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To cite this article: Sorel Tchewonpi Sagu , Sankha Karmakar , Emmanuel Jong Nso & Sirshendu De (2014) Primary
Clarification of Banana Juice Extract by Centrifugation and Microfiltration, Separation Science and Technology, 49:8,
1156-1169, DOI: 10.1080/01496395.2013.877932
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Separation Science and Technology, 49: 1156–1169, 2014
Copyright # Taylor & Francis Group, LLC
ISSN: 0149-6395 print=1520-5754 online
DOI: 10.1080/01496395.2013.877932
Banana is a much appreciated tropical fruit due to its unique banana juice is of great interest to the population and the
aroma, flavor, and also for its nutritional and energetic components. food processing industries. Being produced in large
In this work, banana juice was extracted by pectinase treatment at quantity, it is cheaper compared to other fruits. The tech-
room temperature. The resultant juice was clarified by two methods, niques used for primary clarification of fruit juice before
namely, centrifugation and microfiltration. A comparative study
was performed between these two primary clarification methods. final filtration is the focus of many researchers. Banana
Response surface methodology was used to optimize the parameters juice extract is highly viscous having macromolecules such
of centrifugation (speed and time) as well as microfiltration as proteins, tannins, and polysaccharides (pectin and
(transmembrane pressure and cross flow rate). The juice was starch). This is typical for fruits having high pulp content.
characterized in terms of viscosity, clarity, alcohol insoluble solids Transparency and homogeneity are thus two essential
(AIS), polyphenol, and protein content. Centrifuged juice contained
high concentration of total polyphenol and protein. Juice obtained characteristics directly linked to the presence of macro-
from microfiltration had lower viscosity, AIS, and higher clarity. molecules in suspension and these can be improved by
Also, the energy consumption of the centrifuge is much higher the removal of suspended solids (2).
than that of microfiltration. Therefore, clarification of the extracted juice is an
important unit operation for removal the suspended parti-
Keywords Banana juice; centrifugation; microfiltration; cles. Centrifugation and microfiltration (MF) are two
optimization; primary clarification popular methods used for clarification (3). Several works
are reported in the literature on clarification of fruit juices
INTRODUCTION using these two methods. Centrifugation was used for
The processing of tropical fruits into clarified and clarifying apple juice from mash (4), Sea Buckthorn juice
concentrated juice is an important route of development (5), orange juice (6,7), and passion fruit juice (8). In the
and valorization of products from agricultural origin. Fruit study conducted by Rai et al. (9) for the removal of
juices have gained much popularity recently and provided the suspended particles from mosambi juice, the pretreat-
an alternative substitute to traditional beverages such ment methods for primary clarification were enzymatic
as coffee, tea or carbonated soft drinks (1). Much research treatment followed by centrifugation. They compared the
has been conducted for the treatment of traditional performance of this primary clarification with fining agents
fruit juice like apple or orange juice as well as to produce like, gelatin, bentonite, or a mixture of both. In their work,
high-quality fruit juice obtained from pulpy fruits, the optimum conditions for centrifugation were obtained.
like Mediterranean sweet lemon (mosambi), water melon, These were 7500 g for centrifugation speed for 30 min. They
etc (2). Among the traditional fruit juices, banana observed that the quality of pretreated juice using various
juice holds a special place, particularly in the tropical and methods was similar but the permeate flux of centrifuged
subtropical regions where bananas are produced in plenty. juice was more than that of enzymatically treated one.
It contains sufficient sugar and is a source of energy. Due They also concluded that cost of centrifugation is four
to its nutritional qualities (proteins, polyphenols, vitamins, times less than that of enzymatic treatment. Chhaya et al.
