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Advantages of Brines in Secondary Recovery of Petroleum

by Water-flooding
By RICHARD V. HUGHES,* MEMBER AIME, AND RUDOLF J. PFISTER*
(New York Meeting. March 1947)

ABSTRACT INTRODUCTION
THE necessity for getting more water into There is a general belief among those
sands of low permeability in any secondary- engaged in the secondary recovery of oil· by
recovery water-flood operation in order to water-flooding that one of the most impor-
recover all the available oil always has been a tant requirements for the success of any
major problem. In the early days of water-
such project is an adequate supply of good,
flooding the addition of soda ash and caustic
soda to fresh input waters was recommended
fresh water. Fresh waters have the advan-
and tried without success in the Bradford field. tages of being more easily stabilized than salt
The most frequent difficulty was sand plug- waters and of being usable about the lease
ging. The use of natural and artificial brines for all purposes. The use of brines for water-
often has been suggested for water-flooding, flooding never has been given much con-
in the belief that laboratory observations of sideration in the Pennsylvania Grade area.
decreasing fresh-water throughput rates in Thj;) use of brines in Mid-Continent op-
measuring water permeabilities of consolidated erations has been considered largely as
sand cores might be partially explained by
a substitute for fresh waters, which
swelling of clays.
were economically. unobtainable for marty
A review of available literature bearing on
the subject and related laboratory experiments operations.
are presented herein, offering an explanation Estimated recoveries for some water"
for failure in use of soda ash- and caustic soda drive fields indicate that less of the original
waters and supporting the recent concept that oil in place will be left upon abandonment
every water used for input purposes -in the than with the above-average practices used
secondary recovery of oil should possess such in Pe~nsylvania Grade water-flood opera-
physical and chemical characteristics as to
tions. Lower residual oil saturations than
keep the clay content of the producing sands
in a permanently flocculated condition. Pro- 25 pct of the pore space following the water-
duced brines meet this requirement. Their use flooding of Third Bradford sand cores in the
is recommended as a means of increasing intake laboratory are unusual. In comparisQIi,
rates of tight sands and oil recoveries, as a water-flushed sands surrounding any virgin
solution to brine-disposal prol;>lems, and as a oil pool are found to be practically devoid
means of conserving a natural resource.
of oil. Such lower natural residual oil
Manuscript received at the office of the saturations may be the result of a time
Institute Oct. I. 1946. This paper was pre- factor much longer than economic under
sented before the North Texas Section at
Wichita Falls. March I. 1946. and at Pitts- artificial water-flood operations, but neither
burgh. Nov. 8. 1946 before the Local Section.
Issued as TP 2127 in PETROLEUM TECHNOLOGY. the producer of primary oil nor the pro-
March 1947. ducer of oil by secondary recovery can
* Director Production Research and Direc-
tor Production Research Laboratory. respec- obtain maximum recoveries unless full
tively. The Pennsylvania Grade Crude Oil
Association. Bradford. Pennsylvania. advantage is taken of all natural forces and
188 BRINES IN SECONDARY RECOVERY OF PETROLEUM BY WATER-FLOODING

natural conditions within the pools. Nature were pronounced ineffective in releasing oil
not only used salt brines to accumulate from sand grains. Strong acids were said
petroleum into the pools, but also con- to act as detergents in every case. VVeak
tinually drives the petroleum out of such acids in 1 :6000 solutions were found to be
accumulations by the same means. As no more effective than fresh water. The use
Nature does such an efficient job of water- of a 1 pct solution by weight of sodium
flooding using brines, and as brine disposal carbonate was found to give best recoveries.
under State stream-pollution laws very Nutting 2 - 6 carried out many similar and
often becomes a serious problem in most related experiments with respect to the
large oil fields, the present studies were surface activity of quartz, sand grains and
initiated under the concept that oil-field other sand minerals with water and crude
brines are a natural resource that should oils and advocated the use of carbonates
not be wasted any more than natural gas, also. On the whole the problem of increasing
and that they possess definite advantages in recoveries by water-flooding was viewed
comparison with fresh waters for water- solely as one of stripping adhering oil films
flood operations. Studies of the literature from the sand grains-and this viewpoint
supplemented by simple laboratory experi- is questionable in the light of subsequent
ments and field observations confirm this research. The petroleum trade journals all
concept. carried numerous feature articles between
1925 and 1927 describing tests being con-
EARLY ATTEMPTS TO IMPROVE EFFICIENCY
ducted in the Bradford field and stressing
OF FLOOD VVATERS
the importance of the soda-ash and related
During the middle 20'S, when water- processes to the petroleum industry. The
flooding in the Bradford field started to go petroleum world was said to be watching
scientific, many producers and scientists the "Bradford experiment" with intense
were saying that if one's hands were dirty interest.
with oil one would not use just clean fresh It did not take long for the Bradford
water to cleanse them. VVith this thought in experiment to'come to a standstill. Plugging
mind there resulted a great deal of labora- of the sands was the common reason given
tory and field experimentation to improve for failures. Deposition on the sand face and
fresh input waters. Many patent applica- for~ation of harmful precipitates within
tions were filed. All advocated the use of the sands were believed to have caused the
some additive intended to make the water sharply reduced water-intake rates. Stu-
cleanse the sand grains more effectively. dents of the problem noted that many
The addition of small percentages of soda producers paid little attention to the con-
ash and caustic soda were most frequently centrations used. Some producers used very
advocated. Laboratory experiments utiliz- dilute solutions; others worked on the
ing these alkalies, silica, oil sands, and theory that if a little is good a lot would be
various crude oils proved to be very con- much better. As a result, input wells were
vincing at the time. subjected to waters varying from barely
Such experiments were reported by alkaline to supersaturated solutions of soda
Beckstrom and Van Tuyl,l who believed ash. Thom 7 saw a possible relation between
that the addition of sodium carbonate to high recoveries obtained from the First
fresh input waters was superior to the VVall Creek sand in the Salt Creek field and
addition of strong and weak acids and other the relatively high carbonate content of its
alkalies. Acid solutions, both organic and edge waters, and warned of the dangers of
inorganic, either dilute or concentrated, harmful precipitates in flooding with soda
I References are at the end of the paper. ash.
RICHARD V. HUGHES AND RUDOLF J. PFISTER

