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Bioresource Technology 250 (2018) 910–921

Contents lists available at ScienceDirect

Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech

Review

A techno-economic evaluation of anaerobic biogas producing systems in T


developing countries
Hervan Marion Morgan Jr.a, Wei Xiea, Jianghui Lianga, Hanping Maoa, Hanwu Leib, Roger Ruanc,

Quan Bua,
a
School of Agricultural Equipment Engineering, Jiangsu University, 301 Xuefu Road, Zhenjiang, Jiangsu Province 212013, PR China
b
Bioproducts, Sciences and Engineering Laboratory, Department of Biological Systems Engineering, Washington State University, Richland, WA 99354-1671, USA
c
Department of Bioproducts and Biosystems Engineering, University of Minnesota, St. Paul, MN 55108, USA

A R T I C L E I N F O A B S T R A C T

Keywords: Biogas production has been the focus of many individuals in the developing world; there have been several
Biomass investigations that focus on improving the production process and product quality. In the developing world the
Renewable energy lack of advanced technology and capital has hindered the development of energy production. Renewable energy
Biogas has the potential to improve the standard of living for most of the 196 countries which are classified as de-
Developing economies
veloping economies. One of the easiest renewable energy compounds that can be produced is biogas (bio-me-
Anaerobic digestion
thane). Biogas can be produced from almost any source of biomass through the anaerobic respiration of micro-
organisms. Low budget energy systems are reviewed in this article along with various feedstock sources. Adapted
gas purification and storage systems are also reviewed, along with the possible economic, social, health and
environmental benefits of its implementation.

1. Introduction agreed to implement policies that would gradually reduce their carbon
emissions (Jarke and Perino, 2017). However in recent years a carbon
With the technological advancement of the world increasing at an credit system has been implemented to offset the carbon footprint of
exponential rate, the global demand for energy continues to increase. large corporations or developed countries (Ball, 2007; Hawn, 2006).
The increase in energy consumption has caused many environmental The purchase of carbon credits allows the buyer to still emit a large
issues that have affected the population of the world (Mohan et al., quantity of CO2 but they don’t receive repercussion because their
2006; Sapkota and Bastola, 2017). The majority of the countries that carbon footprint is neutralized. There are many individuals who find
contribute to environmental pollution are those that have developed this very controversial because it is not truly addressing the problem of
economies or are highly industrialized. According to the International pollutant reduction but is only easing the conscience of the buyer
Energy Agency, a large portion of the air pollution on the planet is (Barua et al., 2014). From the perspective of individuals living in de-
derived from the production and consumption of coal or fossil fuel for veloping economies that hardly have limited access to energy, they may
the production of energy (IEA, 2016b). One of the most abundant see it as something negative because the buyer still maintains an ex-
sources of air and environmental pollution is the presence of carbon tremely high standard of living while expecting them to be concerned
dioxide in the atmosphere. Statistical data provided by the Interna- for the environment.
tional Energy Agency suggested that developed economies have greater Another way the industrialized world is combating their pollutant
per-capita CO2 production than developing economies (IEA, 2016a). contribution is by developing new technologies that utilize renewable
Nations like Qatar and Kuwait which has the highest per-capita CO2 sources of energy. Currently, when renewable energy is considered,
emissions at 35.73 and 22.94 tons respectively compared to developing hydro, solar, wind, and geothermal sources are discussed; however
economies which has the lowest per-capita CO2 emission such as DR these alternative sources are limited to electric energy production (Trop
Congo and Ethiopia with 0.06 and 0.09 tons respectively (IEA, 2016a); and Goricanec, 2016). In addition, they require technical expertise and
this is a result of the technological input and standard of living in the their implementation can be quite expensive. In many developed
respective economies (Aune et al., 2016; Navamuel et al., 2017). To countries these renewable sources of energy have been implemented
rectify this problem, governments of the industrialized world have because their economies are large enough to allow investment. There


Corresponding author.
E-mail address: qbu@ujs.edu.cn (Q. Bu).