(3) conducted experiments for primary clarification of ste-
Received 22 July 2013; accepted 18 December 2013. via extract using centrifugation and microfiltration. They
Address correspondence to Sirshendu De, Department of compared both the processes in terms of the quality of
Chemical Engineering, Indian Institute of Technology, Kharagpur the product but not on the basis of cost. The percentage
P.O. Box 721302, India. E-mail: sde@che.iitkgp.ernet.in
1156
PRIMARY CLARIFICATION OF BANANA JUICE EXTRACT 1157
recovery of sweeteners in case of centrifugation was variety were purchased from a local market at Kharagpur
89.5% and that of microfiltration was 88.5%. Hence, centri- in West Bengal, India.
fugation gave marginally better results. In the work of
Oliveira et al. (10), a comparative study of both micro- Enzyme Source and Chemicals
filtration and centrifugation was done for passion fruit Pectinase (EC3.2.1.15) from Aspergillus niger with
juice. All the parameters of the product from both the activity 3.5–7 units=mg was purchased from Sisco Research
processes are comparable but since microfiltration Labratory, Mumbai, India and used for enzymatic treat-
removes all the suspended solids, it was selected as a better ment of banana pulp. Folin–Ciocalteu reagent, anhydrous
alternative. Crossflow microfiltration was used to clarify sodium carbonate, and copper(II) sulphate pentahydrate
pineapple (11,12), melon (13), passion fruit juice (14), were purchased from Merck Specialities Pvt. Ltd.,
apple (15–17), pomegranate (18,19), bergamot (20), chicory Mumbai, India and potassium sodium tartrate was obtained
(21,22), and acerola (23). from Loba Chemie, Mumbai, India. Bovine serum albumin
In case of banana juice, most of the works have been (BSA) was used for calibration for protein estimation
focused only on extraction techniques, but not on the clari- and it was procured from Sisco Research Laboratories
fication. Banana juice contains a large amount of pectin. Pvt. Ltd., Mumbai, India. Gallic acid standard, used for
Pectin is a well known gel forming agent (24), making the calibrating polyphenol content was obtained from Loba
clarification of juice difficult due to intense fouling. Lee
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TABLE 1
Characteristics of banana juice extract
Viscosity TSS Clarity AIS Polyphenol Protein Conductivity Color
(mPa s) ( Brix) (%T) (%w=w) (mg GAE=100 ml) (mg=l) (mS=cm) (A)
Extract of banana juice 1.49 5.9 52.3 0.58 15.4 1308.6 1912 1.17
operating parameters taken into account were rotation stream in the feed tank to maintain the feed concentration
speed (g) and time (min) as given by the experimental uniform. The microfiltration set up consists of a feed tank,
design. Each experiment was conducted by introducing a membrane module, a booster pump, two pressure gauges
20 mL of banana juice extracted in the tubes. After (at the inlet and outlet of the membrane module), two
centrifugation, the suspended particles were precipitated valves, and one flow meter. Different transmembrane
and the supernatant constituting the clarified juice was pressures (35 to 104 kPa) and cross flow rate (10 to 20 l=h;
collected. Various analyses were performed to determine Reynolds number: 112–224) were applied for micro-
the viscosity, clarity, AIS, and the concentration of filtration processes under the conditions defined by the
polyphenol and protein. experimental design and all the experiments were carried
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Experimental Design
The RSM with Doehlert design was used to carry out
the experiments to optimize the conditions of centri-
fugation and microfiltration. The independent variables
were time (X1) and speed (X2) for centrifugation and
then pressure (X1) and flow rate (X2) for microfiltration.
The ranges of these variables are given in Table 2.
For the Doehlert design, the number of experiments (N)
using the Doehlert matrix with k variables is given by the
relationship:
FIG. 1. Schematic diagram of cross flow microfiltration unit with recycle
mode. 1-feed tank; 2-suction pipe; 3-feed pump; 4-pressure valve; N ¼ kðk þ 1Þ þ 1 ð1Þ
5-by-pass pipe; 6 and 60 -pressure gauge (at the inlet and outlet of the mem-
brane module); 7-membrane module; 8-flow control valve; 9-rotameter; A total of 7 experiments were performed with three
10-Flow pipe; 11-permeate line; 12-Heat Exchanger. replicates at the central point for centrifugation and
PRIMARY CLARIFICATION OF BANANA JUICE EXTRACT 1159
TABLE 2
Experimental domain
Operation Factor Units Abbreviation Values
Centrifugation Time Min X1 20–60
Speed g X2 2000–10000
Microfiltration Pressure kPa X1 34.5–103.4
Flow rate L=h X2 10–20
microfiltration each. Experimental design with coded form Also, color, pH, total soluble sugar (TSS), and conductivity
and real values is shown in Table 3. Five selected responses were determined.
