Basic Parts of Control Valves

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Basic Parts of Control Valves

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control
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What is Travel Stop in Control Valve?
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AX valve is a mechanical device that controls the flow of fluid and pressure within
   
a system or process. A valve controls systemCON
or TR
How to Choose a Control Valve?
process
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fluid flow and pressure
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A travel stop in the control valve is used as a by performing any of the Following functions.
When choosing a control valve for a process, there
mechanical limiter for stem travel. In fact, these are many things that must be considered, including
travel stops are used to limit the stem travel at c… the valve’s flow characteristic, its size, noi…
a) Stopping and starting fluid flow
b) Varying (throttling) the amount of fluid flow
c) Controlling the direction of fluid flow
d) Regulating downstream system or process pressure
e) Relieving component or piping over pressure

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There are many valve designs and types that satisfy one or more of the
functions identified above. A multitude of valve types and designsGopi on Proble
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accommodate a wide variety of industrial applications.
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Basic Parts of Control Valves Manifold ?
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Regardless of type, all valves have the following basic parts: the body, bonnet,
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trim (internal elements), actuator, and packing. The basic parts of a valve are
illustrated in Figure 1. CATEGORIES
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CONTROL VALVES MAINLY HAVE TWO PARTS: 
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$ 1) ACTUATOR
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C ONT ROL VA LVES
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2) BODY PART FOR EASY UNDERSTANDING.
    How to Choose a Control Valve?
CON TR OL V AL VE S
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A travel stop in the control valve is used as a When choosing a control valve for a process, there
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1. Actuator Part
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A travel stop in the control valve is used as a

For valve control, it will be classified as either a Phenumatic, Motorized and
When choosing a control valve for a process, there
mechanical limiter for stem travel. In fact, these Hydrolics but is commonly used in our industry, it is
are many things thatPhenumatic Actuator
must be considered, including
Actuator or controlled by the wind itself. For easy maintenance Actuator simple
structure which will include the Yoke, too.
Various components of the Actuator
Rain Cap I pray for them not to let water flow into the Actuator for Action of
the Air to Open Actuator is that the wind will be from the bottom of the
Actuator so the holes are left blank. Find something else to disabled To keep
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water when it rains. And must be taken off the air valve at the back.
Eye Bolt for use on the hook. Moving the valve Gopi on Proble
Diaphragm is flexible. To change the incoming wind power andand
power
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passed to Diaphragm plate to make Actuator Stem Cell.

