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POWERING TAMIL NADU’S PROGRESS…

Specification No: ACE/GTS/OT-72/07-08


Volume-III Technical Specification-Electrical

SPECIFICATION – E28

ELECTRICAL LABORATORY & TESTING EQUIPMENT

CONTENTS

CLAUSE NOS. DESCRIPTION PAGE NO.

1.00.00 Electrical Laboratory & Testing Equipment List 1


2.00.00 Detailed Specification for Test Instrument 10
3.00.00 Fully Furnished Electrical workshop 56
4.00.00 Transformer Oil Testing Lab and Transformer 56
Oil Filtration Plant
5. 00.00 Transformer Oil Testing Lab Equipments 57
6.00.00 Workshop Equipment 59

500 MW MTPS STAGE-III VOL-III/E28/R0


POWERING TAMIL NADU’S PROGRESS…

Specification No: ACE/GTS/OT-72/07-08


Volume-III Technical Specification-Electrical

SPECIFICATION – E28

ELECTRICAL LABORATORY & TESTING EQUIPMENT

1.00.00 This section furnishes the Purchaser’s minimum requirements of electrical laboratory &
testing equipments. The bidder shall include any other equipment considered
necessary for the satisfactory maintenance of electrical system of the thermal power
plant and associated 400 kV/230KV GIS switchyard and other systems in the power
plant:-

SL. DEVICE QTY. TYPE PURPOSE


No.
1. Insulation testers 3 500 V Hand For checking
operated Insulation insulation
tester
3 500 V battery For checking
operated Insulation insulation
tester
2 1000 V Insulation For checking
tester insulation
1 10KV Insulation For checking
tester insulation
1 25 kV Insulation For checking
tester insulation
2. Earth tester 4 Portable with four To test earth
terminals resistance
3. Multimeter 4 Portable, Analog Rough
measurement of
resistance and
voltage
4. Multimeter 10 Portable, digital Rough
measurement of
with LCD display resistance and
voltage
5. Ammeter 2 AC moving iron To test panel
ammeters
(Portable)
2 -do-

6. Ammeter 4 DC moving coil To test panel


ammeters
(Portable)

500 MW MTPS STAGE-III 1


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Specification No: ACE/GTS/OT-72/07-08


Volume-III Technical Specification-Electrical

SL. DEVICE QTY. TYPE PURPOSE


No.
7.a True RMS Digital Clamp 3 AC having ins. For checking load
Meter Strength of 650V & current in service
2 kV/min condition
7.b Earth Leakage Tester 3 Digital clamp on For checking
multimeter leakage and load
current in service
condition
7.c Flexiclamp Multicore Digital 2 Flexiclamp For checking
Clampmeter Multicore Digital leakage and load
Clampmeter current in service
condition
7.d AC/DC Clampon meter 4
8. Voltmeter 4 AC moving iron To test panel
meters
(Portable)
9. Voltmeter 4 DC moving coil To test panel
meters
(Portable)
10. Digital phase sequence 2 100-600V To test phase
indicator Freq.: 25 – 65 Hz sequence
with phase angle
display
10.a Analog phase sequence 1 100-600V To test phase
indicator sequence
Freq.: 25 – 65 Hz
with phase angle
display
11. Frequency meter 2 Digital To calibrate /
check frequency
meter
12. Reference meter for tariff 2 Portable For testing of tariff
meter (three phase-Digital) meters
13. Digital Tachometer 2 Non-contact type To check rpm
14. Timer 4 Electronic Timing purpose
15. Digital low resistance meter 2 Digital For accurate and
easy
measurement of
resistance

500 MW MTPS STAGE-III 2


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Specification No: ACE/GTS/OT-72/07-08


Volume-III Technical Specification-Electrical

SL. DEVICE QTY. TYPE PURPOSE


No.
16. Oscillograph (Storage Type) 2 8 channel digital For recording
type voltage and
current under
fault condition
and timings of
breaker
17. Automatic Oil testing set 2 Portable For checking
dielectric strength
of insulating oil in
transformers
18. Transformer Buchholz gas 1 - For transformer
analyser diagnostic testing
for analysis of
gas collected
inside Buchholz
relay.
19. High voltage testing set 1 For testing of
(portable) AC cables &
equipment on
HV. This shall be
1 capable of testing
DC generator also

20. Wire gauge 4 - For measuring


size of wires
20. Vernier Caliper 2
a
20. Screw gauge 2
b
21. Portable single phase primary 2 8 KVA at 2000 Relay testing
injection test set with current Amps.
transformer, ammeter & timer
22 Auto transformer (Variac) 2 Single phase For relay testing
2 Three phase For relay testing
23. Rheostat (660V grade) 3 I)10A,25Ω, For relay testing
3 ii) 18A,6Ω, For relay testing
3 iii) 5A, 1000Ω For relay testing
3 iv) 2.5A,500Ω For relay testing
3 v) 1A, 1000Ω For relay testing

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Volume-III Technical Specification-Electrical

SL. DEVICE QTY. TYPE PURPOSE


No.
3 vi) 0.5A, 500Ω For relay testing
3 vii) 0.25A, 1000Ω For relay testing
3 viii)0.1A, 2500Ω For relay testing
24. a) Portable numerical relay 1 Portable For testing
test set with phase shifter distance relays,
differential relays
Omicron, Dobble, Megger, etc.
.25 Portable secondary injection 3 Mains operated For relay testing
test kit
26. Three phase test bench with 2 - For testing
phase shifter meters and relays
27. Potential transformer test set 3 For testing of
potential
transformer
28. Conductivity bridge 2 - To measure
water content in
transformer oil
29. Micrometer 1 - To measure size
of very fine
copper wires upto
50 SWG
30 Mercury in glass thermometer 3 Glass thermometer To measure
temperature
31. Hand operated crimping m/c 2 Upto 95 sq.mm For cable joints
with tools set and terminations
32. Stabilised DC power supply 3 0.5% regulation For testing
0.2A DC ripple 50 instruments
mV
33. Soldering iron 8 -
34. LCR Meter bridge 2 Basic Accuracy Impedance
0.5% Inductance measurement
1mH to 9999H
Capacitance 0.3pF
to 9999mF
Resistance
0.003ohm to
100Mohm
Q - factor 0.1 to 99

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Specification No: ACE/GTS/OT-72/07-08


Volume-III Technical Specification-Electrical

SL. DEVICE QTY. TYPE PURPOSE


No.
35. Thermo-imaging camera 1 Thermo vision To check hot-spot
scanning system / thermal
including software, scanning in
hardware, monitor/ Switch yard,
printer for data Power Station
processing of and Transmission
temperature Lines
measurement and
infra-red imaging
36. Cable Fault Location Set 1 Surge Generator For locating cable
upto 15 KV fault in between
(100mA) Surge core to core and
capacity not less core to earth
than 512 joules, fault.
10/20 pulse per
minutes
37. 3 phase ckt. bkr. Numerical 2 -. To analyse the
test kit performance /
operation of
circuit breaker
during start-up
and preventive
maintenance
38. 3 phase ckt. bkr. Timing 1 Digital display To analyze the
measuring kit atleast 4 digits, performance /
0.511 high bright operation of
LED/LCD circuit bkr. during
start-up and
Accuracy : + preventive
0.05% + 1 count. maintenance
39. Hydrogen Gas Leak Detector 1 Portable hand held To detect the
type with Audio- leakage of
visual indication Hydrogen Gas
40. SF6 Gas leak detector 1 Portable hand held To detect the
type with Audio- leakage of SF6
visual indication gas.
41. High voltage detector 1 Electronic type Indicate the
with Audio-visual presence of high
indication voltage / charge.

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Volume-III Technical Specification-Electrical

SL. DEVICE QTY. TYPE PURPOSE


No.
42. Transformer turn ratio tester 1 Digital Testing of no-
(Portable) load turns ratio of
single, three
phase
transformers,
CT/ PT’s
including Phase
Angle Error,
Vector group &
Magnetizing
current.
43. Decade Resistance boxes 1 Portable, CE For testing
marked Megger /
Insulation testers
upto 5kV rating
44. Computerized Relay Test 1 Digital For Dynamic
bench Testing of relays
and Performance
Testing of relays
45 Partial Discharge Test Set 1
46 RSO-Recurrent Surge 1 For testing of
Oscillograph inter-turn fault in
generator rotor
47 Ductor Ohm Meter 1
48 ELCID – Electro magnetic 1 For testing of
core imperfection detection kit inter-turn fault in
generator stator
49 DC Injection Kit- 10 Amps. 2
50 Wattmeter 0.2 Class 3
51 Vibration Measuring 2
Equipment Portable
52 Breaker Contact Resistance 1
Measurement Kit
53 Tan delta Capacitance 1
Measurement Test Latest
model
54 Signal Generator 1
55 Bench Top digital multimeter 1 Digital For calibration
56 Milli Volt/milli Ohm generator 2

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Volume-III Technical Specification-Electrical

SL. DEVICE QTY. TYPE PURPOSE


No.
57 Temperature controlled 2
soldering station
58 Instrument racks 4
59 Test jigs – AVR, GRP, GIS 1
Each
60 Digital Camera 1
61 LCR meter 1 Digital
62 Power Analyzer & Harmonics 1
63 Shock Proof Trolleys 3
64 Portable DC earth fault 1
leakage detector

65 Battery Impedance Test 1 To measure Ni-


Equipment Cd and Lead-acid
battery
impedance
66 Ground Fault Tracer For 1 To Detect Ground
Batteries fault of batteries

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Volume-III Technical Specification-Electrical

SL. DEVICE QTY. TYPE PURPOSE


No.
67 Tools kit box.Each containing 3
1) Offset screwdriver Box
2) Insulated screw driver
3) Jeweler’s screwdriver set
4) Pen-type burnisher
5) Jeweler’s file set
6) Push/pull spring hook
7) Nut driver set
8) Spring tension gauge
9) Box wrench, 3/8 and 1/16
in
10) Holding screw driver, 4 –
in blade
11) Holding screw driver, 3 –
in blade
12) Hemostat
13) Beryllium putty knife
14) Thickness gauge, 25-
blade
15) Spring bender, 90 deg
16) Curved fine-point
tweezers
17) Fine-point tweezers
18) Antistatic, double ended
aligner, plastic tip
19) Antistatic, double-ended
aligner, metal tip
20) Folding hex key set
21) Flat-nose plier
22) Electrician’s knife
23) Electrician;s scissors
24) Double-ended holding
screwdriver
25) Chain-nose plier
26) Multipurpose crimper
27) Offset ratchet
28) screwdriver
29) Brush, noncorrosive
Beryllium screwdriver

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Volume-III Technical Specification-Electrical

SL. DEVICE QTY. TYPE PURPOSE


No.
30) Armature stop bender
31) Adjustable wrench
32) Diagonal plier
33) Metric folding hex key set
34) Beryllium screwdriver
35) Magnet cleaner blade
37) Wire stripper
38) Open ended wrench set
39) Spring bender,
horizontal slots
40) Adjusting tool, 90 deg
41) Pocket screwdriver,
slotted, 1/8 x 2 in

68 Transformer Winding
resistance meter
0 – 10 A. 1
0 – 40 A (with multirange
1
selection)
69 CT/PT Analyzer with 1
demagnetizer
70 Decade Capacitor Box 1
71 Digital Phase Angle meter 1
72 Computer with printer and 1
furniture.
Refer C&I specification for
technical details of PC
73 Loading Transformer with 1
variac – 0-230 V, Output
1200A
74 a) Test Bench 2

b) Energy Meter test bench 1

c) Relay Test Bench 2

The test instrument / kits shall be of latest version with nessary calibration certificate.

