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Established and supported under the Australian Government’s Cooperative Research Centres Program
Authors:
L. Wibberley 1
A. Cottrell 1
P. Scaife 2
P. Brown 1
1
CSIRO Energy Technology
2
The University of Newcastle
October 2006
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The authors would like to thank Wes Stein from CSIRO Energy Technology for his assistance
with providing information on solar reforming, and in reviewing the draft report, and both Allen
Lowe and Trevor Gleeson (Stanwell) as external reviewers - comments and suggestions have
been greatly appreciated.
This report summarises the status of concentrating solar thermal technology (CST) for the
generation of electricity, the synergies and integration with fossil fuel-based generation, and for
reforming of natural gas. The report covers information up to September 2005.
Overall, CST technology has lagged in development and application, in comparison with other
renewable technologies, such as wind and photovoltaics, but it has been predicted that, if the higher
rate of commercial application is achieved, the technology will play a significant role in base-load
generation for Australia and other countries which have high levels of direct solar insolation.
These predictions show that CST technologies could be capable of meeting the requirements of two
major electric power markets: large-scale dispatchable markets comprised of grid-connected
peaking and base-load power, and rapidly expanding distributed markets, including both on-grid
and remote/off-grid applications. The solar thermal energy to meet Australia’s entire current power
demand would require a 35 x 35 km square area in a high irradiance, low cloud cover location (21-
24 MJ/m2.day). However, a high level of CST in Australia’s grid system is not possible with
current storage technology, and would require large backup fossil fuel capacity to meet the required
grid security.
There is also an opportunity to use solar thermal energy for natural gas reforming, which results in
26% of embodied solar energy in the product gas. In Australia, the large quantities of natural gas,
and coal seam gas, and the well developed gas and electricity grids, coupled with large areas with
high solar insolation, provide an opportunity for using this approach to make a significant reduction
in greenhouse emissions per unit of electricity, and in the amount of fossil energy consumption.
CSIRO has a major research program in this area.
The attractive environmental attributes of CST, combined with the inherent capability of the
technology to meet dispatchable and distributed market needs, form a forceful argument for
continued development of the technology. Thermal storage technology is available and readily
connected to CST plants.
Siting is restricted to regions with the best solar resources, but globally the potential is significant.
In the IEA countries, this includes Australia, the Mediterranean region and southwest United States.
There are currently 354 MWe of parabolic troughs in commercial operation in California, and there
are many solar thermal demonstration plants in Australia, Europe and the United States. The most
recent stand alone project, Andasol in Spain, will provide very useful engineering and operating
data, following its commissioning in late 2006, as it uses the new EuroTrough collector technology,
and molten nitrate thermal storage (a commercial first).
The current plants in operation are achieving costs of about US$0.12/kWh which are the lowest of
any solar technology. The technology can also be combined in hybrid form (solar thermal plants
coupled with fossil fuel-fired boilers), achieving costs of about US$0.08/kWh.The CLFR CST plant
attached to the Liddell power station in the Hunter Valley is a very interesting development, and
could position Australia well in CST technology markets, if projected capital and operating costs
are achieved. It is encouraging that an expansion to 20,000 m2 of collector area was announced in
mid 2005, with the heat to be used to generate 5 MWe.
There is a concerted international effort (Global Marketing Initiative) to develop the technology
through installations, to benefit from scale and the learning rate. It is predicted by the GMI, that the
cost of CST will become equal to coal fired generation when the CST installed capacity is
5000 MW worldwide; the GMI target is to achieve this by 2013.
In this report, concentrating solar thermal is assessed separate to other forms of renewable energy, as
it is considered to have the greatest potential for supplying electricity in Australia, and has the
greatest synergy with a fossil fuel-based grid. These advantages are summarised in the following
key attributes of the technology:
• Approximately 1.7x108 GW of solar energy hits the outer surface of the earth’s atmosphere
reducing to an average (continuous) of 170 W/m2 and peak of about 1000 W/m2 at the
earth’s surface.
• Solar radiation is the largest renewable resource on earth, and if harnessed by existing
technology, approximately 1.5% of the world’s desert area could generate the world’s entire
electricity demand – if storage was not required.
• This energy source is more evenly distributed in the sun-belt of the world than wind or
biomass, allowing for more site locations. It is also abundant in many developing countries,
including the Republic of South Africa, and most of India and China.
• Solar thermal electricity plants can be installed in large centralized units, and, given the area
intensity of this technology, it has the potential to make deep cuts in greenhouse gas
emissions.