were: AIS (% w=v), viscosity (mPa S), clarity (% transmit-
tance), protein concentration (mg=l), and total polyphenol Color and Clarity
(mg GAE=100 ml). The mathematical model indicating The color of the extract was measured by absorbance
the effect of variables in terms of linear, quadratic, and (A) at a wavelength of 420 nm using a spectrophotometer
interactions terms were related to the variables (Xi, i ¼ 1, 2)
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TABLE 3
Doehlert design coded and real variables
Real variables
Coded variables Centrifugation Microfiltration
No. of experiment x1 x2 X1 (min) X2 (g) X1 (kPa) X2 (l=h)
1 0 0 40 6000 68.9 15
2 1 0 60 6000 103.4 15
3 1 0 20 6000 35.5 15
4 0.5 0.866 50 10000 86.2 20
5 0.5 0.866 30 2000 51.7 10
6 0.5 0.866 50 2000 86.2 10
7 0.5 0.866 30 10000 51.7 20
8 0 0 40 6000 68.9 15
9 0 0 40 6000 68.9 15
10 0 0 40 6000 68.9 15
1160 S. T. SAGU ET AL.
AIS ¼ (weight of residue/weight of had the lowest AAD and the highest R2 (close to 1.0)
sample taken for estimation) 100% ð3Þ was validated as the proper model equation for expression
of response.
TABLE 4
Experimental responses
Centrifugation Microfiltration
Exp. Viscosity Clarity AIS Polyphenol Protein Viscosity Clarity AIS Polyphenol Protein
No. (mPa s) (%T) (%) (mg GAE=100 ml) (mg=l) (mPa s) (%T) (%) (mg GAE=100 ml) (mg=l)
1 1.35 0.05 68.4 2.6 0.42 0.06 12.8 0.7 986.2 34.6 1.25 0.05 93.9 2.1 0.25 0.02 7.5 0.6 750.5 23.5
2 1.31 0.30 69.2 3.0 0.36 0.05 12.4 0.8 937.5 68.4 1.12 0.10 96.6 1.0 0.21 0.03 5.1 0.3 529.1 38.3
3 1.39 0.05 64.2 1.8 0.44 0.05 13.0 1.0 803.7 57.2 1.29 0.08 89.3 4.1 0.38 0.03 11.3 0.8 969.0 44.0
4 1.26 0.10 74.1 3.0 0.35 0.06 11.8 0.7 556.3 18.5 1.18 0.30 93.6 2.5 0.23 0.03 8.7 1.0 771.1 13.7
5 1.44 0.12 59.4 3.0 0.55 0.04 14.7 1.0 1036.6 37.8 1.26 0.05 92.9 2.0 0.36 0.03 8.7 0.7 851.4 37.2
6 1.41 0.25 61.7 2.6 0.55 0.06 13.7 1.0 1048.5 43.3 1.17 0.34 94.7 1.5 0.24 0.05 5.0 0.4 577.9 23.2
7 1.29 0.10 74.9 3.8 0.38 0.05 12.1 0.3 632.7 24.7 1.26 0.10 91.4 2.7 0.29 0.04 8.9 0.8 847.2 32.3
8 1.31 0.24 69.7 3.2 0.42 0.05 12.5 0.9 945.6 53.9 1.21 0.05 94.3 3.7 0.22 0.03 6.8 0.8 584.5 21.7
9 1.34 0.05 68.7 1.0 0.42 0.03 12.8 0.7 973.5 29.9 1.27 0.08 92.7 1.2 0.22 0.04 6.6 0.3 667.1 20.0
10 1.33 0.31 69.6 3.4 0.44 0.05 12.8 0.5 904.2 68.3 1.23 0.10 93.4 2.6 0.25 0.05 7.5 0.3 577.0 29.4
1161
TABLE 5
Coefficients of regression R2 and AAD values for the different mathematic models
Centrifugation Microfiltration
Viscosity y1 Clarity y2 AIS y3 Poly-phenols y4 Proteins y5 Viscosity y1 Clarity y2 AIS y3 Poly-phenols y4 Proteins y5
Coefficient (mPa s) (%T) (% w=w) (mg GAE=100 ml) (mg=l) (mPa s) (%T) (% w=w) (mg GAE=100 ml) (mg=l)
b0 1.33 69.1 0.43 12.7 952.4 1.24 93.6 0.24 7.1 644.8
b1 0.04 1.9 0.03 0.4 33.9 0.09 3.1 0.09 2.7 204.9
b2 0.08 6.9 0.09 1.2 224.0 0.003 0.7 0.02 1.0 47.3
b12 0.00 1.4 0.02 0.4 44.1 0.005 0.2 0.03 1.7 98.7
b11 0.02 2.4 0.03 0.01 81.8 0.04 0.7 0.06 1.1 104.3
b22 0.01 1.0 0.04 0.4 113.4 0.014 0.3 0.03 0.5 91.1
R2 0.92 0.97 0.96 0.95 0.91 0.82 0.79 0.94 0.89 0.76
AAD 0.00 0.00 0.01 0.01 0.02 0.00 0.00 0.02 0.03 0.03
b represents the coefficients of equations different of models with b0 the constant term; b1, and the linear effects (1 and 2 respectively the time and speed for
centrifugation; and pressure and flow rate for microfiltration); b11 and b22 the quadratic effects; and b12 the interaction.