The detail specification for the above instrument is given in clause 2.00.00

(Bidder to submit detailed specification, the make & model of the instrument for each item
with the bid)

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Specification No: ACE/GTS/OT-72/07-08


Volume-III Technical Specification-Electrical

2.00.00 Detailed specification for Test Instruments

The detail specifications for the test instruments are given below. The bidder shall
submit make, model number and data sheets along with the bid.

Sl.No. 1.a .1000 V Insulation tester


The following are the minimum features required
• Battery operated Insulation Tester with analog/digital display and automatic
discharge function.
• Should be CAT III – 600V
• Should conform to EN61557-1 requirement of the rated test voltage into a 1
mA load
• Insulation testing should be possible up to 1000 M ohm on all ranges
• Automatic power off
• Automatic voltage detection for safety
• Test lead resistance compensation
• Built in voltmeter should automatically switch in when the meter is
connected to any circuit with an AC or DC voltage greater than 25V.
• Operator and Instrument protection should be available. Meter should
inhibit testing of the insulation when connected to Live circuit over 50V.
• Nominal Test Voltages : 250V, 500V, 1000V d.c.
• Measuring range : 10 k ohm …. 1000 M ohm on all ranges
• Short circuit current: 2 mA, 1 mA – 10 mA
• Test current on load : > 1 mA at minimum pass values of insulation
• Accuracy: +/- 3% of rdg., up to 10 M ohm; +/- 5% of rdg., up to 100 M ohm
• Continuity Ranges:0.01 ohm to 100.0 ohm (0…50 ohm on analogue scale)
• Open circuit voltage: 5V +/- 1V
• Short circuit current:205mA,+/-5mA@(0-10 ohm)>20 mA up to 100 ohm
• Accuracy on continuity: +/- 0.01 ohm to 9.99 ohm ….. +/- 3%
• Zero offset adjust should be possible from 0 to 9.99 ohm
• Continuity Buzzer should be operated at < 5 ohm
• Default voltameter range : 25V to 600V @ 50 Hz & DC with accuracy of +/-
1% (25V to 450V ac/dc) and +/-2% (450V to 600V ac)
• Operating Temp : 0 to + 55 deg C
• IP Protection : IP 40

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Volume-III Technical Specification-Electrical

• Battery life: 3500 tests should be possible assuming each test take 5 s with
6 x 1.5V cells
• The Insulation Tester should be supplied with Lead set with carry case.

Sl.No. 1.b 10KV Insulation tester

Heavy Duty Battery Operated Insulation Resistance tester (10 KV Megger) For Automatic
P.I., DAR, Step Voltage and Dielectric Discharge Test.

1)Technical Requirement
• Voltage selection – 50V to 1KV in 10V steps, 1KV to 10KV in 25 V steps
• Instrument should be Mains and Battery operated.
• Rated resistance 10 KΩ to 35 TΩ.
• Instrument should display direct reading of voltage across the test piece when the
test is in progress.
• Instrument should display leakage measurement.
• Short Circuit current 5 mA @ 10 kV
• Instrument should have Breakdown or ‘Burn’ mode
• Interference Rejection should be up to a maximum 4 mA
• Analog/digital display with backlit
Measurement Range
1.Insulation resistance range
• Digital display 10 KΩ to 35 TΩ.
• Current Measurement ….nA to 5 mA
• Capacitance Measurement 10 nF to 50 µF
• Test time should be selectable from 1 second to 99 minutes
• Capacitor Charging time should be < 3.0 Seconds per μF at 5mA
• Capacitor discharge time should be < 250 milli Seconds per μF to discharge from
10000V to 50 V
• Instrument should have high voltage warning display when input voltage across the
terminal is above 50V.
• Accuracy : +/- 5% upto 2 T ohm
• Power supply -Mains Input voltage: 85-260 V, 50Hz.

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Volume-III Technical Specification-Electrical

Type
The instrument should performs automatic tests and measure Insulation Resistance,
current, capacitance, Polarizations Index, Step voltage tests, DAR & Dielectric Discharge.

Instrument should display direct reading of voltage across the test piece, PI
value, and Dielectric discharge Value
The DD value is defined as (mAV-1F-1):

Current flowing after1minute(nA) I


= 1min
TestVoltage(V ) × Capacitance( μF ) V × C

The tester shall be suitable for D.C. battery operation and AC mains operation. The D.C.
batteries should be rechargeable with the 230 Volts A.C. supply. Contractor shall supply
the necessary accessories for this purpose. The ratings of D.C. batteries shall be indicated
in the offer.

• USB and RS232 port and software if any for download of digital data to a computer
and directly to the printer should be possible. Real Time down load to computer
should be possible. Instrument should have atleast 32 kB on board memory. Data
storage should include voltage, test time, leakage current, resistance, PI, DAR, DD,
capacitance and time constant.
• Instrument should have high voltage warning display when input voltage across the
terminal is above 50V.
• Digital and software filter should be available in the instrument to remove induced
noise.

• Operating Temperature: -10ºC to 55ºC

• Storage Temperature: -20ºC to 70ºC

• Safety Should Conforms to IEC 1010-1 (1995)

• Environmental Protection Instrument should be rated to IP65

• EMC Meets IEC61326 including amendment No.1

• Instrument should have compliance to following Safety standards IEC1010-1


(1995), EN61010 (1995)

Sl.No.2 Earth Tester:


Features Specification
1. Display Alphanumeric L.C.D.
2. Display indications Test information and a large (20 mm) 3 ½ digit reading with
following indications:

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Volume-III Technical Specification-Electrical

(a) when the battery needs recharging


(b) when the current test spike resistance is too high
(c) when the potential test spike resistance is too high
(d) when the noise interference in the soil passing the
test current is excessive.
3. Earth Resistance 0.01 ohm to 19.99 k ohm (auto-ranging) with resolution of 1
Ranges m ohm.
4. Accuracy ± 0.5 % of reading ± 2 digits
5. Service error ± 5 % of reading ± 2 digits ± 10 m ohm (should meet VDE
service error standards over 50 m ohm)
6. Max. output voltage < 50 V r.m.s.
7. Test frequency 105 to 160 Hz. reversing d.c. (50 Hz., operation should be
default to 128 Hz.,). Should set in steps of 0.5 Hz.,
8. Test Current 50 mA max. (high and low levels should be selectable)
9. Maximum Typically 40V peak to peak (50 Hz, Sinusoidal nature)
Interference
10. Maximum Current Range (RE) High current (Rc) Low current (Rc)
spike (loop) 0.01 to 0.499 ohm 5 k ohm 1 k ohm
resistance 0.500 to 1.999 ohm 5 k ohm 3 k ohm
2.000 to 19.99 ohm 10 k ohm 5 k ohm
20.000 to 199.9 ohm 50 k ohm 20 k ohm
200.0 ohm upwards 50 k ohm 50 k ohm
11. Maximum potential Range (RE) High current (Rp)
Low current (Rp)
spike (loop) Rp1 Rp2
Rp1 Rp2
resistance 0.01 to 0.499 ohm 1 k ohm 10 k ohm
1 k ohm 10 k
ohm
0.500 to 1.999 ohm 1 k ohm 20 k ohm 1 k ohm 10 k
ohm
2.000 to 19.99 ohm 1 k ohm 20 k ohm 1 k ohm 10 k
ohm
20.000 to 199.9 ohm 200xRE 20 k ohm 200xRE 20 k
ohm
200.0 ohm upwards 50 k ohm total 50 k ohm total
12. Instrument IP 54
protection
13. Safety The instrument should meet IEC1010-1 requirements.
14. EMC The instrument should be designed in accordance with

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Volume-III Technical Specification-Electrical

IEC61326 including amendment No.1


15. Standards The instrument should comply with standards BS 7430
compliance (1991) and VDE 0413 Part 7 (1982)
15. Operating temp. - 10 deg C to + 40 deg C
range
16. Humidity Max. 90 % R.H. at 40 deg C
17. Power Supply 12V battery rechargeable, sealed lead acid battery –
should be rechargeable from 200 to 260V, 50 Hz., with
battery lifetime of approx. 5 hrs. continuous use
(equivalent to 600 individual tests lasting 30 seconds
each). Battery charging time should be 6 hrs. max. from
completely exhausted stage. Charging current should be
automatically controlled to stop over-charging. Basic
accuracy should be maintained over 11 V to 13.5 V of the
battery voltage range.
18. Weight The instrument (excluding accessories) weight should not
exceed 5 kg.
19. General Features

• The instrument should have choice of three or four terminal measurement


• The instrument should be able to measure earth resistance large earthing
systems.
• The instrument should be suitable for soil resistivity measurements.
• Auto ranging should be available
• Keypad for adjusting the test frequency should be available.
• Mains supply lead for charging should be supplied
• Earth testing kits that include suitable test spikes and test leads can be quoted
separately.
• The instrument should be built into a robust plastic case and with four
terminals, equipped for spade or 4 mm connectors, mounted on the front
panel.
• The instrument should have tested to 3 kV a.c. flash test
• The instrument should have voltage withstand capability of 240V a.c. between

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Volume-III Technical Specification-Electrical

any two terminals in the event of a system fault.


• The instrument should be designed with Filter and high current features to
enable valid and correct earth testing in difficult situations.
• The chosen test current frequency, test current level and the increased
filtering option should be stored in memory for usage in subsequent tests.

Sl.No.3 Multimeter (Analog,portable)

1. Robust Analog multimeter with center-pole movement with 37.5 uA full scale deflection

2. Basic d.c. accuracy of +/- 1 % of full scale deflection

3. 20000 ohms/volt d.c. sensitivity

4. Two switch range selection

5. Operator protection should be provided with Fuse protection on all functions and ranges

6. Sensitive cutout should be provided with very positive latching action and should be
triggered by the meter movement itself when there is any overload

7. Should have push button facility to reset the cutout

8. For negative polarity of the measurements, the deflection of the meter movement should
be reverseable simply by pressing another push button
9. Required Specifications:
Response Time : Typically 1 second to full scale Manetic field effect
Flash Test : 7 kV AC rms
Overload protection : High speed electromechanical cut out with a
fuse on the two lower resistance ranges and
one in series with the ‘common’ terminal
Fuses : 1 A Cermaic HBC, 10A Ceramic HBC
Safety : EN61010-1(1993) CAT III, 250V d.c., 500V a.c.
EMC : In accordance with IEC 61326 incl Amendment
No.1
Power Supply : 1.5V cell (1 no), 15V battery (1 no ) with
Battery Adapter

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Volume-III Technical Specification-Electrical

Ranges
D.C.Voltage : 100 mV/3V/10V/30V/100V/300V/600V/1000V
Decibels : - 10 to + 55 dB using a.c. voltage scale
Resistance : 0 to 2 k ohm / 0 to 200 k ohm / 0 to 20 M ohm
A.C.Voltage : 3V/10V/30V/100V/300V/600V/1000V
D.C.Current : 50 uA/300 uA/1mA/10mA/100mA/1A/10A
A.C.Current : 10mA/100mA/1A/10A
Insulation Resistance : Upto 200MΩ using ohms scale&extl 150Vd.c.
supply
Sensitivity
D.C.Voltage (all ranges) : 20000 ohm / V
A.C.Voltage (3V range) : 100 ohm / V
A.C.Voltage (10V range) : 1000 ohm / V
A.C.Voltage (30V range on wards) : 2000 ohm / V

Accuracy
D.C. Voltage and Current ranges : +/- 1% of full scale deflection
A.C. Voltage and Current ranges : +/- 2% of full scale deflection @ 50 Hz
Resistance : +/- 5% of reading at centre scale

Frequency Response (10V<V<300V)


Additional frequency error : +/- 3% for 15 Hz < f <15 kHz
Voltage drop at terminals
D.C.Current ranges : 100 mV @ 50 uA, 350 mV @ 300 uA,
390 mV @ 1 mA, 400 mV @ 10 mA,
410 mV @ 100 mA, 490 mV @ 1 A,
710 mV @ 10 A
A.C.Current ranges : 480 mV @ 10 mA, 110 mV @ 100 mA,
240 mV @ 1 A, 390 mV @ 10 A

The Instrument should be supplied with 2 x 1m plug in leads, 2 x insulated crocodile clips,
2 x test probes, 2 x spring hook probes and Batteries.