• Although currently more costly than hydro, wind and waste biomass, at US$100-200/MWh,
the expected scale up and technology developments are projected to lead to an electricity
cost of US$50-55/MWh by 2015. This would position CST as one of the lowest cost
The potential for solar thermal power in Australia is shown in more detail in Figure 3, noting that
this figure shows total solar insolation (both direct and indirect) – CST uses only direct radiation
Revision: 7 Nov 2005 Page 5 of 47
which is approximately 65% of the total. Also note that, in this regard, CST is different to non-
concentrated PV which can utilise both direct and indirect radiation.
Figure 3 Solar irradiation map for Australia (includes both direct and indirect) with dots indicating regions
with coal fired stations[ 1 ]
Both stand-alone, and integration with fossil power plant, configurations have received considerable
interest in Australia, with research and development programs at the University of Sydney, ANU
and the CSIRO. An alternative form of solar thermal (with non-optical concentrator) is the proposal
for a solar chimney by Enviromission. These are briefly discussed in the following technology
section.
GEF projects
1200
MW installed each year
1000
800
600
400
200
0
85
87
89
91
13
05
15
17
19
07
09
11
19
19
19
19
20
20
20
20
20
20
20
20
Figure 4 Short-term and possible medium to long-term development of CST technology world-wide
(yearly installed MWe).
Note, the gap between the early 1990’s and present, indicates a pause in development which has
delayed learning and cost reduction. With this rate of installation projected by the GMI, the total
installed capacity in 2020 would be around 12 GW, only around 0.3% of the world’s electricity
production. However, it is very significant that, even with this limited amount of learning,
generation costs (with short term storage) are predicted to approach those for coal.
Revision: 7 Nov 2005 Page 7 of 47
2. SOLAR THERMAL TECHNOLOGIES
All concentrating solar thermal (CST) technologies have four basic components; concentrator,
receiver, energy transfer/storage, and conversion to useful energy source. The concentrator captures
and concentrates solar radiation, which is then delivered to the receiver. The receiver absorbs the
concentrated sunlight, transferring its heat energy to a working fluid. The energy transfer/storage
system passes the hot fluid from the receiver to the heat conversion system, and in some solar-
thermal plants a portion of the thermal energy is stored for later use.
Although there has been considerable interest in the past for stand-alone CST power systems, the
main interest is now to use CST in a hybrid configuration with fossil fuel power stations. This
integration is being used to decrease the overall cost by piggy-backing onto existing steam power
plants (either pf or IGCC, or in combined cycle NG). Such hybrids are eligible for green power
schemes. Hybridisation of up to 25% in a coal-fired boiler not only ensures reliability and
dispatchability of CST power, but can improve overall solar-electricity conversion efficiency. It
also increases the capacity factor of the energy conversion section of the plant (turbine, boiler, etc),
thereby increasing the return on capital.
There are a number of solar thermal technologies that are in various stages of development, and
which involve concentrating solar energy to some extent[ 4 ]. Solar thermal technologies can be split
into two groups:
• High concentration, high temperature solar thermal technology
− parabolic trough
− central receiver (“power tower”)
− parabolic dish
− Fresnel collector
− multi-tower solar array (MTSA)
• Zero to Low concentration, low temperature solar thermal technology
− solar chimney
− solar pond
− solar water heaters
Each of these approaches to concentration has a typical ratio of collected radiation intensity to
incident solar radiation intensity, termed the “concentration ratio”. Table 1 summarises the options
discussed and lists typical concentration ratios, the resultant operating temperatures and the
consequent thermodynamic limiting efficiency with which electricity could be produced. The
limiting conversion efficiency arises from the second law of thermodynamics. The maximum
efficiency for conversion of heat from a constant high temperature source given by;
Maximum conversion efficiency = 1- Tcold/Thot
This is the “Carnot limit”. In real solar thermal power systems, conversion efficiencies around one
third or less of the ideal maximum are typically achieved
Clearly higher concentration ratios give higher efficiency; however they also lead to potentially
higher complexity and cost. The ultimate challenge with solar thermal power systems is to produce
the desired output as economically as possible. This invariably means a trade off between system
efficiency and capital investment drives the design process.
For this report, the focus will be on the parabolic trough, central tower and Fresnel collector
technologies, since they are commercially available, or proven at a significant scale, and are likely to
be the technologies on which the expansion of solar thermal energy for large scale electricity
generation will be based. The parabolic dish and solar chimney technologies will also be briefly
considered.
