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Primary Clarification of Banana Juice Extract by


Centrifugation and Microfiltration
a b a b
Sorel Tchewonpi Sagu , Sankha Karmakar , Emmanuel Jong Nso & Sirshendu De
a
Department of Process Engineering , National School of Agro-Industrial Sciences (ENSAI),
University of Ngaoundere , Adamawa , Cameroon
b
Department of Chemical Engineering , Indian Institute of Technology , Kharagpur , India
Accepted author version posted online: 25 Feb 2014.Published online: 16 May 2014.

To cite this article: Sorel Tchewonpi Sagu , Sankha Karmakar , Emmanuel Jong Nso & Sirshendu De (2014) Primary
Clarification of Banana Juice Extract by Centrifugation and Microfiltration, Separation Science and Technology, 49:8,
1156-1169, DOI: 10.1080/01496395.2013.877932

To link to this article: http://dx.doi.org/10.1080/01496395.2013.877932

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Separation Science and Technology, 49: 1156–1169, 2014
Copyright # Taylor & Francis Group, LLC
ISSN: 0149-6395 print=1520-5754 online
DOI: 10.1080/01496395.2013.877932

Primary Clarification of Banana Juice Extract by


Centrifugation and Microfiltration
Sorel Tchewonpi Sagu,1 Sankha Karmakar,2 Emmanuel Jong Nso,1 and
Sirshendu De2
1
Department of Process Engineering, National School of Agro-Industrial Sciences (ENSAI),
University of Ngaoundere, Adamawa, Cameroon
2
Department of Chemical Engineering, Indian Institute of Technology, Kharagpur, India

potassium, calcium, and magnesium), aroma, and flavor,


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Banana is a much appreciated tropical fruit due to its unique banana juice is of great interest to the population and the
aroma, flavor, and also for its nutritional and energetic components. food processing industries. Being produced in large
In this work, banana juice was extracted by pectinase treatment at quantity, it is cheaper compared to other fruits. The tech-
room temperature. The resultant juice was clarified by two methods, niques used for primary clarification of fruit juice before
namely, centrifugation and microfiltration. A comparative study
was performed between these two primary clarification methods. final filtration is the focus of many researchers. Banana
Response surface methodology was used to optimize the parameters juice extract is highly viscous having macromolecules such
of centrifugation (speed and time) as well as microfiltration as proteins, tannins, and polysaccharides (pectin and
(transmembrane pressure and cross flow rate). The juice was starch). This is typical for fruits having high pulp content.
characterized in terms of viscosity, clarity, alcohol insoluble solids Transparency and homogeneity are thus two essential
(AIS), polyphenol, and protein content. Centrifuged juice contained
high concentration of total polyphenol and protein. Juice obtained characteristics directly linked to the presence of macro-
from microfiltration had lower viscosity, AIS, and higher clarity. molecules in suspension and these can be improved by
Also, the energy consumption of the centrifuge is much higher the removal of suspended solids (2).
than that of microfiltration. Therefore, clarification of the extracted juice is an
important unit operation for removal the suspended parti-
Keywords Banana juice; centrifugation; microfiltration; cles. Centrifugation and microfiltration (MF) are two
optimization; primary clarification popular methods used for clarification (3). Several works
are reported in the literature on clarification of fruit juices
INTRODUCTION using these two methods. Centrifugation was used for
The processing of tropical fruits into clarified and clarifying apple juice from mash (4), Sea Buckthorn juice
concentrated juice is an important route of development (5), orange juice (6,7), and passion fruit juice (8). In the
and valorization of products from agricultural origin. Fruit study conducted by Rai et al. (9) for the removal of
juices have gained much popularity recently and provided the suspended particles from mosambi juice, the pretreat-
an alternative substitute to traditional beverages such ment methods for primary clarification were enzymatic
as coffee, tea or carbonated soft drinks (1). Much research treatment followed by centrifugation. They compared the
has been conducted for the treatment of traditional performance of this primary clarification with fining agents
fruit juice like apple or orange juice as well as to produce like, gelatin, bentonite, or a mixture of both. In their work,
high-quality fruit juice obtained from pulpy fruits, the optimum conditions for centrifugation were obtained.
like Mediterranean sweet lemon (mosambi), water melon, These were 7500 g for centrifugation speed for 30 min. They
etc (2). Among the traditional fruit juices, banana observed that the quality of pretreated juice using various
juice holds a special place, particularly in the tropical and methods was similar but the permeate flux of centrifuged
subtropical regions where bananas are produced in plenty. juice was more than that of enzymatically treated one.
It contains sufficient sugar and is a source of energy. Due They also concluded that cost of centrifugation is four
to its nutritional qualities (proteins, polyphenols, vitamins, times less than that of enzymatic treatment. Chhaya et al.
(3) conducted experiments for primary clarification of ste-
Received 22 July 2013; accepted 18 December 2013. via extract using centrifugation and microfiltration. They
Address correspondence to Sirshendu De, Department of compared both the processes in terms of the quality of
Chemical Engineering, Indian Institute of Technology, Kharagpur the product but not on the basis of cost. The percentage
P.O. Box 721302, India. E-mail: sde@che.iitkgp.ernet.in

1156
PRIMARY CLARIFICATION OF BANANA JUICE EXTRACT 1157

recovery of sweeteners in case of centrifugation was variety were purchased from a local market at Kharagpur
89.5% and that of microfiltration was 88.5%. Hence, centri- in West Bengal, India.
fugation gave marginally better results. In the work of
Oliveira et al. (10), a comparative study of both micro- Enzyme Source and Chemicals
filtration and centrifugation was done for passion fruit Pectinase (EC3.2.1.15) from Aspergillus niger with
juice. All the parameters of the product from both the activity 3.5–7 units=mg was purchased from Sisco Research
processes are comparable but since microfiltration Labratory, Mumbai, India and used for enzymatic treat-
removes all the suspended solids, it was selected as a better ment of banana pulp. Folin–Ciocalteu reagent, anhydrous
alternative. Crossflow microfiltration was used to clarify sodium carbonate, and copper(II) sulphate pentahydrate
pineapple (11,12), melon (13), passion fruit juice (14), were purchased from Merck Specialities Pvt. Ltd.,
apple (15–17), pomegranate (18,19), bergamot (20), chicory Mumbai, India and potassium sodium tartrate was obtained
(21,22), and acerola (23). from Loba Chemie, Mumbai, India. Bovine serum albumin
In case of banana juice, most of the works have been (BSA) was used for calibration for protein estimation
focused only on extraction techniques, but not on the clari- and it was procured from Sisco Research Laboratories
fication. Banana juice contains a large amount of pectin. Pvt. Ltd., Mumbai, India. Gallic acid standard, used for
Pectin is a well known gel forming agent (24), making the calibrating polyphenol content was obtained from Loba
clarification of juice difficult due to intense fouling. Lee
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Chemie, Mumbai, India. Ethyl alcohol for determination