https://doi.org/10.1016/j.biortech.2017.12.013
Received 27 October 2017; Received in revised form 3 December 2017; Accepted 6 December 2017
Available online 08 December 2017
0960-8524/ © 2017 Elsevier Ltd. All rights reserved.
H.M. Morgan et al. Bioresource Technology 250 (2018) 910–921

are more than 57,000 dams worldwide and most of these are found in reduction on the amount of contaminants in the atmosphere.
industrialized countries (IEA, 2017), while countries like China and the The adaptation and simplification of modern technologies can be
United States have made heavy investments in factories for the pro- beneficial for the population of developing economies, which would
duction of solar panels and wind turbines. Globally solar energy pro- reduce their contributions to environmental pollution since they cannot
duction capacity is about 227GW (WEC, 2017a) and wind powered afford expensive equipment. The mortality rate of infants have gradu-
energy is about 432GW (WEC, 2017b). In order to optimize the use of ally been declining globally from 8.9 million in 1990 to 4.5 million in
these advanced sources of energy smart grid technology has been in- 2015 (WHO, 2017a), thanks to modern medicine; this in turn causes an
vestigated. However the use of sophisticated technologies such as these increase in the population of these countries. With a population in-
mentioned are not readily applicable in the developing world. Taking crease the energy consumption of the developing world are among the
this into consideration, biomass is one of the leading sources of re- fastest growing (Keho, 2016). This is of great concern because the en-
newable material that can be used to produce gas or liquid energy ergy consumption of the 5.9 billion people of the developing world
products; the use of biomass does not require expensive equipment and should not be identical to those that live in larger economies. This
the conversion processes can be simplified in order to reduce produc- would not be sustainable for the planets resources, rather than follow
tion cost (Ahmed and Kazda, 2017). There are many different sources of the same model that first world economies have gone through the au-
biomass materials; those that are primarily considered for fuel pro- thors believe that a greener path would be more beneficial and eco-
duction are obtained from industrial or agricultural waste. The main friendly. However there is a significant disadvantage when it comes to
objective of biomass conversion is to degrade biomass through various the investment in research between the developed and developing
techniques to produce valued chemicals (Borja and Rincón, 2017). world; hence the sophisticated technologies that are available for the
Many scientific investigations have focused on the conversion of bio- production of renewable energy should be simplified and the price
mass into valued chemicals; there are two main pathways that are used should be reduced so that those individuals living in the developing
to convert biomass into valued compounds. These pathways are the world can improve their standard of living but it should be done in a
biological pathway and the thermo-chemical pathway (Borja and green manner unlike those of the developed world who over consume
Rincón, 2017; Bridgwater, 2012; Marcilla et al., 2013). The biological energy resources. The aim of this investigation is to review the various
pathway uses microorganisms and enzymes to breakdown complex bio- biomass conversion techniques. The production of biogas through
molecules into smaller fragments that have value, while the thermo- anaerobic digestion will be analyzed and how complex systems of in-
chemical pathway uses extreme heat and pressure to break bio-mole- dustrialized countries can be simplified so that the local communities of
cules into smaller fractions that have value. Some of the most popular developing nations can have access to an abundant source of renewable
biological processes are respiration, anaerobic respiration, fermenta- green energy.
tion, and acetification, while common thermo-chemical processes are
combustion, gasification, and pyrolysis (Lu et al., 2013). 2. Biomass resources
In order for these technologies to be implemented in the developing
world, they must be inexpensive and require a limited amount of Biomass is any form of organic matter that can be found on earth,
technological expertise. Third world economies are often rich with one property that is common for all of its forms is that it is or had to be