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Spring is in the Yoke Actuator Case or, depending on the designManifold
of the ?
manufacturer. It will act as a force for Actuator Stem Cell and a strong wind
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from the opposite direction to the plate Diaphragm. and Motor Circ
Actuator Stem is interconnected with Actuator Valve Stem.
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Diaphragm Case are the parts that are used for packing Diaphragm plate
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consists of two parts: the upper and lower sections.
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Stem Connector is the link between them for Actuator Stem and Plug Stem.
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Yoke is a component that is used for connecting sections of the Actuator
and Valve Body.
CON TR OL V AL VE S
X
mechanical limiter for stem travel. In fact, these
travel stops are used to limit the stem travel at c…
2. Body Part are many things that must be considered, including
the valve’s flow characteristic, its size, noi…
Part of Body Valve is included in the Bonnet valve with which this segment is
exposed to the fluid (fluid) directly, so choosing the required qualifications
material (material) as well as Fluid type, Temp, Pressure and. etc
Packing Flange is used for compression of the stud bolt to make the most
of all the Gland Packing tight and fluid can not leak out of the neck Bonnet.
Packing Follwer is the strength of Packing Flange Gland Pakcing tightly
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compressed to tighten over time.
Yoke Claim Nut Gopi on Proble
Gland Packing is important that we prevent the leakage of fluid upand
to Motor
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neck and is in direct contact with Bonnet Plug Stem The choice of material
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and type to fit so there is a huge need.Most of the material used is PTFE or ?
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Graphite and maintenance each time. The need to change the Gland
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Packing all times. and Motor Circ
Valve Stem is the strength of the Actuator and connected to Plug.
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Bonnet was primarily used for supporting the position of the Plug-time
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scroll up, scroll down to find it. No left and right But some manufacturers
cut output to reduce the Bonnet Cost for the production and saleRamon
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valve. The maintenance is also difficult. It is not to come and support the
position of the Plug and Seat to meet constantly Lapping.
CON TR OL V AL VE S
X
A travel stop in the control valve is used as a Stud Bolt and Nut When choosing a control valve for a process, there
Gasket is a device used to prevent leaks during the assembly of iron and
steel as well as between the Body and Bonnet.
Guide Ring is located in Bonnet order to align Plug straight up. Another
reason for having Guide Ring Bonnet, instead of doing all the reason to
reduce maintenance time Cost. Because this section is always exposed to
Stem Plug sometimes wear if not Guide Ring may be a whole instead of only
replacing Bonnet Guide Ring.
Guide Bushing is used for supporting Guid Ring again. RECENT COM
Valve Plug is essential to use the force of fluid flow. And determine the flow
properties as Linear, Equal Percentage or Quick Openning. Gopi on Proble
Seat Ring is a component that is part of Valve Body and given the sizeand
ofMotor
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Rated Cv of the valve and which supports Plug and Plug and Seat Ring must
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be close together. To be able to follow the Class Leakage as needed. Manifold ?
Valve Body , a major component of the round and get direct contact with
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the fluid. The connection to the pipeline Therefore, the size and material
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must be chosen accordingly. Read more at PT Rating by Valve Body
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structure is a frequently encountered 1. Single-Ported is a 1 plug withInterlocks
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2. Double-Ported is a 2 plug with 2 Port 3. Two-Way Valve is. There will be two
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connections (one inbound and one outbound) 4. Three-Way Valve is to have
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three connections (one or two inbound and two outbound, inbound and
one outbound).
CON TR OL V AL VE S
X
mechanical limiter for stem travel. In fact, these Trim Set the control valve (Trim Control Valve) is things
are many the word ofbePlug
that must Stemincluding
considered, Seat
Ring, which collectively set trim (trim set) itself.
Positioner or position will be the key to control of the control valve. The
industry standard device that converts the signal (signal standard), such as 4-20
mA, 3-15 psi as wind power to propel Actuator head movements.
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CON TR OL V AL VE S
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CON TR OL V AL VE S
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travel stops are used to limit the stem travel at c… Explain in detail about main valve parts ? are many things that must be considered, including
Valve Body
The body, sometimes called the shell, is the primary pressure boundary of a
valve. It serves as the principal element of a valve assembly because it is the
framework that holds everything together.
The body, the first pressure boundary of a valve, resists fluid pressure loads
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from connecting piping. It receives inlet and outlet piping through threaded,
bolted, or welded joints.
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Valve bodies are cast or forged into a variety of shapes. Although a sphere or a
cylinder would theoretically be the most economical shape to resist fluid on W
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pressure when a valve is open, there are many other considerations.
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For example, many valves require a partition across the valve body to support
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the seat opening, which is the throttling orifice. With the valve closed, loading on
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the body is difficult to determine. The valve end connections also distort loads
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on a simple sphere and more complicated shapes.
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Ease of manufacture, assembly, and costs are additional Working 
importantPrinc
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but ranges from simple block shapes to highly complex shapes in which the
  
bonnet, a removable piece to make assembly
 How to Choose a Control Valve?
possible, forms part of the
CON TR OL V AL VE S
X
A travel stop in the control valve is used as a pressure-resisting body. When choosing a control valve for a process, there
Narrowing of the fluid passage (venturi effect) is also a common method for
reducing the overall size and cost of a valve. In other instances, large ends are
added to the valve for connection into a larger line.
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Valve Bonnet
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The cover for the opening in the valve body is the bonnet. In some designs, the ?
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body itself is split into two sections that bolt together. Like valve bodies, bonnets
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vary in design. Some bonnets function simply as valve covers, whileand
others
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support valve internals and accessories such as the stem, disk, and actuator.
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The bonnet is the second principal pressure boundary of a valve. It is Interlocks
cast or
forged of the same material as the body and is connected to the body by a
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threaded, bolted, or welded joint. In all cases, the attachment of the bonnet to
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the
X body is considered a pressure boundary. This means that the weld joint or
   
