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SERVICE COMPRESSOR
6943184
PROJECT JOB No. CONSOLIDATED WITHIN THIS QCP
EXECUTED SIME
N
SCALE REPLACED/DERIVED�FROM 1st�EXECUTION ORIGINAL�JOB SIZE LANGUAGE
N/A N/A 06-Jan-2020 6943184 4 A
©�2020�Nuovo�Pignone�Tecnologie�S.r.l.,�part�of�the�Baker�Hughes�Company�(“BH”)�group�of�companies:�the�information�contained�in SHEET
this�document�is�company�confidential�and�proprietary�property�of�BH�or�its�affiliates.It�is�to�be�used�only�for�the�benefit�of�BH 1�of�12
and�may�not�be�distributed,�transmitted,�reproduced,�altered�or�used�for�any�purpose�without�the�express�written�consent�of�BH.
QUALITY CONTROL PLAN (Q.C.P.)
INTRODUCTION NOTES
PURPOSE
This document (Quality Control Plan) summarizes the Tests and Inspections (feasible and contractually due) done within the manufacturing stages of the Nuovo
Pignone Product(s), in subject with an associated certificate according to EN 10204. Site Tests/Activities (if any) are not in the scope of this document.
Quality Control Plan is the reference document for:
Define the quality documentation to be given to Nuovo Pignone Customer (or his Contractor Company/EPC) as Manufacturer Data Report (MDR). Its format
(covers, index and contents) will be issued in compliance with Nuovo Pignone procedure MFG-WI-149.
List of test associated documentation (Reference Doc., Procedure and Acceptance).
Define the Customer Inspector(s) level of participation associated to each testing. See also following “Inspection Activities” section.
Pages on this Quality Control Plan are identified through description/nomenclature of the component(s). This description/nomenclature conforms as much as
possible to API Standards definitions.
This Quality Control Plan will be sent for Customer approval via Vendor Document Register (VDR).
It is understood that all Quality, Design, Manufacturing, Installation and Service activities will withstand on ISO 9001 Quality Management System.
In case of conflict, following order of precedence shall be considered (first listed will lead):
Contractual Documents, including Data Sheets (with agreed comments, if any)
Nuovo Pignone Design Review
Nuovo Pignone Internal Specifications
This Quality Control Plan
INSPECTOR(S) ACTIVITIES
According to contractual documentation (including M.o.M.), each test will specify the level of participation of following parties:
TITLE�: DOCUMENT�CODE REVISION
QUALITY�CONTROL�PLAN SOS4592212 2
REMOTE WITNESSING
For some running tests and rotor balancing tests, when available and upon agreement, on-line (using internet connection) Customer remote witnessing of testing
can be considered substitutive of Inspector(s) physical presence.
MATERIAL TRACEABILITY
Material Identification for Traceability to be according to ITN07038.
CERTIFICATION
In the Manufacturer Data Report (MDR) will be contained all certificates listed in the column “Cert. Type” of this document. Each test will be associated with a
certification according to EN 10204 ed.2004 and ISO 10474 ed. 2013 (ITN07771 is the equivalent Nuovo Pignone document used for the extents of this Quality
Control Plan).
Final Quality Documentation, according to this QCP, will be collected in the Manufacturing Data Report (MDR) as per the MDR Index approved via Vendor Data
Report (VDR).
Internal Inspectors and External Sub-Suppliers, for each specific project and test, upload their documentation collection on a dedicated Nuovo Pignone Tool. The
delivery is assured through access controlled Portal.
Mentioned certificates are downloaded from access controlled EDM (Engineering data management system) and checked by Qualified MDR provider according
to Nuovo Pignone QMS Procedure on behalf of Nuovo Pignone.
According to ITN07771, type of test certificates can be:
2.1 type: Manufacturer statement of compliance with the order.
2.2 type: Manufacturer statement of compliance with the order based on results of a non-specific inspection/test(s).
3.1 type: The same as “2.1 Certificate” with the following minimum additions: the indication of results (e.g. numeric) of the specific inspection/test(s), the
univocal ID of part(s) (e.g. Serial Number). Typically, this certificate is validated by the manufacturer’s authorized inspection representative independent of the
manufacturing department.
3.2 type: The same as “3.1 Certificate”, in addition it includes the signature and official stamp of the Purchaser or his representative and/or Third Party witnessing
the test to which the certificate refers.
Column “Cert. Type” can also list:
TRS, it means certificates/documents/dossiers required to fulfill the technical regulations and standards mandated by law in the installation country.
N/A, it means that it is not required a certificate according to EN10204:2004.
REFERENCE DOCUMENTATION
If not otherwise agreed, all NP/BH referenced documentation called out in this Quality Control Plan, when not part of VDR, cannot be disclosed in any form
because of Intellectual Property. This referenced documentation include: procedures, documents for acceptance criteria and all others documents in this Quality
Control Plan.
In order to allow Customers to be aware of the contents of this referenced documentation, consider the following scenarios:
Upon request, these documents may be shown to Customer during PIM.
These documents will be present hardcopy in integral form for consultation at each test premises where a test will have place (at each test premises will be
available applicable documentation concerning only that test).
All certificates, which are generated in compliance with this Quality Control Plan, have to contain the actual / positive reference to the relevant documentation
(including its revision) that has been used for the test itself.
CAPITAL SPARE PARTS
When/if capital spare parts are supplied within the Scope of Supply, it is understood that these spares will have the same level of inspections than the main parts
(unless not applicable).
