld position.
10) Select proper metal to be welded.
11) When you want to start welding, instead of welding current and welding
voltage adjustor, adjust the crater current adjustor and crater voltage
adjustor.
12) Welding power will be based on the value of welding current and voltage
adjustor during first press. Welding wire continue even when torch switch
is released.
13) When you want to end welding, press torch switch again, welding power
will follow the value of crater current and voltage adjustor. Once released
the torch switch welding will stop.
14) Turn off “POWER SWITCH”.
15) Turn off main switch in primary side power distribution board.
16) Disconnect all the external connection parts.
17) End of operation.
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8. TROUBLESHOOTING
Check Point Trouble Check Item
Power Box No Arc, no gas, wire not Connection of input cable.
fed, Arc not generated Check fuse.
properly, Arc unstable,
welding bead dirty.
Input Cable No Arc, no gas, wire not Cable broken. Check and
fed, Arc not generated tighten the loose position.
properly, Arc unstable, Over heating may occur
welding bead dirty.
Welding Source Operation No Arc, no gas, wire not Power switch. Wire
fed, Arc not generated diameter switch, crater
properly, Arc unstable, switch, gas check switch.
welding bead dirty,
welding wire and work
base stick together,
welding wire and contact
tip stick together.
Gas Tank &Gas Check Wire not fed. Arc unstable, Gas cover, gas flow
Switch porosity. setting, connected parts,
gas insufficient or empty.
Gas Tube Porosity. Joint position loose, gas
tube spoil.
Wire Feeding Mechanism Wire not feed, Arc not Wire roller and SUS tube
generated properly, Arc not suitable. Wire roller is
unstable, welding bead damaged. SUS tube is
dirty, welding wire and congested. Stress applied
contact tip stick together. on the rollers too tight or
too loose.
Torch And Torch Cable Arc not generated Torch cable severely bent.
properly, Arc unstable, Check the connector, SUS
welding bead dirty, tube and wire diameter.
welding wire and contact
tip stick together.
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Work Base and Wire Arc not generated Work base oily, dust, dirty
Length That Come Out properly, Arc unstable, and rust. Wire comes out
From Contact Tip welding bead dirty, too long.
welding wire and stick
together. Bead porosity.
Output Cable Arc not generated Cable cross-sectional area
properly, Arc unstable, not sufficient. (+), (-)
welding bead dirty. output cable is loose.
Work base conductivity
not sufficient.
Extent Cable Arc not generated Cable cross-sectional area
properly, Arc unstable, not sufficient. Cable bent.
welding bead dirty,
welding wire and work
base stick together.
Welding Process Arc not generated Confirm current, voltage,
Condition properly, torch angle, welding
Arc unstable, welding bead speed, wire length.
dirty, welding wire and
work base stick together,
welding wire and contact
tip stick together.
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9. SCHEMATIC DIAGRAMS
9-1 TA 200i Schematic Diagram
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9-2 TA 350i & TA 500i Schematic Diagrams
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10. GENERAL VIEW OF MACHINE
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TA 200i SPARES PART LIST
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TA 200i FEEDER FINAL ASSEMBLY DIAGRAM
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TA 200i FEEDER SPARE PART LIST
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TA 350i FINAL ASSEMBLY DIAGRAM
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TA 350i SPARE PART LIST
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TA 350i FEEDER FINAL ASSEMBLY DIAGRAM
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TA 350i FEEDER SPARE PART LIST
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TA 500i FINAL ASSEMBLY DIAGRAM
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TA 500i SPARE PART LIST
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TA 500i FEEDER FINAL ASSEMBLY DIAGRAM
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TA 500i FEEDER SPARE PART LIST
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THE WIM GENERAL WARRANTY (WIM 一般的保证书)
一般的保证书
Your welding machine is warranted by WIM to be of satisfactory quality, fit for its purpose and
to comply with applicable WIM specification for a period of twelve (12) months from the date off
purchase (verified by reference to your proof of purchase). Not applicable for consummable
parts and accessories.
由购买日期算起的十二个月内,(由购买证据所鉴定)WIM 保证您的焊机品质令人满意,功能良
好及符合 WIM 的相关规格。这保证不包含消耗物品和配件。
a) been mishandled, misused, wilfully damaged, neglected, improperly tested, repaired by unauthorized
person, altered or defaced in any way.