natural resources; however they are unable to take advantage of their a living organism in one point of its existence (Morgan Jr et al., 2017).
resources due to a lack of scientific expertise and education. The im- There are many different sources of biomass material, however one of
proper utilization and in some cases external exploitation of these the most abundant sources that exist is lignocellulosic biomass. This
countries resources have led to increasing poverty levels. Out of the 195 source of material is one of the fundamental pillars that started civili-
countries of the world most of them are considered to be developing zation. From ancient times when human beings were hunters and
economies where the average growth index is less than 1.0 (Mlachila gatherers to the modern day where there is access to sophisticated
et al., 2014; UN, WESP, 2014), most of them do not have the necessary technologies. One thing that remains constant is humans’ dependence
technological infrastructure in place to accommodate modern tech- of lignocellulosic biomass. Lignocellulosic biomass is composed of pri-
nology. It is also important to consider that majority of these countries marily three major components which are cellulose, lignin, and hemi-
have agriculture based economies, the presence of an agricultural in- cellulose (Mohan et al., 2006). Cellulose and hemicellulose are both
dustry allow them to have natural resources but it is improperly uti- polysaccharides. Cellulose is a linear polysaccharide of Beta-D-gluco-
lized. If this is taken into consideration, it can be argued that the valued pyranose units (Jenkins et al., 1998). Hemicellulose is a mixture of
compound which emerging economies should invest in should be one various polymerized five- and six-carbon monosaccharides such as
that requires limited technological input. With this in mind it can be glucose, mannose, galactose, xylose, arabinose, methylglucuronic acid,
considered that a combination for the use of both pathways would be and galacturonic acid (Jenkins et al., 1998; Mohan et al., 2006). Lignin
beneficial for the development of these economies. However, when the is an amorphous polymer with no exact structure and consists of an
industrial application of these technologies are considered, and the irregular array of variously bonded phenylpropane units (Mohan et al.,
necessary equipment; they are very expensive. Therefore, it can be 2006). Cellulose is generally the largest fraction, representing ap-
understood that there must be a simplification of the technology so that proximately 40 wt% to 50 wt% of the biomass, lignin is the second
the individuals from these nations are able to obtain high quality en- largest fraction that is approximately 16 wt% to 33 wt% depending on
ergy at a low price point. Methane gas is one of the simplest energy the feedstock source, and the hemicellulose portion occupies a majority
compounds that can be made with minimum technological input. This of the remaining mass. Some other compounds present include organic
is the most suitable compound to be produced in these countries be- extractives and inorganic compounds (McKendry, 2002).
cause it has a wide variety of uses. Over the years there have been Developing economies are typically rich with this type of biomass,
several investigations that has focused on the production of methane/ however according to several investigations; the use of these resources
bio-gas to produce heat, electricity, and cooking energy (Ahmed and by individuals in these countries can have a negative environmental
Kazda, 2017; Čater et al., 2015; Chen et al., 2016; Hagos et al., 2017; impact due to a lack of education on how to sustainably harvest the
Huang et al., 2017b; Jiang et al., 2014; Kougias et al., 2017; Wyman material. (Merzic et al., 2017) explained that proper education on the
et al., 2017a,b; Zhang et al., 2013). Recently, some individuals have sustainable utilization of biomass resources is the first step that should
been focusing on converting bio-gas into transportation fuel (Rotunno be taken for developing countries that are beginning to utilize their
et al., 2017). Transportation is also one of main contributors to global biomass resources for energy production. In the developing world bio-
warming (Ren et al., 2013), with the introduction of more fuel efficient resources are primarily used for cooking, lighting and heating energy
vehicles or vehicles that use green fuels, there can be a significant (Surendra et al., 2014). Firewood for cooking is used by millions of