Significant at p 0.05.
Significant at p 0.01.
Significant at p 0.001.
1162 S. T. SAGU ET AL.
indicates that that time and speed have negative influence. and duration of centrifugation, making the solution clear.
Viscosity is reduced with centrifugation speed and time. In For example, the clarity increased from 58% at 2000 g to
Fig. 2(a), it is observed that this reduction was affected 75% at 10,000 g for 45 min of centrifugation.
more by centrifugation speed ranging from 2000 g
(1.47 mPa s) to 10000 g (1.32 mPa s) for 20 min. More Clarity ð%TÞ ¼ þ69:1 þ 1:9X1 þ 6:9X2 1:4X1 X2
suspended solids are removed at higher centrifugal forces 2:4X21 1:0X22 ð6Þ
for longer duration, thereby reducing the viscosity of the
solution. The value of the coefficient of determination R2 for this
equation (in terms of their coded level) is 0.97, indicating
Clarity good fitting of the model with the experimental data.
Figure 2(b) indicates the effect of time and speed on
clarity. It is shown that time (p < 0.05) and speed AIS
(p < 0.001) both had a significant effect on the clarity. The regression model representing the effect of time and
From the regression model of the clarity (Eq. 6), it is clear speed on AIS in terms of their coded level is given as:
that the effect of time and speed on clarity was positive.
AIS ð%w=wÞ ¼ þ0:43 0:03X1 0:09X2
This means that the clarity of banana juice increases with
0:02X1 X2 0:03X21 þ 0:04X22
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FIG. 2. Response surfaces of (a) viscosity, (b) clarity, (c) AIS, (d) polyphenol, and (e) protein as a function of time and speed for centrifugation process.
PRIMARY CLARIFICATION OF BANANA JUICE EXTRACT 1163
Regression coefficients indicate centrifugation time (p < centrifugation speed had a significant effect on polyphenol
0.05) and speed (p < 0.001) were highly significant (p < (p < 0.001) and protein (p < 0.001).
0.001) for reduction of AIS. Also, a quadratic level of speed
had a significant effect (p < 0.05). The value of the coef- Optimization of Centrifugation
ficient of determination R2 for the above equation is The numerical optimization of process parameters of the
0.96. It is observed from this equation that the linear effect centrifugation (time and centrifugation speed) is carried
of time and speed on AIS were both negative. Thus, AIS of out using Stat-Ease Design-Expert v8.0.7.1 software. The
banana juice is reduced with time and centrifugation speed optimum processing conditions were investigated for the
as shown in Fig. 2(c). In fact, AIS is composed mainly of five experimental responses (viscosity, clarity, AIS, poly-
high molecular weight macromolecules like pectin and phenol, and protein concentration). Conditions taken in
other polysaccharides and during the process of centrifuga- consideration for optimization were to minimize the values
tion, the sedimentation velocity of a particle is a function of viscosity and AIS, and to maximize clarity, total poly-
not only of its size, shape, and weight but even more of phenols, and proteins concentration. The range of two
the speed and time. independent parameters was centrifugation time (20–
60 min) and centrifugation speed (2000–10,000 g). The most
Polyphenol and Protein important physico-chemical characteristic of banana juice
is its polyphenol content. To improve the polyphenol con-
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The values of the coefficients of determination R2 of the Color, TSS, pH, and Conductivity
above equations are 0.95 and 0.91, respectively, for the In addition to the parameters that were subjected to
total polyphenol and protein concentration. These indicate RSM analysis for optimization, some parameters, namely
that the regression models explain more than 90% of the color, pH, TSS, and conductivity of clarified banana juice
variability of total polyphenol and protein concentration were also recorded for each of the 10 experiments of
of the banana juice extract. Table 5 shows that time Doehlert design for centrifugation processes. It was
was significant just for polyphenol (p < 0.05) whereas the observed that the range of these parameters were between
