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Received January 26, 2017; revised May 12, 2017; accepted May 15, 2017
View online at Wiley Online Library (wileyonlinelibrary.com); DOI: 10.1002/bbb.1788;
Biofuels, Bioprod. Bioref. (2017)
Abstract: Coal-fired electricity generation is a major emitter of greenhouse gases (GHGs) in Canada
and the Federal Government has taken steps toward mandated reduction in GHG emissions. One
pathway to reduced emissions is via co-firing of coal with short-rotation coppice (SRC) willow grown
on marginal land in Saskatchewan. This study uses a life-cycle inventory model to investigate the GHG
emissions from nine scenarios for electricity generation with willow pellets at a retrofitted generating
station in Saskatchewan. Torrefied and non-torrefied willow pellets from SRC plantations in the Prairie
and Boreal Plains ecozones are considered. Direct co-firing of pellets and indirect co-firing via a cir-
culating fluidized bed gasifier are modeled. The model output shows cumulative, levelized, and disag-
gregated GHG emissions. The scenarios account for the plantation establishment period required to
reach a co-firing ratio of 40% by energy input. Torrefied and non-torrefied willow pellets grown in the
Prairie ecozone indirectly co-fired with lignite coal result in 43% and 47% net cumulative GHG emis-
sions reduction compared to the existing coal fired pathway. Direct co-firing of the same feedstocks
results in a 34% and 31% reduction in GHG emissions, respectively. The biomass-based portion of all
scenarios was found to produce negative net cumulative GHG emissions on a life-cycle basis with wil-
low grown in the Prairies ecozone (i.e., GHG emissions from the willow plantation to the combustion of
the pellet with coal). Co-firing is therefore a viable option for reducing GHG emissions from electricity
generation. © 2017 Society of Chemical Industry and John Wiley & Sons, Ltd
Keywords: life-cycle assessment; torrefaction; fluidized bed gasification; short-rotation coppice (SRC)
willow; co-firing
Correspondence to: Kurt Woytiuk, Department of Chemical and Biological Engineering, University of Saskatchewan,
57 Campus Drive, Saskatoon SK Canada, S7N 5A9. E-mail: kurt.woytiuk@usask.ca
© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd
K Woytiuk et al. Modeling and Analysis: Life-cycle assessment of co-firing SRC willow with coal
© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. (2017); DOI: 10.1002/bbb
Modeling and Analysis: Life-cycle assessment of co-firing SRC willow with coal K Woytiuk et al.
and the high volatile content of wood compared to coal a suitable market for SRC willow biomass feedstock has
results in a rapid burnout of the solid fuel. High co-firing impeded the large-scale implementation of willow planta-
ratios (>10%) thereby lower temperatures in the re-burn tions in the Province. Co-firing of plantation willow with
and economizer sections of the boiler. coal therefore, remains an emerging technology in the
Torrefied biomass, on the other hand, is marketed as a region.
drop-in coal replacement in coal-burning systems with- SRC willow plantations are typically established with
out modifications.14,15 Torrefaction is a low-temperature 15000 stools ha-1 and coppiced after one year of growth.23
thermal treatment that partially carbonizes biomass.16 Coppicing is the cutting back of the stem which promotes
The char resulting from torrefaction is more brittle and the growth of a higher number of stems from a single
hydrophobic, and has a higher calorific content compared stool. Harvest of the willow typically occurs three years
to the untreated biomass.17 The increased concentration after coppicing. Subsequent harvests occur on a three-year
of minerals, particularly in non-woody torrefied biomass, cycle and yield begins to decline after 7 cycles (21 years
is likely to impact typical hard coal-fired combustion sys- after coppicing). The resulting average willow biomass
tems. However, torrefaction of woody biomass increases the yield can vary significantly throughout the life-cycle of the
potential co-firing ratio in existing pulverized fuel boilers.18 plantation and depends on the willow clone and growing
Indirect co-firing of biomass has several benefits over conditions.24 Willow harvest occurs in the winter, which
direct co-firing. The benefits include: (i) separate biomass allows for an indirect limitation of the herbaceous biomass
handling equipment, (ii) minor modifications to exist- (leaves and new growth) from entering the fuel cycle.