Beckstrom and Van Tuyl pointed out, in with oil consists of clays. These clays were
their first paper,! the necessity for studying said to consist of extremely fine particles of
sand conditions before using sodium car- biotite, illite (?), sericite, chlorite, and
bonate solutions, especially with respect to several other unidentified clay minerals.
the amounts of clay impurities and the Waldo 12 has stated that the Bradford sand
nature of the cementing materials. Beck- of the near-by Kane field has an even larger
strom 8 again stressed the need for obtaining proportion of clay than the sand at Brad-
all pertinent information, especially with ford. These high percentages and the pre-
respect to sand conditions, and Thom 7 dominating type of clay mineral in the
stressed the need of scientific control of Third Bradford sand were not known or
the tests by competent engineers. suspected at the time of the "Bradford
Early workers on permeability measure- experiment. "
ments of sands noted that fresh and dis-
tilled waters showed decreasing throughput BRINES SAID TO GIVE BETTER RECOVERIES
rates with time. Fancher, Lewis, and IN KANSAS

Barness in discussing similar observations 'Fresh waters treated according to today's


stated: most acceptable scientific methods for
control of corrosion, organic growths, re-
The discrepancy in the value of the perme-
moval of harmful suspended and dissolved
ability of the Bradford sand or any other when
measured with water as compared to that ob- materials, and with an artificial pH on
tained with air is probably due to the hydration the alkaline side, very often show rapid
and consequent swelling of clay within the sand. declines in well-input rates with time.
That the effect is chiefly due to hydration and Plugging of the sand face has never been an
swelJing of the clay and not movement of the adequate answer. The water-input rate
clay within the sample caused by the movement should tend to increase with time, instead
of the water with consequent plugging, is indi- of to decrease, if the sand face is kept clean
cated by two experimental facts, namely the and oil is produced.
permeability is constant with time if the sand
At the Fifth Annual Technical Meeting
is saturated with water before test and secondly
the permeability to air is constant with time.
of the Bradford District research group,
October 1940, it was pointed out by one of
Muskapo also believed that swelling of the producers that in Kansas IS pct higher
clays within the sand causes the discrep- oil recoveries were being obtained with
ancies between air and water permeability brines than with fresh waters. In view of
values and cautioned that when water is such benefits, numerous tests were carried
employed for permeability measurements out at The Pennsylvania State College
the low or end values should be reported using Bradford-field connate waters, simu-
as the permeability measurement. lated brines, and Third Bradford sand cores
Krynine l l has found that the Third that had been extracted and resaturated.
Bradford sands contain on the average Smith 13 summarized these investigations
3 to 10 pct of clay with a maximum of per- and concluded that in general oil recoveries
haps IS pct. Third Bradford sand pore were no more efficient for each permeability
walls, however, were said to be lined with group of sands. Although he observed that
clays in amounts ranging from 20 to 80 brine throughput rates were higher than
pct of the wall area. As the diameters of those for fresh water, he stated that the
the pores decreased, the percentage of clay overall throughput rates for brines and
lining the walls was said to increase. He fresh waters were found to be about the
also estimated that nearly three fourths same if probable experimental errors were
of the solid surfaces that come into contact taken into consideration. Swelling of clays
190 BRINES IN SECONDARY RECOVERY OF. PETROLEUM BY WATER-FLOODING

within the sand cores was considered as a associated with' oil-bearing sands from all
possible, but insufficient, explanation for parts of the world. He found that clays and
lower fresh-water throughput rates where shales associated with oil-bearing strata,
they were observed. irrespective of geological age or country of
In the meantime some theoretical aspects origin, are all alkaline and contain sodium
with respect to the use of connate waters for clay as the characteristic constituent. He
water-flooding were presented by 'Heck14 showed that when some sodium clay is
with the hope" that . . . (Heck's paper) . . . placed in a funnel and treated with a
will start a controversy that will clarify this solution of sodium chloride, the sodium
point." As a result of studies of papers by clay will be found to be permeable, the clay
Nutting,2 Kelley,15 Kelley and Jenny,16and particles being flocculated. When the
Grim,17 he suggested that on theoretical sodium chloride solution is replaced by pure
grounds connate water may have a stronger water, the rate of percolation decreases, the
wetting power on minerals in oil sands than percolate contains deflocculated clay in
fresh or dilute waters and its use would not suspension, the percolate becomes alkaline,
only largely prevent the swelling of the clay and finally the sodium clay becomes im-
minerals but under certain circumstances permeable. Taylor's hypothesis for the
would also cause the clay masses to become origin of petroleum, and some of his state-
more granular and more permeable. Heck ments with respect to base exchange and
suggested that in some cases it might be the formation of clays and shales, were later
desirable to add calcium chloride to fresh questioned in the literature, but nothing
flood waters. He also pointed out that the has been noted refuting his above-stated
greater viscosity of connate waters as principles.
compared with fresh waters was one Case 22 agreed with Taylor that sodium
definite disadvantage for flood purposes. clays would be a natural result of calcium
Smith 13 also called attention to the dis-' clays being carried to the sea and deposited
advantages of the greater viscosities of upon flocculation by sea water, and that
brines. Yhster 18 has suggested that, because such sodium clays would remain stable and
of the possibility that clay will swell in permeable in the presence of salt water but
fresh waters, there might be some advan- would become impermeable when subjected
tages from an input viewpoint in using to fresh-water leaching. Kelley and Liebig,23
brines. Pennsylvania Grade operators have in discussing the papers of Taylor and Case,
never given serious consideration to the use stated that sodium clay is chemically
of brine, since oil recoveries in the labora- unstable and that a bed of sodium clay will
tory were no better than for fresh waters be preserved for a long time unchanged
and it was known that corrosion might be a only if it is situated so as to be protected
serious problem. from action of solutions containing other
cations. They point out that even very
OIL-FIELD CLAYS ARE DISPERSED BY FRESH dilute solutions of calcium salts, such as
WATERS calcium bicarbonate, will gradually convert
A series of three papers by Taylot,19-21 sodium clay into calcium clay. Although
of the School of Agriculture, Cambridge, sodium clays may be changed readily to a
England, dealing with a theory for the calcium clay, Kelley and Liebig emphasize
origin of petroleum prompted the premise that the process takes place with extreme
of the present investigation that brines are slowness in nature because sodium clays are
superior to fresh waters for secondary difficult to leach in place with fresh waters,
recovery of petroleum. Taylor collected and owing to dispersion by fresh water and
analyzed clays and shales overlying and resultant impermeability.
RICHA~D V. HUGHES AND RUDOLF J. PFISTER