The most recent trough collector, stand alone, solar thermal technology is the Andasol project [ 5 ] in
the Granada Province of southern Spain. This project involves the sequential installation of two
50 MWe solar thermal trough plants, which will have integrated thermal storage; the first unit is
scheduled for start up in late 2006. The economics of the development are improved by the 18
eurocents premium (over the pool price, currently 4 eurocents/kWh) being received for each kWh
produced for the first 25 years of the project, with the premium reducing by 20% after that time.
Each plant is expected to cost 260 M Euros.
It is the first commercial project using EuroTrough solar collectors (shown in Figure 6), and the first
application of molten salt based thermal storage with parabolic trough collectors. The EuroTrough
collectors, developed with EU funding support, have an optical concentration of 82:1, and can
operate at around 400oC with a synthetic heat transfer fluid. A 14% cost reduction is claimed,
compared to previous designs of trough collectors. Details of the design and its performance are
available [ 6 ].
Each 50 MWe plant will have 510,000 m2 of collectors, and will generate 157,000 MWh (equivalent
to 18 MW continuous) of sent out electricity annually, with a solar to electricity efficiency of 14.7%
(average). The savings in GHG emissions (cf coal fired generation) have been calculated to be
152,000 t CO2 per annum. The annual consumption of water is expected to be 612,000 tpa (ie 4t
H2O/MWh – cf 1.8-2.0 t for a coal fired pf plant). The power block consists of a condensing steam
turbine (inlet conditions: 100 bar, 370oC) with a single reheat stage and six steam extractions, and
has an efficiency of 37.5%.
A key feature of the project is the type of thermal storage being used: a 2 tank molten salt system
(60% sodium nitrate, and 40% potassium nitrate). This mixture has a melting point of 221oC, and
the system operates with a hot tank temperature of 384oC, and a cold tank temperature of 292oC.
With a salt mass of 25,000 t, the thermal storage capacity is 880 MWh. The impact of this storage
system on sent out electricity, as a function of the time of day (typical of Summer) is shown in
Figure 7.
These plants are best suited for utility-scale applications in the 30 to 400 MWe range. In a molten-
salt solar power tower, molten salt at 290°C is pumped from a “cold” storage tank through the
receiver where it is heated to 565°C and then on to a “hot” tank for storage. When power is needed
from the plant, hot salt is pumped to a steam generating system that produces superheated steam for
a conventional Rankine-cycle generator system. From the steam generator, the salt is returned to the
cold tank where it is stored and eventually reheated in the receiver. A molten salt power tower
system is shown schematically in Figure 9 below. The molten salt storage system used at Solar One
enables 6-13 hours of operation without the sun, thereby increasing the capacity factor of the power
plant (but not the collector-receiver), albeit with additional capital costs and complexity.
Because no commercial power tower plants have been built and are less mature than parabolic
trough systems, there is more uncertainty in the cost, performance, and technical risk of this
technology.[ 7 ] However, a number of component and experimental systems have been field tested
around the world in the last 15 years, demonstrating the engineering feasibility and economic
potential of the technology. Of the CST technologies, the power tower has most materials issues
due to the very high heat fluxes falling on the receiver.
To date, the largest power towers ever built are the 10 MWe Solar One and Solar Two plants in
southern California (Figure 10). The first incarnation, Solar One, was built in 1982 by the U.S.
Department of Energy, Southern California Edison, the Los Angeles Department of Water & Power,
and the California Energy Commission. It operated through to 1988, and in 1995 was retrofitted to
become Solar Two. A ring of larger heliostats, each 95 m2, was added to the perimeter of the field,
and the plant was converted to heat molten nitrate salt (60 percent NaNO3 and 40 percent KNO3)
from 260°C to 565°C. This offered several advantages, most notably that the plant could still
generate power during the night and in periods of cloud cover. It ceased operation in 1999
generating 10 MW of power, enough to power 10,000 homes, and successfully showing that its
technology could be scaled up to the cost-efficient size of 100 MW.
Two types of absorbers can be used, depending on the required temperature of the working fluid and
the amount of concentration; for higher temperatures (say 350-375°C), the absorber is composed of
more costly horizontal evacuated tubes which are mounted over stainless steel boiler tubes in which
water is turned directly into steam. For lower temperatures (say 275-325°C) the absorber comprises
a steel boiler tube that is shielded from the wind by an upper cover and a glass covered lower
Figure 12 Schematic of compact linear Fresnel reflector (CLFR) solar array, showing the interleaving of
adjacent collectors to maximize the energy directed to the absorber lines.