et al. (25) have attempted the optimizing conditions for of alcohol insoluble solids (AIS) was procured from
enzymatic clarification of banana juice using response Jiangsu Huaxi International Trade Co. Ltd., China. The
surface methodology. In their work, the banana juice was commercial grade filter papers (diameter 110 mm) were
extracted using hot water (at 95 C for 120 min) followed procured from Whatman, GE Healthcare UK Ltd., UK,
by 0.02% of amylase at 60 C for 1 h and then with and all the glassware used were obtained from Borosil
pectinase at various enzyme concentrations (0.01–0.1%), Glass Works Ltd., Mumbai, India. All the chemicals listed
temperatures (30–50 C), and time (30–120 min) before the above were of analytical grade.
centrifugation (3000  g) for the removal of particles. The
effect of these enzymatic treatments on filterability, clarity,
Preparation of Banana Juice
turbidity, and viscosity of the juice were studied and no
The enzymatic extraction at low temperature was
information on the quality of the final juice was reported.
performed to extract the banana juice. Fresh and mature
Amylase, though a very cost-effective enzyme, cannot fully
banana were selected, washed, peeled, and cut in small
hydrolyze the pectin content in raw banana. So, Lee et al.
pieces. Based on primary works, a ratio of 1:2 (banana:
(25) used amylase followed by pectinase. Also, the nutri-
water; w=v) was used in the mixing process at 1000 rpm
tional qualities of the juice are deteriorated and the taste
for 10 minutes using a Remi Motor agitator, type RQ
of the juice changes significantly at such high temperature
122 supplied by Elektrotechnik Ltd., Kolkata, India. The
and for long processing time. Even after enzymatic
mixture was put in water bath at 33  2 C, and then
treatment, the leftover pectin makes further clarification
0.03%v=w of pectinase was added, mixed, and then kept
difficult.
during 108 min. During the incubation period, the mixture
The present work undertakes the primary clarification of
was stirred regularly to allow complete homogenization of
banana juice extracted at room temperature and low dose
the system. At the end of the enzymatic treatment,
of pectinase enzyme. Primary clarification is conducted
pectinase was inactivated by heating at 95 C for 5 min.
using centrifugation and microfiltration and the perfor-
The mixture was cooled and filtered by a fine mesh cloth
mance of these two processes have been compared.
filtration to remove pulp. The filtrate was collected, stored
Response surface methodology with Doehlert design was
at 10 C and then thawed at room temperature just before
used to optimize the operating conditions of centrifugation
use for clarification processes. The characteristics of the raw
(speed and time) and microfiltration (transmembrane
banana juice extract are presented in Table 1. The details of
pressure and flow rate). Clarity, viscosity, and some
the extraction process are available in Sagu et al. (26).
nutritional parameters, like total polyphenol and protein
concentration were evaluated to compare the two processes.
Primary Clarification of Banana Juice
Centrifugation
MATERIALS AND METHODS Centrifugation of banana juice extract was performed
Materials using a laboratory scale centrifuge (REMI, Kolkata, West
Feed Bengal, India) under batch mode of operation in an air
Fresh, mature bananas of Musa acuminate (with green conditioned room at 25 C. The various operations were
skin), commonly referred to as Dwarf Cavendish Banana conducted in tubes with a capacity of 25 mL each. The
1158 S. T. SAGU ET AL.

TABLE 1
Characteristics of banana juice extract
Viscosity TSS Clarity AIS Polyphenol Protein Conductivity Color
(mPa  s) ( Brix) (%T) (%w=w) (mg GAE=100 ml) (mg=l) (mS=cm) (A)
Extract of banana juice 1.49 5.9 52.3 0.58 15.4 1308.6 1912 1.17

operating parameters taken into account were rotation stream in the feed tank to maintain the feed concentration
speed (g) and time (min) as given by the experimental uniform. The microfiltration set up consists of a feed tank,
design. Each experiment was conducted by introducing a membrane module, a booster pump, two pressure gauges
20 mL of banana juice extracted in the tubes. After (at the inlet and outlet of the membrane module), two
centrifugation, the suspended particles were precipitated valves, and one flow meter. Different transmembrane
and the supernatant constituting the clarified juice was pressures (35 to 104 kPa) and cross flow rate (10 to 20 l=h;
collected. Various analyses were performed to determine Reynolds number: 112–224) were applied for micro-
the viscosity, clarity, AIS, and the concentration of filtration processes under the conditions defined by the
polyphenol and protein. experimental design and all the experiments were carried
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out in an air conditioned room maintained at 25 C. The


Microfiltration transmembrane pressure was calculated as the average of
Membrane. For microfiltration, the hollow fiber the readings of these two pressure gauges. A back pressure
cartridge was used for clarification. The complete procedure valve in the retentate line and a bypass valve were used to
for preparing the hollow fiber module, its characterization, adjust and maintain the transmembrane pressure and
and performance were described by Thakur and De (27). cross flow rate independently. A small quantity of
Hollow fibers were made using polyacrylonitrile (PAN) permeate (clarified juice) was collected for analysis of
polymer with average molecular weight 250,000 Da. The viscosity, clarity, AIS, and the concentration of polyphenol
permeability of the membrane was 5  1010 m=Pa  s. The and protein.
effective area of membrane was 0.0124 m2 and the average As described by the experimental design, a total of ten
pore size was 0.2 micron. All the experiments were experiments were performed at different operating pressure
conducted in an air conditioned room at 25 C. and flow rate, and the same membrane was used for all the
experiments. After each experiment with banana juice, and
Procedure. The schematic of the microfiltration setup in order to recover the initial permeability of membrane, the
is shown in Fig. 1. 500 ml of extracted juice was used membrane module was cleaned. After circulating the tap
for each experiment under the total recycle mode with water in the circuit, an acid solution (HCl, 0.1N) was first
complete recycling of the retentate and the permeate used to wash the membrane for 45 minutes. After this, an
alkaline wash (NaOH, 0.2N) was carried out for another
45 minutes. At the end of the washing procedure, distilled
water was re-circulated through the module for 35 minutes
ensuring the pH of the permeate about 7.0. The permeability
of the membrane was measured thereafter.