1164 S. T. SAGU ET AL.
0.368 and 0.962 A for color and between 4.1 and 5.9 Brix below that corresponding to the ‘‘threshold flux’’ (21,32,33).
for TSS. The values of conductivity were from 1421 to In fact, the situation is similar to the case where irreversible
1888 mS=cm and the ranges of pH recorded for clarified fouling is more significant compared to reversible fouling,
banana juice varied from 3.60 to 4.35. comprised of particle deposition as described by Bacchin
et al. (32). Thus, the rapid decline in flux during the
Microfiltration microfiltration of banana juice is due to membrane fouling
Figures 3(a) and 3(b) show the decline of permeate flux by the pore blocking mechanism caused by suspended
for different transmembrane pressure and cross flow rate solids present in banana juice. In fact, banana is a very
during the microfiltration. As shown in these figures, pulpy fruit and several compounds with a high molecular
a rapid decline of permeate flux was observed during the weight (pectin substances and starch for example) are
first 5 minutes. In general the flux has been reduced from found in large quantities in the juice extract. These high
about 145 l=m2 h at the start of the operation to less than molecular weight compounds are deposited on the surface
60 l=m2.h after the fifth minute. This happens for all the of the membrane, thereby blocking pores and reducing
experiments. Subsequently, the permeate flux began to significantly the permeate flux. When the pore blocking
stabilize gradually to reach the steady state. A close look is complete within the initial time of filtration, cake formed
in Fig. 3(a) reveals that the steady state flux values vary by particles starts building up slowly. Thus, cake layer
almost linearly with transmembrane pressure. This indi- resistance is insignificant, leading to gradual flux decline
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cates that the transmembrane pressures in this study are to a steady state. Similar results were reported in various
literatures (2,11,16,17,19) using microfiltration for clarifi-
cation of different fruits.
Figure 3(a) shows the permeate flux of the experiments
carried at three different pressures (35, 69, and 104 kPa)
and at a fixed flow rate (15 l=h). It was observed that
at the steady-state, the permeate flux varied according to
the pressure. A 35 kPa, a flux of 29 l=m2=h was observed
while at 104 kPa, the flux was 45 l=m2=h at the pseudo-
steady state. This difference was also observed in the flux
after the twenty-fifth minute of operation when the flow
rate varied and when the pressure remained fixed (Fig. 3b).
The effects of the two factors, transmembrane pressure
and cross flow rate, on the five experimental responses
are presented in Table 4. The coefficients of determination
R2 and AAD for the mathematical models of these
responses are shown in Table 5. It is observed that the
R2 values were 0.82, 0.79, 0.94, 0.89, and 0.76, respectively,
for viscosity, clarity, AIS, polyphenol, and protein content
(Table 5). The R2 values indicate that all the proposed
mathematical models can explain more than 80% of
experimental observations as a function of pressure and
flow rate, except clarity and proteins for which mathema-
tical models can explain 79% and 76% of the observed
effects. The rest of the results fall within the error margin
and can be well explained by the lack of fit value. The lack
of fit value for clarity and protein is 3.69 and 0.21, respect-
ively. The absolute averages of deviation (AAD), that are
measures of the relative average deviation of predicted
and observed responses, were also calculated for different
models. Ross et al. (31) and Baranyia et al. (34) showed
that the values of AAD equal to 0 indicate perfect agree-
ment between observed and predicted responses. In the
case of microfiltration, the AAD values obtained for the
FIG. 3. Variation of permeate flux for some of the experiments of
models of clarity and protein and other responses indicate
experimental design as a function of time at: (a) varying pressure and fixed that all the models represent adequate relationships
flow rate at 15 l=l; (b) varying flow rate and fixed pressure at 86 kPa. between independent variables and experimental responses
PRIMARY CLARIFICATION OF BANANA JUICE EXTRACT 1165
(AAD: 0.00, 0.00, 0.02, 0.03, and 0.03 respectively, for solvent flux, thereby reducing the viscosity of permeate.
models of viscosity, clarity, AIS, total polyphenol, and A combination of these two effects leads to reduction of
protein concentration). viscosity of the clarified juice with transmembrane pressure.