The main technical obstacles appear to be providing low cost horizontal absorber lines that avoid
slugging flow, that do not sag due to differential heating of the underside, and that are protected
from the wind without significant absorption of beam energy. The main impediment to
implementation would appear to be that the technology is best suited to direct integration. This
limits suitable locations – high insolation, with relatively flat available land surrounding the host
power plant. Note, the latter issue can be overcome with stand-alone plants; however, the relatively
low operating temperature (ie low stand alone efficiency) of the technology will offset its lower
installation cost. The low efficiency issue can be improved with different cycles (eg organic
Rankine, Kalina, or He-Brayton), but these cycles are more costly.
Engines currently under consideration include Stirling and Brayton cycle engines. High optical
efficiency and low startup losses make dish/engine systems the most efficient (29.4% record solar to
electricity conversion) of all solar technologies. In addition, the modular design of dish/engine
systems make them a good match for both remote power needs in the kilowatt range, as well as
hybrid end-of-the-line grid-connected utility applications in the megawatt range.
A plant with a peak capacity of 25 kW supplied electricity to the community of White Cliffs in the
north west of NSW from 1983 to 1989[ 13 ]. This installation was relatively successful, with the
biggest technical issue being thermal cycling of the receiver. The station has since been converted
to photovoltaic cell technology by the electricity distributor, Australian Inland Energy, to provide
capacity for their green power scheme.
Since the White Cliffs project the ANU has further developed the paraboloidal dish
technology[ 14 , 15 ], which includes a “big dish” unit at that university (see Figure 15). Despite several
proposals for demonstration plants based on the big dish, the technology has not received
subsequent support. One proposed demonstration was at Tennant Creek in the Northern Territory,
with support from electricity generation companies from the Northern Territory, Queensland, NSW,
and South Australia.[ 16 ] Solar collectors were proposed to provide 2 MW, with a 4 MW natural gas
boiler as back-up. Studies concluded it would be technically feasible, but during the course of the
project, deregulation of the electricity industry and other factors caused some companies to
withdraw and the project was put on hold.
Among other factors, the new interest in solar thermal use in conjunction with existing power
stations has led to the commissioning of two major consultancy reports by Sinclair Knight Merz
(SKM). One report covers the ANU big dish technology while the other concerns the CLFR
technology being developed at the University of Sydney. The SKM report concluded that the
technology shows innovation, is “leading edge”, and is currently at the prototype/pilot plant stage,
but requires some further development by industry to achieve commercial status. A second, higher
concentration version has been constructed in Israel[ 17 ]. Steam can be generated at sufficiently high
temperature and pressure in a cheaper, lower concentration “power dish” to be useful in electric
power generation. ANU and a large NSW generator have proposed a hybridised retrofit of an
existing power station using the dish, but this has not been progressed.
Overall the technology appears most suitable for distributed generation, especially using the Brayton
cycle based on micro turbine technology, with the higher cost of the 2-axis tracking dish being offset
by the higher efficiency (small collector area). At larger scale, a supercritical steam variant may
prove suitable (supercritical conditions would avoid the thermal cycling issues that occurred in the
receivers at the White Cliffs project).
Recent work at the ANU has focussed on a PV thermal concentrator system [ 18 ], based on Combined
Heat and Power Solar (CHAPS) collector technology, rather than on dish technology for CST
electricity generation.
In the USA, Stirling have proposed[ 19 ] the building of a 1 MW test facility using 40 of the
company’s 37-foot-diameter dish assemblies, each with 25 kW Stirling engines. If the test facility is
successful, a larger 500 MW (20,000 dish) facility will be built near Victorville, California, with the
potential of being expanded to 850 MW (34,000 dishes). The test facility is expected to be
completed in the first quarter of 2007, with the 500 MW installation taking 4 years from 2008 and
the 350 MW expansion taking an extra 2 years from 2012. This development has important
ramifications for Australia (the Stirling engines are air cooled), and should be kept under review.
In Australia, CSIRO and CTI have developed a hybrid solar Stirling and wind turbine micro-power
system which can produce up to 3 kW peak, and provide enough energy to supply an average home.
It is proposed to link larger dishes with molten salt storage. A demonstration project is being set up
on Fraser Island.[ 20 ]
1000
Electricity production (GWh/a)
100
Double glazing
Single glazing
10
1
0 500 1000 1500 2000 2500 3000 3500
Collector radius (m)
Figure 16 Simulated electricity production of solar chimneys versus collector radius and chimney height.[ 21 ]
A 50 kW demonstration plant was operated near Manzaneres, Spain. A 200 MW solar chimney has
been proposed by EnviroMission (see Figure 17), for Victoria. The heated skirt is 5 km in diameter
(covers an area of 2000 ha), with a chimney height of 1000 m, and has been costed at AUD$670 M.