INPUT WATERS SHOULD KEEP CLAYS waters of alkaline characteristics under a


FLOCCULATED wide range of pH. The superior rotary
Taylor,19-21 Case,n and Kelley and drilling mud owing its properties to well-
Liebig 23 have classified all clays into so- dispersed clays may become worthless if
dium, calcium, and hydrogen groups. diluted sufficiently with brines, on account
Grim 24 classifies the major types of clays of its change from a dispersed ,state to a
into kaolinite, montmorillonite, and illite flocculated state. Flocculated drilling muds
groups, after the dominant mineral char- form permeable filter cakes irrespective of
acterizing each. thickness. Well-dispersed drilling muds
Bentonites, which are so commonly used form thin, relatively impermeable filter
in preparing superior rotary drilling muds, cakes. The mudding-off processes that take
owe their properties to the presence of the place on the sand face and within adjoining
montmorillonite minerals. Kaolinites are pores in a rotary drilling well have the same
believed to be relatively unimportant from opportunity to occur within the pores of a
an oil-production viewpoint. producing sand during a water-flood
Illites possess some of the characteristics operation.
of montmorillonites, especially with respect Some of the chemicals added to rotary
to base exchange properties, but to a much drilling muds to give them their desirable
lesser degree. Illites when associated with pH and filter-cake building properties are
producing oil sands and sodium bentonites often added to fresh waters used for water-
are considered in this paper as belonging to flooding for control of corrosion. Study of
Taylor's sodium clay group. Ambrose and Taylor's theories 19 - 21 and answering pa~
LoomiJ;26 made an early study of some of pers,~2,2~ drilling-mud literature and prac-

the properties of Wyoming bentonites with tices, and simple laboratory experiments
respect to rotary drilling muds and pointed prompted the concept that the ideal flood
out the effects of pH control. No similar water should possess physical and chemical
studies have been noted with respect to characteristics tbat will keep the clay
illites, although Fancher and Whiting 26 material within the pores of the flooded
made a study of Hastings drilling muds, sand in a permanently flocculated condi-
which were said to contain a large percent- tion,29 or must be treated to attain such a
age of illite, and have evaluated such muds condition. As a result of additionallabora-
with respect to pH and many dispersing tory experiments and field evidence, this
additives. Larsen 27 has presented some data concept-which also might be stated
on filtration characteristics of natural, conversely; i.e., that input waters used for
partially deflocculated, and partially floccu- secondary recovery of oil by water-flooding
lated illite-bearing clays from California. should not disperse the clay content of the
Garrison 28 has reviewed the parts crystal sands being flooded-is advocated by the
water, broken-bond water, and planar authors as one of the basic requirements for
water play in the physical and chemical every flood water. Produced brines meet
characteristics of clays and shales. this basic requirement even when con-
All these drilling-mud studies empha- siderably diluted with fresh waters. Typical
size the principles of base exchange which simple laboratory and field experiments in
are believed to have the same oppor- support of this concept were carried out 'as
tunity to occur within the sands during described in the following pages.
water-flooding.
Many other workers have demonstrated SIMPLE LABORATORY EXPERIMENTS
also that most clays are flocculated by Flocculation Tests.-Unextracted dia-
natural salt brines and dispersed by fresh mond cores from the Third Bradford sand,
192 BRINES IN SECONDARY RECOVERY OF PETROLEUM BY WATER-FLOODING

containing paper-thin lenses of clays and varying pH. After thorough shaking, each
shales similar to the one illusttated in Fig I, mixing cylinder was allowed to stand at
were broken (by pounding with a hammer least 24 hr. Visual observations of tur-
on an iron plate) into fragments that would bidity and flocculating properties were
pass a I6-mesh sieve. The broken material made occasionally but were not scientifi-

FIG I-CORE OF THIRD BRADFORD SAND OF 20 MILLIDARCYS PERMEABILITY.