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Volume-III Technical Specification-Electrical

Sl.No.4 Multimeter (Digital, portable)

• 4000 counts Large clear LCD display with at least 25 mm character height and
Backlight
• Data Hold
• Fully Auto – Ranging
• Simple to operate
• MAX/MIN feature
• Battery and fuse compartment should be accessed by a separate back cover
• IEC 61010, EN61010-2-32 compliant
• Should be suitable for applications to CAT III 600V
• 9V Battery power supply, Low Battery Indication, Auto-off function
• Should have automatic ( - ) negative polarity indication, Overrange indication
• Weight should not exceed 400 grams
• Should have provision for a bench stand with built-in stand as well as
• extending round 180o to act as a hanging bracket

Required Specifications:
DC Voltage
Ranges : 400.0 mV, 4.000V, 40.00V, 400.0V,600V with a resolution of 0.1
mV in 400.0 mV range with an accuracy of +0.5% of rdg in 400.0
mV range
Input Impdedance : 7.8 M ohm
Maximum Input : 1000V d.c.
AC Voltage
Ranges : 4.000V, 40.00V, 400.0V,1000V with a resolution of 1 mV in
4.000 V range and 100 mV resolution in 400.0V range with an
accuracy of +1% of reading
Input Impedance : 7.8 M ohm
Maximum Input : 1000V r.m.s.
DC Current
Ranges : 400.0 uA, 4000 uA, 40.00mA, 400.0mA,10A with a resolution of
0.1 uA in 400.0 uA range with an accuracy of +1% of rdg upto

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Volume-III Technical Specification-Electrical

400.0 mA
Overload protection : 0.5A / 1000V and 10A/1000V Fuse
Maximum Input : 4000 uA dc on uA range, 400 mA dc on mA range, 10A dc on
10A range
AC Current
Ranges : 400.0 uA, 4000 uA, 40.00mA, 400.0mA,10A with a resolution of
0.1 uA in 400.0 uA range with an accuracy of +1.5% of rdg
Upto 400.0 mA

Overload protection : 0.5A / 1000V and 10A/1000V Fuse


AC Response : 50 Hz to 400 Hz
Maximum Input : 4000 uA ac rms on uA range, 400 mA ac rms on mA range,
10A ac rms on 10A range
Resistance
Ranges : 400.0 ohm, 4.000 k ohm, 40.00 k ohm, 400.0 k ohm, 4.000
M ohm, 40.00 M ohm with a resolution of 0.1 ohm in 400.0
ohm range with an accuracy of +0.8% of rdg upto 400.0 k ohm
Input protection : 1000V d.c. or 1000V a.c. r.m.s.
Measurement rate : 2 times per second nominal
Insulation : Class 2, double insulation
Overvoltage category : CAT III 600V
Operating Temp : - 10 deg to + 50 deg C
Storage Temp : - 30 deg to + 60 deg C

Should be provided with Diode Test, Audible continuity feature with fast continuity buzzer,
Integral stand/hanger, Probe holder, Tough Rubber armoured case.
The Mulitmeter should be supplied with test leads and probes

Sl.No.5.a AMMETER ( portable)

Type : AC Moving iron

Current ; 0/ 100A

Accuracy ; 0.2 Class

Note: Vendor to provide detail specification for approval

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Volume-III Technical Specification-Electrical

Sl.No.5.b AMMETER ( portable)

Type : AC Moving iron

Current ; 0/ 2.5/5A

Accuracy ; 0.2 Class

Note: Vendor to provide detail specification for approval

Sl.No.6. AMMETER ( portable)

Type : DC Moving Coil

Current ; 0/ 7.5/75 A

Accuracy ; 0.2 Class of full scale

Note: Vendor to provide detail specification for approval

Sl.No.7.a True RMS Digital Clamp Meter


Digital clamp meter for a.c. and d.c. amps, resistance, diode and continuity features
• Jaw Size: 1 x 50 mm dia. Cable or 2 x 30 mm dia cables
• Should be IEC 1010 and EMC compliance
• Hold and MAX display with low battery indication
• Handguard should have been designed for operator safety
• 40000 count LCD display
• Power supply : 9V battery
1. Required Specifications:
Ranges : 40A, 200A (ac or dc or True RMS)
Resolution : 10 mA (40 A range), 100 mA (200A range)
Accuracy : +/- 1.3% of rdg
Crest factor : max. 6 (for TRMS measurements)
Max measurable load : 200 A dc or ac peak
Max overload : 10000A
Analogue outputs : 2 (5 mV/A – switcheable Instantaneous or ‘RMS – 100 ms’ output)
with accuracy of +/- 1.3% of rdg

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Volume-III Technical Specification-Electrical

2. Voltage measurement :
AC True RMS or dc with maximum overload of 1000V with an accuracy of +/- 1% of rdg and
resolution of 100 mV and crest factor of 6 for V<1000V peak
Input Impedance : 1 M ohm
3. Resistance, continuity and diode testing :
Resistance ranges : 400 ohm, 4 k ohm with resolution of 0.1 ohm and +/- 1% of rdg
Input protection , resistance and diode test to 600V dc or sine wave
4. Frequency response (Measurements and analogue output)’
A.C. only True RMS Voltage and current : 15 Hz to 1 kHz
dc TRMS Current : dc + 15 Hz to 1 kHz
dc Voltage and current : dc only

Max Safe voltages – Current measurement (bare conductors) :


600V ac RMS or dc between uninsulated conductor and ground
600V ac RMS or dc between input terminals or between live terminal & local ground

Sl.no.7.b Earth Leakage Tester

Measuring mode : Dual integration mode

Measuring function : Leakage and load current

Display : 3.5 Digit LCD

Range : 0-30mA/300mA/30A/300A

Accuracy : ±5%

Jaw opening capability : 40mm

Maximum indication : 3200


Low battery indication : 2.5V

Limitation of circuit voltage : Less than AC 600V

Operating Temperature : 0-40C


Battery life : Approx. 50hrs

Sl.no.7.c Flexiclamp Multicore Digitalmeter

Measuring function ; Leakage and load current

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Display : 3.5 Digit LCD

Resolution : 0,1 A

Range : 0-199,9A

Accuracy : ±2%

Jaw opening capability : 25mm

Power supply : 1 x 9 V alkaline battery

Operating Temperature : 0-40C

Battery life : Approx. 50hrs

Sl.no.8 Voltmeter ( Portable)

Type : AC Moving iron

Voltage : 0-150/300/600V

Accuracy : 0.2 Class

Note: Vendor to provide detail specification for approval

Sl.no.9. Voltmeter ( Portable)

Type : DC Moving Coil

Voltage : 0-125/250/500V

Accuracy : 0.2 Class

Note: Vendor to provide detail specification for approval

Sl.no.10 Digital phase sequence indicator

Note: Vendor to provide detail specification for approval

Sl.no.11 Frequency Meter

Type : Digital

Cycles ; 40/50/60

Accuracy ; 0.1% Class

Note: Vendor to provide detail specification for approval

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Sl.no.12 REFERENCE METER FOR TARIFF METER (THREE PHASE-DIGITAL)

1. Input : 240 V ±10%, 50 Hz, 750 VA Output


Three independent, solid-state voltage and current amplifiers
which are regulated to their programmed values. The
operator should be warned if the amplifier output distorts
excessively.

2. Programmable Current : Three isolated, independent floating currents, 0 to 120 A


each programmable with a resolution of 0.01 A

3. Programmable Voltage : Three independent, wye-connected potentials, 0 to 600 Vac,


each programmable with a resolution of 0.1 V
4. Programmable Phase : Each of the three current and voltage channels is
programmable for 0 to 360°, with a resolution of 0.1°. Phase
accuracy at the meter will be within ±1° or ±1.5° at currents
below 0.2A

5. Voltage Amplifier Regulation : ±1% @ 10 to 100% of range

6. Current Amplifier Regulation : ±1% or ±5mA whichever is greater @ 10 to 100% of


range

7. Current and Voltage Distortion : ±0.5% THD

8. Protective Circuits : Each system monitors itself for over-temperature,


overcurrent and harmonic distortion. Open current or
shorted voltage coils result in amplifier shutdown and
warning to the operator.

9. Environment

Operating : 0 to 45° C, 5 to 90% non-condensing RH

Storage : -20 to +50° C


10. Accuracy
Measurement Type System Accuracy (20-25° C)
Watt-hour, VA-hour @ 1.0 pf ±0.05% (±0.02% typical)
Watt-hour, VA @ 0.5 pf ±0.10% (±0.03% typical)
Q-hour @ 1.0 pf ±0.10% (±0.03% typical)
Q-hour @ 0.5 pf ±0.05% (±0.02% typical)
VAR @ 0.0 pf ±0.05% (±0.02% typical)
VAR-hour @ 0.866 pf ±0.10% (±0.03% typical)

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Temperature Coefficient:- Maximum permitted increase in Error with temperature 20 ppm/C°

11. Optics

The Optical Scanning Assembly shall have adjustable sensitivity, modulated visible light
output, with a 10-segment bar-graph display of reflected intensity. It shall be capable of
operation in reflect mode, LCD, LED and infrared detection.

12. Pulse Inputs


Pulse initiator inputs accommodate meters with up to eight separate KYZ outputs.

13. Fully automatic operation : Easy-to-use Windows® 95, 98, 2000, ME, NT or
XP based software simplifies setup and reduces
testing time.

14. Three-phase output : Six independently programmable amplifiers (three


voltage and three current) simulate true power
conditions to the meter under test.
15. Universal application : The system is designed to test all commonly used
single-phase and three-phase watthour meters.

16. Meters with Turtle® installed : The system also easily tests watthour meters with
installed Turtle® made by Hunt Technologies®. No
need to take the Turtle® out of operation
Sl.no.13 Digital Tachometer

Type : Non- Contact

Speed ; 0-10000 rpm

Note: Vendor to provide detail specification for approval

Sl.no.14 Timer

Type : Electronic

Range ; 0-0.9999,9.999,99.99,999.9 & 9999 sec

Accuracy : 0.01%

Note: Vendor to provide detail specification for approval

Sl.no.15 Digital Low Resistance Ohm Meter

Current selectable from 10 to 600 A in 1A steps

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Volume-III Technical Specification-Electrical

Technical Requirements
• 0.1μΩ to 999.9mΩ with 0.1 μΩ best resolution
• Accuracy: Resistance: ± Better than 1% from 100μΩ to 100mΩ
• Instrument should have Auto, continuous & normal operating modes of operation
• Large menu driven LCD Display
• Instrument should Weighs less than 15 kg and should be a Portable unit, designed for field
use in a rugged case
• Instrument should have on board Keyboard for entering data. On board memory for up to
300 tests, with test information. RS232 port for data download to computer
• Current selection should be programmable through keypad on face of the instrument for
better resolution.
• Supplied complete with 5 m test leads and download software Optional 10 & 15 m leads
• The instrument should meet all the safety requirement as per IEC61010 Category II, 300V
Phase to earth and EMC compliance EN61326 annex A (heavy industrial).
• Instrument should be rated to IP54 for taking on site.