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people daily, (Katuwal and Bohara, 2009) estimated that the average still rely on unsophisticated methods, such as “trash can burning”, to
house hold uses about 3 metric tons (6600lbs) of firewood and 576 kg get rid of their municipal waste.
(1270lbs) of dung annually subsequently releasing 4.5 metric tons of
CO2 emission into the atmosphere. (Osei, 1993) explained that the 3. Introduction to biomass conversion techniques
consumption of firewood as a source of fuel is responsible for about
54% of the deforestation in developing countries. Deforestation is then The conversion of biomass into valued products is an ancient
considered one of the main contributing factors for soil erosion and a technology; throughout the development of civilization a fundamental
decrease in soil fertility (Gautam et al., 2009). Motasemi and Afzal science that has propelled the advancement of mankind is the natural
(2013) explained that biomass used for energy production is normally sciences that include biology and chemistry. The use of ever improving
obtained from three distinct sources which are grouped into virgin re- technologies has allowed mankind to create new products from simple
sources, residues, and municipal solid waste. Virgin resources were compounds, such as beer and wine, to complex chemicals such as
further subdivided into forest resources and oil crops. Motasemi and transportation oil and lubricants. As mentioned previously, conversion
Afzal (2013) explained that forest resources would be any type of wood technologies based on these sciences can be divided into two groups,
like pine beetle wood, or new types of wood and forest biomass, such as biological conversion and thermo-chemical conversion. In most in-
willow, hybrid poplar, balsam poplar, or aspen, etc. They also explained dustries the application of both techniques has proven to be optimal for
that oil crops are crops that are actually grown for oil or food; these the production of valued products. A biological process may include
may include wheat barley, tame hay, corn, canola, palm oil, soybean, respiration, digestion, fermentation, anaerobic-respiration, acetifica-
flax, oat, straw, pasture grasses, and others. Residues, however was tion, and others. It is necessary to understand that the chemical inter-
subdivided into three sources, wood residues, agricultural residues and actions that occur during the decomposition of biomass are facilitated
wastes, and livestock residues. Residue is the waste material from other with the use of biological agents that are normally microorganisms or
production processes; wood residues may include bark, branches, left- enzymes (Borja and Rincón, 2017; Noll et al., 2016). Nature has de-
over treetop, leaves from harvest and thinning operations or left over veloped perfect micro machines that are able to take advantage of
from felling, sawdust, and shavings from pulp mills and saw mills. They biomass material and create compounds that are essential to the sur-
explained that agricultural residues and wastes were the residual frac- vival of biological organisms. The processes mentioned are specific to
tion of primary crops, such as wheat, barley, tame hay, oat, etc., and certain conditions and each reaction can also be performed by agents
waste oil/fat produced from harvested plant material. The third sub- that have unique properties. However, these reactions are very delicate
group of residual wastes is livestock residues. Motasemi and Afzal because they can only occur within very specific parameters. Biological
(2013) pointed out that these may include a readily available source of conversion normally occurs at atmospheric pressure and temperatures
waste biomass like livestock excrement and livestock carcass. Municipal between 25 °C and 40 °C. The pH value is another factor that should be
solid waste was the final group that they summarized as one of the considered when dealing with biological conversion techniques. This is
sources of biomass material needed to maintain the system. It was important because a pH imbalance can cause denaturing of the enzymes
subdivided into two subgroups, residential and non-residential. responsible for decomposition of organic molecules (McKendry, 2002).
Motasemi and Afzal (2013) reported that sources of residential solid Taking these factors into consideration the research and investment
waste may include newsprint, cardboard and boxboard, mixed paper, into the biological conversion of biomass to valued products is far less
glass, ferrous metals, copper and aluminum, mixed metals, white goods, than its counterpart. The United Nations conducted a report which said
electronics, plastics, tires, construction, renovation and demolition, that developing countries have invested a combined $156 billion dol-
organics, etc. However, in their description of non-residential solid lars on renewable energy projects while developed nations have in-
waste they were not able to list any examples. vested $130 billion dollars (Insider, 2017; UNEnvironment et al.,
Based in published statistical data (Statista, 2017a,b,c,d), it can be 2017); however most of these investments are not towards biological
concluded that waste residues is the most suitable for the production of conversion techniques. This is because of the fragility of these pro-
renewable energy. In Fig. 1, the global production of valued crops is cesses, for example in the food and beverage industry, special condi-
presented; in the production of sugar, rice, grain/wheat and corn, a tions are necessary for the production of products such as beer, wine,
large proportion of the products at the end of upgrading of the raw milk, cheese, etc. The initial investment into a small factory is very high,
material are agricultural residues. These residues in some cases are and when it comes to ethanol production or bio-methane production,
already being used for the production of heat and electricity in modern there is a need for industrial scale equipment for the investment to be
factories to offset the cost of power consumption (Uris et al., 2017); profitable. The cost of these equipment can be in the thousands of
however in the developing world the same agricultural residues are dollars (Smith et al., 2014).
being inefficiently utilized. In most cases they are only used for direct In contrast, there is the thermo-chemical conversion that uses heat
household combustion or as organic fertilizer. Waste residues are the and pressure to break complex biomolecules into simpler compounds.
most suitable because it would not contribute to environmental de- Some of the most common thermo-chemical techniques are torrefac-
gradation if virgin resources were to be used. It would also not be tion, gasification, pyrolysis, and combustion. These processes occur at
economically efficient if virgin crops were planted specifically for en- much faster rates compared to their biological counterparts because
ergy production when food availability is a major concern for these they can occur between a wide range of operating parameters. The
populations (Tomei and Helliwell, 2016), the use of cash crops for thermal degradation of biomass occurs between a wide temperature
primarily energy production would contribute to the food verses fuel range from 150 °C to 600 °C (Mohan et al., 2006). As described by
debate. With the increasing demand for energy in the developing world, previous authors (Zhang et al., 2016), there are three stages in the
this will be a problem but many individuals have argued that food is of thermal degradation of biomass, the first stage occurs within the tem-
primary concern and then energy should be second, food security is perature range of 20 °C to 150 °C, which is particular to moisture eva-
necessary for the individual in these areas to be able to invest in energy poration. Almost all of the water trapped inside the biomass feedstock is
production. Municipal solid waste is produced in great quantities in removed in this stage. Also, 150 °C is typically where torrefaction be-
urban areas of the developing world (Khatib, 2011), annually about 1.3 gins, which is a method of pretreatment for biomass that eventually
million tons of municipal waste is produced (Srivastava et al., 2015), undergo pyrolysis (Chen et al., 2017; Yue et al., 2017). The second step
however the use of this resource might be difficult because in many ranges from 250 °C to 500 °C, where pyrolysis occurs by devolatiliza-
cases there are no reliable system in place for waste collection and tion; most organic compounds within the feedstock sample are de-
sorting, if it is collected all of the waste is gathered and dumped into the composed in this temperature range. The third and final stage of
same area and in other cases where it is not collected many individuals thermal degradation, are temperatures above 500 °C where continuous

