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Presented at the International Gas Turbine & Aeroengine Congress & Exhbdion
Indianapds, Indiana — June 7-June 10, 1999
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Aviation Turbine Fuel Availability otherwise secured, the sampling probe for emissions was located at
In 1997, the US commercial airline industry used 1.4 million the approximate center of the exhaust plume just at the tailpipe exit
barrels of fuel per day or 77 million gallons of jet fuel per day A heated Teflon sample line carried the sample gases to the
(Salisbury, 1997). To make those 77 million gallons, it took Continuous Emissions Monitoring system while maintaining
approximately 750 million gallons of crude oil or 14 million barrels temperatures above 121°C (250°F) to prevent condensation of
per day. An average jet fuel yield on the refmery runs in May 1997 moisture within the line.
was 10.3% (Petroleum Intelligence, 1997). 02, CO2, SO2, NOx, and CO concentrations were measured
With increasing pressure to tind alternate sources for petroleum, following the removal of moisture through a standard condensation
pressure to reduce dependence on foreign sources and environmental process. These gas concentrations were measured on a dry volumetric
pressures to improve the cleanliness of combustion engines, the use basis (ppmdv). Total hydrocarbons (THC) were measured on a wet
of SME in aviation turbine fuel warrants investigation. If Jet A were volumetric basis (ppmwv). Analyzers were calibrated with EPA
extended 5% with SME, this would equate to 3.9 million gallons of certified gases prior to testing, and sampling system bias and
fuel or 37.5 million gallons of base crude oil per day. calibration drift were checked prior to and after each of the test
Because of poor refining margins and sharper focus on gasoline, operations.
there could be a cut into the jet net inventories. Slim gasoline Engine operations were performed on three different fuel
inventories and weak jet fuel prices relative to gasoline could push samples: 100% Jet-A, 98% Jet-A and 2% SME, and 80% Jet-A and
refuters to adjust yields in favor of gasoline and overall throughput 20% SME. Given the large amount of time the aircraft spends on the
reductions may be in store to improve refining margins. ground holding or taxing, one goal of the project was to examine idle
power exhaust emissions, which presented no operational problem.
Lubricity Improvements However, studies at high power - the opposite end of the spectrum -
While the effects of poor lubricity are generally not observed in did present operational considerations, with respect to both engine
the US market, "dry" fuel is becoming more and more of a problem temperatures, and safety. In view of these considerations, it was
for non-US fuel users. New environmental requirements have decided to conduct tests at idle and at medium power, approximately
resulted in refiners more severely hydrotreating their fuels. The fuel 500 horsepower.
made by this method is more "dry", meaning it has less ability to For idle operations, little if any change was observed across the
lubricate fuel wetted components in the engine system. This loss of three test fuels for oxygen, carbon dioxide, nitrogen oxide, and total
• lubricity means the potential for a reduction in the useful life of hydrocarbons. On the other hand, both sulfur dioxide and carbon
critical components which are dependant on this lubrication. monoxide trended upwards as the percent of SME increased For
Problems involving these more severely hydrotreated fuels have been operations at the higher power settings, little change was observed for
seen in isolated markets since 1996. oxygen, carbon dioxide, and nitrogen oxides. Sulfur dioxide,
One of the potential benefits obtained from the use of SME, however, was measured at 7.63 ppmdv for Jet-A, decreased to 7.38
even at low levels, is an improvement in lubricity. Laboratory testing ppmdv for the 98% Jet-A blend, and continued dropping to 4.85
was done using the Ball on Cylinder Lubricity Evaluator (BOCLE) ppmdv for the 80% Jet-A / 20% soybean methyl ester blend Carbon
per ASTM D-5001. Lubricity is a measurement of the size of a wear monoxide measured 24.1 ppmdv for Jet-A operations, dropped to
scar formed on the surface of the test ball. The measurement is the 16.4 ppmdv on the 9804 Jet-A /2% SME blend, and then reverse-
average of the maximum and minimum axes of the wear scar, trended upwards to 21.6 ppmdv on 80% Jet-A / 20% SME. The
measured in millimeters and reported as a wear scar diameter (WSD). reason for the trend was unclear and further research on this result is
A smaller value is preferable. recommended.