Bright spots on end view (left) are mica flakes.

was further crushed with an ordinary por- cally recorded. Care would have to be
celain mortar and pestle. An effort was taken in making such tests with clays hav-
made by visual inspection to stop just ing a "high base-exchange capacity to use
prior to pulverization of the individual either a sufficiently small clay sample or a
sand grains. The fraction of this crushed sufficiently large volume of the water under
material that passed a 325-mesh sieve test.
was considered as clay. Flooding of Diamond Cores.-Methods
For early experiments the fraction pass- and measurement of water throughput
ing the 325-mesh sieve was separated into rates for brines and waters of different pH
clays and silts by decanting off the dis- values using unextracted sections of dia-
persed material after vigorous shaking for mond cores have been described by Breston
several hours in distilled water. This step and Johnson. 3o Essentially, the equipment
was eliminated because of the leaching at the start consisted of the customary
action of the distilled water upon the clays, types of core holders for flooding diamond
although it was noted that approximately cores from outside in and from inside out.
80 pct of the so-called clay fraction was In the course of the first few tests it was
actually silt. noted that, contrary to mathematical
Portions of the material passing the 325- formulas for radial flow, throughput rates
mesh sieve, weighing H gram each, were were up to 400 pct higher when flooding
placed in 25-CC graduated mixing cylinders, from outside in than when flooding at the
which in turn were nearly filled with the same pressure from inside out. The smaller
water under test. Among the waters tested surface area available for surface plugging
were distilled water, raw well waters, may have accounted for some of the differ-
treated input waters, produced brines of ence. All except the first six cores were
various dilutions and concentrations, and flooded from outside in. The present flood-
numerous alkaline and aCidic waters of ing arrangement is illustrated in Fig 2.
RICHARD V. HUGHES AND RUDOLF J. PFISTER 193

It permits a core to be flooded with any dition, the quicker the" riled" contents of
type of water at different pressures by the mixing cylinder clear, the better in
simple changes in supply connections. general the water should be for flooding.
Uniform pressures are maintained by regu- Flooding of Diamond Cores.-The com-
lators utilizing compressed air. parative results obtained in flooding the

FIG 2-LABORATORY "FLOOD-POT" RACK FOR WATER-FLOODING SECTIONS OF DIAMOND CORE~


WITH V ARlOUS WATERS AT DIFFERENT PRESSURES.

Various lengths of unextracted diamond sections of sand cores with various fresh
cores were used for all measurements. In waters and brines are shown.in Table 1. In
all, 26 cores of Third Bradford sand, 5 of all except three cases (flooding from inside
Bartlesville sand, 4 of Illinois Siggins sand, out) there were appreciable gains in brine
and one I8-in. core from the Franklin mine rates in comparison with fresh waters. The
sand have been flooded with tap water, average ratio between the brine and fresh-
with treated fresh input waters taken from water throughput rates averaged 1.8 for
a Bradford lease, with Bradford field Third Bradford sand cores, 1.3 to 1.7 for
brines, and with artificial brines. the one Franklin mine Venango sand core,
4.0 for the Bartlesville sand cores, and 2.2
RESULTS OF LABORATORY EXPERIMENTS for the Siggins sand cores. Data are not
Flocculation Tests.-The flocculating or shown, but rates were reversible by re-
the dispersing properties of any water upon flooding with the first water.
the clay can be observed readily by the In addition to the tests shown in Table I.
flocculation tests, which show that many a virgin diamond core of Third Bradford
raw and treated fresh waters disperse the sand was flooded with the produced brine
clays and may hold them in such condition whose flocculating property is shown in
indefinitely, and that brines, even when fig 3, and which has a chloride content of
greatly diluted, cause the clay to form into only 2500 ppm, followed by the regular
small aggregations or "floes," which settle lease fresh water. The final brine through-
quickly to the bottom of the cylinder and put rate was 0.29 cc per min in comparison
leave clear brine above. Typical tests are .with 0.20 cc per min for the fresh water,
shown in Fig 3. Under the concept that any The brine-fresh water ratio of 1.5 supports
flood water should keep the clay content of the fact that concentrated brines are not
the sands in a permanently flocculated con- necessary to keep the clay content of the
194 BRINES IN SECONDARY RECOVERY OF l'ETROLEUM BY WATER-FLOODING

TABLE I-Comparative Results


Flood Rates Cc per Min
Ratio Brine
Core Pressure, Air Perm, to Fresh-
No. CmHg Md- Produced
Filtered
Tap Water
I Lease Input I
Treated Bradford Artificial
Brine d
water Rate
Water Brine c
I
BRADFORD THIRD SAND ~ ~-

I 120 20.0 3.8 6.0 1.6



3
120
1.0
20.0
20.0
5.5
4. 8
,.8
7·5
1.4
1.6
6' 225 II.O 0.03 0.10 3·3
.'
10'
2'5
225
20.0
10.0
0.23
0.24
0.25
0·30
I. I
1.3
I' 225 20.0 0.22 0.22 1.0
IIlo
12'.,
225
225
IS.O
25.0
0.21
0.17 '. 0.20
o. IS
1.0
0.9
225 2.0 0.21 0.39 1.9
9 2'5 3·0 0.23 0·39 1.7

13
4
225
225
225
1.5
0·33
II.O
0.06
0.004
0.30
0.07
0.005
0·79
1.2
I.'
2.6
14 "5 16.0 1·50 5.0 3·3
47 10. 2.6-7.S o. IS 0.63 4. 2
48 51 7.8-5.2 0·31 0.36 1.2
49 51 8.7-22.7 0.21 0.26 1.2
50 51 1.7-5.7 0·47 0·70 1.5
51 "5 0.1-0.06 0.014 0.03 '.1
52 102 O.II 0.006 0.010 1.7
53 12.5 54.0-66.0 0.94 1. 71 I.S
58 102 0.12-7.6 0.077 0.189 2.5
59 12·5 7.6-20.7 0.019 0.033 1.7
60 225 9.2-0.6 0.007 0.012 1.7
-
Ave.1.S
I
FRANKLIN MINE CORE (IS INCHES LONG)