ing infrastructure, and (iii) an extended lifespan for the Although life-cycle assessment (LCA) methodology has
biofuels facility distinct from the expected lifespan of the been applied to SRC willow plantations for co-firing in the
coal power plant. Incorporating and mixing solid fuels past, 25,26 the life-cycle GHG emissions reduction potential
(lignite and short-rotation coppice (SRC) willow) can be of co-firing with willow biomass in Saskatchewan is not
difficult and costly, particularly in pulverized coal systems well understood. In particular, most studies assume an
that were not designed for biomass. Keeping biomass han- average yield over the life-cycle of the willow plantation.
dling systems on an adjacent site enables optimization of Since no large-scale SRC willow plantations currently
handling for both coal and biomass.7 Furthermore, the operate in Saskatchewan, a significant period of establish-
modifications to the existing boiler could occur within a ment would be required prior to achieving a full yield of
regular shutdown cycle and would not require the lengthy the plantations. A recent study has identified the timing
shutdown that may be required for the direct co-firing sce- of GHG mitigation strategies to be significant to decision
nario. Finally, with careful design consideration, the gasi- makers, particularly for land-based renewable energy
fier may be repurposed following the decommissioning of projects, where land-use changes and land-management
an aging pulverized coal boiler. The risks associated with practices have a large impact on emissions.27 As decisions
major upgrades to old power infrastructure are thereby are made to meet the performance standard set out in
reduced. On the other hand, the gasifier is likely to require government policy, or by international governing bodies
greater capital investment and additional operators with such as the Intergovernmental Panel on Climate Change
specialized training. (IPCC), any delayed or poorly understood emissions
Dedicated energy plantations have been utilized for reduction measures could be costly or ineffective in reduc-
decades in Europe and parts of North America. Although ing GHG emissions. Furthermore, most LCAs assume
hybrid poplar is one of the primary woody crops in carbon neutrality of the plantations in determining the
Canada,19,20 SRC willow (Salix spp.) has been identified as offset of CO2.28 The carbon from biomass burned in the
a potential biomass source for the Prairie ecozone where boiler is assumed to be immediately offset by the planta-
most of Saskatchewan’s power generation stations are tion and the biogenic carbon fluxes are not considered.
located.21 Amichev et al.22 identified approximately 2 mil- In fact, in Canadian federal regulations for coal power
lion hectares of marginal land across the Province with generation, electricity generated from biomass is excluded
the potential to grow coppice willow in both the Prairie from the calculation of emissions (i.e., biomass is assumed
and Boreal Plains ecozones. Agriculturally marginal lands to be carbon neutral).1 Changes in plant growth and land
are defined as agricultural land classes 4 and 5 which are use, leaf-litter, die-back, and harvesting operations, all are
not suitable for annual food or forage crop growth but part of a dynamic managed ecosystem characterized with
are agriculturally manageable. Despite the availability a variable carbon flux. When combined with the carbon
of unutilized marginal land in Saskatchewan, the lack of costs during the plantation establishment period, the
© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. (2017); DOI: 10.1002/bbb
K Woytiuk et al. Modeling and Analysis: Life-cycle assessment of co-firing SRC willow with coal
question of biomass as a net-neutral energy source must be fuel type, and biomass sourcing resulted in a total of nine
carefully considered. individual scenarios. The scenarios are listed in Table 1.
In this study, the potential GHG emissions reduction of The pathways and scenarios are described in detail in the
SRC willow plantations for co-firing with lignite coal in following sections.
Saskatchewan is examined. The CO2 emissions reduction
potential is based on the creation of demand for the feed- Reference coal pathway
stock (i.e., once the decision to co-fire has been made). SRC
The reference pathway is a model of Unit 4 at the BD
willow is assumed to be the sole source of available biomass
pulverized coal-generating station located in Estevan,
feedstock for co-firing despite the availability of agricultural
Saskatchewan. Lignite coal is mined from a site directly
residues. The research work estimates the GHG emissions
adjacent to the generating station referred to as the Estevan
reductions associated with the establishment of willow plan-
Mine.29 Coal is mined from four pits using six draglines.
tations and investigates the net-neutrality of establishing a
The 20 000 ha site produces 6.0 million tonnes of coal per
plantation on marginal agricultural lands in Saskatchewan
year serving the BD and Shand power stations as well as an
for electricity generation. Finally, the study investigates the
activated carbon plant and char plant. Uncovered coal is
carbon emissions of indirect co-firing in an adjacent circu-
hauled to the generating stations by haul truck and crushed
lating fluidized bed gasifier compared to direct co-firing of
before it is conveyed into the pulverizers feeding the steam
solid biomass fuel. Biogenic CO2 emissions from willow are
boiler. The BD station was selected because it is the site of
reported separately regardless of the scenario.
the CCS project and the largest generating station in the
province. BD is also the oldest coal generating station and,
Method therefore, the most likely candidate for retrofit.