The laboratory testing was performed with 2% soy methyl esters To summarize the emissions fmdings, test results for the high
in iso-octane. The resulting lubricity value was 0.56nun avenge power settings, two values changed significantly as a percentage:
WSD. The base iso-octane was so dry, it could not be accurately sulfur dioxide and carbon monoxide. Both of these showed lower
measured due to changes in the wear mechanism during the test concentrations in the SME-blended fuels. It is interesting to note,
(adhesive and scuffing wear). For comparison, the average WSD of a however, that for idle power operations, the trend for sulfur dioxide
typical aviation fuel Was 0.50 to 0.60mm avg. WSD. The lubricity of was upwards, that is, concentrations increased with higher blending
some of the "dry" fuels has been observed to be greater than 0.70nun ratios of SME. None of the changes observed appear to be
remarkable or particularly anomalous, and neither do these results
Improved Emissions appear to contraindicate further testing. (Table 1).
Aircraft engines are one of the fastest growing sources of NO
and CO especially around airport areas. In terms of public
perception, this growth seems even worse due to the fact that other More Pleasant Combustion Odor
sources of NO and CO are being reduced The Environmental Anyone who has had to follow behind a city bus is familiar with
Protection Agency (EPA) has established National Ambient Air the foul smelling belch of black smoke corning from the exhaust.
Quality Standards (NAAQS) for air pollutants. Because aircraft Testing has been done in many US markets using soy diesel instead
exhaust is a significant contributor to these pollutants, the of traditional diesel in the buses. As a result, not only was the belch
International Civil Aviation Organization (ICAO) aircraft standards of smoke reduced, the odor was more like french fries or baking
have been included into NAAQS. For the first time EPA regulations bread.
will be consistent across aircraft and engine type and testing will be During the 1998 meeting of the Coordinating Research Council
included into the base fuel specifications (Bokulich, 1998). This (CRC), a professional organization which provides technical data for
means anything which can help improve these emissions will have a ASTM under the auspices of the American Petroleum Institute (API),
positive impact on aviation fuel. a new concern was presented. It was announced there was an
Exhaust emissions testing was performed on-site at the Purdue indication that a group might be formed to address the odor of burnt
University Airport by Clean Air Engineering of Palatine, IL. A kerosene. Ramp workers, baggage handlers and other personnel who
Garrett TPE-331-3U turboprop engine on the wing of a Hadley-Paige must work around jet aircraft had voiced a concern regarding the
HP 137 was used for this project. With the aircraft chocked and odor and it was thought this concern should be addressed
3
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attempted, as any change would invalidate the data. Failure of an separated from the bulk SME. It has been hypothesized the
engine fuel control unit iti 1997 precluded further testing that summer differences in observed combustion properties may have been due to
and no data was obtained for that period. The failure was identified as contamination of the original SME with cleaning solution as well.
a mechanical problem not related to the use of SME. During the course of the investigation, it was concluded such
Critical engine operating parameters of turbine temperature, contamination of the barrels is not a completely uncommon
fuel pressure, and fuel flow were all nominal values and within the occurrence. While such contamination may have less of an impact on
engine manufacturer's specifications. Engine start and transient current uses of SME, it is of significant concern for a safety critical
conditions showed no abnormalities. application such as aviation fuel. Such quality issues would have to
Horsepower readings were observed closely and recorded be addressed and contamination prevention methods demonstrated
constantly. The test results for 1996 are presented in Table 2, and for before SME would ever be approved for use in commercial or private
1998 in Table 3. aircraft applications.
Table 3
Resultant Horsepower with Fuel Blends
1998 Tests
Table 4
Fuel Consumption 1996
Table 5
Fuel Consumption
Figure 2
Diagram of the Engine Run Test Setup
Table 7
Jet A : Soy Methyl Ester Test Fluids
REFERENCES
Petroleum Intelligence Weekly News release, June 16, 1997, "US Jet
Fuel Prices Set Course for Smoother Summer",
hmil/www.enerayinte1.com/pr061397.htrn.
Salisbury, L., Feb 13, 1997, "AMR strike —jet fuel prices", Reuters
Ltd.