45 psi. 0.3 0.5 1.7


200 psi. 2. IS 2.70 1.3

'. BARTLESVILLE SAND

27 225 4·3 0.06 0.46 7.7


28 225 28.3 3.5 10.0 2.9
30 .25 35 .• 3.0 9.0 3.0
31 2'5 4·4 0.03 o. IS 5.0
32 225 22.0 3.2 3.S 1.2
-
Ave. 4.0

ILLINOIS SIGGINS SAND

23 2·5 24. I 1.1 1.6 1.5


24 2'5 73·3 '.0 4. 0 2.0
25 .25 II5.6 2.0 5.0 2.5
26 225 100.6 1.5 I 4·0 2.,
I -
Ave. 2.2
I I
• Two values indicate measurements made off each end of core; single values are one determination.
lo Flooded from inside out .
• Approx. 60.000 ppm Cl.
• Approx. 50,000 ppm NaCI.

sands in a flocculated and more permeable interface throughout the sand section of
condition. an input well, it has been noted that the
sands take brines at a much faster rate
FIELD OBSERVATIONS than they take fresh water.31 Gains of
In the Bradford field, during the use of 20 to 2S pct are indicated at the same
the water-input profile-measuring device pressures. Scattered tests have been made
whose measuring principle is based upon in the Bradford field measuring the over-all
the following of a moving fresh-water-brine input rate of brines in comparison with the
RICHARD V. HUGHES AND RUDOLF J. PFISTER 195

FIG 3-TYPICAL FLOCCULATION TESTS.


A, B, C, and D are regular input waters from four leases. Brine sample is from a producing
well. Remainder are distilled water to which chemicals were added.
Upper: I hour after shaking.
Lower: 6 hours after shaking.
•..
I
•" l
: 440
.t._ 420 ~
-0. ""' ;:;:COil ~
o Go 400
~b~ ~=
~ 380
ii
• jII!:.
Ij'~~
.,..
.. 0
oc l'
~
"I

~
~~
ii
'I
~
loom
11: ..
\- ""'I"e +-:..d "" .....
~ :. 25
Q..
0:-
.IW
.•
-.a
.. CD

o
F.W IJI IlIE II
n
nil 11 ELL
II
.IW

• 20
o 10 20 30 40 50
TIME IN HOURI
FIG 4-\VATER RATES MEASURED AT INPUT WELL SHOWING SANDS TAKE 20 PER CENT MORE BRINE
AT DECREASED WELL-HEAD PRESSURE.
196 BRINES IN SECONDARY RECOVERY OF PETROLEUM BY WATER-FLOODING

regular lease fresh water. One such test relative permeabilities to fresh and saline
is shown in Fig 4, which was carried out waters. Their values of the ratio of the
by inserting a brine lubricator in the system fresh to saline-water permeabilities range
so that the input water could be switched from nearly zero to 1.0, which if expressed
from fresh water to brine without releasing conversely-that is, the ratio of saline
sand-face pressure and causing backflow. waters to fresh waters-would range from
The brine not only entered the sand at a 1.0 to an almost unlimited ratio. They
higher rate, but the relative permeability also cite a number of values of the relative
of the sand section to brines was increased permeabilities of fresh waters in comparison
to such an extent that the sands took
sufficient brine to lower the well-head TABLE 2-Relative Throughput Rates~
pressure. When the switch was made from
brine to fresh water, the input rate showed Per- Final Final Ratio
First Fresh- Brine Brine
me- Flood water Rate to
a gradual drop back to normal with a Core abil- Me- Rate. Rate. Fresh-
Cc per
corresponding increase in well-head pres- tici dium Cc per
Sec Sec water
Rate
sure back to normal. In this one well the -- - - - - - - - -
brine rate was approximately 20 pct I 0.65 Brine 0.00123 0.00434 3·5
higher with a decrease in well-head pressure 2 I). 71 F.W. 0.000555 0.00136 2·5
3 2.70 Brine 0.0793 0.767 1.0
from' 440 psi to 390 psi. The marked 4 2.50 F.W. 0.040 0.0386 1.0
5 5.80 Brine 0.344 0.0744 4·6
increase in fresh-water rate upon switching 6 5·74 F.W. 0.217 0.205 0.9
7 8.33 Brine I. IS 0.300 3·8
from brine to fresh water is explained 8 8.88 F.W. 0.260 0.612 2·4
9 12.2 Brine 0.133 0·450 3·4
partially by the decrease in sand-face 10 12.9 F.W. 0.238 0·434 1.8
II 17. I Brine 0.934 2.72 2.9
pressures during. injection of the brine and 12 18.6 F.W. 1.80 1.10 0.6
partially by the residual brine pickup by 13 28 .• Brine 0.800 4.78 6.0
14 26.6 F.W. 0.282 I. 87 6.6
the fresh water. The fresh water as it IS 74. 6 F.W. 1.57 2.34 1.5
(58.0)
16 77.5 Brine 0.195 11.4
picked up less and less residual brine --
Ave. 2.8
gradually fell back.to its normal rate.
• After Smith."
OTHER CORROBORATIVE LABORATORY
INVESTIGATIONS with waters of various salinities. The rela-
Sixteen extracted and artificially oil- tive permeability on the whole is greater
saturated cores of Third Bradford sand the higher the chloride-ion concentration
were water-flooded at the Mineral Indus- and with as little as 1710 ppm is still much
tries Experiment Station of The Pennsyl- higher than for fresh waters.
vania State College, to determine the Larsen,27 in studying the permeability
relative oil recoveries using brines and fresh of clay filter cakes, states:
waters.13 Relative throughput rates for
brine and fresh water calculated from these Not only do the filter-cake permeabilities of
clays differ widely from clay to clay, but the
observations are given in Table 2 and show
same clay is capable of giving widely differing
that, on the average, excluding the observa- permeabilities depending upon the state of
tions 'on core 16, the brine throughput aggregation of the particles comprising the
rate is 2.8 times that of fresh water, which filter cake, which in turn is a function of
is considerably higher than the average for the state of flocculation or de flocculation of
Third Bradford sands given in Table I. the clay.
Johnston and Beeson,32 in studying the
permeability of hundreds of reservoir- He has presented the data shown in
sand samples from 23 oil fields, mostly in Table 3, which corroborate those in
California, noted great variations between Tables 1 and 2.
RICHARD V. HUGHES AND RUDOLF J. PFISTER 197