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Fig. 1. Global production of valued cash crops (million metric tons) and the average cost of production per acre and their primary and secondary use (Statista, 2017a,b,c,d; USDA, 2017).

devolatilization and charring occurs, resulting in the third product that Biological decomposition techniques are a results of millions of years of
is bio-char. Unlike biological conversion techniques, the pH does not trial and error through evolution in the pursuit of finding a solution to
play a huge role in the efficiency of the operation. Majority of the re- the problem, there are two key processes that are temperature depen-
search on biomass sources for the production of renewable energy have dent in the process which are mesophilic and thermophilic (Tawfik
been invested in the thermo chemical conversion techniques. One of et al., 2013). Mesophilic organisms are those that function in moderate
these technologies that have received heavy investment are gasification temperature from 20 °C to 45 °C, and thermophilic organisms are those
plants, the installation price point for these plants however can be quite that thrive at relatively high temperatures between 41 °C and 122 °C.
expensive. The average price for a small gasification unit producing (Khanal, 2011) explained in his book that biomass is converted into
electricity was suggested to be 1500 US$/kW in 2007 (Abe et al., 2007) biogas through a series of metabolic processes by various microorgan-
however a more recent summary of the gasification price was suggested isms that fit into the two groups mentioned. The four processes that
to be about 1592 US$/kW (Suramaythangkoor and Gheewala, 2010); comprise biomass transformation are hydrolysis, acidogenesis, acet-
this technology is far out of the reach for individuals or startups in the ogenesis and methanogenesis. The first step of hydrolysis which is also
developing world where a large part of the populations live in rural known as liquefaction, complex organic compounds such as lipids,
areas and their daily income is less that 1US$ (UN, WESP, 2014). proteins and polysaccharides are converted into smaller monomers such
However, one important factor that must be considered during thermo- as amino acids, long chain fatty acids, sugars and glycerol. Hydrolytic
chemical conversion is the pretreatment of the biomass feedstock. (Liu fermentative bacteria are responsible for this process. These products
et al., 2017) investigated the pretreatment of biomass for its thermo- are then fermented into a mixture of carbon dioxide, hydrogen, alcohol
chemical conversion. In their research they were able to group pre- and low molecular weight volatile fatty acids (VFAs) during the process
treatment of biomass into four categories: (1) mechanical (e.g., com- of acidogenisis. Acidogenic bacteria is responsible for this step. The
minution and mechanical sieving); (2) thermal (e.g., torrefaction, steam next step is acetogenesis; in this step alcohols and VFAs are anaerobi-
explosion/liquid hot water pre-treatment, and ultrasound/microwave cally oxidized into acetate, H2 and CO2 using hydrogen producing
irradiation); (3) chemical (e.g., treatment with acids, bases, and ionic acetogenic bacteria. In some cases acetate can also be formed from H2
liquids); and (4) biological (e.g., fungal, microbial consortium, and and CO2 by hydrogen-oxidizing acetogenic bacteria known as homo-
enzymatic). The cost price for these processes vary depending on the acetogens. The process of homoacetogenesis has not been widely ex-
equipment needed, in most cases specialized equipment is needed for plored (Khanal, 2011). In the final stage of methanogenesis, H2 and CO2
the preparation of the biomass sample before its decomposition. Ther- are transformed into a mixture of CH4 and CO2 with the use of aceto-
mochemical decomposition is man-made unlike biological decomposi- trophic and hydrogenotrophic methanogens. The acetotrophic metha-
tion that occurs naturally. It can be suggested that from a functional nogens utilize acetate as a substrate in a process called acetotrophic
point of view that there are similarities between the two. For better methanogenisis while hydrogenotrophic methanogens reduce CO2 by
comprehension of biomass decomposition the authors were able to using H2 an electron donor in a process called hrdrogenotrophic me-
summarize the operations and properties in Fig. 2. thanogenesis. Seventy percent (70%) of the total CH4 produced is ori-
ginated from decarboxylation of acetate while the remaining CH4 is
mostly produced from CO2 reduction (Gerardi, 2003; Lawrence and
4. Techno-economic evaluation of bio-gas production techniques McCarty, 1969; Zieminski and Frac, 2012). Small amounts of CH4 are
also produced from propionic and butyric acids, and from other organic
Bio-gas/ bio-methane is one of the simplest energy compounds that substrates by methanogens (Woodard, 2001). It is also important to
can be produced during biomass conversion. It is produced through the understand that for high solid feedstocks, hydrolysis is the limiting step
biological conversion pathway with the use of microorganisms to break while for highly soluble feedstocks, methanogenesis is the rate limiting
down the nutritional content in biomass through anaerobic respiration.