Sl.no.16 Oscillograph(storage type)

Range

Voltage : 0 to 150V

Current: 0 to 100A

Note: Vendor to provide detail specification for approval

Sl.no.17 Automatic Oil Test Sets

Panel meter scaling : - 0 - 100 kV in 2 kV divisions

Accuracy : ±3% of full scale

Temperature Range : Operational : 0°C to 40°C (32 to 104°F)

Storage : - -30°C to +70°C (-22 to 158°F

Humidity range

Operational : 80% RH at 40`C

Storage : 93% RH at 40`c

Sl. No. 18 Transformer Bucholz Gas Analyzer

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Volume-III Technical Specification-Electrical

1. The system is to be used on all power transformers viz. Generating step up transformers,
auto transformers, etc. for early warning of the developing fault conditions that could lead
to equipment failures and unscheduled outages. The system shall be a continuous, on-
line, intelligent moisture and gas-in-oil monitoring system for evaluating dangerous
conditions, bubbling temperature and aging rate. The system shall be light weight and field
mountable. It is to warn the personnel when the diagnostic or remedial actions are needed.
The system shall provide assistance in decision making process for keeping the
equipment on-line or removing from service.

2. The system is to read on-line the composite values of gases in ppm generated by faults in
the transformers. It shall also monitor the moisture level in the transformers. The system
shall have four 4-20mA inputs (or outputs) for possible connection to other sensors such
as temperature or load current. Five dry contacts shall also be available.

3. It shall have the following key features:-


• Single valve installation with no additional piping required
• Composite reading with sensitivity to CO (in addition to H2) can provide an
indication of over heated paper.
• Hourly or daily trend/average with alarm features
• Moisture levels provided as RH% and ppm
• Adjustable alarms on gas, moisture and analog inputs.
• Sensor and system self test and diagnostics shall be available
• Remote or local configuration and program upgrading shall be possible in future
• Full stand alone capabilities when host computer is not required
• Sensor measurement update time shall be under 10 minutes
• No pumps or moving parts shall be necessary for maximum long term reliability
• Five dry contacts shall be available for indication and alarm outputs

4. The system shall respond to relative humidity in oil (%), Hydrogren (H2), Carbon Monoxide
(CO), Acetylene (C2H2), Etylene (C2H4). The system shall have a Gas-permeable
membrane and combustible gas detector and a thin film ca[acitive sensor for moisture.
Sampling method shall be via flooded port with 1.5 inch NPT male threads.

5. Required Specifications:-

. Measurement Range :
Gas - 0 – 2000 ppm (volume/volume, H2 equivalent)
Moisture - 0 – 100 % RH

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Volume-III Technical Specification-Electrical

Accuracy
Moisture - ± 2% RH
Gas - ± 10% of reading ± 25 ppm (H2 equivalent) at 35 deg.C set
point.
Gas Relative Sensitivity:

H2 - 100% of concentration
CO - 18 ± 3% of concentration
C2H2 - 8 ± 2% of concentration
C2H4 - 1.5 ± 0.5% of concentration

Response Time:
Moisture - 5 minutes sensor response (90% of step change)
Gas - 10 minutes sensor response time (90%) of step change

The system shall have a sensor and an electronic unit.

6. The electronic unit shall be microprocessor based unit and shall be operating on real time
basis with menu driven interface. It shall have the following functions:-

7. Gas level, hourly trend and daily trend readings, gas level, gas trends alarms, moisture
level (with oil temperature), hourly average and daily average reading, moisture level and
moisture average alarms, fail alarm, history logging, periodic sensor test, calibration,
configuration and self test, networking, remote control via controller (optional modem),
remote embedded software upgrading.

8. RS232 port shall be provided for the user to select either local laptop connection during
installation or service connection to the controller. Backlit liquid crystal display (LCD) shall
be provided. A keypad with 8 keys shall be provided. 5 dry alarm contacts shall be
provided for outputs allocated as follows:- gas and moisture high, high-high and fail alarm
contacts. One NO and one NC contacts (C type) per alarm shall be provided. 4 analog
outputs shall also be provided.

9. The sensor and the electronic unit shall be housed in a NEMA 4X (IP66) type of an
enclosure. Optional finned high temperature adaptor for oil temperatures up to 105 deg. C
shall be provided. The system shall be able to handle the oil pressure of 0 – 700 kPa (0 –
100 psiG) with no vacuum allowed. The system shall work on 80 – 260 V AC, 50 Hz. It
shall meet IEC 255-4, 801-2, 801-4 and IEEE C37.90 standards

Sl.no.19.a High Voltage AC(0-100KV) Dielectric Test Set

• The equipment shall be rated for 0-100KV AC

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Volume-III Technical Specification-Electrical

• The input voltage shall be 240V, 50 Hz, single phase


• The HV transformer shall be either dry type or hermetically sealed liquid filled type. The
equipment shall be portable roller/trolley mounted. It shall be protected against short-
circuits and overloads. It shall be possible to switch-on the high voltage only when the
control setting is at the minimum. The instrument shall be provided with accurate
indications of high voltage and leakage current. The HV terminals shall be corona-free.
• Discharge rods shall be supplied along with the instrument. Any other essential accessory
may be quoted separately.
• Output: 0 to 50 kV, 80 mA, 4 kVA & 0 to 100 kV, 40 mA, 4 kVA
• Worst case duty cycle: 15 min on, 45 min off
• Accuracy: +/- 1% of full scale
• Hold circuit should be provided that freeze indication of test voltage and time when a trip
out occurs to relieve the operator of continuously monitoring test status.
• Should be provided with EMERGENCY HV OFF Button to manually shut down the high
voltage.
• Output : 0 to 5V dc for graphic recording
• Built in four range output current meter with guard circuit should be provided
• A voltage divider should be permanently connected to the output terminals and installed
inside the high voltage tank for mechanical protection.
• The high voltage transformer should be installed in an oil filled, heavy-duty, fiberglass tank
permanently mounted on a cart with casters.
• Convenient points should be provided on the tank top for 0 to 100 kV and side for 0 to 50
kV for connection to the high voltage output.
• Wing nut should be provided on the cart for the ground connections
• Storage space should be provided on the cart for the control cabinet, cables
• Digital test timer should display both preset test period and elapsed test time from 0 to 99
minutes
• Should be provided with kilo voltmeter, milli ammeter
Sl.no.19.b High Voltage DC Di Electric Test Set
1. FEATURES
• .Shall be Convenient for a single operator to transport it into the field.
• Complete Internal Guard Circuit/Guard Connection on High-Voltage Output Cable
• Choice of Digital or Analog Metering

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Volume-III Technical Specification-Electrical

• Continuously Variable Test Voltage


• Fast Charging of High-Capacitance Samples
• Negative Polarity to Ground
• Strip Chart Recorder to provide a permanent record of the leakage current for the unit
under test.
2. Standard Safety Features Required
• Bipolar ammeter that displays the magnitude of the discharge current from the unit under
test
• Input-supply-line circuit breaker
• Output current overload relay
• Zero-start interlock for high-voltage output
• Operational procedure interlock to ensure safe operating sequence
• Pushbutton controls and indicating lights for high-voltage ON/OFF
• Full circuit-breaker protection against internal damage by overloads, surges or test sample
breakdown
• Connection for external permissive and safety interlocks
3. Model Capabilities/Applications
Following are the acceptance and maintenance testing capabilities of each of the Biddle dc
dielectric test sets.
4. 120-kV DC Dielectric Test Set
• Acceptance testing on 35 kV class cable
• Maintenance testing on 46 kV class cable

Required Specification
1. Input Power : 220/240 V AC, 50 Hz operation.
2. Output Current : 120 kV Models: 5 mA for 5 min; 2 mA Continuous
When using external 240/120-volt step-down voltage
transformers, the ratings may be used as given for 120 volt
input.
3. Ammeter
Ranges : 0 to 19.9 mA
0 to 199 mA
0 to 1.99 mA
0 to 5 mA

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Volume-III Technical Specification-Electrical

Resolution : To 0.1 mA on lowest range


Accuracy : ±2% of reading + 1 digit

5. Voltmeter
Resolution : To 100 V over entire range
Accuracy : ±(2% of reading + 100 V)
Ripple : Less than 2% on capacitive samples at continuous rated
Output

6. Temperature Range
Operating : -20 to +130° F (-30 to +55° C)

Storage : -40 to +150° F (-40 to +65° C)

7. Relative Humidity Range

Operating : 0 to 90% noncondensing

Storage : 0 to 95% noncondensing

8. Cables (including carrying bag) shall be supplied

Separate high-voltage unit is required which allows theOperator to remain at a safe


distance while testing is performed.
9. Test Voltage Range : 0 to 120 KV DC

10. Max Power System Voltage : 35 kVac

Output Current : 5 mA for 20 min;


2.5 mA continuous
Display : Analog & Digital

SL.NO.21 Primary Injection Test

Required Specification
1. Output voltage : 0 to 250V ,2A 50/60-Hz operation,
0 to 125 V ,2A, 50/60-Hz operation,
2. Current Range : 0-2000A,Resolution 1 A

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Volume-III Technical Specification-Electrical

3. Auxiliary voltage range : 0-250V, Resolution 1 V,


0-2 A, Resolution 0.01A
4. Accuracy : ±3% of reading + 2 digit

5. Timer : 0-600 s, resolution 0.01 s

Accuracy : ±0.1%, ±0.05 s

6. Temperature Range
Operating : 0°C to 40°C (32 to104°F)
Storage : -20 to +60° F (-40 to +140°F)
7 . Relative Humidity Range
Operating : 90% RH at 40°C (104°F)
Storage : 93% RH at 40°C (104°F)
8. Supply Voltage : 220V/240V +6% -10%, 50HZ
9. Display : LCD

Sl.no.22.a Auto Transformer

Phase : Single

Voltage ; 0-300 V continuous variable

Current ; 0-30A/100A

Note: Vendor to provide detail specification for approval

Sl.no.22.b Auto Transformer

Phase : Three

Voltage ; 0-500 V contours variable

Current ; 0-30A/100A

Note: Vendor to provide detail specification for approval

Sl.no.23. Rheostat

Note: Vendor to provide detail specification for approval

Sl.no.24. Portable Numerical Relay test set with Phase shifter

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Volume-III Technical Specification-Electrical

• The Instrument shall be suitable for testing all types of relays (both static and
electromagnetic type). Shall be portable and handy for easy transportation to be carried by
one person. The equipment shall be capable of working satisfactorily in hot and saline
climate. It must be dust and vermin proof and corrosion free. It must withstand the shock
and vibration during transportation.

• The equipment shall be designed to operate under the adverse conditions of external
influences like Electrostatic discharge, Magnetic field, E.M field induction, E.M. HF field,
R.E. interference, Input waveform distortion and harmonics, Input voltage and frequency
variation.

• The instrument shall be able to generate A/C voltage and current at different frequencies
and phase angles to be suitable for all types of testing of relays (both Static and EM type).
The kit shall have df/dt facility (i.e. frequency variation with respect to time). The kit shall
also generate D.C output as required for the relays. The kit shall also have analog inputs
for measurement of AC/DC current and voltages.