Experimental Design
The RSM with Doehlert design was used to carry out
the experiments to optimize the conditions of centri-
fugation and microfiltration. The independent variables
were time (X1) and speed (X2) for centrifugation and
then pressure (X1) and flow rate (X2) for microfiltration.
The ranges of these variables are given in Table 2.
For the Doehlert design, the number of experiments (N)
using the Doehlert matrix with k variables is given by the
relationship:
FIG. 1. Schematic diagram of cross flow microfiltration unit with recycle
mode. 1-feed tank; 2-suction pipe; 3-feed pump; 4-pressure valve; N ¼ kðk þ 1Þ þ 1 ð1Þ
5-by-pass pipe; 6 and 60 -pressure gauge (at the inlet and outlet of the mem-
brane module); 7-membrane module; 8-flow control valve; 9-rotameter; A total of 7 experiments were performed with three
10-Flow pipe; 11-permeate line; 12-Heat Exchanger. replicates at the central point for centrifugation and
PRIMARY CLARIFICATION OF BANANA JUICE EXTRACT 1159

TABLE 2
Experimental domain
Operation Factor Units Abbreviation Values
Centrifugation Time Min X1 20–60
Speed g X2 2000–10000
Microfiltration Pressure kPa X1 34.5–103.4
Flow rate L=h X2 10–20

microfiltration each. Experimental design with coded form Also, color, pH, total soluble sugar (TSS), and conductivity
and real values is shown in Table 3. Five selected responses were determined.
were: AIS (% w=v), viscosity (mPa  S), clarity (% transmit-
tance), protein concentration (mg=l), and total polyphenol Color and Clarity
(mg GAE=100 ml). The mathematical model indicating The color of the extract was measured by absorbance
the effect of variables in terms of linear, quadratic, and (A) at a wavelength of 420 nm using a spectrophotometer
interactions terms were related to the variables (Xi, i ¼ 1, 2)
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(M=s Perkin Elmer, Connecticut, USA) (9). Clarity of the


by a second-degree polynomial given by Eq. (2). extract was measured by transmittance (%T) at 660 nm
using the same spectrophotometer (9).
X X X
Y ¼ b0 þ bi X i þ bii Xi2 þ bij Xi Xj ð2Þ
Alcohol Insoluble Solids (AIS)
where Y are the five experimental responses, Xi and Xj are AIS are the measure of pectineous substances in banana.
the levels of variables, b0 is the constant term, bi are For AIS determination, 10 g of juice was weighed into
the coefficients of the linear terms, bii are the coefficients a 250 ml beaker. 150 ml of 80% alcohol was added, stirred,
of the quadratic terms, and bij are the coefficients of the brought to boil and then simmered slowly for 30 min.
interactions terms. Experimental data were carried out by Whatman filter paper of appropriate size, which has been
appropriate analysis of variance (ANOVA) using Stat-Ease previously dried and weighed, was used for filtration. The
Design-Expert Software, version 8.0.7.1. content of the beaker was transferred to the filter paper
on a funnel and the residue was washed on the filter paper
with 80% alcohol until the washing was clear and colorless.
Analysis The filter paper and the alcohol-insoluble solids were dried
For each experiment of centrifugation and microfiltra- for 2 hours at 100 C, then cooled in a desiccator, weighed,
tion, clarified banana juice was analyzed for its viscosity, and the AIS was determined by as percentage (% w=w)
clarity, AIS, total polyphenols, and protein concentration. in the following equation (28).

TABLE 3
Doehlert design coded and real variables
Real variables
Coded variables Centrifugation Microfiltration
No. of experiment x1 x2 X1 (min) X2 (g) X1 (kPa) X2 (l=h)
1 0 0 40 6000 68.9 15
2 1 0 60 6000 103.4 15
3 1 0 20 6000 35.5 15
4 0.5 0.866 50 10000 86.2 20
5 0.5 0.866 30 2000 51.7 10
6 0.5 0.866 50 2000 86.2 10
7 0.5 0.866 30 10000 51.7 20
8 0 0 40 6000 68.9 15
9 0 0 40 6000 68.9 15
10 0 0 40 6000 68.9 15
1160 S. T. SAGU ET AL.

AIS ¼ (weight of residue/weight of had the lowest AAD and the highest R2 (close to 1.0)
sample taken for estimation)  100% ð3Þ was validated as the proper model equation for expression
of response.

Total Polyphenol Statistical Analysis of Experimental Measurements


Total polyphenol was measured using a modified Folin All the experiments were repeated three times. Various
and Ciocalteu method described by Vasco et al. (29). quality parameters were measured and the average values
Briefly, an aliquot (0.5 ml) of the banana juice blank or were reported along with standard deviation.
standard was placed in a 25 ml flask and 0.5 ml of the
Folin–Ciocalteu reagent was added. The mixture was RESULTS AND DISCUSSION
allowed to react for 5 min with stirring. 10 ml of solution A total of 10 experiments of Doehlert design showing
of sodium carbonate (concentration 75 g=l) was added and the effect of time and speed (for centrifugation) and the
mixed well. The volume was then completed up to 25 ml transmembrane pressure and flow rate (for microfiltration)
with distilled water and kept at room temperature for 1 h. were performed. Viscosity, clarity, AIS, the concentration
The absorbance was then measured at 750 nm using of polyphenol and protein were taken as experimental
a spectrophotometer (M=s Perkin Elmer, Connecticut, responses and the results are presented in Table 4.
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USA). The results were expressed as mg of gallic acid