Figure 17 Impression of the proposed Enviromission solar chimney power generation plant.
Storage medium Temperature Density Thermal Average Volume heat Media cost
conductivity heat capacity capacity
Cold Hot
As can be seen from the table, apart from synthetic oil, liquid sodium and carbonate salts, all
materials are comparatively low cost, compared to the balance of system costs. Of the liquids,
nitrate salts have a good combination of properties.
PCM storage can only be applied commercially if heat transfer limitations can be solved [ 26 ]. There
are a number of approaches to overcoming these, including:
• Direct contact heat exchange, ie no solid heat exchanger wall
• Microencapsulation of the PCM, to achieve a high specific surface area
• Protection of heat exchanger surface against formation of solid PCM
• Influencing the melting/solidification process of the PCM
One of the new classes of storage media which is at an early development stage is ionic organic
liquids. These have the advantages of high density, wide liquid temperature range, low viscosity,
high chemical stability, non-volatility, high heat capacity, and high storage density. Based on
laboratory studies, ionic liquids could be excellent liquid thermal storage media and heat transfer
fluids in solar thermal power plant. As an example, for one of these, the liquid temperature range is
from –75oC to 459oC.
Since this system is that being incorporated into the most recent stand alone solar thermal trough
plant, it can be considered “state-of-the-art”.
To reduce the costs of the tank system, thermocline systems are under development. These use a
single tank to store energy, with a thermal gradient used to separate the hot fluid from the cold. A
low cost filler material (such as concrete or quartzite) is used to displace higher cost molten nitrate
salt. A schematic is given in Figure 19 [25].
From Table 5, it can be seen that a thermocline system has the potential to reduce the costs of
thermal storage significantly, mainly because of the reduced cost of the nitrate salt (which more than
offsets the cost of the quartzite), together with the reduction in tank cost.
1
The costs of thermal storage were compared in the overview presentation[25] to the NREL
Workshop in 2003, and the results are shown in Figure 20.
140
Balance of plant
Storage material
120
Heat exchanger
Specific costs (US$/kWh)
Oil
100
80
60
40
20
0
Concrete Solid salt 2-tank liquid Thermocline LUZ 5PCM INITEC PCM SGR 3 PCM
salt liquid salt
Figure 20 shows that there are a number of storage options which enable costs of US$25-40/kWht to
be achieved: salt storage (2-tank and thermocline), concrete and the LUZ phase change material. Of
1
The costs are typically expressed as $ per unit of heat energy storage in kWht.
Revision: 7 Nov 2005 Page 25 of 47
these, the 2-tank molten salt storage seems to be the most advanced system and ready for
commercialisation (note the planned use for the Andasol project mentioned earlier).
As the required temperature of the collected energy increases, the efficiency of the collector
decreases. Conversely, the efficiency of the “engine” used for power generation increases as the
temperature increases. There is therefore a trade-off, which will depend on the relative costs of
collector and engine, and this trade off will be different for each collector/engine combination. It
should also be noted that, if thermal storage is involved, this will also contribute to the trade off; for
example, if a low temperature Brayton cycle is used, the heat transfer fluid used in the collector
system can be used as the heat storage medium in a parabolic trough plant.
Modularity is key factor and is mainly dependant on the collector type. For parabolic trough and
central receiver applications, a single power cycle is generally used. For parabolic dish collectors
either a single power cycle could be used for an entire field of collectors or a small engine could be
used at the focus of each collector. The advantage of using small engines is that it is easier to
transport electricity than heat with fewer losses. It is also beneficial for the moving dishes as
electrical cabling is generally more flexible than piping and ductwork. Modularity also gives
flexibility in terms of maintenance and down time, and it is also easier to add extra generation
capacity for growth. The drawback of having many small size engines is that the efficiencies and
cost benefits of larger power cycles can’t be realised and that thermal storage becomes impractical.
The choice of working fluid for the power cycle is key in deciding whether or not an intermediate
heat transfer fluid is used. The use of an intermediate heat transfer fluid (HTF) adds extra capital
and complexity to the solar power system, though it can have advantages. Some advantages of
using an intermediate heat transfer fluid include:
• Reduction in size and weight of the receiver – lower vapour pressure of the HTF enables
higher temperatures to be achieved at lower pressures.
• No need for high pressure field piping.
• Reduction of heat loss from large ducting required for gaseous working fluids.