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Fig. 2. Similarities between biological and thermochemical pathways, their relationship to oxygen consumption, word formulas and relative costs.

step. The anaerobic processes divert a small amount of energy (about digestion system is typically composed of a mixing chamber where the
14%) of the available energy for microbial growth; 10% are for fer- innoculum and the feedstock are mixed together and heated to 40 °C.
mentative bacteria and 4% are for methanogens; while most of the This step is important because it is a form of pretreatment that reduces
energy (about 86%) is stored in the end products, CH4 (Schink, 1997; the biomass particle size and uniformly distributes the microorganisms
Westermann, 1996). so the degradation time can be reduced. The mixing of the biomass
Bio-digestion systems are primarily composed of three parts that feedstock with the innoculum that contains the microorganisms can be
have the functions of bio-digestion, gas capture, and gas filter. classified into the two groups of pretreatment, mechanical and biolo-
Technologically advanced countries often develop systems that are very gical pretreatment. The mixing process aids in particle size reduction
expensive, which makes them out of reach for individuals in developing which is a form of mechanical pretreatment, as discussed previously the
nations. If communities in developing nations want to become energy cost price for this process is relatively high (Rodriguez et al., 2017); the
independent they must be able to innovate their own systems based on mixing with the digestate that has microorganisms is classified as bio-
the technology, but it must be simple enough that the cost of production logical pretreatment. The even distribution of the micro-organisms
is reasonable. According to statistical data provided by World bank and before introduction into the digestion tank can help to improve popu-
FAO, they explained that rural areas of developing nations are those lation growth, also the proper mixing initialize the processes of biolo-
that have the minimal household income and least opportunities gical decomposition (Sindhu et al., 2016). The cost of this process is
available to improve their standard of living (Covarrubias and Zezza, generally relative to the micro-organism culture that is being employed.
2009; Zezza et al., 2007). It is impossible for a person to construct a bio- Based on investigations conducted by Augelletti et al. (2017) and
digester by themselves. In these countries there have been the im- Kougias et al. (2017) they mentioned that 40 °C is the optimum tem-
plementation of social programs that help to subsidize the upfront cost perature for microorganism activity. In the biological conversion of
of construction of a digestion tank. In countries like China and India, biomass into valued products, each process is typically conducted by a
government programs have aided in the construction of new household single organism. In the food and beverage industry for the production of
bio-digesters which is responsible for the construction of about 27 wine, beer, cheese etc. specific micro-culture has to be grown for the
million and 4 million new digesters in the respective countries (Bond conversion of the raw material into the valued products. The cost for
and Templeton, 2011). The availability of money and the aid in con- culture preparation can be quite expensive, and cost hundreds to
struction is believed to have an effect on poverty reduction simply thousands of dollars depending on the specific strain (MTCC, 2017;
because energy is available to the household and they are able to divert NCPPB, 2017). However in the developing world, people have found
their time into personal and economic development. Developed farms substitutes for the production of methane gas with the use of free
in industrialized countries normally collaborate with companies that sources of micro-organisms. (Huang et al., 2017a) conducted in-
manufacture specialized equipment that produce bio-gas. A bio- vestigations on different types of microorganisms that were able to