equivalents per 100 ml. Centrifugation
Table 5 shows the regression coefficients of the variables
Protein Concentration of different mathematical models and the corresponding R2
Protein concentration was determined according to the and AAD. The values of R2 found were 0.92, 0.97, 0.96,
dye binding method of Lowry et al. (30) with bovine serum 0.95, and 0.95, respectively, for viscosity, clarity, AIS, the
albumin (BSA) as standard. polyphenol and protein. All these values of R2 indicate that
the different proposed mathematical models can explain
Viscosity more than 95% of experimental observations as a function
The viscosity of banana juice was determined using an of independent variables, except the viscosity model that
Ostwald capillary viscometer (Pisco, Kolkata, India) and represents 92% of the effects. For a better assessment of
viscosity was measured at room temperature (25  1 C). the models, the AAD was determined and the values
The unit of measurement used for viscosity is mPa  s. obtained were 0.00, 0.00, 0.01, 0.01, and 0.02, respectively,
for viscosity, clarity, AIS, the polyphenol, and protein.
Total Soluble Sugar (TSS) AAD of 0 indicating perfect agreement between the obser-
The total soluble sugar content in degree Brix ( Brix) ved and the predicted responses (31), models were found to
was determined using an ABBE type refractometer (Excel be adequate to represent the experimental responses and
International, Kolkata, India). were further used to plot the response surfaces, followed
by optimization of the centrifugation process.
Conductivity and pH
Conductivity and the pH values of juice were measured Viscosity
using a multi parameter pocket tester (EUTECH Instru- As in Table 5, time (X1) (p < 0.05) and speed (X2)
ments Ltd., Singapore). The unit for conductivity is mS=cm. (p < 0.001) had the most significant effect on the viscosity
of banana juice. Quadratic and the interaction terms of
Statistical Analysis these variables were not significant. This result shows that
Model Equations each parameter is independent and there is no real syner-
To validate the different model equations, average gistic effect between time and speed on viscosity. The
absolute deviation (AAD) and coefficient of determination regression model representing the effect of time and speed
(R2) values were determined. AAD was calculated by the on viscosity in terms of their coded level is given as:
following equation:
ViscosityðmPa  sÞ ¼ þ1:33  0:04X1  0:08X2
N 
X   ð5Þ
AAD ¼ Yi;exp  Yi;cal =Y =N ð4Þ þ 0:02X21 þ 0:01X22
i;exp
i¼1
The value of the coefficient of determination R2 for the
where Yi,exp is the experimental response, Yi,cal is the above equation is 0.92. This value indicates that the
response calculated using the model equation, and N regression model is able to explain 92% of variability of
is the total number experiment. The response model that the data. The minus sign of the two factors X1 and X2
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TABLE 4
Experimental responses
Centrifugation Microfiltration
Exp. Viscosity Clarity AIS Polyphenol Protein Viscosity Clarity AIS Polyphenol Protein
No. (mPa  s) (%T) (%) (mg GAE=100 ml) (mg=l) (mPa  s) (%T) (%) (mg GAE=100 ml) (mg=l)
1 1.35  0.05 68.4  2.6 0.42  0.06 12.8  0.7 986.2  34.6 1.25  0.05 93.9  2.1 0.25  0.02 7.5  0.6 750.5  23.5
2 1.31  0.30 69.2  3.0 0.36  0.05 12.4  0.8 937.5  68.4 1.12  0.10 96.6  1.0 0.21  0.03 5.1  0.3 529.1  38.3
3 1.39  0.05 64.2  1.8 0.44  0.05 13.0  1.0 803.7  57.2 1.29  0.08 89.3  4.1 0.38  0.03 11.3  0.8 969.0  44.0
4 1.26  0.10 74.1  3.0 0.35  0.06 11.8  0.7 556.3  18.5 1.18  0.30 93.6  2.5 0.23  0.03 8.7  1.0 771.1  13.7
5 1.44  0.12 59.4  3.0 0.55  0.04 14.7  1.0 1036.6  37.8 1.26  0.05 92.9  2.0 0.36  0.03 8.7  0.7 851.4  37.2
6 1.41  0.25 61.7  2.6 0.55  0.06 13.7  1.0 1048.5  43.3 1.17  0.34 94.7  1.5 0.24  0.05 5.0  0.4 577.9  23.2
7 1.29  0.10 74.9  3.8 0.38  0.05 12.1  0.3 632.7  24.7 1.26  0.10 91.4  2.7 0.29  0.04 8.9  0.8 847.2  32.3
8 1.31  0.24 69.7  3.2 0.42  0.05 12.5  0.9 945.6  53.9 1.21  0.05 94.3  3.7 0.22  0.03 6.8  0.8 584.5  21.7
9 1.34  0.05 68.7  1.0 0.42  0.03 12.8  0.7 973.5  29.9 1.27  0.08 92.7  1.2 0.22  0.04 6.6  0.3 667.1  20.0
10 1.33  0.31 69.6  3.4 0.44  0.05 12.8  0.5 904.2  68.3 1.23  0.10 93.4  2.6 0.25  0.05 7.5  0.3 577.0  29.4

1161
TABLE 5
Coefficients of regression R2 and AAD values for the different mathematic models
Centrifugation Microfiltration
Viscosity y1 Clarity y2 AIS y3 Poly-phenols y4 Proteins y5 Viscosity y1 Clarity y2 AIS y3 Poly-phenols y4 Proteins y5
Coefficient (mPa  s) (%T) (% w=w) (mg GAE=100 ml) (mg=l) (mPa  s) (%T) (% w=w) (mg GAE=100 ml) (mg=l)
b0 1.33 69.1 0.43 12.7 952.4 1.24 93.6 0.24 7.1 644.8
b1 0.04 1.9 0.03 0.4 33.9 0.09 3.1 0.09 2.7 204.9
b2 0.08 6.9 0.09 1.2 224.0 0.003 0.7 0.02 1.0 47.3
b12 0.00 1.4 0.02 0.4 44.1 0.005 0.2 0.03 1.7 98.7
b11 0.02 2.4 0.03 0.01 81.8 0.04 0.7 0.06 1.1 104.3
b22 0.01 1.0 0.04 0.4 113.4 0.014 0.3 0.03 0.5 91.1
R2 0.92 0.97 0.96 0.95 0.91 0.82 0.79 0.94 0.89 0.76
AAD 0.00 0.00 0.01 0.01 0.02 0.00 0.00 0.02 0.03 0.03
b represents the coefficients of equations different of models with b0 the constant term; b1, and the linear effects (1 and 2 respectively the time and speed for
centrifugation; and pressure and flow rate for microfiltration); b11 and b22 the quadratic effects; and b12 the interaction.