TABLE s.-Filter-cake Permeabilities" and montmorillonites in producing sands


FILTER CAKE
TREATMENT OF SUSPENSION PERMEABILITY
has a very direct bearing on whether any
I. 5 pet Hector (Calif.) bentonite in sand can be flooded efficiently with fresh
water:
Partially deflocculated with waters. The higher the percentage of
(NaPO.}...................... 0.7
No treatment. . ... . . . . . . . . . . . . . . • 1.2 illites, and especially the higher the per-
Partially flocculated with MgO. . . . 8. I
2. 51 pct clay No. 34 (a colloidal. illite- centage of montmorillonites, the greater
bearing California clay):
Partially deflocculated with the probable decrease with time in fresh-
(NaPO.}a..................... 1.0
water input rates.
No treatment.... .. . . . . . . . . . . . . . . I. 2
Partially flocculated with MgO.... 2.4 Until a better flooding medium is found,
• After Larsen.!'
some of the outstanding characteristics
of produced brines should be considered
GENERAL DISCUSSION
by every water-flood operator:
It is well known that clay minerals of I. Produced brines seldom exceed a pH
the montmorillonite type have considerably of 7.5 on the alkaline side, and are rarely
higher base-exchange capacities than those below 6.5 on the acid side.
of the illite type. It has been shown that 2. Produced brines have the property of
the clay content of Third Bradford sands keeping the clay content of the producing
contains an important percentage of sands of marine origin in a flocculated
illite-type minerals,33 which confirms pre- and permeable condition.
vious conclusions of the authors based S. Produced brines are oxygen-free until
upon the geological history of northwestern after they leave the formation.
Pennsylvania and the presence of large Produced brines are being used success-
percentages of mica in Third Bradford fully in many water-flood operations
sands and shales. The presence of illite- outside the Pennsylvania Grade area.
type clay minerals in the Illinois Siggins Where they are kept oxygen-free or are
sands has been determined also. 34 Impor- sufficiently deaerated, corrosion has been
tant amounts of montmorillonite-type no more troublesome than with fresh
clay minerals are not indicated in either waters.
sand. Knowledge of the geology of the
California oil-producing areas would in- SUMMARY AND CONCLUSIONS

dicate that the sands tested by Johnston Literature dealing with clays and drilling
and Beeson 32 probably carried large per- muds and laboratory and field observations
centages of montmorillonite-type clay offer an acceptable explanation for differ-
minerals, which would explain the extra ences in fresh water and brine throughput
large ratios between saline and fresh-water rates of sands containing clays of the
permeabilities in comparison with ratios illite and montmorillonite types, which
obtained using sands from Oklahoma. occur in various percentages in producing
Illinois, and Pennsylvania. oil sands. Sands whose clay content is
On the whole, the addition of some predominantly of the montmorillonite
alkalies to raise the pH of fresh input waters type were not tested, but because of the
for corrosion control is not believed to be greater base-exchange capacity of mont-
good practice from the viewpoint of water- morillonites in comparison with illites
input rate. It tends to disperse the clay still greater differences between brine and
content of the sands. The principles of fresh-water rates would be anticipated for
base exchange, in view of the clay content equal clay content in the sands. As it
of most producing sands, offers a logical may be postulated that few producing oil
explanation for failure of the "Bradford sections or sands are free of clays, it is
experiment." The percentages of illites necessary for efficient water-flooding of
198 BRINES IN SECONDARY RECOVERY OF PETROLEUM BY WATER-FLOODING