The regression model representing the effect of pressure
Viscosity and flow rate on banana juice clarification, in terms of their
As shown in Table 5, transmembrane pressure (p < 0.01) coded level, is given as:
has the most significant effect on the viscosity of clarified Viscosity ðmPa sÞ ¼ þ124 0:09X1 þ 0:003X2
banana juice. It is observed in Fig. 4(a) that this effect of
pressure on the viscosity of banana juice was negative. This þ 0:005X1 X2 0:04X21 0:01422 ð10Þ
signifies increase in pressure leads to substantial reduction
in viscosity. For example, for a cross flow rate of 15 l=h, the The value of the coefficient of determination R2 and
viscosity varies from 1.29 to 1.13 mPa s when the pressure AAD for the above equation are 0.82 and 0.00, respect-
increases from 35 to 104 kPa. The negative sign of the ively. These values indicate that the regression model
coefficient of the pressure in the equation representing is able to explain 82% of variability of the data and
the mathematical model (Eq. 10) rightly shows the negative that the absolute average of deviation shows the perfect
effect of pressure on the viscosity of banana juice. As concordance between the observed and predicted responses.
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FIG. 4. Response surfaces of (a) viscosity, (b) clarity, (c) AIS, (d) polyphenol, and (e) protein as a function of pressure and flow rate for microfiltration
process.
1166 S. T. SAGU ET AL.
Figure 4(b) shows that this effect of the pressure on concentration present in banana juice. The regression
the clarity is positive, indicating an increase of clarity models representing these effects of pressure and flow rate
with pressure. The flow rate, the interaction between the on the total polyphenol and protein concentration of banana
pressure and flow as well as their quadratic factor have juice clarified, in terms of their coded level, are given as:
not been found to have significantly affected the clarity
of banana juice. The regression model describing the effect Polyphenol ðmg GAE=100 mlÞ ¼ þ7:1 2:7X1 þ 1:0X2
of pressure and flow rate on clarity of banana juice, in
terms of their coded level, is given as: þ 1:7X1 X2 þ 1:1X21
þ 0:5X22 ð13Þ
Clarity ð%TÞ ¼ þ93:6 þ 3:1X1 0:7X2
þ 0:2X1 X2 0:6X21 0:3X22 ð11Þ Protein ðmg=lÞ ¼ þ644:8 204:9X1 þ 47:3X2
The coefficient of determination R2 and AAD for þ 98:7X1 X2 þ 104:3X21 þ 91:1X22 ð14Þ
the above equation are 0.79 and 0.00, respectively. Thus,
the regression model explains 79% of the total variability The values of coefficients of determination R2 of above
for clarity and the absolute average of deviation indicates equations are 0.89 and 0.76, respectively, for total poly-
perfect correlation between the observed and the calculated phenol and protein concentration. The absolute average of
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values for clarity. In this equation, the positive sign of the deviation for the above equations is 0.03 for both models.
coefficient of pressure shows positive effect of pressure on The values of the AAD indicate that there is no significant
clarity. Chhaya et al. (3) working on clarification of stevia difference between the experimental data and calculated
extract showed that the positive effect of the pressure values. This result shows that despite the low value of R2
on the clarity of the juice during microfiltration was due (particularly protein), there exists a perfect correlation
to the formation of a self-rejecting cake type layer on the between the observed and the calculated values for poly-
surface of the membrane, making the permeate clearer. phenol and proteins.