The LCI model includes mining, hauling, and crush-
Overall study description ing of the coal along with combustion in the 139 MW net
Three electricity generation pathways are investigated Unit 4. The generating unit has a capacity factor of 86.5 %
using a life-cycle inventory (LCI) model. (i) pulverized and outputs 1.1 TWh of electricity per year. The electricity
lignite coal combustion (i.e., the reference pathway), (ii) generated by the unit is fi xed during the analysis regard-
direct co-firing of lignite coal with willow pellets, and (iii) less of pathway (reference, direct co-firing, and indirect
indirect co-firing of willow pellets via syngas generated in co-firing) and no improvement in the current technology
a circulating fluidized bed gasifier with lignite coal. The is considered.
co-firing pathways are each modeled with torrefied and
non-torrefied willow pellets and with biomass sourced Direct co-firing pathway
from marginal land in two ecozones in Saskatchewan: The co-firing pathway assumes BD unit 4 has been ret-
Prairies and Boreal Plains. The combination of pathways, rofitted to process and combust a mixture of coal and up
Table 1. The nine scenarios modelled in the life-cycle assessment of the Boundary Dam generating
station in Estevan, Saskatchewan.
Fuel Plantation Location (ecozone) Pellet Treatment Co-firing Category Pathway
a
1 Lignite only NA NA NA PCb Boiler
2 40 % Willow Prairie Torrefied Direct PC Boiler
3 40 % Willow Boreal Plains Torrefied Direct PC Boiler
4 40 % Willow Prairie none Direct PC Boiler
5 40 % Willow Boreal Plains none Direct PC Boiler
6 40 % Willow Prairie Torrefied Indirect CFBc Gasifier + PC Boiler
7 40 % Willow Boreal Plains Torrefied Indirect CFB Gasifier + PC Boiler
8 40 % Willow Prairie none Indirect CFB Gasifier + PC Boiler
9 40 % Willow Boreal Plains none Indirect CFB Gasifier + PC Boiler
a
NA: Not applicable
b
Pulverized coal-fired
c
Circulating fluidized bed
© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. (2017); DOI: 10.1002/bbb
Modeling and Analysis: Life-cycle assessment of co-firing SRC willow with coal K Woytiuk et al.
Table 2. Approximate properties of lignite coal, torrefied and non-torrefied willow pellets.
Property (unit) Lignite coal Non-torrefied willow pellet Torrefied willow pellet
Moisture content (%; ARa) 35b 5 2
b d
HHV (AR) 15 19 22e
Fixed carbon (%; AR / dry) 35/46c 16/17e 26/27e
c e
Volatile matter (%; AR / dry) 25/38 78/82 70/71e
Ash content (%; AR / dry) 10/15c 2/2e 2/2e
a
AR: as-received
b
Data adopted from Manuilova33
c
Personal communication with Tim Zulkoski, SaskPower
d
ECN34
e
Data from Bridgeman et al.35
Table 3. Syngas properties used in the indirect co-firing pathway of the LCI model.
Syngas Composition (%, vol.) Syngas Yielda Syngas HHVb
CO H2 CH2 CO2 N2 H2O C2+ (m3 kgdal–1) (MJ m–3)
Torrefied SV1 willow 18.9 13.6 3.2 8.6 36.4 17.1 2.2 2.5 7.1
Non-torrefied SV1 willow 17.5 8.1 3.4 7.8 37.0 23.2 3.0 2.0 7.4
a
Syngas yield is calculated on a dry, ash-free basis (daf)
b
Syngas HHV is calculated on a dry basis
to 40% biomass (by energy input). In the Saskatchewan Grinding energy in a roller mill for a mixture of 40% of
context, at moderate co-firing ratios (up to 40%) and when torrefied spruce pellets by mass with bituminous coal has
mixed with low-quality lignite coal (i.e., high ash and been reported to increase by as much as 100%.18 Roller
moisture content), the disruption to normal operations mill energy consumption is input to the LCA as boiler
is less likely compared to typical hard coal fired generat- performance. Since the model assumes no change in boiler
ing stations (Zhang et al., 2010). When lignite is analyzed performance and the effect of mixing with lignite coal is
as it is received (i.e., with high moisture), it has similar unknown, the GHG emissions associated with an increase
hydrogen-to-carbon and oxygen-to-carbon ratios com- in grinding energy in the boiler unit are not included in
pared to torrefied wood and, therefore, the two feedstocks the LCA.