such sands to know the type of clay present laboratory were largely made by J. N.
and the effects of fresh input waters upon it. Breston and Willard Johnson. Prof. Harold
Produced brines should prove superior Tormey conducted preliminary investiga-
to fresh waters for input purposes on every tions at St. Bonaventure College. The
water-flood project. This would hold true authors gratefully acknowledge their work
especially where the pH of the fresh waters as well as the discussions, suggestions, and
is naturally on the low alkaline side or is core materials provided by many other
raised to low alkalinity by addition of production research workers and producers.
chemicals to aid in preventing corrosion.
There are primary recovery projects where REFERENCES
produced brines are returned to the produc- 1. R. C. Beckstrom and F. M. Van Tuyl:
ing sands, others where produced brines Effect of Flooding Oil Sands with
Alkaline Solutions. Bull. Amer. Assn.
are disposed of in nonproductive sands. Petro Geol. (1927) II, 223-237.
2. P. C. Nutting: Some Physical and Chem-
All produced brines are it natural mineral ical Properties of Reservoir Rocks Bear-
resource, which should be utilized and, ing on the Accumulation and Discharge
of Oil. Problems of Petroleum Geology
like gas, should not be wasted or otherwise (A.A.P.G. Symposium. 1934) 825-832.
disposed of. They should be returned to 3. P. C. Nutting: Soda Process for Petroleum
Recovery. Oil and Gas Jnl. (March 31.
oil-producing formations to aid in recover- 1927) 76.
ing more oil. Sands of low permeabilities 4. P. C. Nutting: Principles Underlying Soda
Process. Oil and Gas Jnl. (May 5. 1927)
taking insufficient fresh water to produce 32 •
5. P. C. Nutting: Geological Relations be-
their recoverable oil during the economic tween Petroleum. Silica. and Water.
life of the operation should produce more Econ. Geol. (1926) 21, 234-242.
6. P. C. Nutting: Some Geological Conse-
oil in the same period by the use of brines, quences of the Selective Absorption of
because of their higher input rates. Water and Hydrocarbons by Silica and
Silicates. Econ. Geol. (1928) 23, 773-777.
In conclusion it may be stated that the 7. W. T. Thorn: Possible Natural Soda Drive
injection of produced brines on a secondary- in the Salt Creek Type of Pool and Its
Significance in Terms of Increased Oil
recovery project should: Recoveries. Petro Dev. and Tech. in
1926. A.I.M.E .• 210-217.
1. Keep the clay content of the produc- 8. R. C. Beckstrom: Information Necessary
ing sands. in a permanently flocculated before Flooding with Alkaline Solutions.
Oil Field Engineering (Dec. 1927) 2,
condition. 44-46.
2. Increase input rates at the same 9. G. H. Fancher. J. A. Lewis and K. B.
Barnes: Some Physical Characteristics
pressure. of Oil Sands. Min. Ind. Expt. Sta. Bull.
3. Permit wider well spacing in many 12. Penn. State College (1933) 141.
10. M. Muskat: The Flow of Homogeneous
areas. Fluids through Porous Media. 93. New
4. Increase oil recoveries from sands of York. 1937. McGraw-Hill Book CO.
II. P. D. Krynine: Petrology and Genesis of
low permeabilities. the Third Bradford Sand. Min. Ind.
Expt. Sta. Bull. 29. Penn. State College
5. Help to solve State stream-pollution (1940) 71.
problems. 12. A. W. Waldo: Petrology of the Bradford
Sand of the Kane District. Min. Ind.
6. Support the principle of conservation Expt. Sta. Bull. 24. Penn. State College
of natural resources. (1938) 75.
13. K. W. Smith: Brines as Flooding Liquids.
Paper presented at Seventh Annual
ACKNOWLEDGMENTS Tech. Meeting. Min. Ind. Expt. Sta..
Penn. State College. Nov. 1942.
The study of this problem was under- 14. E. T. Heck: Some Theoretical Aspects of
the Use of Connate Water In Flooding
taken by members of the Pennsylvania Operations. The Producers Monthly (May
Grade Crude Oil Association's research 1941) 6, (7). 8-Il.
IS. W. P. Kelley: Base Exchange in Relation
staff and was carried out as a part of its to Sediments. Recent Marine Sediments
secondary-recovery research program. Ex- (A.A.P.G. Symposium. 1939) 454-465.
16. W. P. Kelley and H. Jenny: The Relation of
periments .and tests in the Association's Crystal Structure to Base Exchange and
DISCUSSION 199
Its Bearing on Base Exchange in Soils. brines in secondary recovery of oil by
Soils Science 41. (1936) 367-382.
17. R. E. Grim: Properties of Clays. Recent water-flooding is a noteworthy contribution
Marine Sediments (A.A.P.G. Sympo-
sium, 1939) 466-495. to the technology of flooding. Their
18. S. T. Yuster: Unpublished progress re- presentation of laboratory data showing
ports, Min. Ind. Expt. Sta., Penn.
State College, and Producers Monthly that the injection of produced brines will
(Feb. 1945) \) (4), II. keep the clay content of the producing
19. E. M. Taylor: The Bearing of Base Ex-
change on the Genesis of Petroleum. sands in a permanently flocculated condi-
Jnl. Inst. Petro Tech (1928) 14.825-840. tion will lead to more efficient water-
20. E. M. Taylor: The Replaceable Bases in
the Shales and Clays Overlying Petrolifer- flooding. That such a flocculated condition
ous Strata. Jnl. Inst. Petro Tech. (1929) will permit increased input rates is of
IS. 207-210
21. E. M. Taylor: An Examination of Clays great importance in field practice.
Associated with Oil Bearing Strata in
the United States. Jnl. Inst. Petro Tech. It is my understanding that there
(1930) 16. 681-683. has been some field confirmation of their
22. L. C. Case: Base Replacement Studies of
Oklahoma Shales-Critique of Taylor laboratory findings, which indicate that
Hypothesis. Bull. Amer. Assn. Petro either salt water or an acid water with a
Geo!. (1933) 17. 66-79.
23. W. P. Kelley and G. F. Liebig, Jr.: Base pH value of 3.5 to 4.5 resulted in higher
Exchange in Relation to Composition sustained throughput rates than did normal
of Clay With Special Reference to
Effect of Sea Water. Bull. Amer. Assn. fresh water.
Petro Geo!. (1934) 18.358-367.
24. R. E. Grim: Modern Concepts of Clay The writer has had an experience in the
Materials. Jnl. Geol. (1942) 50 (3), 231- field that substantiates the research work
233·
25. H. A. Ambrose and A. G. Loomis: Some of the Pennsylvania Grade Crude Oil
Colloidal Properties of Bentonitic Suspen- Association. In March 1941 when water
sions. Physics (Aug. 1931) I (2),129-136.
26. G. H. Fancher and R. L. Whiting: Re- was being introduced for the first time
sponse of a Gulf Coast Drilling Mud to
Chemicals, Temperature, and Heat- into the oil sand of a newly developed
treatment. Trans. A.I.M.E. (1943) 151. water-flood in the Woodson field of
233-247·
27. D. H. Larsen: Colloidal Features of Drill- Throckmorton County, Texas, consider-
ing Fluids. In Colloid Chemistry, by able difficulty was experienced with plug-
Alexander, 6. 517.
28. A. D. Garrison: Surface Chemistry of Clay ging. Fresh, filtered lake water was used,
and Shales. Trans. A.I.M.E. (1939) 132. but all the 18 input wells suffered a drastic
191-205·
29. R. V. Hughes: Production Research. reduction in intake rate, as shown in
Producers Monthly (June 1945) \) (8), Table 4, where the intake data on six of
10--12.
30. J. N. Breston and W. E. Johnson: Effect of the wells are shown.
pH on Water Intake Rates of Oil Sands.
Producers Monthly (Oct. 1945) \) (12), TABLE 4-Intake Data
Ig-23·
31. R. J. Pfister and R. L. McCormick: A BARRELS PER 24 HOURS
Method of Determining Water Input
Profile. Producers Monthly (Nov. 1944) Well Well Well Well Well Well
\) (I), 24-29· Date No. I No.2 NO.3 NO.5 No.6
NO·4
32. N. Johnston and C. M. Beeson: Water
Permeability of Reservoir Sands. Trans. --- -- -- -- -- -- --
A.I.M.E. (1945) 160.43-55. Feb. 28 3 IS 17 3 3 25
33. T. F. Bates, R. M. Gruver and S. T. Mar. I 30 23 21 17 12 29
Yuster: The Clay Content of Oil Sands. Mar. 2 12 13 16 0 24 19
Mar. 3 13 16 II 5 18 I
Producers Monthly (Aug. 1946) 10 (10), Mar. 4 10 0 13 I 17 26
16-19· Mar. 5 7 I 7 I 10 8
34. R. E. Grim: Personal communication Mar. 6 6 I 0 I 3 7
through courtesy F. G. Squires. Mar. 10 6 I I I 0 I
Mar. II 6 6 6 6 10 10
Mar. 12 5 I I I 3 6
DISCUSSION Mar. 13 3 I I I 0 4