Significant at p  0.05.

Significant at p  0.01.

Significant at p  0.001.
1162 S. T. SAGU ET AL.

indicates that that time and speed have negative influence. and duration of centrifugation, making the solution clear.
Viscosity is reduced with centrifugation speed and time. In For example, the clarity increased from 58% at 2000 g to
Fig. 2(a), it is observed that this reduction was affected 75% at 10,000 g for 45 min of centrifugation.
more by centrifugation speed ranging from 2000 g
(1.47 mPa  s) to 10000 g (1.32 mPa  s) for 20 min. More Clarity ð%TÞ ¼ þ69:1 þ 1:9X1 þ 6:9X2  1:4X1 X2
suspended solids are removed at higher centrifugal forces  2:4X21  1:0X22 ð6Þ
for longer duration, thereby reducing the viscosity of the
solution. The value of the coefficient of determination R2 for this
equation (in terms of their coded level) is 0.97, indicating
Clarity good fitting of the model with the experimental data.
Figure 2(b) indicates the effect of time and speed on
clarity. It is shown that time (p < 0.05) and speed AIS
(p < 0.001) both had a significant effect on the clarity. The regression model representing the effect of time and
From the regression model of the clarity (Eq. 6), it is clear speed on AIS in terms of their coded level is given as:
that the effect of time and speed on clarity was positive.
AIS ð%w=wÞ ¼ þ0:43  0:03X1  0:09X2
This means that the clarity of banana juice increases with
 0:02X1 X2  0:03X21 þ 0:04X22
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time and duration of centrifugation. This is due to the fact ð7Þ


that more suspended solids are removed at higher speed

FIG. 2. Response surfaces of (a) viscosity, (b) clarity, (c) AIS, (d) polyphenol, and (e) protein as a function of time and speed for centrifugation process.
PRIMARY CLARIFICATION OF BANANA JUICE EXTRACT 1163

Regression coefficients indicate centrifugation time (p < centrifugation speed had a significant effect on polyphenol
0.05) and speed (p < 0.001) were highly significant (p < (p < 0.001) and protein (p < 0.001).
0.001) for reduction of AIS. Also, a quadratic level of speed
had a significant effect (p < 0.05). The value of the coef- Optimization of Centrifugation
ficient of determination R2 for the above equation is The numerical optimization of process parameters of the
0.96. It is observed from this equation that the linear effect centrifugation (time and centrifugation speed) is carried
of time and speed on AIS were both negative. Thus, AIS of out using Stat-Ease Design-Expert v8.0.7.1 software. The
banana juice is reduced with time and centrifugation speed optimum processing conditions were investigated for the
as shown in Fig. 2(c). In fact, AIS is composed mainly of five experimental responses (viscosity, clarity, AIS, poly-
high molecular weight macromolecules like pectin and phenol, and protein concentration). Conditions taken in
other polysaccharides and during the process of centrifuga- consideration for optimization were to minimize the values
tion, the sedimentation velocity of a particle is a function of viscosity and AIS, and to maximize clarity, total poly-
not only of its size, shape, and weight but even more of phenols, and proteins concentration. The range of two
the speed and time. independent parameters was centrifugation time (20–
60 min) and centrifugation speed (2000–10,000 g). The most
Polyphenol and Protein important physico-chemical characteristic of banana juice
is its polyphenol content. To improve the polyphenol con-
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The concentration of polyphenol and protein are two


major parameters providing information on the efficiency tent and reduce the pectin concentration, numerical optimi-
of the process and the quality of banana juice obtained. zation was carried out. The optimum time of centrifugation
Figures 2(d) and 2(e) show the effect of independent and speed were found as 51 min and 8656 g rpm with a
variables on these two parameters. The concentration of desirability of 0.9, where the AIS content was 0.35% w=w
protein and polyphenol decreases with centrifugation and polyphenol was 12.02 mg GAE=100 ml. But consider-
speed. For example, when the centrifugation time was ing the overall quality of the juice, the solution having
40 min, the protein concentration is reduced from the overall desirability (0.6) was selected as the optimum
1060 mg=l at 2000 g to 610 mg=l at 10000 g (Fig. 2e). In case condition for the process of primary clarification of banana
of polyphenols, its concentration varies from 14 to 11 mg juice by centrifugation. Optimum conditions generated by
GAE=100 ml in the same range of centrifugation speed numerical optimization are: centrifugation time: 46 min
(Fig. 2d). This significant reduction of proteins with a and centrifugation speed: 6065 g, with the corresponding
centrifugation speed of 10,000 g is due to their high mole- values of the experimental responses of 1.32 mPa  s for
cular weight. Like the AIS, proteins are macromolecules viscosity, 69.6%T for clarity, 0.41% w=w for AIS, 12.5 mg
with high molecular weight and at the high speeds of GAE=100 ml of GAE=100 mL for polyphenol, and
centrifugation they are separated, thereby reducing their 951.1 mg=l of protein concentration. For centrifugation,
concentration in the juice. the p value for viscosity, clarity, AIS, polyphenol and
The regression models representing the effect time and protein are 0.0049, 0.0008, 0.0012, 0.0025, and 0.0072,
centrifugation speed on the polyphenol and protein con- respectively. This shows that for viscosity and clarity, both
centration of banana juice, in terms of their coded level, centrifugal speed and time play a crucial role whereas for
are given as: AIS, protein and polyphenol, the effect of centrifugal
speed is significant. The lack of fit for viscosity, clarity,
AIS, polyphenol, and protein are given as 0.22, 4.59, 4.17,
Poly-phenol ðmgGAE=100mlÞ ¼ þ12:7  0:4X1 3.63, and 4.97, respectively. This shows that the lack of fit
 1:2X2 þ 0:4X1 X2 is not significantly relative to pure error and the model is
 0:01X21 þ 0:4X22 ð8Þ justified. Experiments were conducted at optimal conditions
to verify the numerical results. The values of the responses
are 1.30 mPa  s for viscosity, 71%T for clarity, 0.39%
Protein ðmg=lÞ ¼ þ952:4 þ 33:9X1  224:0X2
w=w for AIS, 11.6 mg GAE=100 ml of GAE=100 mL for
 44:1X1 X2  81:8X21  113:4X22 ð9Þ polyphenol, and 867 mg=l of protein concentration.