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Fig. 3a. Fixed dome (Chinese type) digester. Adopted from Gunnerson et al. (1986).

anaerobically respire biomass and produce biogas. They explained that those made of bricks are for larger farms that cannot afford expensive
these microorganisms are cultured for specificity towards the conver- equipment. The efficiency and safety of the self-made bio-digesters
sion they are designed for. The cost for culturing these organisms can be cannot compare to the more advance bio-digesters, but there have been
very expensive, thus only energy producers that have enough capital reports of self-made 1000-L bio-digesters that are able to produce 300 L
are able to utilize these organisms for optimum performance. When to400 L of biogas daily (Paustian et al., 2006). Gas collection is another
individuals from the developing world are considered, it is not possible part of the production process, in a typical bio-digester; the top is made
for them to purchase these designer microorganisms, hence they must of an expandable material that is very durable. Biogas that is produced
make do with what is available to them. One source of microorganism during anaerobic digestion of the biomass evaporates and gets trapped
that is commonly used to prime anaerobic digesters in developing inside this chamber. It is equipped with automated pressure controls
countries comes from cow or pig manure. Some of the bacteria groups that release the gas in a timely fashion so as to avoid over pressuriza-
that are common to these sources are Coliform bacteria, Escherichia coli, tion. Individuals who are not able to afford this type of advanced
salmonella, ptostreptococcus, Eubacterium, Clostridium, and others that equipment must come up with ideas that serve the same purpose. Most
are predominantly anaerobic microorganisms (Rehman et al., 2017). of the self-made digesters that were investigated also incorporated a gas
The biogas production potential for cow and pig manure are storage chamber in the bio-digester. In some places they have been able
0.2–0.3 Nm3/kg wet weight and 0.25–0.5 Nm3/kg wet weight respec- to construct domes made of brick that serve as the gas collection
tively (Nijaguna, 2006; Steffen et al., 1998). This is why it is necessary chamber. With proper construction and sealing of these chambers their
to mix this innoculum with organic matter, its mixing with biomass efficiency can be improved, which allows for higher internal pressure
feedstock can help increase the biogas production potential which in and greater gas collection. The gas produced at this point is already
turn make the digestion process more sustainable for the end users. flammable but the energy value is low. This is because during anaerobic
The second and most important part of biogas production is the digestion, other gasses are produced along with the methane gas.
actual anaerobic digestion, which is typically done in large industrial Anaerobic digestion gas is composed of (CO2, CH4, H2S, and siloxanes),
tanks that are equipped with internal temperature controls and stirring which 60% is methane and 40% is carbon dioxide along with small
equipment. These tools are necessary for the optimum performance of a traces of other compounds. For the product to be useful in electricity
system because it isolates the external environment and ensures that the production, heating, cooking, or transportation it must be enriched
microorganisms function within their temperature range. The stirring and/or purified. There are currently two technological designs that are
equipment helps with the even distribution of the biomass material popular for the construction of bio-digesters in developing countries.
inside the digester, which makes sure that the population growth and These are the Chinese design known as the fixed dome digester
distribution of the microorganisms is even throughout the entire vessel. (Fig. 3a); and the Indian floating drum digester (Fig. 3b). The main
The cost of these equipment are very high, and therefore for it to be feedstock that are used for these bio-digesters are typically human,
built in low income communities they must find low budget solutions animal and household waste and the gas produced is used for cooking
for tank construction. Many individuals around the world have been and lighting. These bio-digesters are not very large because the average
producing bio-gas, and not all of them are able to purchase expensive volume of a home bio-digester is between 5 and 7 m3 which is capable
equipment, hence they may have had to invent new cost-effective ideas. of producing 0.5 m3 of biogas per m3 of the digester volume (Akinbami
Most low budget bio-digesters that are constructed seem dependent on et al., 2001; Omer and Fadalla, 2003). Out of the two designs the fixed
the quantity of time of its intended use and also its transportability. dome digester is more adaptable because it is normally constructed
Some of the bio-digesters that have been created in the developing with locally available materials, which are bricks, stones or blocks.
world have been made from low-density polyethelene (LDPE) plastic However the floating drum design is not easily adapted to different
bags, high-density polyethelene (HDPE) plastic containers, rubber environments because the drum needed for the gas capture is normally
tubes, clay bricks, cement blocks, and other materials. Those that are a steel or hard plastic drum. These are the simplest digesters that are
made of lighter materials are typically found on very small farms and available, both the Chinese and the Indian designs have similar working