K. B. NOWELs.*-The paper by Hughes


and Pfister describing the advantages of Although the water was carefully con-
trolled at the filter plant, it was felt that
* Consulting Petroleum Engineer and Geolo- the chemical feeder might have introduced
gist, Abilene, Texas.
200 BRINES IN SECONDARY RECOVERY OF PETROLEUM BY WATER-FLOODING

more lime than was proper for a short of the clay materials by fresh water within
period of time; consequently one of the the sand, as mentioned by Messrs Hughes
commercial acidization companies was and Pfister. The use of acid probably put
called out on March 14, 1941, for the these clay materials into a flocculated
purpose of acidizing all the input wells. condition and led to normal intakes.
Approximately 50 gal of 65 pct acid (hydro- Examination of cores from the sand
chloric) was pumped into each well, then at the time by means of a magnifying glass
it was reconnected to the water-pressure disclosed the presence of a bluish gray
system at once, so that the acid could be claylike material mixed in with the sand
"chased out" of the tubing into the sand. grains. The use of acid in the Woodson
The pressure carried on the system was flood and others in near-by territory for
approximately constant both before and the correction of input wells was among the
after the use of acid. first, if not the first, adaptation of acid in
Immediate results were obtained and water-flooding, although the basic reasons
all input wells were "opened up" so that for its success were then unknown.
expected normal intakes prevailed (Table
5)· R. V. HUGHES and R. J. PFISTER
(authors' reply).-The cause of subnormal
TABLE 5-Intakes after Acid Treatment initial water-input rates generally has been
BARRELS PER 24 HOURS
ascribed to improper cleaning out following
Well Well Well Well Well Well drilling or shooting, if the latter is prac-
Date No. I No.2 NO.3 No.6
NO.4 NO.5 ticed. Many producers have considered
--- -- - - -- -- -- - - the problem to be due entirely to a dirty
Mar. 15 49 4· 41 15 28 35
16 77 32· I2 46 III 36 sand face if the well has not been shot.
17 62 o· 48 o· III 26
18 58 I· 37 61 II7 9 If the well has been shot, it generally is
19 62 58 38 93 60 49
20 57 100 39 72 140 30 considered due to the driving of mud into
21 44 69 37 o· IIO 27 the sand. Where water tamps are used for
• Well pinched. shooting, it has been believed inadvisable
to use more water than would be ejected
No further trouble was experienced with from the hole by the shot in order that
this group of wells after the one acid silts may not be carried into the producing
treatment. At a later time, when additional formation immediately following detona-
acreage was developed for flooding im- tion by the hydrostatic head of the water
mediately adjacent to this first flood, tamp. Mr. Nowel's experiences and ex-
similar "plugging" was experienced, and planation indicate what may prove to be a
this was again counteracted by acid. more common cause of subnormal initial
This time, however just a few gallons was input rates; namely, the creation of a
used in each well. It was introduced by low-permeability zone about the well
gravity and the pressure system utilized bore by base-exchange reactions between
as before in "chasing" the acid down. fresh waters and the clay content of the
Where only a few gallons of acid were producing sands. Acid treatment has been
used this way in each well, it was necessary used to remedy" water blocks" in primary
to repeat the "dose" some weeks later. recovery operations. Many other factors
This may indicate that a larger treatment enter into the beneficial results obtained
of 50 gal per well might do more per- by acidization of old sand wells, especially
manent good. those used for water input.
The writer now feels that the difficulty It is preferable to prevent the formation
with "plugging" was caused by swelling of "water blocks" in all drilling and well-
DISCUSSION 201

completion operations. Low-loss drilling out in the laboratory and in the Bradford
muds are the first step, particularly where field with respect to the possibilities of
rotary tools are used. Produced brines, using low pH waters for flooding. There
preferably from the same formation, or is much in favor of their use. Throughput
low pH waters for drilling in low-pressure rates of low pH waters in the laboratory
formations, for cleaning out, and for usually are higher than those for produced
water tamping where wells are shot, brines, but the problems of corrosion and
have been recommended as preventive the probability of other than base-exchange
measures. reactions occurring within the sands
Considerable research is being carried need much additional study.

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