dn pue 1010000 vs-oLeMZ ‘ON TEES Woo wro-1yoR yy mmy/:cHETEN “PIT “09 Asauiyoew uononsysuog 1y9e}!1H@® Aapeoy [994M Ve-OLE MZ jenuew S,toze190dO EUUSCEICUIEE IHOWLIHMAINTENANCE Maintenance Guide Shaded colurnas inthe table indicate maintenance interval A. Greasing Interval hours Pans [vant To Tso [100 | 250 | soo [1000 | 2000 | aooo |°*8* 1. [Bucket Pin 2 D* ee 722 2. [Bucket Link Pin 2 [| * +e 722 3. [Bucket Cylinder Pin 2 [* ** 7-22 4, [Bell Crank Pin 1 ts +e 722 5. [Lift Arm Cylinder Pin 4 [L* + 7:23 6. [Lift Arm Pivot Pin 2 [| * +e 723 7. [Steering Cyinder Pin 2 [* + 7-23 8, [Steering Cylinder Rod Pin 2 | * +e 724) 9, [Frame Center Hinge Pin 2 72a) 10. Axle Support Pin 2 7-25 11. [Front Propeller Shaft Universal 1 wea 725 12. | Propeller Shaft Center Support 1 7226) 13. [Center Propeller Shaft Universal 2 www 7-26 14 [Center Propeller Shaft Spline 1 cerry 7:26 15. [Rear Propeller Shaft Universal 2 wR 726 16, [Rear Propeller Shaft Spline 1 Err 7.26 Add grease dally during first 50 hours of operation, Incase the machine is engaged in excavation in mud, water or snow, add grease after each work shift. 4 > After 50 hours of operation, carry out next greasing at the frst 250 hours of operation, Then, carry out greasing every 500 hours of operation afterwards. Shorten greasing intervals when the machine is operated under severe conditions or when the machine is continuously operated for a long period of time. 444: Shorten greasing intervals when the machine is operated under severe conditions or when the machine is Continuously operated for along period of time. IMPORTANT: Grease bucket and link pivots every day until break-in period (50 hours) is complete.MAINTENANCE B.Engine IMPORTANT: Be sure to use the specified oil. Change oil at the exactly specified intervals. f unspecified oilis used, or the oll change intervals are arbitrarily extended, serious engine failure or damage may result. Interval (hours) fans Guentty [To [50 [100 | 250 | s00 [000] 2000] "29° 7. Engine OW ‘Check OilLevel 727 2. [engine Oi Change 34 728 3 [Engine OM Fier Replace 1 * 7:30 4. |Check Crankcase Breather Tube - 731 5. [Check vibration Damper - 732 4 Replace the engine ol fiter everytime the engine ols changed Power Train Interval four) r Parts Suanti | Fo T 50 [100 | 250 [500 [i000)2000) "°° 1, [iensmission OF Check OW Level (When leaking oil 733 2. [Transmission Oi Change 32 * 734 3. [ransmission Ol Filter Replace 2 * 734 4, [transmission Oil Strainer Clean 1 734 5. [Clean Torque Converter Air Breather 1 ra 6, [Ade Oi CheckOilevel | 2 738 7 Inae ot Change Front) [48 739 Change fear) [48 739 3, [Check Sureoundings Around Axle for Oil Leaks - 7-40 3. [Axle Housing AirBreather Clean 2 7-40 10: |Ade 1 Filter (Option) Replace 2 ae Tat 11. [Ade Oi Cooler Fins (Option) Clean 5 As required 7-1 ‘250 hours at only first time 44 Replace the filter every 500 hours or 3 months whichever comes firs.MAINTENANCE D. Hydraulic System Parts Quantity pret ne Page 10 | 50 [100 | 250 | 500 [1000 [7500] 2000 | 2000 1. [check Hydraulic Ol Level 743 [Change Hydraulic il Clean 2 |Fydraulic Oil Tank 13h *| 3, [clean Suction Filter 1 (When changing hydraulic ol) 746 4 [clean Pilot Oi Filter 1 a7 5. |Replace Hydraulic Tank il Filter 1 748 6 [Replace Air Breather Llement 1 750 [Check Pilot Circuit Accumulator 7.|Function, Gas Leakage, Looseness, 1 751 land Damage [Check Ride Control Accumulator 8 |Function, Gas Leakage, Looseness, 1 752 land Damage (Optional) [Check Gas Pressure in Steering * accumulator (Optional) : re [Check Gas Pressure in Steering 1 lAccumlator > 78 [Check Gas Pressure in Plot Circuit "Jaccumulator : 782 [Check Hoses and Lines for Leaks - 753 12|Check Hoses and Lines for Cracks, Bend, Ete : 753 42 Hydraulic ol changing interval differs according to the kind of hydraulic oll sed E. Fuel System IMPORTANT: Be sure to use the specified fuel Failure to do so may result in malfunction or damage on the engine. > Interval (hours) fans Sventty T7 [50 [100 [250 | s00 [1000] 2000] "2° [check Fuel Level 758 2 [Drain Water and Sediment from Fuel Tank i 7-60 3-[orain Fuel Fiter 1 761 4 IReplace Fuel Fiter Cartridge 1 7-62 |; [GheckFuel Hoses for Leak Cracks Ete 5 763 [Check Fuel Hoses