• The instrument shall be capable of being operated both, either through a computer or
manually (Without a Computer). A knob on the front panel of the equipment shall be
provided for the manual operation with all parameters to be displayed on the on-board
digital display.

• All generators for voltage outputs and current outputs shall be continuously and
independently adjustable in amplitude and phase with auto-ranging.

• Apart from self-calibration (Software), the system shall also be provided with a calibration
box as an independent external means of calibration.

• A Laptop computer pre-loaded with the easy to use relay testing software shall also be
provided for a fully automatic operation of the relay testing set. All hardware and software
shall be mentioned separately.

• The unit must be able to generate at least 15A (3 – phase) by itself and upto 30A (3 –
phase) in conjunction with a current amplifier.
It shall have 4 voltage outputs and 3 current outputs. All seven generators shall be
continuously and independently adjustable in amplitude and phase with auto ranging.

Technical Requirements:
1. Input to the Equipment

Voltage : 220 +10% (Single Phase)


Frequency : 47 Hz – 63Hz.
Power consumption : 500 VA

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Volume-III Technical Specification-Electrical

2. Basic unit
Voltage Outputs
4 phase AC : 4 x 0 – 150V
1 phase AC (L-L) : 2 x 0 – 300V
D.C (L-N) : ±180V
It shall also be possible to get the output of 0 – 300 V by interconnections.

Accuracy : ±0.1% of range.

3. Power
3 phase AC : 3 x 82 VA at 150 V
1 phase AC (L-L) : 1 x 140 VA at 300 V
DC (L-N) : 87 W

4.Current Outputs
3 phase AC : 3 x 15 A
1 phase AC : 1 x 45 A
DC (L-N) : 15 A.
Accuracy : ±0.3% of range

5. POWER
3 phase AC : 3 x 87 VA
1 phase AC : 1 x 250 VA
DC (L-N) : 3 x 87 W

6. Frequency Output
Range
Continuous Signals : 0 – 2000 Hz
Transient Signals : 0 – 3.5 K Hz.
Resolution SW : 1 m Hz.
HW : 250 μ Hz.
.Accuracy : ± 1ppm

7. Phase Angle (output)


Phase Angle Range : 0 - 360°
Phase Accuracy : 0.1°
Phase Resolution SW : 0.1°
HW : 0.02°
DC Auxiliary voltage output : 20 – 210 V DC

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Volume-III Technical Specification-Electrical

Power : 75 W

SL.NO.25 Secondry Injection Test

Portable secondary injection test kits of reputed make having the following facilities:

• Fully automatic, 3 phase


• Able to test impedance, voltage, frequency, current, phase angle, power factor etc.
• Carry out both static and dynamic tests
• Shall have 3 voltage and 3 current suitable for testing of all types of relays
• Output can be varied independently by keyboard.
• Laptop and required software to be supplied with the kit

SL.NO.26 Three Phase Test Bench With Phase Shifter

Range

Voltage ; 0 to 110V/0 to 230V, AC

Current : 0 to 50A, AC

Voltage : 0 to 100V/0 to 250V,DC

Note: Vendor to provide detail specification for approval

SL.NO.27 Potential Transformer Test Set

Range : 0-600V

Type : Contniously Variable

Note: Vendor to provide detail specification for approval

SL.NO.28 Conductivity Bridge

The unit shall be a stand alone for field installation on a transformer valve. It shall
continuously monitor the moisture in the transformer oil and the temperature on the
transformer oil at the sampling point. The system shall detect the following:-

a) Ingress of moisture in the transformers (through the breathing system and bushing
seals)

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Volume-III Technical Specification-Electrical

b) Temporary high relative humidity conditions


c) Abnormal rate of paper degradation by detecting an increase in the overall
moisture content in the transformer
d) Detection of high water content in the solid insulation

The system shall have a sensor and the electronic unit housed in an enclosure.

Technical Requirements:
1. Sensor
The sensor shall contain a thin film capacitive type moisture sensor and a thin film Platinum
RTD type temperature sensor. The sensor shall have a 1.5” NPT male threads to be mounted
on the transformer valve.

2. Sensor ranges
Sensor operating ranges:-
Moisture : 0 – 100% relative saturation
Temperature : -40 to 150 deg. C
Accuracy
Moisture : ± 2% (absolute) @ 25 deg C

Repeatability
Moisture : ± 1% (absolute) @ 25 deg. C

Response Time : 2hrs in oil (with valve and fitting) at 80% of the step
function

3. Electronic unit
Analog outputs : Non-isolated, 4-20mA
Maximum load per output: 300 ohms at 24v DC
Digital display : 8 digit green LED

4. Enclosure
Stainless Steel enclosure, standard NEMA 4x type (IP66)
Wiring access shall be available.

The Features of the system shall be as follows:-

• A sensor that shall measure the moisture and the temperature of the oil

• Easy installation on the transformer valve

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Specification No: ACE/GTS/OT-72/07-08


Volume-III Technical Specification-Electrical

• Two non-isolated analog outputs shall be available for measuring the relative humidity
of the
• oil and the temperature of the oil at the sampling point

• The unit shall be rugged for outdoor operation

• Terminal blocks shall be supplied to connect the power supply and the analog outputs

• High intensity display for temperature, %RH and ppm shall be available.

The unit shall have the following miscellaneous specifications:-

System operating temperature:

Oil at the valve : 0 – 90 deg. C


Ambient : 0 – 45 deg C

Oil Pressure : 0 – 700kPa (0-100psi)

Power Supply : 100 – 240 V AC, 50 Hz

Current Requirement : 150mA dc maximum

EMI/RFI/ESD compatibility: Shall meet the IEEE C37.90; IEC 255-4; and EN 55011,
61000-4-2, 61000-4-3, 61000-4-4, 61000-4-6 and 61010-1 standards

Environmental Tests : Shall meet the standards IEC 682-1 Ad, 682-2 Bd, 682-3 Ca, and
EN 60255-21-1

SL.NO.30 mercury in glass thermometer

Range : 0 to 150°C , 12 inch long

Note: Vendor to provide detail specification for approval

SL.NO.31 Hand operated crimping m/c with tool set

Range : Upto 95 sqmm

Note: Vendor to provide detail specification for approval

SL.NO.32 Stabilised DC power supply

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Volume-III Technical Specification-Electrical

Range : 0 to 30 V DC

Note: Vendor to provide detail specification for approval

SL.NO.33 Soldering iron

Range : 35W, 230V

Note: Vendor to provide detail specification for approval

SL.NO.34 LCR Meter

Display : 9999 display (L,C,R)


1999 display is acceptable at 10 mF (120 Hz.,) and 1 mF (1 kHz.,) measurement ranges
1999 display.
3 digits display (D/Q)

• Instrument should be provided with dual display mode for simultaneous reading of
numerical L/C/R values and Dissipation Factor / Quality Factor of any capacitive or
inductive measurement.
• Instrument should be provided with ‘auto power off’ and should have provision to select
auto range or manual mode. Should be provided with Dual-Frequency mode (120 Hz., and
1 kHz.,) and should be capable of measuring transformers, electrolytic/ceramic capacitors,
standard LCR componentsInstrument should be equipped with Parallel / Series Mode and
should show all the measured values in series or parallel equivalent circuits. (Parallel
mode for capacitance and resistance measurements and the series mode for inductance
measurements)
• Instrument should also be equipped with Tolerance mode for component sorting. The
tolerance modes should be 1 %, 5 %, and 10 % for the Inductance, Capacitance and
Resistance functions respectively.
• Provision should be there for automatic storage of the values into memory while testing
abatch of similar components. Calculations should be performed and indicate the
maximum value, the minimum value and the average value of the batch of components.
• Provision to calibrate the meter internally at both the upper and lower limits of each
range. Should be able to calibrate externally to compensate for connector residues
present while using test leads.
Relative mode should be available to store the reference value.

1. Measurement speed : 1 measurement/second

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Volume-III Technical Specification-Electrical

2. Response Time : 1 second per component (component


is device under test) manual range

3. Power supply : 9 V battery


(Provision to give external power supply 12 V – 15 V)

4. Resistance Ranges : 10 ohm, 100 ohm, 1 k ohm, 10 k ohm, 100 k ohm, 1


M ohm, 10 M ohm

5. Inductance Ranges : 1 mH, 10 mH, 100 mH, 1 H, 10 H, 100 H, 1000 H,


10000 H with Test Frequency of 120 Hz., / 1 kHz.,
(Dissipation factor less than 5)

6. Capacitance Range : 1 nF, 10 nF, 100 nF, 1 µF, 10 µF, 100 µF, 1 mF, 10
mF

7. Accuracy

Resistance : ± 0.5% at 1 k ohm, 10 k ohm, 100 k ohm, 1 M ohm


(upto ±1.2% is acceptable at lowest range and upto ±
2% is acceptable at highest range)

Inductance : ±0.7%+(Lx/10000)% at 1 H, 10 H

At 120 Hz., : ±2%+(Lx/10000)% at 10 mH


±1%+(Lx/10000)% at 100 mH
±0.7%+(Lx/10000)% at 100 H
At 1 kHz., : ±0.7%+(Lx/10000)% at 100 mH
±2%+(Lx/10000)% at 1 mH

Capacitance : ±0.7% (Dissipation Factor less than 0.5) at 100 nF,


1000 nF, 10 µF
At 120 Hz., : ±5% (Dissipation Factor less than 0.1) at 10 mF
±1% (Dissipation Factor less than 0.1) at 1 mF and
10 nF
±0.7% (Dissipation Factor less than 0.5) at 100 µF
At 1 kHz., : ±5% (Dissipation Factor less than 0.1) at 1 mF
±1% (Dissipation Factor less than 0.1) at 100 µF
±0.7% (Dissipation Factor less than 0.5) at 10 nF

8. Safety : Should meet IEC 1010-1

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Volume-III Technical Specification-Electrical

9. EMC : Should meet IEC 61326

SL.NO.35 Thermal Imaging Camera

• The infrared thermal imaging and measurement system shall be based on microbolometer
technology. The system shall be lightweight, hand-held with on-board battery. It shall
include a single lens (standard) of 24º lens.

• The system shall have an interpolating electronic Zoom function in steps of 2, 4, and 8. It
shall provide color infrared image display on LCD viewfinder and on external display. The
system shall have the capability of automatically recognizing the lens and calibrating the
system for new lens. The system shall also have facility to see the visual image which
shall automatically be associated with thermal image. An LCD 4” display with in-built
remote control shall also have to be provided. The system shall have a laser pointing
facility also. A flash lamp for proper visual image display in dark conditions shall also be
provided.

• The system shall have the capability to record and store upto 50 images in inbuilt Flash
memory and up to 500 images on a removable PC card depending on the card memory
capacity. A provision to record voice and pre-defined text on each image file shall also be
provided. Voice recording via Bluetooth and predefined text via IR port on each image file
shall be provided.

• The system shall be able to display the temperature reading on any point on the screen
using 10 movable cursors with an auto – spot feature for maximum or minimum
temperatures in the whole image. 14-bit digital image storage shall be possible.
Radiometric image recording at the rate between 25Hz and 0.5Hz allowing recording of
clips between 24 sec. and 20 min. recording time shall be available. Play back facility of
infrared images shall also be available in the camera. Image gallery facility shall be
available for easy reviewing and recalling of stored images.

• The System shall also have at least two programmable keys, which can be programmed
as direct function keys.

