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At present, the most widely used claw pole forging process at home and abroad is the
combination of multi-step hot forging and cold precision finishing. Multi-step hot forging is the
core of the process, which mainly includes four steps: upsetting, pre-forging, final forging and
trimming. At present, domestic enterprises mainly realize material transfer and automatic
graphite spraying between steps by manual. In order to cope with the increasingly fierce market
competition and rising labor costs, more and more enterprises are considering the use of
automation instead of traditional manual operation-based production lines.
Fig. 1 Schematic diagram of manual operation for claw pole hot forging
The free pier roughness of the pier step is added to the positioning cavity, i. e.
a circular pit is added to the lower die plane of the pier blank. The diameter of the pit
is close to that of the model cavity under the pre-forging, which is convenient for the
accurate positioning of the pier blank in the pre-forging cavity.
Optimize the lubricant concentration, spraying pressure and time, the position
and size of the outlet hole, and fully and uniformly lubricate the die cavity.
An air blowing device is added to the walking beam, and the workpiece is
cleaned at the same time when the walking beam moves, so as to avoid the residual
forging scales in the die cavity.
Continuously improve the design of die structure, reduce the deviation of die
forming force and forming force of different forming steps.
The working parameters of walking beam are adjusted to reduce the contact
time between high temperature billet and die cavity.