bolts that connect the bonnet to the body areCON
pressure-retaining
TR OL V AL VE S
parts.
X
mechanical limiter for stem travel. In fact, these Valve bonnets, although a necessity for most valves,
are many represent
things that a cause
must be considered, for
including
concern. Bonnets can Complicate the manufacture of valves, increase valve size,
and represent a significant cost portion of valve cost, and are a source for
potential leakage.
Valve Trim
The internal elements of a valve are collectively referred to as a valve’s trim. The
trim typically includes a disk, seat, stem, and sleeves needed to guide the stem.
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A valve’s performance is determined by the disk and seat interface and the
relation of the disk position to the seat.
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Because of the trim, basic motions and flow control are possible. In rotational
motion trim designs, the disk slides closely past the seat to produce a change in on W
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flow opening. In linear motion trim designs, the disk lifts perpendicularly away
from the seat so that an annular orifice appears. singi on Proble
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Disk and Seat
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For a valve having a bonnet, the disk is the third primary principal Interlocks
pressure
boundary. The disk provides the capability for permitting and prohibiting fluid
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flow. With the disk closed, full system pressure is applied across the disk if the
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For
X this reason, the disk is a pressure-retaining part. Disks are typically forged
   
and, in some designs, hard-surfaced to provide
good wear characteristics. A fine
CON TR OL V AL VE S
X
A travel stop in the control valve is used as a surface finish of the seating area of a disk When
is necessary for good
choosing a control sealing
valve for when
a process, there
the valve is closed. Most valves are named,the
invalve’s
part,flow
according to the design of
characteristic, its size, noi…
their disks.
The seat or seal rings provide the seating surface for the disk. In some designs,
the body is machined to serve as the seating surface and seal rings are not used.
In other designs, forged seal rings are threaded or welded to the body to
provide the seating surface.
To improve the wear-resistance of the seal rings, the surface is often hard-faced
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by welding and then machining the contact surface of the seal ring. A fine
surface finish of the Seating area is necessary for good sealing when the Gopi
valveonis
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closed. Seal rings are not usually considered pressure boundary parts because
the body has sufficient wall thickness to withstand design pressure without
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relying upon the thickness of the seal rings. Manifold ?
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The stem, which connects the actuator and disk, is responsible for positioning
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the disk. Stems are typically forged and connected to the disk by threaded or
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welded joints. For valve designs requiring stem packing or sealing to prevent
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leakage, a fine surface finish of the stem in the area of the seal is necessary.
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$ Typically, a stem is not considered a pressure boundary part.

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Connection of the disk to the stem can allow some rocking or rotation to ease
the positioning of the disk on the seat. Alternately, the stem may be flexible
CON TR OL V AL VE S
X
A travel stop in the control valve is used as a enough to let the disk position itself against the seat.
When choosing However,
a control constant
valve for a process, there
fluttering or rotation of a flexible or loosely the
connected disk can destroy the disk
valve’s flow characteristic, its size, noi…
or its connection to the stem.
Two types of valve stems are rising stems and non-rising stems. These two types
of stems are easily distinguished by observation. For a rising stem valve, the
stem will rise above the actuator as the valve is opened. This occurs because the
stem is threaded and mated with the bushing threads of a yoke that is an
integral part of, or is mounted to, the bonnet.
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There is no upward stem movement from outside the valve for a non rising stem
design. For the non rising stem design, the valve disk is threaded internally
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mates with the stem threads.
Valve Actuator Jim Rogers on W