burn in a similar manner. The properties of the Estevan Included in the direct co-firing scenario are the estab-
lignite coal, non-torrefied and torrefied willow pellets are lishment, harvesting, fertilization, and termination of the
shown in Table 2. The torrefied pellets have significantly SRC willow plantations, soil N2O emissions, processing of
lower moisture content, higher energy content, and less the biomass into torrefied/non-torrefied pellets, transport
ash compared to Estevan lignite coal (Table 2). On a dry of the solid fuel to the power plant, and combustion at the
basis, the torrefied pellets have less fi xed carbon by mass power plant, as well as coal life-cycle. The system bound-
and higher volatile content than lignite coal. However, on ary for the direct co-firing scenario includes the flow of
an as-received basis, the fi xed carbon content of torrefied biomass, heat, and gases or other materials (Fig. 1).
willow is similar to that of coal.
Many recent studies regarding the qualities of torrefied
Indirect co-firing pathway
pellets are available.18,30-32 In most work, torrefied wood
pellets have a moisture content ranging from 5 to 10% and In addition to the components shown in Fig. 1, indirect
an HHV of 20 to 24 MJ kg-1. However, some researchers co-firing includes the installation of a circulating fluid-
have questioned the potential quality improvements of ized bed (CFB) gasification facility producing syngas.
torrefied pellets compared to non-torrefied pellets because Syngas is fired in purpose-built burners above or below
of their poor mechanical properties.30,32 The LCA assumes existing coal burners. The high-temperature syngas,
that pellets of suitable mechanical quality for co-firing and consisting of primarily carbon monoxide (CO) and
the thermochemical properties shown in Table 2 can be hydrogen (H 2), is piped from the CFB, which can be
produced. located on an adjacent site, into low-calorie gas burners
© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. (2017); DOI: 10.1002/bbb
K Woytiuk et al. Modeling and Analysis: Life-cycle assessment of co-firing SRC willow with coal
Table 4. Description of the biomass scenarios considered and assumption used in the LCI.
Scenarios Boreal Plains Prairies Source of data and note
Land cluster Boreal AWAa Boreal AWAa Prairies AWAa Prairies AWAa
Torrefaction Yes No Yes No
N fertilizer (Kg–1 ha–1 per roration) 100 100 100 100 3-year rotation value from Heller et al.44
Moisture at harvest (%) 20 20 20 20 Winter harvest modelled value
Distance by truck - Farm gate to 125 125 100 100 Author’s assumption.
pellet/torrefaction plant (km)
Distance by truck - Pellet plant to 125 125 100 100 Author’s assumption
train station (km)
Distance by train - Pellet plant to 600 600 350 350 600 km: estimated distance between
Boundary Dam by train (km) Prince Albert and Estevan; 350 km –
modeled value
Moisture content of pellets (%) 2 5 2 5 Bridgeman et al.,35 Zhang et al.28
Heat rate with 40 % co-firing (MJ 11.4 12 11.4 12.0 Manuilova33
kWh–1)
AWA yield (1st rotation / max in t 2.0/12.0 2.0/12.0 2.4/14.4 2.4/14.4 Amichev et al.22
ha–1 yr–1)
a
AWA: area weighted average.
Figure 1: Life-cycle system boundary of the direct co-firing pathway, including the
flow of biomass (thick black lines), heat (red lines), and gases or other materials (thin
black lines).
in the existing boiler. For the indirect co-firing scenario, erating systems. The modeled system produces 60 MWe
the burners offset the coal load by a percentage similar of the 139 MW net for the entire system. The reduction
to the co-firing scenario. The system boundaries are in the net thermal efficiency of the electricity production
shown in Fig. 2. from indirect co-fi ring of willow is assumed to be less
Although several gasifier designs are commercially than 0.1%, which is attributed to improved heat transfer
available, a circulating fluidized bed is modeled due to the in the boiler.7
scalability of the design. Cueller36 suggested that indirect The syngas properties used in the model are shown
co-fi ring removes the scale limitations of biomass gen- in Table 3. The gas composition is based on gasification
© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. (2017); DOI: 10.1002/bbb
Modeling and Analysis: Life-cycle assessment of co-firing SRC willow with coal K Woytiuk et al.
© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. (2017); DOI: 10.1002/bbb
K Woytiuk et al. Modeling and Analysis: Life-cycle assessment of co-firing SRC willow with coal
the yield of a willow plantation was modeled for a spe- sourced from the entire ecozone and not exclusively from
cific region. The results were reported for two ecozones within a 125-km radius.
in Saskatchewan; the Boreal Plains and the Prairies eco- For the purposes of the LCI, stools are assumed to be
zones with low and high yielding clusters of map areas planted on one third of the planned area in year 0, 1, and
for each ecozone. Ecozones are one level of the Canadian 2, in order to match the 3-year harvest rotation. The plan-
Ecological Land Classification System defined by climate, tation area is assumed to produce enough biomass for 40%
landforms, and regional vegetation patterns.43 Figure 3 is a co-firing during the peak years. The modeling analysis
map of the clusters of marginal agricultural land in south- time frame is 23 years, including one cycle of seven 3-year
ern Saskatchewan. An estimated 1220 00 ha of marginal rotation harvests. Land-use changes following the full
land is available within 125 km of the BD station’s loca- plantation life-cycle are not considered in this article. The
tion.21 However, this study assumes that biomass could be biomass yield and co-firing rate vary over the analysis
© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. (2017); DOI: 10.1002/bbb
Modeling and Analysis: Life-cycle assessment of co-firing SRC willow with coal K Woytiuk et al.
Figure 4: (Left) Coppice willow available for co-firing with lignite coal. (Right) Co-firing ratio based on available willow biomass
over time.
© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. (2017); DOI: 10.1002/bbb
K Woytiuk et al. Modeling and Analysis: Life-cycle assessment of co-firing SRC willow with coal
Table 5. Cumulative greenhouse gas emissions from direct and indirect co-firing of torrefied and
nontorrefied SRC willow with lignite coal in Boundary Dam Unit 4.
Scenario Cumulative net GHG GHG emission reductiona (Mt) [in Levelized GHG Area of land
emissions (Mt) parentheses: relative reduction (%)] emissionsb requiredc
(g kWhgen–1) (ha)
Reference Scenario
Coal lignite 32.2 NA 1,291 NA
Direct Co-firing Scenario
Boreal (non-torrefied) 24.9 7.2 (23) 1,001 25,694
Boreal (torrefied) 23.6 8.5 (27) 949 23,317
Prairies (non-torrefied) 22.3 9.8 (31) 896 21,437
Prairies (torrefied) 21.3 10.9 (34) 854 19,455
Indirect Co-firing Scenario
Boreal (non-torrefied) 20.1 12.0 (37) 809 31,760
Boreal (torrefied) 21.1 11.0 (34) 848 28,822
Prairies (non-torrefied) 16.9 15.2 (47) 680 26,499
Prairies (torrefied) 18.2 14.0 (43) 731 24,048
Notes: Mt-megatonne; NA: Not applicable;
a
Relative to coal pathway
b
Levelized emissions: Cumulative life cycle GHG emission divided by the electricity generated
c
Total area of land to achieve a co-firing rate of 40%
The table compares two factors against the existing lignite torrefied willow resulting in less pellets and less area of
coal generation pathway (i.e., feedstock pre-treatment by land required to reach the 40% co-fi ring rate. On the
torrefaction and location of the plantation by ecozone). other hand, the HHV of syngas from torrefied willow was
The GHG emissions for the coal fired pathway alone (i.e., also found to be lower compared to non-torrefied willow
the reference pathway) are consistent with the results by resulting in higher GHG emissions for torrefied pellets
Manuilova33 who found that total emissions from the BD compared to non-torrefied pellets.