Technical Requirements:

The other minimum specifications of the system (but not limited to) are: -

1. Thermal sensitivity : 0.08º C at 30º C

2. Image Frequency : 50/60 HZ (non-interlaced)

3. Detector : FPA, Uncooled


Microbolometer 320 x 240 Pixel

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Volume-III Technical Specification-Electrical

Array.

4. Spectral Range : 7.5 – 13µm

5. Temperature Range : -40º C to 1500º C

6. Accuracy : + 2º C

7. Operating temperature Range : -15º C to +50º C

8. Atmospheric Transmission : Automatic, based on inputs


for distance, atmospheric temperature and
relative humidity.

9. Background temperature correction : Automatic

10. Emissivity Correction : Variable from 0.1 to 1.0


Or select from listings in pre-defined materials
list

11. Optic Transmission Correction : Automatic, based on


signals from internal sensors.

12. Battery : Li-Ion, Rechargeable, field


replaceable

13. Weight : 2kg include battery and top


handle (includes remote control, LCD, video
camera and laser)

14. It shall be possible to control the system functions with minimum keys.

15. Automatic reading of center cross - point temperature shall be possible. The cross - point
shall be movable over the entire image.

16. Dual colour isotherm either as solid or transparent, Area and Difference Temperature
(different between two cursors), horizontal or vertical profile mode functions shall be
available.

17. Auto or manual Level and span adjustment facility shall be available. Also auto level and
span adjustment facility based on histogram equalization shall also be available.

18. Histogram equal function shall also be available.

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Volume-III Technical Specification-Electrical

19. Automatic minimum or maximum spot temperature measurement shall be possible.

20. It shall be possible to store the image in a full dynamic 14-bit format.

21. It shall be possible to freeze the image and store a single image or multiple images either
continuously or periodically.

22. Customer defined color scale utilization shall be possible and a minimum of 10 color scales
shall be available.

23. Reflected ambient temperature correction facility shall also have to be provided.

24. The system shall have Firewire, USB, RS 232 and infrared port for downloading all the image
and data into PC directly from the camera and the necessary accessories shall have to be
provided for doing so.

25. Profile and setting storage for multiple users shall be available.

26. The system shall have CE marking.

ANALYZING SOFTWARE
The software for report generation and analysis shall also be supplied. It shall be OLE
compliant. Report formation wizard and templates shall be available for easy and fast report
formation. Histogram, Formula, Zoom and profile tools shall be available. It shall also be
possible to insert a visual image (photo) in the report. It shall also be possible to insert logos in
the report. A marker function shall be available. It shall be possible to create table in the report
with cells being defined as field or test cells. The field cells shall be directly connected to the
data on the IR images. It shall also be possible to insert a text object. AVI Creation shall be
possible. Drag and drop facility for easy report generation shall be available. Conversion of the
report in PDF format shall be possible.

SL.NO.36 Cable fault location test

1. GENERAL

The Portable Cable Fault Locator shall be a self-contained unit capable to detect condition and
fault of under ground distribution and transmission power cable that comprising of
(a) Surge Generator
(b) DC Tester/ Burner
(c) Arc Reflection Filter,
(d) Surge Pulse Coupler and
(e) Voltage Decay as one package according to the technical specifications stipulated in this

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Volume-III Technical Specification-Electrical

tender documents.
The instruments should provide the following fault location techniques:
• Time Domain Reflectometry
• Arc Reflection
• Differential Arc Reflection
• Surge Pulse Reflection
• Voltage Decay
2. Mode Selections
Surge, Proof/Burn, Ground & Arc Reflection
3. Test Technique.
Test technique should be based on differential Arc Reflection so as to eliminate unwanted and
confusing reflections leaving only the location of fault. This Differential Arc Reflection
Technique should be possible without a need to use extra channel or healthy phase. The
Differential Arc Reflection Analysis systems should work on Windows operating software with
Touch screen interface for ease of use.

All the four systems i.e dc/tester burner, surge generator, Arc Reflection Filter and Radar
coupling should be integrated into one package/unit for ease of use.

The unit shall be versatile, capable supportive to locate faults in a wide variety of power
distribution cable networks through modern, integrated coupling for multiple cable testing and
fault locating technologies to reduce the fault location time. The unit shall be complete in all
respect with all the necessary items, accessories and test techniques and shall be ideal to
ensure its maximum performance to detect faults or conditions for short, medium or long under
ground distribution cable networks alone the roadside of a busy cosmopolitan city.

4. Software & Display


• The Display should have Transflective color display so that each trace is display in a
different color on a LCD using both Tran missive & lighting conditions.
• It should have unique touch screen interface for ease of use.
• The extended arc reflection mode should allow manual adjustments of settings for the
advanced user.
• The operating software should be a window based for ease of use.
5. Construction

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Volume-III Technical Specification-Electrical

The unit should be compact and rugged in construction to endure years of hard and rough
field use. The unit shall have the capability to deliver high adequate energy output that is
necessary to ascertain easily the condition and break down faults in cable, joints and
terminations and long cable circuits. The unit shall have to be fitted with necessary wheel kits
for its convenient transportation in the uneven roads and rough working environment. The
dimension, construction and the features of the unit shall be user friendly and suitable to
operate under the conditions that are as follows :

(a) Input Voltage : 220/240 Volts. Ac, 50 Hz


(b) Operating Temperature : 0° C to +50° C]
(c) Humidity : Min. 50 to 95% RH non condensing

6. Safety
The unit shall have all the facilities to ensure highest possible safety standard during its
Operation. Maintenance and preservation. Some of the major points that the unit shall have
are as follows: -
• Convenient length and adequate size insulated high voltage output cable
• Interlock for zero start voltage
• Provision for external interlock
• Lamps indicate high voltage
• Automatic discharge and grounding upon shut down
• Redundant ground connection
• Circuit breakers for the input power overload protection
• Shall have easier pinpointing of difficult faults
• Strong surge at lower voltage to minimize cable stress
• High energy to test longer cables
• Easy instrument interface to reduce the training time.
• Meters should remain active even when power is off
• Visible mechanical inter grounding system confirms grounding of cable & capacitor
• Detachable cable reel assemblies should be available

7. Voltage Output
(a) Surge Mode :
0 to 8 KV @ 1500 Joules

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Volume-III Technical Specification-Electrical

0 to 16 KV @ 1500 Joules
0 to 32 KV @ 1500 Joules
(b) Surge Interval : 2 to 10 sec. Variable, 5 S full charge
(c) DC mode : Built-in DC timer - 0 to 60 Minutes
(d) Burn current capability should delivers up to 500 mA to condition stubborn faults or splice
failures.
(e) Polarity : with respect to ground- Negative

8. Current Output
(a) DC Mode : 0-500mA Burn Current
(b) Duty Cycle : continuous

9 Energy
(a) Stored Energy : Min. 1500 Joules constant energy at all voltage range.

10 Metering
(a) Kilovolt meter : 0 to 40 kV(min)
(b) Milliam-meter : 0 to 500 mA
Instrument should have Built-in DC test timer — zero to 60 minute timer for
automated DC proof tests

Sl.no.37 Numerical Universal three phase Circuit breaker test kit


Range : 230V/400KV
Note: Vendor to provide detail specification for approval

Sl.no.38 Circuit breaker Timing test kit

Required Specification

1. The portable equipment shall measure and record a circuit breaker timing cycle including
closing and opening of the main contacts, resistive contacts and auxiliary contacts.

2. The equipment shall be intended to use in high voltage substations (230 kV & 400 kV) .
The equipment shall also be capable for finding opening and closing time of the close or
trip circuit which carry DC voltage upto 250V.

3. The equipment shall be expandable modular concept and upto 48 + 48 time measuring
channels. The equipment shall be stand lone and it shall have one tool box for all breaker
testing and shall be capable to perform offline and online measurements. The equipment
shall have analog and digital transducers to make contact travel measurements and also it
shall have calibration module for stable accuracy. The timing channels shall be
galvinically isolated and allow measurement of resistive contacts and series connected
breaker chambers with out disconnection.

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Volume-III Technical Specification-Electrical

4. The system shall have provision to expand upto 48 time measuring channels. A built in
program shall permit easy selection of different sequences of breaker control pulses. The
time delay between pulses shall be easily set by manual control. The program unit shall be
suitable for the control of trip / close coil currents up to 25A.

5. The software existing in the system shall have predefined templates to perform automatic
testing and it shall have active interference suppression while testing in high voltage
switchyards. The equipment shall have integrated static contact resistance measurement
facility and it shall also measure automatically the coil voltage, current and auxiliary
contacts. The equipment shall be capable to produce enhanced reports, assessment and
archiving of results.

6. The equipment shall be fully adaptable to the different measuring requirements


encountered when testing 11kV, 220kV and 400kV high voltage circuit breakers. After
measuring contact paths and speed at which the contact operate, distance traveled,
velocity “Current in trip / close coils, resistance, voltage, pressure etc.” The equipment
shall perform the necessary calculations and print the results graphically and numerically
from built in printer. An Analog module with min 3 channels shall be provided and it shall
be possible to add-on such modules in future as and when required. The equipment shall
have an inbuilt PC card module with min. 2 PC card (type I/II/III) slots to store the results
and the hard disk shall have a min. memory capacity of 20GB.

7. All accessories necessary for satisfactory operation and testing of the breaker shall be
provided.

8. The analyzer shall have adequate memory to store at least 10 readings for later recall and
review. There shall be facility to connect the system to the computer link, which will help to
store all the results on a storage device for the comparison at a later stage. The analyzer
shall have automatic transducer calibration facilities.

9. For good resolution a sampling frequency of 40kHz (min) shall be provided. The analyzer
shall provide data on over travel and penetration of the contacts along with the capability
for continuous long term monitoring (online) of a circuit breaker.

Note: Vendor to provide detail specification for approval

Sl.no.39 Hydrogen gas leak detector

Range : 50-100ppm

Note: Vendor to provide detail specification for approval

Sl.no.40 SF6 gas leak detector

Range : 3-5 ppm

Note: Vendor to provide detail specification for approval

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Volume-III Technical Specification-Electrical

Sl.no.41 High voltage detector

Range : up to 400KV

Required Specification

1. The detector shall supply high voltage detectors suitable for detecting the presence of high
voltages with complete operator safety. Typical requirements are as follows:

• They shall have built in checking circuits to ensure the equipment is operating satisfactory
and produce clear visible and audible signal.

• They shall have stable operating ranges with no switching required to pre set the voltage
levels.
• The equipments shall be insensitive to induced voltages to ensure no wrong indications
will occur.

• The detector shall be permanently mounted on a suitably insulated stick.

• A suitable tester shall be provided to check for satisfactory condition of the insulated stick.

• The equipment shall be light for case of use, typically 0.5 kg.

• Suitable waterproof bags shall be provided to house the equipment.


2. Phase testers

These shall be suitable for comparison of phases and detection of voltage on 11,000 volt
systems and suitable for outdoor use. Their voltage graduated readings shall be completely
legible and precise.

3. They shall be provided with sticks of suitable length, typically 1.25 m long, and interconnected
by suitable insulated flexible leads which will provide an operating distance of 2.5 meters. The
phase testers shall be complete with built-in check to ensure they are operating satisfactorily.
Means of checking the insulation of the sticks shall also be provided. The equipment shall be
light, typically 1.2 kg, and be housed in a non-metal case.