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The actuator operates the stem and disk assembly. An actuator may be
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manually operated hand wheel, manual lever, motor operator, solenoid
operator, pneumatic operator, or hydraulic ram. In some designs, the actuator is
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supported by the bonnet. In other designs, a yoke mounted to the Interlocks
bonnet
supports the actuator.
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Except for certain hydraulically controlled valves, actuators are outside of the
pressure boundary.Yokes, when used, are always outsideAccept a d k h J %
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boundary.
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Valve Packing CON TR OL V AL VE S
travel stops are used to limit the stem travel at c… Most valves use some form of packing totheprevent
valve’s flow leakage from
characteristic, the
its size, noi…space
between the stem and the bonnet. Packing is commonly a fibrous material (such
as flax) or another compound (such as teflon) that forms a seal between the
internal parts of a valve and the outside where the stem extends through the
body.
Valve packing must be properly compressed to prevent fluid loss and damage to
the valve’s stem. If a valve’s packing is too loose, the valve will leak, which is a
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safety hazard. If the packing is too tight, it will impair the movement and
possibly damage the stem.
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Introduction to the Types of Valves
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Because of the diversity of the types of systems, fluids, and environments in ?
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which valves must operate, a vast array of valve types have been developed.
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Examples of the common types are the globe valve, gate valve, ball valve,
andplug
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valve, butterfly valve, diaphragm valve, check valve, pinch valve, and safety valve.
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Each type of valve has been designed to meet specific needs. Interlocks
Some valves are capable of throttling flow, other valve types can only stop flow,
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fluids.
others work well in corrosive systems, and others handle high pressureWorking Princ
$ Each valve
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Understanding these differences and how they effect the Valve’s application or
   
operation is necessary for the successful operation
of a facility.
CON TR OL V AL VE S
X
mechanical limiter for stem travel. In fact, these Although all valves have the same basic components andmust
are many things that function to control
be considered, including
flow in some fashion, the method of controlling the flow can vary dramatically.
In general, there are four methods of controlling flow through a valve.
1. Move a disc, or plug into or against an orifice (for example, globe or needle
type valve).
2. Slide a flat, cylindrical, or spherical surface across an orifice (for example,
gate and plug valves).
3. Rotate a disc or ellipse about a shaft extending across the diameter of an COM
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orifice (for example, a butterfly or ball valve).
4. Move a flexible material into the flow passage (for example, diaphragm
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on Proble
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pinch valves).
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Each method of controlling flow has a characteristic that makes it the best ?
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choice for a given application of function.
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Types of valves and Motor Circ
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CON TR OL V AL VE S
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Gate valves are generally used in systems where low flow resistance forand
a fully
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open valve is desired and there is no need to throttle the flow.

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Globe valves are used in systems where good throttling characteristics and low
seat leakage are desired and a relatively high head loss in an open valve
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acceptable.
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Ball valves allow quick, quarter turn on-off operation and have poor throttling
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characteristics.
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Plug valves are often used to direct flow between several different ports Working 
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Diaphragm valves and pinch valves are used in systems where it is desirable for
   
the entire operating mechanism to be completely
isolated from the fluid.
CON TR OL V AL VE S
X
mechanical limiter for stem travel. In fact, these Butterfly valves provide significant advantages
are manyover other
things that mustvalve designs
be considered, in
including
weight,space, and cost for large valve applications.
Check valves automatically open to allow flow in one direction and seat to
prevent flow in the reverse direction.
A stop check valve is a combination of a lift check valve and a globe valve and
incorporates the characteristics of both
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Safety/relief valves are used to provide automatic over pressurization protection
for a system.
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RELATED Tools     How to Choose a Control Valve?
CON TR OL V AL VE S
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Control Valve Cv Directional Control Types of Pneumatic

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9 COMMENTS Interlocks
AMIT KUMAR REPLY

Ramon Fernand
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 December 29, 2016 at 4:37 pm 
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$ veryassume
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azetou   
 August 15, 2017 at 11:13 am
 How to Choose a Control Valve?
CON TR OL V AL VE S
REPLY
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very nice article indeed, thank you and keeo up the good work
are many things that must be considered, including
Avadi Chimankpam REPLY
 October 22, 2017 at 4:37 am
Very interesting sir. I have been looking out for article like this. Is there any training
going on for instrumentation? .So, one can enrol. Thanks!
HIMANSHU RAJ REPLY
 January 19, 2019 at 12:44 pm

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Thanks so much sir
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and Motor Circ
yazid REPLY
 February 13, 2019 at 4:22 pm

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very nice article sir,, thanks Manifold ?
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hamza and Motor
REPLY Circ
 February 15, 2019 at 4:23 am