It was observed from Table 5 that the pressure had a sig-
AIS nificant effect on the polyphenols and protein (p < 0.01). It
As during centrifugation, a reduction of AIS in banana is clear that the negative coefficients of pressure for poly-
juice was found during microfiltration. Table 5 shows that phenol and protein (Eqs. 13 and 14) indicate that this effect
the reduction of AIS during microfiltration was mainly was negative. This means that the increase in pressure
affected by the transmembrane pressure. The effect was reduces the concentration of polyphenol and protein in
negative and highly significant (p < 0.001). It is observed the clarified banana juice. For example, it is observed from
from Fig. 4(c) that when the cross flow rate was 10 l=h, Fig. 4(d) that a drastic reduction in polyphenol from 12.0
the value of AIS varies from 0.45% w=w to 0.22% w=w to 3.0 mg GAE=100 ml when the pressure increases from
when the transmembrane pressure increases from 35 kPa 35 to 104 kPa. Similarly, there is a reduction from 1090
to 104 kPa. As described earlier, the formation of self- to 500 mg=l of protein concentration (Fig. 4e) when the
rejecting cake type layer on the surface of the membrane pressure varies in the same range. It is clear that with
rejects the high molecular weight pectinous substances increasing of pressure, there was a rapid formation of a
and thereby, reduces AIS in the permeate. cake layer on the surface of the membrane. The polyphenol
The regression model representing the effect of pressure and protein that are macromolecules with high molecular
and flow rate on clarified banana juice, in terms of their weight were rejected by this cake layer.
coded level, is given as: It is also observed from Table 5 that the flow rate had
a significant effect on the polyphenol concentration
AIS ð%w=wÞ ¼ þ0:24 0:09X1 0:02X2 (p < 0.05). Equation (2) shows that this effect was positive.
þ 0:03X1 X2 þ 0:06X21 þ 0:03X22 ð12Þ Figure 4(d) shows that for a pressure of 104 kPa, the
concentration of polyphenol in the permeate increases from
The value of the coefficient of determination R2 of the 3.2 to 8.4 mg GAE=100 ml when the flow rate varies from
above equation is 0.94. The values of AAD (0.02) that mea- 10 to 20 to l=h. It is known that the increased flow rate
sure the relative average deviation of the predicted and reduces the thickness of cake layer by forced convection,
experimental response show that the model describes the leading to an increase of polyphenol concentration in the
values of AIS adequately. clarified banana.
TABLE 6
Comparison of the parameters of clarified banana juice obtained by centrifugation and by microfiltration
Viscosity Clarity AIS Polyphenol Protein
Clarified banana juice (mPa s) (%T) (%w=w) (mg GAE=100 ml) (mg=l)
Centrifugation 1.32 69.6 0.41 12.5 951.1
Microfiltration 1.22 93.1 0.24 8.4 769.3
Extract of banana juice 1.49 52.3 0.58 15.4 1308.6
v8.0.7.1 software was used. Like centrifugation, the Comparison between Centrifugation and Microfiltration
optimum processing conditions were investigated for the Two separation processes, namely centrifugation and
fives experimental responses (viscosity, clarity, AIS, poly- microfiltration, were used to perform the primary clarifi-
phenol, and protein concentration) and conditions taken cation of banana juice. After clarification, the optimal
in consideration for optimization were to minimize the values of experimental responses of clarified banana juice
values of viscosity and AIS, and to maximize clarity, total (viscosity, clarity, AIS, polyphenol, and protein) by these
polyphenol, and protein concentration. Parameters have two methods were compared to those of the banana juice
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been kept in their range (pressure: 35–103.4 kPa, flow rate: extract and the results are presented in Table 6. From this
10–20 l=h). The optimum TMP and cross flow rate was table, it is observed that the values of viscosity, clarity, and
obtained at 103 kPa at 20 l=h with a desirability of 0.77, AIS are best with the microfiltration processes. Clarified
where the AIS content is minimized at 0.25% w=w and banana juice retains a higher concentration of polyphenol
polyphenol is maximized as 8.6 mg GAE=100 ml. But and protein with the centrifugation processes. However,
taking into account, the overall quality of the juice, the it is clear that the difference between the values of poly-
numerical optimization was performed and the solution phenol and protein is not large enough. If a continuous
having the overall desirability (0.6) was selected as the opti- centrifuge of CEPA type (manufactured by Eppendorf,
mum condition for the process of primary clarification of Germany) of the same capacity (250 mL) is used, the
banana juice by microfiltration. The p value for viscosity, manufacturer specified power intake is 300 watt for
clarity, AIS, polyphenol, and protein for microfiltration 6250 g (10,000 rpm). Processing of 1 m3 of juice for
are 0.0247, 0.0340, 0.0034, 0.0093, and 0.0457, respectively. 45 min consumes 900 Kwh=m3. On the other hand, in
This shows that for viscosity, clarity, and protein, only microfiltration, the pump rating is 240 watt. At 76 kPa,
TMP is important whereas for AIS and polyphenol, the in 30 min about 1.3 l permeate is collected for 0.026 m2
effects of both TMP and cross flow rates are significant. membrane area. This operation requires 132 Kwh=m3
The lack of fit for viscosity, clarity, AIS, polyphenol, and electrical energy considering pump efficiency of 70%. This
protein are 0.0, 3.69, 0.05, 3.96, and 0.21, respectively. This indicates that the operating cost for microfiltration is
shows that the lack of fit is not significant and the model about 7 times less compared to centrifugation. Therefore,
is suitable. Optimum conditions generated by numerical including the cost of operation, product quality, and
optimization are: transmembrane pressure: 75 kPa and quantity, microfiltration is the most appropriate method for
cross flow rate: 20 l=h. The corresponding values of the five primary clarification of banana juice.