4 Each detector / phasing sticks shall be supplied with a suitable insulation / condition tester.

Note: Vendor to provide detail specification for approval

Sl.no.42 Transformer turns ratio tester


1 The equipment offered shall be used for automatic measurement of turns ratio (3phase
simultaneously), exciting current, ratio error, and phase angle deviation of various power,
instrument and distribution transformers and CT and PT’s.

Required Specification

2. Input Voltage : 230 Volts :50 Hz; 1 - phase a.c.

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Volume-III Technical Specification-Electrical

3 Test Voltage : 8, 40, or 80 V rms, automatically or manually selected

4 Measuring Principle : It should measure actual turn ratio of different,


vector groups in three phase transformers without
conversion and should also give magnatising current
indication.

5 Measuring Range : Turns Ratio Range

8 V ac : 0.8 to 8000, 5 digit resolution


40 V ac : 0.8 to 25000, 5 digit resolution
80 V ac : 0.8 to 45000, 5 digit resolution

6. Turns Ratio Accuracy


8 V ac : ±0.1% (0.8 to 2000)
±0.25% (2001 to 4000)
±0.35% (4001 to 8000)
40 V ac : ±0.1% (0.8 to 2000)
±0.15% (2001 to 4000)
±0.3% (4001 to 10,000)
±0.35% (10,001 to 25,000)
80 V ac : ±0.1% (0.8 to 2000)
±0.15% (2001 to 4000)
±0.25% (4001 to 10,000)
±0.30% (10,001 to 45,000)
7. Phase Deviation Range : ±90 degrees, 1 decimal point for theminutes display, 2
decimal points forthe degree display, or for the centi-radian
display.
8. Phase Deviation Accuracy : ±3 minutes or better
9. Excitation Current Range : 0 to 500 mA, 3 digit resolution
10. Measuring Time : 8 to 20 seconds depending onmode of operation and
type of transformer
6. Facility to enables the operator to enter the ratio of the transformer and all of it’s taps.
7 Automatic self-calibration for each test

11. Test Result Storage : Internal, nonvolatile memory for storing up to


200 sets of three-phase measured and calculated

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Volume-III Technical Specification-Electrical

ratio, exciting current, phase, ratio error, plus serial


number and transformer type.

12. Computer Software : software should be included for data storage, report
printout, and download of data to a PC.
13. Following Optional accessories should be offered along with the instrument
a) Calibration Standard

12. Should have facility for operator to enter the ratio of the transformer and all of its taps. This
allows the operator to know immediately when a tap is outside the acceptable limits. It should
also have facility to enter pass/fail limit so problem taps can be easily flagged.

13 Instrument should meet Safety/EMC/Vibration requirements of IEC-1010-1, CE and


ASTM D999.75

Sl.no.43 Decade resistance box

Range : 1kΩ to 1 Tera Ω

Note: Vendor to provide detail specification for approval

Sl.no.44 Computerized relay test bench

Range : Provision for 6 phase current output to test the differential relays

Current : 6 x 0-12.5A
3 x 0-25A
1 x 0-75A

Voltage : 4 x 300V
1 x 600V
Frequency ; 10 to 1000Hz

Note: Vendor to provide detail specification for approval

SL.No. 45 Digital Partial Discharge Measuring System

• The system shall be used for measuring Partial Discharges in Insulations of HV


installations. The system shall do PD detection as per IEC 60270 standards. The system
shall be working on wide band detection principle and shall have internal noise
suppression feature to permit it to be used in on-site conditions and in non-screened
production facilities.

• A PD fault location in power cables feature shall also be available.

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Volume-III Technical Specification-Electrical

• It shall be a computer-aided system for measuring, recording, storing, monitoring and


analysis of the PD pulses. The system shall have an internal calibrator with PD pattern
recognition feature.

• The system is to measure and evaluate the characteristic PD quantity "apparent charge"
according to IEC 60270. It shall be computer based and shall have phase resolved PD -
data acquisition, storage, analyzing and post processing features.

• The system shall record and store the magnitude of the apparent charge, the phase
position and the event-time of each PD signal and simultaneously. The system shall be
monitoring continuously in real time mode. It shall be possible to visualize and analyze the
stored PD data without any loss of information.

• The sensitivity range shall be from 1 pico Coulomb (pC) to 100,000 pC (auto-ranging 0-93
dB). It shall have 30MHz wideband pre-amplifier for fault location. Double pulse resolution
of 10 us shall be available. The system shall have minimal superposition error and single
pulse recognition capability upto 100KHz pulse repetition rate shall be possible. A PD
database shall be available for easier fault recognition

Required Specifications:-

The system shall consist of the following hardware:-

• Wideband PD signal processing in the frequency range of 100 - 500 kHz


according to IEC 60270
• Narrow band processing unit
• Wideband logarithmic signal processing unit
• Excellent dynamic range using wideband switchable amplifiers/attenuators (0 - 93 db)
• Efficient noise suppression facility using wideband PD processing technology
• High resolution digitization of the PD signals and the test voltage (12 bit)
• Reputed make PC with Ethernet interface (automatic detection)

Hardware plug-in: GATING UNIT GU


• plug-in for PD measuring system
• real hardware gating
• two noise pulse input channels
• each channel is equipped with a software controlled amplifier with a dynamic range
adjustable between 0-80 dB
• 1 pcs. L (inductive) –sensor
• pcs. BNC-cable,

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Volume-III Technical Specification-Electrical

Hardware Equipment:

1. 19" - 3 HU plug-in

2. Logic Unit : A/D converter, PD peak detector


Pulse polarity acquisition
Time-Gating

3. DSP Unit : Time-, Phase Allocation


Noise Suppression
Data Compression

4. Controller Unit : Hardware management


Device Controlling via internal interface bus

5. Evaluation Unit : Display, Storage, Automation


Post-processing, Evaluation, Recording and
Listing, Analysis, Diagnosis

6. Software-Protection-Adapter (SPA)

The system shall be supplied with all the sensors for PD fault detection on Transformers,
Generators and Motors.

Sl. No. 51 Contact Resistance Meter

The instrument must measure contact resistance of high current circuit breakers and other
transmission element with high precision and suited for testing in high inductive fields.

Range : 0-1999 µΩ, Resolution 1 µΩ.


Accuracy : ±1% + 1 digit of displayed value.
Instrument : Built in combined ammeter – Ohm meter.
Output current : 0 – 600 A DC.
Open circuit voltage : shall be < 10 V.
Calibration : Suitable current shunt for calibration check
Display : Large menu driven LCD display
Protection : Thermal cut out or equivalent and miniature Circuit
breaker.
Power Supply : 230V AC, +10% & - 15%, 50HZ.
Moisture ingression : Conforming to IP54 standards.
Accessories : Standard Copper current cable, of length 2x10M.
Standard sensing cable, of length 2 x 10M.
Grounding cable 2.5 sqmm.

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Volume-III Technical Specification-Electrical

Protection : The instrument shall meet all the safety requirement


as per IEC61010 Category II, 300V Phase to earth
and EMC compliance EN61326 annex A (heavy
industrial).

• Instrument shall have Auto, continuous & normal operating modes of operation.

• Instrument shall weigh less than 15 kg and shall be a Portable unit, designed for field
use in a rugged case.
• Instrument shall have on board Keyboard for entering data. On board memory for up to
300 tests, with test information. RS232 port for data download to computer.
• Current selection shall be programmable through keypad on face of the instrument for
better resolution.

Sl.No.52 Tan delta capacitance measurement test (latest model)

1. The equipment shall be suitable to measure capacitance and tan delta of EHV class
transformer windings, condenser bushings, shunt reactor winding and other electrical
equipments on site upto 10KV and Line frequency (50Hz) automatically without a need to
balance the bridge.

2. The equipment shall comply with the requirements laid down in internationally acceptable
standard.The test set should meets the requirements of both the IEC-1010 and the CE
mark specifications. The test set also should meets the shock and vibration requirements
of the ASTM D999.75 standard.

3. The equipment shall be complete with measuring bridge, HV power supply unit, Internal
SF6 gas filled standard reference capacitor, connecting cables, Printer and all other
accessories required for measurement of capacitance, tan delta automatically.

4. Instrument should be able to record and stores sets of test results for retrieval and analysis
with date and time stamped. Stored results should be easily transferred to a PC. RS-232
serial interface for downloading the test results to a PC.
Bar code wand and PC software should be provided for recording an alphanumeric test
identification in the field.

5. Instrument should Includes a battery/line operated printer for a hard copy of the test results
on site without a need to download onto a computer

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Volume-III Technical Specification-Electrical

6. The test set should be microprocessor based and should be able to be operated
independently without the need for a dedicate PC. Data Storage facility should be
available

7. Equipment Specification

7.1 Portable Capacitance & tan delta measuring bridge for EHV class transformer,
condenser bushing etc.
Voltage Selection : 0 to 12 KV, 10V resolution
Test Range
Capacitance : 1 pF to 1 .1 micro-farads, 0.01pF maximum
resolution
Tan delta range : 0 to 200%, 0.01% maximum resolution

Watt-Loss : 0 to 2 kW, actual power, 0 to 100 kW when corrected to 0 kV equivalent. 0.1


mW maximum resolution. The measurement can be corrected to either 2.5 kV or 10 kV
equivalents by the operator:
7.2 Accuracy
Capacitance : 0.5% of the reading or better
Tan delta : + 2% of the reading or better.
Measurement Time : 10 To 45 Seconds
Current : 100 mA continuous, maximum 200 mA (15 minutes on, 15
minutes off).
7.3 Test Frequency should be at line frequency 50Hz.

7.4 Instrument should be designed and manufactured to work in high interference


switchyards of up to 765 kV. Automated Interference suppression circuits should be
provided to suppress & cancel interference Instrument should have facility to measure
Excitation Current of transformer winding

Instrument should have Open-ground detector to ensure proper grounding before test.

87.7.5 Built-in self-diagnostic and calibration check should be possible.


7.6 Calibrator
Standard dissipation factor and capacitance calibrator shall also be in the scope of
supply.
7.7 Connecting Cables & Accessories

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Volume-III Technical Specification-Electrical

All necessary inter-connecting cables & other accessories required during the
measurement shall also be included in the scope of supply. All high voltage points shall
be provided with interlocked facility for complete safety of the equipment and the
operating personnel.

7.8 Safety Qualifications The test set meets the requirements of both the IEC-1010 and the
CE mark specifications. The test set also meets the shock and vibration requirements of
the ASTM D999.75 standard.

7.9 Instrument should meet EN50081/2 EMC, Vibration & low voltage directives requirements
The Tan delta should come in two units, Control and power supply and the total weight
including control and power unit should not exceed 65Kg for ease of transportation.
7.10 Maintenance Test Data Management Software

• Suitable software should be provided for Data trending, predictive failure analysis
and database management.
• Software should have built-in information processing for equation calculations,
temperature and humidity correction factors and charting historical results, stored
in software or imported from other party’s proprietary database software.
• Users should be able to create new forms or customize forms and report
generation should be possible.
• Software should be able to import previous test data from other
manufacturer/sources
• Test instrument control and data acquisition should be possible from software for
complete automation.

7.11 Document required from supplier along with the offer


• The supplier should have experience of supplying the same quoted model which
should have SF6 Standard capacitor in it, For which the suppler has quoted in the
in the tender
• The supplier should have supplied this kit in European market.
• The supplier shall provide certificate mentioned in the tender such as ISO 9000,
IEC 1010, CE Mark Specification, ASTMD 999.75, EN 50081/2 etc.

