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Various types of lateral forces arise during tire service.

These side
forces differ by several orders of magnitude depending on vehicle
category and operating conditions. They consist of larger cornering
forces, midsize camber thrust, and a seemingly minor residual
influence comprised of two components – ply steer and conicity. These
latter two forces are present even at zero slip and camber angles.

My vehicle dynamics students are often taken aback to hear that the
apparently inconsequential ply steer and conicity forces receive a
disproportionate share of industry attention from vehicle ride specialists. This
is because both components occur in straight-ahead, free rolling motion on a
level highway and cause steering wheel pull, mostly due to conicity, which is
annoying to the driver. The magnitude of the resulting perturbation varies
not only with wheel load and inflation pressure, but also with the direction of
rotation of the tire. The resulting force may point toward or away from the
vehicle centerline. Ply steer changes direction with clockwise or counter-
clockwise motion, while conicity does not.

Nominally identical radial tires from the same manufacturer will have
relatively large, but narrowly distributed, values of ply steer, and relatively
small, but broadly distributed, values of conicity. Ply steer in a given tire
design is a deterministic variable that can be predicted early during the tire
development process using principles of composite material mechanics.
Conicity, on the other hand, is a random factory variable caused by small
variations in manufacturing tolerances – especially those arising during
assembly of tire components. In 1961 Eric Gough and his Dunlop co-workers
were the first to report measurements of ply steer (pseudo-slip angle) and
conicity (pseudo-camber angle) and to discuss their effects on vehicle
behavior. Specifically, conicity is primarily responsible for steering wheel pull
(a torque at the handwheel), which is not only a nuisance but can be
fatiguing to the driver. Ply steer causes so-called ‘dog tracking’ of a vehicle,
which is generally not discernible to the driver.

During the 1970s the conicity force was the only tire parameter specified by
OEMs in the USA in an attempt to control steering pull. Significant levels of
pull can arise in a radial tire if the belt is slightly offset from the tread
centerline. Thus, US OEMs had strict limits on conicity at that time and the
tire manufacturers would mark their OE production with the direction of the
conicity force. At the automobile assembly plant, the tires would be mounted
on the front and rear axles such that these forces, left and right, would tend
to cancel each other and minimize steering pull. In the replacement market,
tire induced steering pull problems could be minimized by placing tires with
large conicity values on the non-steering rear axle of an automobile.
During the 1980s, as front-wheel-drive vehicles fully penetrated the North
American automotive fleet, it was observed that different brands of tires with
the same level of conicity varied in pull behavior on the same vehicle. While
conicity was a reasonably good predictor of tire induced steering pull, it was
obviously not the total answer. In other words, it was necessary but not
sufficient to have low levels of conicity to ensure that steering pull was not a
problem on some vehicles, but not all.

By the early 1990s, the best predictor of steering pull seemed to be the net
self-aligning torque, known as residual aligning torque (RAT), on front-axle
tires. This aligning torque occurs at zero lateral force. RAT has two
components – one due to ply steer and one due to conicity. Accordingly, the
ply steer component (PRAT) is deterministic while the conicity component
(CRAT) is random, but the latter is highly correlated with overall conicity.

To minimize net RAT, manufacturers in ride-sensitive markets measure


conicity on tire uniformity machines in their factories for every OE tire, but
selectively sample PRAT on cornering force machines (once its value has
been set by vehicle suspension and tire design variables). The car companies
provide specifications, unfortunately different for different manufacturers, for
conicity and often PRAT to their tire suppliers. Thus, to this day, tire makers
in ride-sensitive markets determine these properties for automobile, light
truck and SUV tires shipped to their OEM customers.

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