The values of the coefficients of determination R2 of the Color, TSS, pH, and Conductivity
above equations are 0.95 and 0.91, respectively, for the In addition to the parameters that were subjected to
total polyphenol and protein concentration. These indicate RSM analysis for optimization, some parameters, namely
that the regression models explain more than 90% of the color, pH, TSS, and conductivity of clarified banana juice
variability of total polyphenol and protein concentration were also recorded for each of the 10 experiments of
of the banana juice extract. Table 5 shows that time Doehlert design for centrifugation processes. It was
was significant just for polyphenol (p < 0.05) whereas the observed that the range of these parameters were between
1164 S. T. SAGU ET AL.

0.368 and 0.962 A for color and between 4.1 and 5.9  Brix below that corresponding to the ‘‘threshold flux’’ (21,32,33).
for TSS. The values of conductivity were from 1421 to In fact, the situation is similar to the case where irreversible
1888 mS=cm and the ranges of pH recorded for clarified fouling is more significant compared to reversible fouling,
banana juice varied from 3.60 to 4.35. comprised of particle deposition as described by Bacchin
et al. (32). Thus, the rapid decline in flux during the
Microfiltration microfiltration of banana juice is due to membrane fouling
Figures 3(a) and 3(b) show the decline of permeate flux by the pore blocking mechanism caused by suspended
for different transmembrane pressure and cross flow rate solids present in banana juice. In fact, banana is a very
during the microfiltration. As shown in these figures, pulpy fruit and several compounds with a high molecular
a rapid decline of permeate flux was observed during the weight (pectin substances and starch for example) are
first 5 minutes. In general the flux has been reduced from found in large quantities in the juice extract. These high
about 145 l=m2  h at the start of the operation to less than molecular weight compounds are deposited on the surface
60 l=m2.h after the fifth minute. This happens for all the of the membrane, thereby blocking pores and reducing
experiments. Subsequently, the permeate flux began to significantly the permeate flux. When the pore blocking
stabilize gradually to reach the steady state. A close look is complete within the initial time of filtration, cake formed
in Fig. 3(a) reveals that the steady state flux values vary by particles starts building up slowly. Thus, cake layer
almost linearly with transmembrane pressure. This indi- resistance is insignificant, leading to gradual flux decline
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cates that the transmembrane pressures in this study are to a steady state. Similar results were reported in various
literatures (2,11,16,17,19) using microfiltration for clarifi-
cation of different fruits.
Figure 3(a) shows the permeate flux of the experiments
carried at three different pressures (35, 69, and 104 kPa)
and at a fixed flow rate (15 l=h). It was observed that
at the steady-state, the permeate flux varied according to
the pressure. A 35 kPa, a flux of 29 l=m2=h was observed
while at 104 kPa, the flux was 45 l=m2=h at the pseudo-
steady state. This difference was also observed in the flux
after the twenty-fifth minute of operation when the flow
rate varied and when the pressure remained fixed (Fig. 3b).
The effects of the two factors, transmembrane pressure
and cross flow rate, on the five experimental responses
are presented in Table 4. The coefficients of determination
R2 and AAD for the mathematical models of these
responses are shown in Table 5. It is observed that the
R2 values were 0.82, 0.79, 0.94, 0.89, and 0.76, respectively,
for viscosity, clarity, AIS, polyphenol, and protein content
(Table 5). The R2 values indicate that all the proposed
mathematical models can explain more than 80% of
experimental observations as a function of pressure and
flow rate, except clarity and proteins for which mathema-
tical models can explain 79% and 76% of the observed
effects. The rest of the results fall within the error margin
and can be well explained by the lack of fit value. The lack
of fit value for clarity and protein is 3.69 and 0.21, respect-
ively. The absolute averages of deviation (AAD), that are
measures of the relative average deviation of predicted
and observed responses, were also calculated for different
models. Ross et al. (31) and Baranyia et al. (34) showed
that the values of AAD equal to 0 indicate perfect agree-
ment between observed and predicted responses. In the
case of microfiltration, the AAD values obtained for the
FIG. 3. Variation of permeate flux for some of the experiments of
models of clarity and protein and other responses indicate
experimental design as a function of time at: (a) varying pressure and fixed that all the models represent adequate relationships
flow rate at 15 l=l; (b) varying flow rate and fixed pressure at 86 kPa. between independent variables and experimental responses
PRIMARY CLARIFICATION OF BANANA JUICE EXTRACT 1165

(AAD: 0.00, 0.00, 0.02, 0.03, and 0.03 respectively, for solvent flux, thereby reducing the viscosity of permeate.
models of viscosity, clarity, AIS, total polyphenol, and A combination of these two effects leads to reduction of
protein concentration). viscosity of the clarified juice with transmembrane pressure.
The regression model representing the effect of pressure
Viscosity and flow rate on banana juice clarification, in terms of their
As shown in Table 5, transmembrane pressure (p < 0.01) coded level, is given as:
has the most significant effect on the viscosity of clarified Viscosity ðmPa  sÞ ¼ þ124  0:09X1 þ 0:003X2
banana juice. It is observed in Fig. 4(a) that this effect of
pressure on the viscosity of banana juice was negative. This þ 0:005X1 X2  0:04X21  0:01422 ð10Þ
signifies increase in pressure leads to substantial reduction
in viscosity. For example, for a cross flow rate of 15 l=h, the The value of the coefficient of determination R2 and
viscosity varies from 1.29 to 1.13 mPa  s when the pressure AAD for the above equation are 0.82 and 0.00, respect-
increases from 35 to 104 kPa. The negative sign of the ively. These values indicate that the regression model
coefficient of the pressure in the equation representing is able to explain 82% of variability of the data and
the mathematical model (Eq. 10) rightly shows the negative that the absolute average of deviation shows the perfect
effect of pressure on the viscosity of banana juice. As concordance between the observed and predicted responses.
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the transmembrane pressure increases, solutes form a cake


type layer on the membrane surface that acts as a dynamic Clarity
membrane and more solutes are rejected by them. In From Table 5, it is observed that clarity was mostly
addition to this, transmembrane pressure enhances the affected by the linear coefficient of pressure (p < 0.01).