Sl.No. 61 POWER QUALITY ANALYZER

The offered system shall be a norm-compliant (IEC 61000-4-30, Class A) and 3rd party certified
field instrument. The instrument shall be dust- and splash-proof (IP 65), with a high performance
that meets these demands. It shall have remote communication which can download the measure

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Volume-III Technical Specification-Electrical

data and re-configure the unit from the office without going to the location where it is installed. It
shall have no moving parts and measures all parameters in national and international norms like
the EN 50160, and captures disturbances, like transients, sags and swells simultaneously.

The instrument shall do the following:-


• Power Quality analysis (e.g. EN 50160)
• Automatic transducer identification
• V,A,W,VA,VAr,kWh, kVArh, PF, cosФ, Hz, IFL, Pst, PLT, energy and more
• Harmonics and interharmonics [IEC 61000-4-7]
• Direction of power harmonics
• Flicker, IEC 61000-4-15[ IEC 868]
• All parameters IEC 61000-4-30
• PQ Secure, Power Quality Management
• Transients, sags and swells
• Signalling voltage
• Automatic analysis according to recognized standards

Required Specification
1. Voltage Inputs

Voltage channels : 4 differential inputs (including 4 voltage transient


inputs)
Channel input level : 0-700V RMS
Resolution : 14 bits (84 dB)
Sampling rate : upto 7.7 kHz (15.4kHz)
Transient detection : > 1µs duration (1 Mhz)
Transient capture input : +/- 4kV peak
Transient resolution : 14 bits (84 dB)
Detectable transients : Fast transients (>1 µs), sags, swells and
interruptions
Input impedance : 3 Mohm
Bandwidth : 3.2 khz for calculated parameters
Accuracy : <0.1%, better than IEC 61000-4-7 class A

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Volume-III Technical Specification-Electrical

2. Current Inputs

Current Channels : 4 differential inputs


Channels input level : 0-200 mV RMS.
Resolution : 14 bits(84 dB)
Sampling-rate : up to 7.7 kHz (15.4 kHz)
Input impedance : 3 Mohm
Bandwidth : 3.2 kHz
Accuracy : <0.1%, better than IEC 61000-4-7 class A

Note: Vendor to provide detail specification for approval

Sl.no.64 Battery Impedance Test Equipment

1. The instrument should be lightweight, portable and operate on live DC Battery Banks
without any down time.
2. The instrument should be able to measure impedance and dc voltage values on Lead-acid
as well as Nickle-Cadnium Cells upto 7000 Ah capacity.
3. The Impedance calculations should be automatic. The equipment should have On-board
Pass/Warning/ Fail Indication based on the type of interpretation of readings.
4. The equipment should also have a inbuilt printer to print this data.
4.1 The equipment should be capable of storing more than 2000 sets of readings
in up to 300 tests (cell impedance, cell voltage and interconnecting strap
resistance).
4.2 Equipment should be able to measure large battery systems having 275Vdc
across the output
5. Receiver Voltage Range and Resolution : 1 to 2.500 V dc, 1mV resolution
2.5 to 25.00 V dc, 10mV resolution
6. Receiver Impedance Range and Resolution : 0 to 1.000mΩ, 1μΩ resolution
1 to 10.00mΩ, 10μΩ resolution
10 to 100.0 mΩ, 0.1 μΩ resolution
7. Transmitter supply voltage : 100 to 120V, 50 Hz ; 210 to 250V, 50 Hz
8. Transmitter output current : 10A nominal
9. Display : Digital LCD meter
10. Receiver accuracy : +/- 0.3% of rdg (ac impedance),

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Volume-III Technical Specification-Electrical

+/- 0.5% of rdg (dc voltage)


11. Receiver supply : 4.8V dc, 800 mAh, quick charge ni-cd
battery pack
12. Receiver Battery pack life, Full charge : 5 hrs continuous
13. Receiver Display : LCD
14. Safety : Should be designed to meet IEC 1010-1

Sl.No.65 Ground Fault Tracer For Batteries

1. The Instrument should be manually balanced instrument and capable to identify, track
and locate ground faults in ungrounded DC Battery systems – on line.
2. The instrument should be provided with digital display of voltage and current signal
amplitudes
3. The instrument should be operable in high electrical noise environment with the
provision to adjust the strength of test current.
4. Bridge measurement of fault resistance and system capacitance should be possible with
the instrument
5. Charging system should be soft start to prevent sensitive relay tripping
6. The instrument should be immune to distributed noise.

7. The Instrument’s fault resistance measurement range should be from 1 ohm to 100 k
ohm
8. The Instrument should comprises of a Transmitter that operates on mains and a
portable, convenient, hand-held receiver that operates on battery
9. The transmitter should be capable of determining fault magnitude and severity before
tracking the fault.
10. The measured readings should not be affected by any presence of ac ripple or dc current
up to 15 amperes
11. Receiver should have gain control for optimal resolution
12. The transmitter should be caster-mounted for easy portability and should incorporate a
resistance and capacitance bridge
13. It should be possible to null out the system capacitance from the measurement to
prevent erroneous readings on the receiver
14. Separate 3-digit LCD meters for volts and current on Transmitter should be provided with
an accuracy of +/- 5%

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Volume-III Technical Specification-Electrical

15. Digital meter display up to 1.999 with three gain selections should be available on
Receiver
16. Required Specifications:
a) Power Supply : 240V ac, 50 Hz, 200 VA max (Transmitter), 1 x
9V alkaline battery (Receiver)
b) Battery life time of Receiver : Upto approx. 40 hrs continuous
usage
c) Source Voltage : 0 to 50V rms (should be variable)
d) Source Current : 0 to 2A rms (Load dependent)
e) Source Frequency : 20 Hz +/- 2%
f) Fault resistance : 1 to 399 kW at 50V;
bridge accuracy can be +/- 10%
g) Line Capacitance : 0.01 to 11.1 uF;
bridge accuracy can be +/- 20%
h) Temperature range : 0 to 40 deg C (operating),
-20 to +55 deg C (storage)

3.00.00 Fully furnished Electrical lab

The contractor shall set up and handover fully furnished electrical lab with all the test
instruments, tools, work bench and furniture.

4.00.00 Transformer Oil Testing Lab and Transformer Oil Filtration Plant

The bidder shall include in their scope the supply of one Transformer Oil Testing Lab
equipment and Oil Filtration Plant to facilitate regular testing of oil samples taken from
the transformers.

One (1) no. Stream Line Oil Filter Machine of 6000 Ltr./Hr. capacity with four (4) nos.
portable Oil Tank each of suitable capacity considering the maximum transformer
size of 200MVA

4.01.00 High Vacuum Transformer Oil Filtration Plant

6000 LPH High Vacuum Transformer Oil Filtration Plant, mounted on spring chassis
supported by 4 (four) Pneumatic Tyres, capable of performing function of removing
solid particle, water, gases etc. from transformer oils. The plant can also be used for
filling oil in to the transformer (assembled) at rated capacity of 6000 LPH. It shall be
capable of re-circulating hot oil in degassed, filtered condition through the transformer.
The plant shall be equipped with oil inlet pump (gear pump), oil discharge pump
(centrifugal pump), Vacuum Pump (1st stage roots pump), Rotating Oil sealed pump,
2nd stage Roots (booster) Pump, Air compressor (for edge filter cleaning), water

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Volume-III Technical Specification-Electrical

circulating pump, heaters, thermostat, pressure gauges, electrical control panel, 2 nos.
of 40 meters high temp. nitrile rubber oil hose, etc. & properly illuminated and shall be
provided with all requisite accessories for achieving the following performance :

a) Capacity : 6000 LPH

b) Operating Oil temperature : 40°C to 60°C

c) Total soluble water content : 50 PPM to less than 5 PPM in single


pass

d) Dielectric Strength : 70 KV across 2.5 mm gap

e) Power Supply for the plant : 415 V AC, 3-phase 50 Hz.

f) Portable Oil Storage Tank of : 4 Nos. each having capacity to


suitable capacity considering contain total oil volume of the
maximum size of Transformer largest size transformer (200MVA).

4.02.00 Transformer Oil Filtration Plant 1000 gallons/ hr.

The specification for portable 1000 gallons / hr oil filtration plant shall be same as
mentioned in clause 4.01.00

5.00.00 Transformer Oil Testing Lab Equipments

Sl. No. EQUIPMENT PURPOSE Qty.


1.0 Portable Transformer Oil Breakdown Test Set To test the One
di-electric strength of (1)
Fully automatic, microprocessor. Complete with
Transformer oil.
transportation trolley oil test vessel with electrodes,
PTFE agitator/lift-off sticks, gap-gauges, mains
cable, operation manual calibration certificate,
warranty certificate etc.
Test Voltage : 0-100KV (RMS)
Accuracy : ±3% of reading
Switch-off response current : <4 mA
Switch-off response time : 20 mS
Rate of rise of : 0.5/1/2/3/5KV per sec.
Test voltage : Manual/Auto adjustable
Display : Alpha numeric LCD

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Volume-III Technical Specification-Electrical

Interface : RS 232, RS232C


Applicable Stds: IEC 156, ASTM D877, ASTM
D1816,
BS 5874, IEC 1010-1 .IS6732
2.0 Portable Karl-Fischer Test Set To measure the One
percentage of (1)
Coulometric test set for oils with specific gravity moisture
ranging from 0.6 to 1.4, with a built-in printer. contamination of
transformer oil.
Titration Method: Coulometric, Karl-Fischer
Display: 40 character alpha numeric backlit LCD
Sample Volume : 0.1, 0.2, 0.5, 1.0, 2.0, 5.0, 10.0 ml
Sp. Gr.range : 0.6 to 1.4 in 0.01 steps
Moisture range : 1 ppm – 100%
Measuring range :1 µg – 10 mg water
End point detection : ac polarization
End point indication : Visual display/printout/acoustic
beep
Titration speed : 2 mg/min maxm.
Maximum current : 400 mA
Drift compensation : Automatically controlled
Start delay : 10 Sec.
Stirrer speed : Microprocessor-controlled
Accuracy : ± 3 µg to ±0.5%
Calculation mode : Volume/density or weight/weight
Printer : High Speed Thermal
Power supply: 90-264V ac, 12V dc rechargeable
Battery
3.0 Interfacial Tension Meter for Transformer Oil For analysis of One
dissolved gases in (1)
Motorised operation using a Platinum Iridium
transformer oil to
Ring. In dust tight IP55 enclosure detect internal faults
Range : 0-90 Dynes/per cm.
Zero Drift:<0.1 Dynes/Cm in 24 Hours
Resolu.:0.05 Dynes
Accuracy:±0.5 Dynes/Cm

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Volume-III Technical Specification-Electrical

6.00.00 Electrical Workshop Equipment

SL.NO DESCRIPTION SIZE OR CAPACITY QTY.

A GRINDING MACHINES

1. Cylindrical Grinding Machine Grinding wheel dia.350mm, 1


Distance between centre : 1000mm,
swing : 280mm

2. Grinder 24 in. diam. Wheels 1

B GENERAL EQUIPMENT
TOOLS

1. Universal drilling machine 24” dia 1

2. Motorized trolley Above 1.5 ton 1

3. Metal cutting hacksaw(Power 8 in. 1


Operated)

4. Work benches - 3

5. Fitter vice - 2

6. Set of general tools - 2

7. Set of measuring tools - 2

C WELDING MACHINES

1. Electric welding sets – one 20/200 amp 1


operator

2. Soldering irons - 2

3. Brazing hearth - 1

4 Bearing pulley - 1

NOTE:
Any other standard Tools & Facility revised for Electrical workshop are to be supplied.

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