1200
1000
Brayton
Temperature (°C)
800
Stirling
Rankine
600
400
200
0
0 500 1000 1500 2000 2500
Concentration ratio
A disadvantage of using the water-steam mixture is that superheated steam has to be used, otherwise
the moisture content after expansion might be too high, which would erode the turbine blades. In
conventional plants, the heat required to change water into superheated steam is typically derived
from coal or natural gas. Solar energy can be used to perform this task, in high concentration solar
applications. Typical steam cycle efficiencies are between 35% and 40%.
A number of additional stages, such as reheat and feedwater pre-heating, can be used to reduce the
amount of superheat initially required in the working fluid, and in turn increase the cycle efficiency.
The Rankine cycle is not limited to using water/steam as its working fluid. Other working fluids
may be used depending on the requirements of the solar plant. There are a number of considerations
that need to be made in order to choose an appropriate working fluid. The working fluid chosen
should be able to meet as many of the following criteria as possible:
• Heat capacity of the fluid should be small
• Critical point should be above the highest operating temperature to allow all heat to be
added at that temperature
• Vapour pressure at highest operating temperature should be moderate for safety reason and
to reduce the cost of equipment
• The vapour pressure at the condensing temperature should be above atmospheric pressure to
prevent air leakage into the system
• For low power turbine applications the fluid should have a high molecular weight to
minimise the rotational speed and/or the number of stages and to allow for reasonable mass
flow rates and turbine nozzle areas
• The fluid should be a liquid at atmospheric pressure and temperature for ease of handling
and containment
• The freezing point should be lower than the lowest ambient operating temperature
• The fluid should have good heat transfer properties, be inexpensive, thermally stable at the
highest operating temperature, non-flammable, non corrosive and non toxic
Some of the most likely working fluids to be used in the Rankine cycle are shown in Table 6.
Benefits of using working fluids other than water in the Rankine cycle include:
• Lower boiling point enabling use of Rankine cycle at lower temperatures. In the case of
parabolic trough technology, this makes it possible to reduce the cost of the receiver tubes,
as they may no longer need to be evacuated, and results in less water consumption due to
dry cooling[ 29 ].
• Higher molecular weights result in simpler, more efficient low power turbine expanders
• Low freezing point and no expansion on freezing
• High vapour pressure at low temperature reduces air leakage contamination
• Heat addition characteristics can be closely matched to the heat source characteristics
The main disadvantages of these fluids is their relatively low thermal stability and potential material
compatibility problems. Examples of demonstrated and developing solar Rankine cycles are shown
in Table 7.
Other working fluids, such as helium, argon or neon, can be used to increase the efficiency of the
cycle, but a closed cycle is required to prevent the loss of the valuable working fluid as shown in
Figure 25.
Some examples of Brayton cycles used for solar thermal power generation are the solar advanced
Brayton cycle (SABC) solar engine and the solar advanced gas turbine (SAGT) solar engine. Some
of the key properties of the solar engines are shown in Table 8.
Heater
CST can also provide a supplementary source of energy for a coal fired plant, at the same time
supporting the development of the technology (collectors, piping). A 12 MWth (peak) pilot plant
was considered for integration into the Stanwell power station in 1999-2000. This plant was to be
based on CLFR technology from the University of Sydney, and 6 methods of integration into the
feed water circuits were evaluated; the cost of generation of the CST electricity was estimated to be
around $150/MWh (for this pilot plant)[ 32 ]. The project engineering for the phase 1 study was
completed by Austa Energy[ 33 ]. The same technology is being applied at Liddell power station, with
the CLFR collector system shown in Figure 28.
Figure 28 CLFR pilot plant under construction alongside Liddell power station.
Overall, in Australia the potential for integration of solar thermal technologies with existing plants is
disadvantaged by the location of the existing coal-fired plants. Most of the existing plants with the
capacity to integrate significant amounts of solar thermal (>1000 MW, allowing a maximum of
100 MW at 10% of capacity) are located within 150 km of the coast, with a lower quality of direct
Revision: 7 Nov 2005 Page 35 of 47
normal insolation, compared to areas further inland. In Figure 3, it can be seen that the majority of
large power stations are located in the areas below 18 MJ/m2day - the exceptions being the
Queensland stations and Collie (WA).
Although direct solar-coal integration is limited by the location of existing power stations, CST still
has large potential to contribute to Australia’s generation by stand alone systems that are connected
to the grid in areas of high solar insolation, or via stand-alone CST that reforms natural gas for
transmission to coastal power stations.