FIG. 4. Response surfaces of (a) viscosity, (b) clarity, (c) AIS, (d) polyphenol, and (e) protein as a function of pressure and flow rate for microfiltration
process.
1166 S. T. SAGU ET AL.

Figure 4(b) shows that this effect of the pressure on concentration present in banana juice. The regression
the clarity is positive, indicating an increase of clarity models representing these effects of pressure and flow rate
with pressure. The flow rate, the interaction between the on the total polyphenol and protein concentration of banana
pressure and flow as well as their quadratic factor have juice clarified, in terms of their coded level, are given as:
not been found to have significantly affected the clarity
of banana juice. The regression model describing the effect Polyphenol ðmg GAE=100 mlÞ ¼ þ7:1  2:7X1 þ 1:0X2
of pressure and flow rate on clarity of banana juice, in
terms of their coded level, is given as: þ 1:7X1 X2 þ 1:1X21
þ 0:5X22 ð13Þ
Clarity ð%TÞ ¼ þ93:6 þ 3:1X1  0:7X2
þ 0:2X1 X2  0:6X21  0:3X22 ð11Þ Protein ðmg=lÞ ¼ þ644:8  204:9X1 þ 47:3X2
The coefficient of determination R2 and AAD for þ 98:7X1 X2 þ 104:3X21 þ 91:1X22 ð14Þ
the above equation are 0.79 and 0.00, respectively. Thus,
the regression model explains 79% of the total variability The values of coefficients of determination R2 of above
for clarity and the absolute average of deviation indicates equations are 0.89 and 0.76, respectively, for total poly-
perfect correlation between the observed and the calculated phenol and protein concentration. The absolute average of
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values for clarity. In this equation, the positive sign of the deviation for the above equations is 0.03 for both models.
coefficient of pressure shows positive effect of pressure on The values of the AAD indicate that there is no significant
clarity. Chhaya et al. (3) working on clarification of stevia difference between the experimental data and calculated
extract showed that the positive effect of the pressure values. This result shows that despite the low value of R2
on the clarity of the juice during microfiltration was due (particularly protein), there exists a perfect correlation
to the formation of a self-rejecting cake type layer on the between the observed and the calculated values for poly-
surface of the membrane, making the permeate clearer. phenol and proteins.
It was observed from Table 5 that the pressure had a sig-
AIS nificant effect on the polyphenols and protein (p < 0.01). It
As during centrifugation, a reduction of AIS in banana is clear that the negative coefficients of pressure for poly-
juice was found during microfiltration. Table 5 shows that phenol and protein (Eqs. 13 and 14) indicate that this effect
the reduction of AIS during microfiltration was mainly was negative. This means that the increase in pressure
affected by the transmembrane pressure. The effect was reduces the concentration of polyphenol and protein in
negative and highly significant (p < 0.001). It is observed the clarified banana juice. For example, it is observed from
from Fig. 4(c) that when the cross flow rate was 10 l=h, Fig. 4(d) that a drastic reduction in polyphenol from 12.0
the value of AIS varies from 0.45% w=w to 0.22% w=w to 3.0 mg GAE=100 ml when the pressure increases from
when the transmembrane pressure increases from 35 kPa 35 to 104 kPa. Similarly, there is a reduction from 1090
to 104 kPa. As described earlier, the formation of self- to 500 mg=l of protein concentration (Fig. 4e) when the
rejecting cake type layer on the surface of the membrane pressure varies in the same range. It is clear that with
rejects the high molecular weight pectinous substances increasing of pressure, there was a rapid formation of a
and thereby, reduces AIS in the permeate. cake layer on the surface of the membrane. The polyphenol
The regression model representing the effect of pressure and protein that are macromolecules with high molecular
and flow rate on clarified banana juice, in terms of their weight were rejected by this cake layer.
coded level, is given as: It is also observed from Table 5 that the flow rate had
a significant effect on the polyphenol concentration
AIS ð%w=wÞ ¼ þ0:24  0:09X1  0:02X2 (p < 0.05). Equation (2) shows that this effect was positive.
þ 0:03X1 X2 þ 0:06X21 þ 0:03X22 ð12Þ Figure 4(d) shows that for a pressure of 104 kPa, the
concentration of polyphenol in the permeate increases from
The value of the coefficient of determination R2 of the 3.2 to 8.4 mg GAE=100 ml when the flow rate varies from
above equation is 0.94. The values of AAD (0.02) that mea- 10 to 20 to l=h. It is known that the increased flow rate
sure the relative average deviation of the predicted and reduces the thickness of cake layer by forced convection,
experimental response show that the model describes the leading to an increase of polyphenol concentration in the
values of AIS adequately. clarified banana.

Polyphenol and Protein Optimization of Microfiltration


During microfiltration, the effects of pressure and For optimization of process parameters of microfiltra-
flow rate were also studied for polyphenol and protein tion (pressure and flow rate), Stat-Ease Design-Expert
PRIMARY CLARIFICATION OF BANANA JUICE EXTRACT 1167

TABLE 6
Comparison of the parameters of clarified banana juice obtained by centrifugation and by microfiltration
Viscosity Clarity AIS Polyphenol Protein
Clarified banana juice (mPa  s) (%T) (%w=w) (mg GAE=100 ml) (mg=l)
Centrifugation 1.32 69.6 0.41 12.5 951.1
Microfiltration 1.22 93.1 0.24 8.4 769.3
Extract of banana juice 1.49 52.3 0.58 15.4 1308.6