experimental responses were: viscosity: 1.22 mPa s; clarity:
93.1%T; AIS: 0.24% w=w; polyphenol: 8.4 mg GAE=100 ml CONCLUSIONS
and protein: 769.3 mg=l. Experimental results at optimum Clarification of banana juice was carried out using cen-
operating condition tally with the results of numerical trifugation and hollow fiber microfiltration. A comparative
optimization. The experimental results were obtained as study between these two processes was conducted and five
viscosity: 1.20 mPa s; clarity: 94%T; AIS: 0.23% w=w; parameters namely, viscosity, clarity, AIS, polyphenol, and
polyphenol: 8.1 mg GAE=100 ml and protein: 725.2 mg=l. protein were analyzed in clarified banana juice. It was
noted that the best result in terms of viscosity, clarity,
Color, TSS, pH, and Conductivity and AIS was obtained with microfiltration. The optimal
As with centrifugation, samples of banana juice clarified values of these parameters were: viscosity, 1.22 mPa s,
by microfiltration for the 10 experiments of the Doehlert clarity, 93.1% T, and AIS, 0.24% w=w. The centrifugation
design were also subjected to analysis for the determination gave the best optimal values of polyphenol (12.5 mg GAE=
of color, pH, TSS and conductivity. The results showed 100 mL) and protein (951.1 mg=l). Based on these physical
that the color was between 0.038 and 0.207 A, the pH and nutritional parameters of banana juice obtained, and
between 3.92 and 4.53, TSS between 3.1 and 5.4 Brix taking account of operating parameters, microfiltration
and conductivity between 748 and 1342 mS=cm. was found to be most suitable for primary clarification of
1168 S. T. SAGU ET AL.
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of the sample in% centrifugation. J. Food Eng., 105 (2): 441–445.
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ACKNOWLEDGEMENTS Effective clarifying process of reconstituted apple juice using
We acknowledge and thank the Federation of membrane filtration with filter-aid pretreatment. J. Membrane Sci.,
228 (2): 179–186.
Indian Chambers of Commerce & Industry (FICCI), the 16. Riedl, K.; Girard, B.; Lencki, R.W. (1998) Influence of membrane
Department of Science & Technology (DST), and the structure on fouling layer morphology during apple juice clarification.
Ministry of External Affairs (MEA), Government of India, J. Membrane Sci., 139 (2): 155–166.
for awarding the African author and researcher Sorel 17. Girard, B.; Fukumoto, L.R. (1999) Apple juice clarification using
Tchewonpi Sagu, the C. V. Raman fellowship to work at microfiltration and ultrafiltration polymeric membranes. LWT-Food
Sci. Technol., 32 (5): 290–298.
the Department of Chemical Engineering, IIT Kharagpur, 18. Onsekizoglu, P. (2013) Production of high quality clarified pome-
West Bengal, India. granate juice concentrate by membrane processes. J. Membrane Sci.,
442 (1): 264–271.
19. Mirsaeedghazi, H.; Djomeh, Z.E.; Mousavi, S.M.; Aroujalian, A.;
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