Reforming of CH4-containing gases is very endothermic, and this energy can be provided by solar
energy; this generates a mixture of CO, CO2 and H2. This gas is suitable without further treatment
for use as a fuel (for industrial heating, or for electricity generation), a metallurgical reducing gas or
a chemical feedstock, e.g. for methanol production. An option is to process the gas further to
produce hydrogen - a water gas shift reaction can convert the mixed gases to CO and H2, allowing
the CO2 to be separated for geosequestration, and the H2 to be used for greenhouse gas free
electricity generation, or for chemicals production.
From an energy perspective, solar energy reforming increases the energy in the product gases,
compared to the original methane, by 26%, and is effectively a way of storing solar energy. Stated
another way, there is 26% embodied energy in the gas due to solar reforming.
In Australia, the large quantities of natural gas, and coal seam gas, and the well developed gas and
electricity grids, coupled with large areas with high solar insolation, provide an opportunity for
using this approach to make a significant reduction in greenhouse emissions per unit of electricity,
and in the amount of fossil energy consumption. The relationship between the solar and gas
resources is shown in Figure 31 below. The gas pipelines, and proposed extensions, are also
included.
Brisbane
Perth
Sydney
Adelaide
Canberra
21-24 Melbourne
It is interesting to note that there is also considerable storage of natural gas in pipelines. For
example, the Karratha to Perth pipeline is 1300 km in length, with a diameter of 660mm, and the
pressure of the gas is 8.48 MPa. At any given time there is therefore 1.4 PJ of gas in the pipeline,
compared to a daily delivery of around 600 TJ (residence time of around 2 days). This can be
supplemented with gas storage in underground reservoirs near the point of use, eg the Mondarra gas
storage facility can currently deliver 10 TJ/day, with potential to increase to 150 TJ/day[ 34 ].
CSIRO has established an integrated research and development program on solar reforming, in 3
stages:
• Stage 1 – solar reforming of natural gas, using a parabolic dish (44 kW thermal) at the
Lucas Heights solar facility; Figure 32. This has been a $7M investment by CSIRO, and
has produced hydrogen of a quality suitable for Proton Exchange Membrane (PEM) fuel
cells.
• Stage 2 – has commenced with a 3 year, $6M commitment by CSIRO to construct and
operate the National Solar Energy Technology Centre (NSETC) at the CSIRO Energy
Centre in Newcastle. The infrastructure, shown schematically in Figure 33, consists of:
− a 500 kW high concentration solar mirror array and tower, to reform, shift and react
methane to syngas/H2, and
− a linear concentrator solar array that generates hot fluid at around 250°C to power an
organic Rankine cycle turbo-generator.
Revision: 7 Nov 2005 Page 38 of 47
• Stage 3 – this will involve a first-of-kind demonstration plant to provide commercial
quantities of syngas (SolarGas) and/or hydrogen (SolarH2). There are a number of suitable
sites in Australia, having natural gas supply, abundant solar energy, high technology
industries, and commercial customers.
Figure 33 Solar Thermal Facility under construction at CSIRO Energy Centre, Newcastle
The overall research program will include the development of an innovative collector (with input
from ANU and SHP), thermal energy storage, solar thermolysis (to produce H2 and O2 directly),
direct methane splitting with solar energy, solar spectrum beam splitting, and the development,
building and demonstration of small Brayton or Stirling engines.
0.12
Levelised energy cost ($/kWhe)
0.10
S&L no storage
0.08
0.02
0.00
2002 2004 2006 2008 2010 2012 2014 2016 2018 2020
Year
Both sets of estimates assumed a plant size of 100 MW in 2004, 150 MW in 2010, and 400 MW in
2020. The NRC committee recommended that the best cost estimates were between S&L’s and
Sunlab’s projections, assuming that the rate of deployment was achieved.
The curves highlight the impact of the annual net efficiencies on LEC. In the Sunlab study, the
annual net solar to electricity efficiency progressively increased from 14.3% in 2004, to 17.2% in
2020. For the S&L study, the corresponding values were 14.0%, and 15.5%, resulting in a higher
LEC than for Sunlab.
The curves also indicate that additional cost reductions above and beyond the more conservative
S&L values, due to technology improvements, reduced heat collection element replacement rates,
and increased deployment rates, will result in further convergence of the LEC toward the projected
SunLab values.
The projected contributions to component cost savings by 2020 are:
• 20-37% through plant scale-up.
Revision: 7 Nov 2005 Page 40 of 47
• 42-54% through technology development
• 27% through production volume and competition.
An earlier analysis by Price, based on a cost reduction scenario by Sargent & Lundy in 2002[ 35 ]
showed a similar LEC cost, as shown in Figure 35.