v8.0.7.1 software was used. Like centrifugation, the Comparison between Centrifugation and Microfiltration
optimum processing conditions were investigated for the Two separation processes, namely centrifugation and
fives experimental responses (viscosity, clarity, AIS, poly- microfiltration, were used to perform the primary clarifi-
phenol, and protein concentration) and conditions taken cation of banana juice. After clarification, the optimal
in consideration for optimization were to minimize the values of experimental responses of clarified banana juice
values of viscosity and AIS, and to maximize clarity, total (viscosity, clarity, AIS, polyphenol, and protein) by these
polyphenol, and protein concentration. Parameters have two methods were compared to those of the banana juice
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been kept in their range (pressure: 35–103.4 kPa, flow rate: extract and the results are presented in Table 6. From this
10–20 l=h). The optimum TMP and cross flow rate was table, it is observed that the values of viscosity, clarity, and
obtained at 103 kPa at 20 l=h with a desirability of 0.77, AIS are best with the microfiltration processes. Clarified
where the AIS content is minimized at 0.25% w=w and banana juice retains a higher concentration of polyphenol
polyphenol is maximized as 8.6 mg GAE=100 ml. But and protein with the centrifugation processes. However,
taking into account, the overall quality of the juice, the it is clear that the difference between the values of poly-
numerical optimization was performed and the solution phenol and protein is not large enough. If a continuous
having the overall desirability (0.6) was selected as the opti- centrifuge of CEPA type (manufactured by Eppendorf,
mum condition for the process of primary clarification of Germany) of the same capacity (250 mL) is used, the
banana juice by microfiltration. The p value for viscosity, manufacturer specified power intake is 300 watt for
clarity, AIS, polyphenol, and protein for microfiltration 6250 g (10,000 rpm). Processing of 1 m3 of juice for
are 0.0247, 0.0340, 0.0034, 0.0093, and 0.0457, respectively. 45 min consumes 900 Kwh=m3. On the other hand, in
This shows that for viscosity, clarity, and protein, only microfiltration, the pump rating is 240 watt. At 76 kPa,
TMP is important whereas for AIS and polyphenol, the in 30 min about 1.3 l permeate is collected for 0.026 m2
effects of both TMP and cross flow rates are significant. membrane area. This operation requires 132 Kwh=m3
The lack of fit for viscosity, clarity, AIS, polyphenol, and electrical energy considering pump efficiency of 70%. This
protein are 0.0, 3.69, 0.05, 3.96, and 0.21, respectively. This indicates that the operating cost for microfiltration is
shows that the lack of fit is not significant and the model about 7 times less compared to centrifugation. Therefore,
is suitable. Optimum conditions generated by numerical including the cost of operation, product quality, and
optimization are: transmembrane pressure: 75 kPa and quantity, microfiltration is the most appropriate method for
cross flow rate: 20 l=h. The corresponding values of the five primary clarification of banana juice.
experimental responses were: viscosity: 1.22 mPa  s; clarity:
93.1%T; AIS: 0.24% w=w; polyphenol: 8.4 mg GAE=100 ml CONCLUSIONS
and protein: 769.3 mg=l. Experimental results at optimum Clarification of banana juice was carried out using cen-
operating condition tally with the results of numerical trifugation and hollow fiber microfiltration. A comparative
optimization. The experimental results were obtained as study between these two processes was conducted and five
viscosity: 1.20 mPa  s; clarity: 94%T; AIS: 0.23% w=w; parameters namely, viscosity, clarity, AIS, polyphenol, and
polyphenol: 8.1 mg GAE=100 ml and protein: 725.2 mg=l. protein were analyzed in clarified banana juice. It was
noted that the best result in terms of viscosity, clarity,
Color, TSS, pH, and Conductivity and AIS was obtained with microfiltration. The optimal
As with centrifugation, samples of banana juice clarified values of these parameters were: viscosity, 1.22 mPa  s,
by microfiltration for the 10 experiments of the Doehlert clarity, 93.1% T, and AIS, 0.24% w=w. The centrifugation
design were also subjected to analysis for the determination gave the best optimal values of polyphenol (12.5 mg GAE=
of color, pH, TSS and conductivity. The results showed 100 mL) and protein (951.1 mg=l). Based on these physical
that the color was between 0.038 and 0.207 A, the pH and nutritional parameters of banana juice obtained, and
between 3.92 and 4.53, TSS between 3.1 and 5.4  Brix taking account of operating parameters, microfiltration
and conductivity between 748 and 1342 mS=cm. was found to be most suitable for primary clarification of
1168 S. T. SAGU ET AL.

banana juice. The optimum operating conditions of 3. Chhaya; Majumdar, G.C.; De, S. (2013) Primary clarification of stevia
centrifugations were centrifugation time: 46 min and extract: A comparison between centrifugation and microfiltration.
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rate: 20 l=h. and apple storage. Food Res. Int., 25 (2): 125–l30.
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nents of Sea Buckthorn (Hippophae rhamnoides L.) juice prepared
NOMENCLATURE by centrifugation. LWT-Food Sci Technol., 34 (7): 458–461.
ANOVA Analysis of variance 6. Sentandreu, E.; Gurrea, M.C.; Betoret, N.; Navarro, J.L. (2011)
AIS Alcohol Insoluble Solids, g of residue=g Changes in orange juice characteristics due to homogenization and
of the sample in% centrifugation. J. Food Eng., 105 (2): 441–445.
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AAD Average absolute deviation
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GAE Gallic acid equivalent, mg GAE=100 mL treatments applied to low pulp and pulpy fractions. Innov. Food Sci.
of sample Emerg. Technol., 12 (3): 315–319.
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Coefficient of determination 9. Rai, P.; Majumdar, G.C.; Jayanti, V.K.; Dasgupta, S.; De, S. (2006)
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DXi Increment 10.4025=actascitechnol.v32i3.5379.
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Yi,cal The calculated response L.M.C. (2002) Cold sterilization and clarification of pineapple juice
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Yi,exp The experimental response
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ACKNOWLEDGEMENTS Effective clarifying process of reconstituted apple juice using
We acknowledge and thank the Federation of membrane filtration with filter-aid pretreatment. J. Membrane Sci.,
228 (2): 179–186.
Indian Chambers of Commerce & Industry (FICCI), the 16. Riedl, K.; Girard, B.; Lencki, R.W. (1998) Influence of membrane
Department of Science & Technology (DST), and the structure on fouling layer morphology during apple juice clarification.
Ministry of External Affairs (MEA), Government of India, J. Membrane Sci., 139 (2): 155–166.
for awarding the African author and researcher Sorel 17. Girard, B.; Fukumoto, L.R. (1999) Apple juice clarification using
Tchewonpi Sagu, the C. V. Raman fellowship to work at microfiltration and ultrafiltration polymeric membranes. LWT-Food
Sci. Technol., 32 (5): 290–298.
the Department of Chemical Engineering, IIT Kharagpur, 18. Onsekizoglu, P. (2013) Production of high quality clarified pome-
West Bengal, India. granate juice concentrate by membrane processes. J. Membrane Sci.,
442 (1): 264–271.
19. Mirsaeedghazi, H.; Djomeh, Z.E.; Mousavi, S.M.; Aroujalian, A.;
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