for Cracks, Bent Etc 7-63 6 [clean Fuel Tank z 7-64 @ nore: Fueltankreti capacity is 3701MAINTENANCE F.Air Cleaner Interval hours) Parts anit Page Gvantiy oT 50 [100 | 250 | s00 [1000] 2000 |" ‘lean 1 Indicator comes ON 7-65 1. |Air Cleaner Element [Nr Cleaner Element Replace 2 ‘After deaning 6 times (or every 1 year) 7-65 2, [Check Air inlet System : 7-66 G.Cooling System Interval hours) Pars Svantiy TT 50 [a00 [ 50 | s00 [2000 [200 |"*9° 1 [check Coolant Level 7-68 2. [check Drive Belt 7-68 3. [Check and Adjust Drive Blt Tension 7-69 4 [change Coolant aon * 7-70 s. Sean ado Cooler and Other Gooing y a2 6 [Replace DCAA Coolant Filter Cartridge 773 4; Shorten the maintenance interval when the machine is operated in severely dusty areas, * + Use genuine parts (ASTMD-6210 or ASTMD-6211), change every two years or 3000 operating hours, whichever comes first, IMPORTANT: Use fresh water or normal tap water as a coolant. De net use strong acid or alkaline water. Use the ‘coolant with genuine coolant mixed by 30 to 50 %. Ifa coolant mixed with less than 30% of coolant is used, service life ofthe cooling parts may be shortened due to damage by freezing or corrasion of coolant system parts, If mineralrich water is used for coolant, water stain or scale may build up inside the engine or radiate ‘causing overheat due to deterioration of coolant performance. H. Electrical System interval hous) Parts anti Page Guentty [eT so | 100 | 250 | soo [1000 [2000 | "99 [checktlectroieetevell 2 774 1.Jeatteres [check Flectrolyee Specific Grav 2 aad [Check Monitor Functions and All Other 2 Instrument Operation : 778 3 [Checktights : 79 4. [Check Horn and Reverse Buzzer zi 7-80 5, [check Electrical Harnesses and Fuses : 781MAINTENANCE LL Brake System Interval (hours) Parts anit Page Gxensty io [ 50 [00 | 250 [ s00 [10002000] "9 [check Right and Left Brake Interlocking 1 [Performance (Optional) 7s 2 | Check Parking Brake Force 734 [Check Accumulator Function, Gas Leakage, * | Looseness, and Damage 785 4. [Check Gas Pressure in Accumulator 786 5. [check Brake Disks (Service and Parking) 7-36 Interval (hours) Parts want Page Suentity Fo [50 | 100 | 250 | soo [2000 [000 | "9 check 4 7-87 1. [check Tite (Tie Pressure) Adjustment | 4 As required 7-87 2 |checkTTire for Damage Check 4 7:87 3 [check Wheel Bott Torque Adjustment | 4 * 7-88 4 SOhours at only frst time K.Air Conditioner Interval hours) Parts ant Page Guest ToT 50 [00 [ 250 | soo [7000 [2000] "9 Gen | * 792 Fresh Ai Fiter Tepiace | 1 ‘ter Cleaning 10 umes 7-92 1, eheck AirConcitioner [ Double iter [Clean [1 * 7-94) Fiter (Optional) [Replace |__1 ‘ter Cleaning 10 umes 7-94 Circulating Air [Clean [1 * 7-95 Fier [Replace | 1 ‘After Cleaning 10 times 7-95 2 [check Air Conditioner - Every 6 months 7-96 3. [Check Air Conditioner Piping : Every 6 months 7-96 4 [Check Air Conditioner Condenser i Every 6 months 797 5. [check Air Conditioner Fan Belt 1 Every 6 months 7-97 6, [Check Refrigerant 1 Every 6 months 7-98 7. [Check Compressor and Bulle 1 ‘Once a year 798 4: Clean every 100 hours or every week whichever comes fst. Im case the machine is operated at a dusty job sit, clean or replace the filter element earlier than the normal interval.MAINTENANCE Interval hours) Pars Gvansty Fo T 50 [100 [ as0 [ soo [roa0]z000] "99° 1. [check Bucket Teeth and Cutting Edge : 7-99 2. [Check and Replace Seat and Seat Belt 1 Every 3 years 7-100 3. [check cab and Roof Mounting Bolts zi 7-100) 4 [Check Windshield Washer Fluid Level - 7-100 5 [Check Play Amount in Steering Wheel Stroke : 7-101 a, feveckAcrlertor Peal Operation and rhs as a102 7, [Check Rearview Mor and Inside Rearview Mirror : 7-108 8. [Check Steps and Handrails for Damage andLooseness | — 7-103 9. [clean Engine Compartment and Hood 5 7104 10 |* Check and Adjust Valve Clearance 7108 Ti fF check Water Pump 7-104) 12|* Check Turbocharger 7108 13 | Check Engine Cylinder Head and Manifold 7-104 | 14)" Check and Adjust injection Timing 7104 15 |[Check Exhaust Pipe and Muffler 7108 1afpfetohien Font nteandRearAe Suppor Mounting] : p05 T7 [Tightening and RetighteningTorque of NutsandBorts | * 72106 ® wore: *contactyour authorized dealer for maintenance 4: Sohours at only first time