generating station are 1200 g kWh-1. The emissions reductions associated with the Boreal
For the direct co-firing pathway (i.e., co-firing 40% wil- Plains ecozone (23% and 27% in Table 5) are lower than
low pellets with coal), torrefied willow that was produced the emissions reductions associated with the prairie-
on marginal lands in the Prairie ecozone, represents the produced willow (31% and 34% reduction). The differ-
greatest emissions reduction compared to the reference ence is attributed to three factors. The AWA yield of
pathway. As the yield of the plantation and the higher willow biomass, shown in Table 4, is 20% higher in the
heating value of the biomass are increased, there is a cor- Prairies compared to the Boreal Plains at the peak yields
responding decrease in both the emissions and the land (i.e., after 11 years). Higher yields reduce emissions
required for biomass production. associated with establishment, harvest, and mainte-
The analysis indicated that the indirect co-fi ring path- nance of the plantation. Emissions from transportation
way also requires a smaller land area for the Prairies and are greater for the Boreal Plains because of the location
the torrefied pellet scenarios compared to the Boreal of BD generating station (shown in Fig. 3). Finally, the
Plains and non-torrefied pellet scenarios (Table 5). emissions for the Boreal Plains scenario are higher due
However, contrary to the direct co-fi ring scenarios, the to higher organic-based N2O emissions which are linked
cumulative and levelized GHG emissions are lower for to larger, very-fast, above- and below-ground C pools
the non-torrefied pellets compared to the torrefied pellets (litter and dead roots) in the Boreal Plains compared
(levelized GHG emissions represent the cumulative net to Prairies. This may also be the result of a methodo-
GHG emissions per kWh of electricity generated over the logical artifact as N2O emissions are estimated based
23-year life of the system). The discrepancy is the result on N-fertilizer application and N content in the soil
of the syngas properties of torrefied willow. Torrefied (which was assumed as 1.5% of the very-fast C pools).
willow produces a higher syngas yield compared to non- The same factors are likely to result in better economic
© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. (2017); DOI: 10.1002/bbb
Modeling and Analysis: Life-cycle assessment of co-firing SRC willow with coal K Woytiuk et al.
performance for plantations in the Prairie ecozone com- cumulative emissions of 0.17 and 0.27 Mt for direct and
pared to the Boreal Plains. indirect co-fi ring, respectively, after 23 years. Transport
Comparing indirect and direct co-firing for the Prairie of non-torrefied pellets accounts for 11% of the total emis-
ecozone, indirect co-firing results in a greater emissions sions from pellet manufacturing or cumulative emissions
reduction. GHG emissions for non-torrefied and torrefied of 0.20 and 0.31 Mt for direct and indirect co-fi ring. Agar
pellets respectively are 32% and 17% lower for indirect et al.48 found that the energy density of torrefied pellets
co-firing compared to direct co-firing. The difference is over conventional pellets exceeded the additional emis-
attributed primarily to the carbon sequestration associated sions only for distances greater than 400 km by truck.
with the greater land area required to reach 40% co-firing Others, however, have found benefit to the increased
for the indirect pathway. Larger plantation size implies a energy density of torrefied pellets when distances are
lower land-use efficiency of the system compared to the long and logistics are complex.49,50 In this model, the
direct co-firing scenario. Energy loss during gasifica- emissions reduction associated with torrefied pellets only
tion requires additional energy input to the system and offset the emissions from pellet production for relatively
therefore, requires more biomass compared to the direct long transport distances (between 7 and 10 times the dis-
scenario to produce the same amount of electricity. The tances in Table 4). However, for direct co-fi ring, torrefied
larger plantation, in turn, sequesters more carbon. This pellets result in lower biogenic CO2 emissions compared
result highlights the risks associated with overemphasis on to non-torrefied pellets and the emissions associated with
GHG emissions as a singular sustainability metric. On the torrefaction can be justified. In other words, regardless
other hand, the effect of the greater land requirement for of transport distances, torrefied pellets result in lower
indirect co-firing also highlights the potential for carbon GHG emissions for the direct co-fi ring pathway. For the
sequestration in willow plantations on marginal land.
© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. (2017); DOI: 10.1002/bbb
K Woytiuk et al. Modeling and Analysis: Life-cycle assessment of co-firing SRC willow with coal
Figure 6: Cumulative life-cycle GHG emissions for the co-firing scenarios with the Prairie area
weighted average assumption for (a) direct co-firing of torrefied pellets, (b) direct co-firing of non-tor-
refied pellets, (c) indirect co-firing of torrefied pellets, and (d) indirect co-firing of non-torrefied pellets.
© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. (2017); DOI: 10.1002/bbb
Modeling and Analysis: Life-cycle assessment of co-firing SRC willow with coal K Woytiuk et al.
indirect co-fi ring pathway, the biogenic emissions for tor- Ultimately, the cumulative biogenic CO2 emissions
refied pellets are greater than non-torrefied pellets and increase at the slowest rate for the non-torrefied pellets
the process is therefore not justifiable based on emissions indirectly fired in a CFB gasifier prior to co-firing in BD
alone. Unit 4 (Fig. 6(d)). The greater demand for pellets required
Once the plantations are established, the net rate of by this pathway, combined with lower emissions per unit
cumulative increase for the indirect co-firing pathway of energy produced, relative to all other scenarios, result in
(Figs 6(c) and 6(d)) decreases rapidly, while the direct lower net emissions for this scenario. The implications of
co-firing pathway (Figs 6(a) and 6(b)) follows the coal greater requirement for pellets in this pathway is a greater
emissions (Fig. 5) relatively closely. The carbon balance plantation size and, thereby, greater removal of carbon
of the plantations is also different between the scenarios from the atmosphere by the SRC willow grown on the
as discussed above. Others have shown that the chemical plantation.
