GCV140 ・ GCV160 ・ GCV190 ・ GSV190 Engine Assembly

PISTON CRANKCASE COVER/GOVERNOR VALVES/FLYWHEEL

TOP RING (CHROME PLATED) 6 mm THRUST WASHER GOVERNOR SLIDER VALVE SPRING VALVE SPRING (2) 14 mm SPECIAL NUT
PISTON RINGS MARK MODEL MARK

OIL
RETAINER (2) Aluminum flywheel:

T
VALVE STEM

T
GROOVE 52 N•m (38 ft-lb)

OIL
TOP RING GOVERNOR HOLDER CLIP NOTICE: SEAL (Intake
(CHROME PLATED) Cast iron flywheel:
SECOND GOVERNOR WEIGHT Do not remove the valve only) 52 N•m (38 ft-lb)
RING 6 x 14 (2) HOLDER ASSEMBLY valve spring SPARK PLUG
10 mm SIDE RAIL (1) GOVERNOR 12 N•m (8.7 ft-lb) retainer while the
SECOND RING 6 mm WASHER SPARK PLUG
HOLDER SHAFT piston is installed, Lawn Mowers:
SPACER FLYWHEEL
10 mm (0.4 in) GOVERNOR Install inside the case. or the valves will BPR5ES (NGK)
SIDE RAIL (2) drop into the All others:
OIL RING ARM SHAFT
(COMBINATION RINGS) cylinder. BPR6ES (NGK)
PISTON CONNECTING The lock pin must be installed
ROD WITH THE with the straight side of the pin
PISTON PIN CLIP (2) PISTON PIN against the groove in the shaft. VALVE GUIDE
LONG END CYLINDER 25 x 18 mm
REASSEMBLY: BARREL SPECIAL
CLIP NOTICE:
Do not align the WOODRUFF KEY
Take care not to INTAKE VALVE
OIL

end gap of the GOVERNOR EXHAUST VALVE

break the piston When installing the
clip with the ARM Be careful not
OIL
ring when installing VALVE HEAD flywheel, check to be sure
SHAFT to damage the

OIL
cutout in the the piston DIAMETER: that the woodruff key
piston pin assembly in the IN: 25 mm (0.98 in) valve stem seal remains in its slot on the
CONNECTING 8 mm
CUTOUT OIL PAN LOCK PIN EX: 24 mm (0.94 in) when installing.
bore. ROD cylinder. LOCK PIN crankshaft.

OIL PAN/CRANKSHAFT/CYLINDER BARREL CAM PULLEY/ROCKER ARM/CYLINDER HEAD COVER

28 x 41.25 x 6 mm OIL SEAL LIQUID GASKET CYLINDER CYLINDER HEAD 6 x 12 (4)
GREASE (Apply grease to the oil seal lips.) 12 N·m (1.2 kgf·m, VIEW FROM CRANKSHAFT PTO SIDE
CRANKCASE COVER, CRANKSHAFT, PISTON
INSTALLATION: APPLICATION BARREL COVER
AREA 9 lbf·ft) ALIGNMENT
6 x 25 (8) Be careful not to damage the lip of the CAM PULLEY
VALVE MARKS
12 N•m oil seal when installing the crankcase
ADJUSTING CYLINDER
(8.7 ft-lb) cover with the oil seal. HEAD COVER
SCREW (2)
EXHAUST MATING
OIL PAN ASSEMBLY SURFACE
ROCKER ARM
8 x 20 mm DOWEL PIN (2)

OIL
OIL

OIL
DIPPER PROJECTIONS VALVE
CRANKSHAFT
ADJUSTING

OIL
INSTALLATION:
LOCK NUT (2)
・Be careful not to damage the
oil seal. CAM
・After installation, clean the PULLEY

OIL
THRUST THRUST ROCKER
Apply a liquid gasket (Hondabond HT,
WASHER crankshaft tapered surface. WASHER ARM
ThreeBond 1216, or equivalent).
Assemble within 10 minutes after SHAFT (2) WOODRUFF KEY GROOVE (2)
PISTON ASSEMBLY
TIMING BELT applying the liquid gasket. INTAKE Set the cam pulley on the timing belt
INSTALLATION: Turn the crankshaft so the two woodruff
INSTALLATION: ROCKER
Install with the model mark

OIL
ARM key grooves on the PTO side face away
Check that the belt is not and connecting rod long end from the cylinder block. Install the cam
worn or cracked and didIDo to the right side of the cylinder. TIMING 5 6 pulley on the timing belt o the cam pulley
not bend or twist the belt. BELT alignment marks are in line with the
cylinder head cover mating surfaces.
2 TIMING BELT
1 6.8 x 1.9 mm O-RING
CAM PULLEY SHAFT
Do not reuse.
OIL

ROCKER
CRANK CYLINDER HEAD ARM
CONNECTING SHAFT ・Apply a liquid gasket SHAFT
COVER VIEWED
ROD BOLT (2)
OIL

FROM BACK SIDE: (Hondabond HT, ThreeBond

12 N•m MARK 1216, or equivalent) to the
CYLINDER 3
(8.7 ft-lb) BLOCK 4 cylinder head cover.
CYLINDER BARREL ・Assemble within 10 minutes
8 7 CAM PULLEY
after applying the liquid gasket.
MARK Tighten evenly in 2~3 steps in the ・Wait for approximately 20 minutes
CONNECTING GREASE Install the rocker arm shaft from
order shown. Wait for approximately after assembly before filling with
ROD CAP the opposite side from the cam
OIL DIPPER 25.4 x 62 x 6 mm (Apply grease to 20 minutes after assembly before
LIQUID GASKET oil and starting the engine. pulley as shown.
OIL SEAL the oil seal lips.) filling with oil and starting the
APPLICATION AREA

See the shop manual for additional information. © Honda Motor Co., Ltd. 2014
S2ZDM300