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very nice article thanks Interlocks
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 April 25, 2019 at 12:57 am
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Thank you very much for this!! Really appreciate it!!
CON TR OL V AL VE S
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dhilli babu REPLY

mechanical limiter for stem travel. In fact, these  May 2, 2019 at 3:07 pm are many things that must be considered, including
I need to learn in ocean instrumentation
Anand REPLY
 August 7, 2019 at 3:54 pm
Looks so simple and nice
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Working Princ
a d k h J %
C ONT ROL VA LVES
X
CON TR OL V AL VE S
X
RECENT COM
Gopi on Proble
and Motor Circ
Jim Rogers on W
Manifold ?
singi on Proble
and Motor Circ
CATEGORIES
Mathias udoud
Interlocks
Ramon Fernand
Select Categor

Working Princ
a d k h J %
C ONT ROL VA LVES
X
CON TR OL V AL VE S
X
RECENT COM
Gopi on Proble
and Motor Circ
Jim Rogers on W
Manifold ?
singi on Proble
and Motor Circ
CATEGORIES
Mathias udoud
Interlocks
Ramon Fernand
Select Categor

Working Princ
a d k h J %
C ONT ROL VA LVES
X
CON TR OL V AL VE S
X
RECENT COM
Gopi on Proble
and Motor Circ
Jim Rogers on W
Manifold ?
singi on Proble
and Motor Circ
CATEGORIES
Mathias udoud
Interlocks
Ramon Fernand
Select Categor

Working Princ
a d k h J %
C ONT ROL VA LVES
X
CON TR OL V AL VE S
X
RECENT COM
Gopi on Proble
and Motor Circ
Jim Rogers on W
Manifold ?
singi on Proble
and Motor Circ
CATEGORIES
Mathias udoud
Interlocks
Ramon Fernand
Select Categor

Working Princ
a d k h J %
C ONT ROL VA LVES
X
CON TR OL V AL VE S
X
RECENT COM
Gopi on Proble
and Motor Circ
Jim Rogers on W
Manifold ?
singi on Proble
and Motor Circ
CATEGORIES
Mathias udoud
Interlocks
Ramon Fernand
Select Categor

Working Princ
a d k h J %
C ONT ROL VA LVES
X
CON TR OL V AL VE S
X
RECENT COM
Gopi on Proble
and Motor Circ
Jim Rogers on W
Manifold ?
singi on Proble
and Motor Circ
CATEGORIES
Mathias udoud
Interlocks
Ramon Fernand
Select Categor

Working Princ
a d k h J %
C ONT ROL VA LVES
X
CON TR OL V AL VE S
X
RECENT COM
Gopi on Proble
and Motor Circ
Jim Rogers on W
Manifold ?
singi on Proble
and Motor Circ
Mathias udoud
Interlocks
Ramon Fernand

Working Princ
a d k h J %
C ONT ROL VA LVES
X
CON TR OL V AL VE S
X
@2020 - Reproduction without explicit permission is prohibited.
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Basic Parts of Control Valves - Control Valve Functions PDF

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replacements parts 50 body parts name control valve ari

Home » Basic Parts of Control Valves

Control Valves SPONSORED SE

Belleville Washers & Springs control v

Belleville International OPEN Ramon Fernand

b) Varying (throttling) the amount of fluid flow

c) Controlling the direction of fluid flow

d) Regulating downstream system or process pressure

e) Relieving component or piping over pressure

A travel stop in the control valve is used as a

Various components of the Actuator

passed to Diaphragm plate to make Actuator Stem Cell.

Belleville Washers & Springs.

Open Gopi on Proble

Stem singi on Proble

$ Typically, a stem is not considered a pressure boundary part.

Valve Actuator Jim Rogers on W

C ONT ROL VA LVES

open valve is desired and there is no need to throttle the flow.

Share With Your Friends Ramon Fernand

Control Valve Cv Directional Control Types of Pneumatic

Control Valve Noise Classi cation of Control Types of Valve Leakage

AMIT KUMAR REPLY

Avadi Chimankpam REPLY

 October 22, 2017 at 4:37 am

HIMANSHU RAJ REPLY

 January 19, 2019 at 12:44 pm

 February 13, 2019 at 4:22 pm

 February 15, 2019 at 4:23 am

dhilli babu REPLY

 August 7, 2019 at 3:54 pm

Looks so simple and nice

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