0.18
1989 30 MW SEGS
0.16
0.14
COE (2002) US$/kWh
0.10
Future cost
0.08 reduction
over 2004-12
0.06
0.04
0.02
0.00
0 1000 2000 3000 4000 5000
Cumulative Installed Capacity (MWe)
Capital cost projections are shown in Figure 36; these are based on the sun-electrical conversion
efficiencies in Figure 37. Although storage increases the capital requirement, the cost of electricity
is slightly lower, since the capital cost is offset by the larger capacity factor, the use of a smaller
power plant and the ability to operate the plant at full load for longer.
4
U S$ M/MW
2
Average of S&L no storage
0
2000 2005 2010 2015 2020 2025 2030
Construction year
Figure 36 Current and projected installation costs for solar thermal, with no storage and with 12 hours of
salt storage.
18
SunLab
Average solar to electric efficiency (%)
16
S&L
14
12
10
0
2004 2006 2008 2010 2012 2014 2016 2018 2020
Year
Figure 37 Projected improvements in average solar to electrical conversion efficiency for tough
concentrators.
These estimates are for a 240 MWe plant (sized to match the smallest low pressure steam turbines
used for the nuclear industry), with 12 hours of storage. The higher cost storage system, the Caloria,
is based on oil and is well proven. The cavern, or underground thermal energy, storage system has
not been proven, but is based on mining technology. It involves storage of water under pressure in
deep metal lined caverns where the pressure is contained by the surrounding rock and the
overburden weight.
A financial analysis of a plant of this scale in Australia, with only a buffer storage (short term, up to
6 hours), gives a COE of $0.05/kWh, and Mills concludes that dispatchable solar thermal electricity
will become competitive with fossil fuel in Australia during the next five years. This is regarded by
the authors as overly optimistic, although it is acknowledged that the technology has considerable
potential.
The review has shown that CST has the significant potential to contribute to electricity generation in
Australia, particularly through synergies and integration with fossil fuel-based generation, and for
reforming of natural gas.
However, concentrating solar thermal (CST) technology has only been commercialised to a limited
extent, with the SEGS plant in California remaining the largest installation. As CST is the lowest
cost solar technology for electricity generation, there is now an international push to increase the use
of the technology (the Global Marketing Initiative), with the aim of achieving a total installed
capacity of 5000 MWe by 2015. It is projected by the GMI that the associated technology learning,
and the scale factors, will enable CST to be competitive with coal for base load electricity
generation when this is achieved. The current plants in operation are achieving costs of about
US$0.12/kWh which are the lowest of any solar technology. The technology can also be combined
in hybrid form (solar thermal plants coupled with fossil fuel-fired boilers), achieving costs of about
US$0.08/kWh.A big advantage of CST, over other renewable energy systems, is that energy storage
can be thermal (the lowest cost energy storage), in comparison with technologies (such as PV and
wind) which produce electricity, and then either store this directly (eg in a battery) or indirectly (eg
use the electricity for pumped hydro or compressed air storage). CST is unique in that energy
storage actually reduces slightly the overall cost of electricity, as well as achieving a better price by
meeting the requirements of the grid.
Of the technologies, parabolic troughs are under the most active development, with the Andasol
plant in Spain being the most recent example and with several novel features (collectors, and
thermal storage system). The CLFR technology being applied at Liddell power station is also an
interesting approach, and the recently announced expansion of collector area, and integration into
the steam cycle, will provide important engineering and operating information.
All components of the technology, collectors, turbines and thermal storage, are under active further
development and refinement, and significant cost reductions are expected. Collector developments
are driven by the application opportunities: use of thermal energy for electricity generation, for
methane reforming, or the concentration of photons for lower cost PV. The conversion of collected
thermal energy to electricity will benefit from Brayton cycle gas turbine developments in the nuclear
industry, and there is scope for Stirling engines to be applied for distributed generation. While the
state-of-the-art storage system for trough collector based plants is by molten salts, thermocline
systems are capable of reducing thermal storage costs substantially. These are currently at the pilot
stage. New ionic liquids, that could be used as both HTF and thermal storage medium, are also
under development. Cavern thermal storage has been proposed as a low cost alternative, but has yet
to be demonstrated.
The interaction with coal based electricity generation can be through direct input of solar thermal
energy into the steam cycle (as at Liddell power station), or through use of the thermal energy to, for
example, regenerate sorbents in a post combustion CO2 capture plant associated with a power
station. This latter approach reduces the parasitic power losses from the power station.