TABLE OF CONTENTS
JOB NOTES
This document is valid for the contractual job as shown on 1st sheet of present Quality Control Plan.
The certificates originated by this Quality Control Plan shall be in English language.
The certificates originated by this Quality Control Plan shall use the S.I. (International System of Units according to ISO/IEC 80000).
Observed or Witnessed tests shall have following advance notification time:
Observed tests: 14 calendar days in advance
Witnessed tests: 14 calendar days in advance
On Base Inspection:
All materials packed in Nuovo Pignone Florence/Massa/Livorno Sites are inspected according work instruction TM-WI-056. On base Inspection is performed prior
shipment verifying: item completeness Vs Packing List documents, correct identification of each loose item, item pre-shipment condition (visual check). Pictures of
materials checked are taken during the inspection and recorded in our database.
ABBREVIATION NOTES
With reference to the following pages, followings abbreviations are used:
BH = Nuovo Pignone or its representative(s) or personnel / department of a manufacturer.
CU = WOODSIDE BURRUP PTY LIMITED
TP (see note below) = N/A
EU = N/A
NOTE:
TP is the Project Third Party (if any). This is not the Third Party that could be requested for the 3.2 certification type. Therefore, for major clarification about this
type of certification, you refer to the ITN07771 and/or EN 10204:2004.
02021010000 MACHINED 0
DYE PENETRANT TEST [ON SURFACE OF INTERFERENCE FITTED BUSHES AND METAL
02021010006 Y N ITN07712.01 ITN07712.01 ITN07712.01 3.1 W R Std 0
COATINGS]
02021010012 MECHANICAL RUN OUT (CONCENTRICITY CHECK) Y N ITN07712 STD. MFR. MACHINING DWG 3.1 W R Std 0
02021010014 ELECTRICAL RUN OUT ON BURNISHING PATH Y N ITN02183 ITN02183 ITN02183 3.1 W R Std 0
02021010016 DIMENSIONAL CHECK OF BEARING JOURNALS AND SEALS DIAMETERS Y N ITN07712.01 STD. MFR. MACHINING DWG 3.1 W R Std 0
02022002000 ASSEMBLED 1
02022002010 LOW SPEED DYNAMIC BALANCING OF SHAFT [1st STEP OF ROTOR BALANCING] Y N API 617 ITN02177 API 617 3.1 R R Std 1
02022002014 LOW SPEED DYNAMIC BALANCING OF ROTOR Y Y ITN02230.01 ITN02230.01 ITN02230.01 3.1 R R Std 1
COMBINED RUN OUT TEST (ON RADIAL PROBES TARGET AREAS) [INCLUDING RESIDUAL
02022002028 Y Y ITN02230.01 ITN02183 ITN02183 3.1 R R Std 1
MAGNETISM CHECK]
02022008006 LOW SPEED BALANCING CHECK AFTER O/S Y Y ITN02207 ITN02207 ITN02207 3.1 W R Std 1
COMBINED RUN OUT TEST (ON RADIAL PROBES TARGET AREAS, AFTER O.S. CHECK)
02022008012 Y Y ITN02183 ITN02183 ITN02183 3.1 W R Std 1
[INCLUDING RESIDUAL MAGNETISM CHECK]
02040002002 NDT ON WELDS Y N ITN03402.03 / DWG ITN03402.03 ITN03402.03 / DWG 2.1 R R Std 1
02040002004 PRESSURIZATION SYSTEM SEAL TEST Y N SOS0350701 SOS0350701 SOS0350701 2.1 R R Std 1
02040002006 PAINTING CHECK Y N JOB SPEC. ITN07791 JOB SPEC. / DWG 2.1 R R Std 1
02040002008 FINAL, VISUAL CHECK Y N MFR STD MFR STD MFR STD 2.1 R R Std 1
02040004000 NITROGEN PRESSURIZED ENVELOPE FOR SPARE ROTOR / BUNDLE READY FOR SHIPMENT 1
02040004004 FLUSHING AND LEAKAGE TEST Y N SOS0350701 SOS0350701 SOS0350701 2.1 O R Std 1
APPENDIX A
THIS SECTION SHOWS ALL LINKS TEST GROUP TO ITEM TEMPLATES (LONG DUMMY ITEMS)
****************************************************
QCP_02021000000_6943184 SHAFT
QCP_02021002000_6943184 RAW
S141A6080_6943184:SHAFT FORGING - RAW MATERIAL
QCP_02021010000_6943184 MACHINED
S14106080_6943184:SHAFT MACHINING
****************************************************
QCP_02022000000_6943184 ROTOR
QCP_02022002000_6943184 ASSEMBLED
S14100310_6943184:ROTOR ASSEMBLY
QCP_02022008000_6943184 ROTOR OVERSPEED TEST
S14109570_6943184:ROTOR OVERSPEED TESTED
****************************************************
QCP_02040000000_6943184 METALLIC CONTAINER FOR SPARE ROTOR / BUNDLE
QCP_02040002000_6943184 ENVELOPE FOR SPARE ROTOR / BUNDLE
S00102200_6943184:SHIPPING CONTAINER 1
QCP_02040004000_6943184 NITROGEN PRESSURIZED ENVELOPE FOR SPARE ROTOR / BUNDLE READY FOR SHIPMENT
S00102200_6943184:SHIPPING CONTAINER 1