exergy (or useable energy) of gaseous fuels is considerably More land occupied by willow plantations has several
higher than solid fuels, particularly for coal and natural potential negative consequences. For example, land use
gas.51 The high hydrogen-to-carbon ratio in syngas results changes from grasslands or boreal forest to agricultural
in higher chemical exergy relative to pure methane and land would result in significant carbon emissions which
several orders of magnitude higher than solid fuels like were beyond the scope of this current study. However,
coal or wood pellets.51 The higher exergy results in greater within the parameters established in the carbon model
available energy for the same carbon emissions from the of the plantations on marginal class 4 and 5 agricultural
system as it relates to the relative CO2 emissions between lands used in the current study,22 and with careful con-
the direct and indirect pathways. Furthermore, the car- sideration of the local ecosystems and sustainable farm
bon conversion of the gasifier (modeled as 90%) results management practices, the GHG emissions reduction
in unreacted char leaving the gasifier in solid state. Char demonstrated by the carbon balance of the larger planta-
has been proposed as a catalyst for decomposition of tars tion is achievable.
in syngas, a contaminant from biomass gasification.52 In Finally, the net-neutrality assumption for willow pellets
other words, the unreacted carbon may have applications can be evaluated by comparing the sum of the biogenic
elsewhere in the process. CO2 emissions and the biomass production emissions with
In the direct co-firing system, torrefaction (Fig. 6(a)) has the plantation carbon balance (Figs 6(a) to 6(d)). In all four
a relatively small effect on combustion emissions com- cases, neutral cumulative GHG emissions (i.e., zero GHG
pared to non-torrefied pellets (Fig. 6(b)) as related to the emissions from production and combustion of willow pel-
concentration of carbon in the fuel. Kaushik et al.51 attrib- lets) are exceeded over the lifespan of the modeled scenar-
uted higher carbon fraction in coal with increased chemi- ios. The net cumulative emissions over the life of the plan-
cal exergy and, therefore, lower emissions for equivalent tation between Biogenic CO 2 and the Plantation carbon
electricity generation. The resulting cumulative rate of balance (from growing the willow) ranges from –0.4 Mt for
increase for emissions from Pellet combustion is therefore direct co-firing of non-torrefied pellets (Fig. 6(b)) to –6.0
lower for the torrefied pellets compared to the non-torre- Mt for indirect co-firing of non-torrefied pellets (Fig. 6(d)),
fied pellets. However, the carbon flux in the plantation is meaning that all scenarios exceed carbon neutrality (i.e.,
correspondingly smaller (i.e., the plantation is smaller) for more carbon is sequestered than emitted). However, neu-
the torrefied pellets scenario resulting in a relatively small trality is not achieved immediately as is often assumed. In
decrease in biogenic CO2 emissions for direct co-firing. the Boreal Plains, carbon sequestration in the plantation
For the indirect co-firing pathway, comparison of torre- does not occur until year 5 (figures not shown), resulting
fied (Fig. 6(c)) and non-torrefied pellets (Fig. 6(d)) is more in greater cumulative emissions and a longer timeframe to
complex. The analyses show that the torrefied pellets pro- reach net neutrality in co-firing. In the Prairies ecozone,
duce higher GHG emissions relative to the non-torrefied carbon sequestration in the plantation begins after year
pellets. The difference is the result of the calorific value of 1. The short timeframe for carbon sequestration in the
the syngas from each feedstock (Table 3). Torrefied bio- Prairies highlights the value of agroforestry for emissions
mass was found to produce syngas with a lower concentra- reduction, but the difference between adjacent ecozones
tion of methane and other C1–C6 hydrocarbons relative implies the need for careful evaluation of the potential
to non-torrefied biomass.37 The lower heating value of the GHG emissions. Decisions to start or stop co-firing bio-
syngas ultimately leads to higher emissions for an equiva- mass must carefully consider the establishment emissions
lent amount of electricity produced. required to begin operation of the plantation.
© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. (2017); DOI: 10.1002/bbb
K Woytiuk et al. Modeling and Analysis: Life-cycle assessment of co-firing SRC willow with coal
Limitation and challenges rate of 40% by energy achieved net cumulative GHG
emissions reductions of 34 to 47% compared to the
The major challenge of the work is the use of a single metric
reference coal pathway. The non-torrefied willow pel-
(GHG emissions). Recent interest in bioenergy systems has
lets grown on marginal land in the Prairie ecozone
identified the need to more broadly recognize ecosystem
represent the largest net cumulative GHG emissions
services and evaluate the many interacting metrics associ-
reduction compared to torrefied pellets from the Boreal
ated with energy crop production, recently referred to as
Plains ecozone.
‘energy-scape’.53 Although this current study contributes
• Plantation willow grown in the Prairie ecozone for
a timely and critical measure of the ecological value of
electricity generation results in lower GHG emis-
energy plantations, a broader look at multiple metrics could
sions than willow grown in the Boreal Plains ecozone
better evaluate the efficacy of land based bioenergy options.
because of the Prairie’s higher yielding plantations,
For example, although analyzing cost was beyond the scope
location, and lower organic-based N2O emissions.
of this study, it could be an important factor if all scenarios
• For direct co-firing of coppice willow pellets with coal
meet the mandated carbon-reduction targets. Furthermore,
up to 40% by energy achieved net cumulative GHG
the current study does not address the technology or eco-
emissions reductions of 23 to 34% compared to the
nomics of plantation establishment. Early adopters are
reference coal pathway. Torrefied willow pellets grown
likely to address regionally specific application require-
on marginal land in the Prairie ecozone represent the
ments in addition to power generation. Applications that
largest net cumulative GHG emissions reduction when
have been proposed include wastewater treatment through
compared to non-torrefied pellets from the Boreal
effluent irrigation and riparian buffers protecting wetlands
Plains ecozone.
(potholes) from nutrient rich runoff.54,55 Symbiotic applica-
• The indirect co-firing pathway results in up to 32%
tions would increase knowledge regarding the limitations
lower GHG emissions compared to direct co-firing of
of SRC willow plantations and reduce the widespread appli-
willow pellets in an existing coal-fired generating sta-
cation of SRC willow on high-value agricultural land if
tion. The reduction in emissions is primarily the result
large-scale co-firing with coal is adopted.
of greater pellets required for indirect co-firing com-
Furthermore, the study results are limited by the assump-
pared to direct co-firing. The increase in plantation
tions in some areas. For example, the effect on energy con-
size results in more atmospheric CO2 sequestration by
sumption of the pulverizers for lignite-willow pellet mixtures
the plantation over the life-cycle of the SRC system.
is unknown and was not included in the direct co-firing
• Accounting for the plantation establishment period,
scenarios. Technical limitations of commercial-scale pelletiza-
the net-neutral GHG emissions assumption for bio-
tion of torrefied biomass may result in higher GHG emissions
mass energy systems underestimates the emissions
than presented in this research work. The properties of com-
reduction potential of coppice willow grown on mar-
mercial torrefied pellets relative to the assumptions made in
ginal land in the Prairie ecozone of Saskatchewan and
Table 2 should be considered when interpreting the results.
co-fired with coal.
• On a life-cycle basis, a willow plantation where above-
Conclusions ground woody matter is used for energy production
has the potential for negative net emissions per unit of
Cumulative, levelized, and disaggregated greenhouse gas electricity produced due to the accumulation of carbon
emissions were estimated for a conventional coal fired in below-ground biomass and the plantation soils.
pathway, and two biomass co-firing electricity generating
pathways. For each pathway, short-rotation coppice willow Co-firing coppice willow grown on marginal land in an
plantations were proposed as a source of biomass estab- existing coal-fired generating station in Saskatchewan is a
lished in the Boreal Plains and Prairie ecozones in the viable option for reducing greenhouse gas emissions from
province of Saskatchewan. The plantations are proposed electricity generation by displacing the combustion of fos-
for marginal agricultural lands with class 4 and 5 soils that sil fuel and sequestration of carbon in soil.
do not support cereal or oil seed crops, so as to avoid com-
petition for land with food production operations. References
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© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. (2017); DOI: 10.1002/bbb
Modeling and Analysis: Life-cycle assessment of co-firing SRC willow with coal K Woytiuk et al.
© 2017 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. (2017); DOI: 10.1002/bbb