焊机经过不适当的处理、误用、蓄意毁坏、疏忽、不正确地做试验、没有经过 WIM 批准人员
修理 、改造或磨灭。
b) A defect arising as a result of any failure to follow instructions either on the manual or product
specification.
没有跟从手册或在产品规格里的指示所引起的缺点。
c) A defect which has arisen from the use of non-WIM approved accessories or ancillary items attached
to or in connection with the welding machine.
使用没有得到 WIM 所批准的配件或跟焊机附著或连接的物品。
b) Waive the warranty on visual defect not reported within seven (7) working days.
在七天工作天内,外观不良必须提出,否则作废。
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WIM MIG 01 WARRANTY ( 保证书)
保证书
1) General: WIM products are warranted against manufacturing defects for one (1) year following date of shipment
to the original user. With exception of item listed in paragraphs 2 through 7 below.
一般:除了以下第一至第七段所注明之项目,所有 WIM 之产品对制造上之不良享有一年之使用保证,保
用期限由交货至原有使用者之日期算起。
2) Major Power Components: Main power transformers are warranted for two (2) years following date of shipment
to the original user. WIM will cover parts and labor in year one and replacement only in year two,
主要的确电力元件:主变压器有二年的保证, 由交货至原有使用者之日算起。在第一年,WIM 所保证的包
括零件更换和工钱,在第二年只保证零件更换。
3) Major Power Rectifiers: Silicon diodes and power SCRs used in the welding output circuit of equipment are
warranted for one year following date of shipment to the original user.
主要的电力整流器:在焊接输出的线路之硅二极体及 SCR 有一年的保证, 由交货至原有使用者之日算起。
4) Major PCB Component: Main control board will be warranted for a period of one year from the date of
purchase (verified by reference to proof of purchase).
主要的电路板元件:主控制板从购买日期算起有一年保证。(由购买证据所鉴定)
5) Expendable Items: Primary and secondary switch contacts, cable connectors, fuses, bulbs, filter, ceramic
nozzles, collets body, handle, leads connector and trigger switch are worn or consumed in the normal process of
welding or cutting and are therefore warranted only if found to be defective prior to use.
消耗品:开关接触器 、电缆连接器、保险丝、灯泡、过滤器、陶瓷喷咀、筒夹、把手、插座和触发开关
在正常焊接或切割中会磨损或消耗,因此只有用前的不良可享有保证。
6) Semiautomatic Item: Torch body and cable are warranted for fourteen (14) days from the date of purchase
(verified by reference to your proof of purchase).
半自动项目:焊枪体和电缆从购买日期算起有十四天保证。(由购买证据所鉴定)
7) Modification and Misuse: This warranty does not apply to products which have been modified in any way by
any party other than WIM: nor to products which have not been installed and operated in accordance with
applicable industry standards: nor to products which have been used other than under the usual conditions for
which designed: nor to products that have not received proper care, lubrication, protection and maintenance under
supervision of competent personnel. Use of a product after discovery of a defect voids all warranties.
修改和误用:这保证不含包以下情况之产品:(a) 经过 WIM 以外的团体或个人之修改,(b) 没有按照通用
的工 业标准来安装和操作,(c) 没有在原有设计的寻常情况下使用,(d) 没有在可胜任的人监督下给予适当
照顾、润滑 、保护和保养。
DISCLAIMER OF WARRANTIES
There are no warranties, which extend beyond the description on the face hereof, except as specifically provided
in the expressed warranties set forth above. All products are sold “as is”. WIM makes no warranties, expressed
or implied, of merchantability or fitness for a particular purpose.
保证之声明
除了特别提供更新的明确说明保证,任何超出於此说明范围之情况皆不获保证。全部产品照原样出售。对
於其他特殊用途 WIM 一概不作保证。
WARNING
At all times, safety is an important consideration in the installation, servicing, and operation of the
product, and skilled, qualified technical assistance should be utilized at all times. Specific
recommendations are included in instruction manual. The users are reminded to read carefully the steps
before carrying out welding jobs.
注意
无时无刻,在安装、维修和操作本产品时,安全是一项很重要的考虑因素。应该时常利用合格的技术援
助。明确的建议已包含在附上的使用自手册里。在还没进行焊接工作之前使用者要记得仔细读预防步骤。
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