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H.M. Morgan et al. Bioresource Technology 250 (2018) 910–921

Fig. 3b. Floating cover (Indian type) di-


gester. Adopted from Gunnerson et al.
(1986).

principles. The first step is the addition of the feedstock into the di- mountainous regions after burying the digester they are normally
gester through an inlet pipe, in some cases mixing pretreatment as covered with roofing material to protect it from temperature regulation.
discussed earlier is done inside a mixing pit. After digestion the diges- This has been reported as one of the cheapest ways to produce biogas in
tate (slurry) leaves the tank through an outlet pipe, some digesters can the developing world.
have compartments depending on the configuration of the system. As
shown in the Figs. 3a and 3b; a one-stage and two-stage bio-digester
configuration is shown. The configuration is dependent on the time the 4.1. Feedstock pretreatment
substrate spends inside the bio-digester, sometimes between 20 and
30 days. There are advantages and disadvantages to both system de- Nature has perfectly designed lignicellulosic biomass, and its mo-
signs, the advantage of the fixed dome digester is that it is much lecular structure makes it capable of withstanding harsh external con-
cheaper that the floating drum and more adaptable because of the in- ditions. The three main polymers which comprises lignicellulosic bio-
terchangeable construction materials, the disadvantage for this system mass are cellulose, hemicelluloses and lignin, the hetero-matrix which
is that the gas pressure produced varies because the volume of the gas these polymers are associated to each other along with their relative
collection chamber stays the same while the quantity changes. The composition depending on the type, species and even the source is re-
fluctuation of gas pressure is a negative aspect of the fixed dome sponsible for the structural integrity of the lignocellulosic source
system. On the other hand the floating drum’s advantage is that it is (Bajpai, 2016). Whenever lignocellulosic biomass has been used for
able to maintain a constant gas pressure because the drum is adjustable, energy production, pretreatment seemed to be essential to the pro-
the volume can change to maintain gas pressure. The disadvantage of duction efficiency (Bu et al., 2016). Out of the four classifications for
this system as mentioned is that it is not as adaptable as the fixed dome; pretreatment as discussed previously, majority are focused on the
the materials needed for the floating drum construction are a bit more eventual thermo-chemical decomposition of the biomass, only a few
expensive than the other. These digesters are very simple designs so the available technologies are used for biological conversion techniques.
absence of stirring equipment reduces the efficiency of the system as Some of the current pretreatment methods, which have been the subject
compared to industrial bio-digesters. The lack of stirring equipment of investigations and are being used in chemical industries, are am-
also makes solids that sink to the bottom of the digester difficult to monia fiber explosion (AFEX) (Bals et al., 2010; Mathew et al., 2016),
breakdown and eventually be expelled from the system. The constant lime pretreatment (Kaar and Holtzapple, 2000; Sierra et al., 2009),
addition of undigested solids at the bottom of the tank reduces the di- ammonia recycle percolation (ARP) (Kim and Lee, 2005; Yoon et al.,
gestive capacity and eventually reduces the overall efficiency of the bio- 1995), dilute acid/hot water batch (Bhagia et al., 2016; Martin et al.,
digester because the relative tank volume becomes smaller. In some 2011), and hot water flow through (Yu et al., 2011). The combination
developing nations the construction cost of the fixed dome or the of these techniques that are chemical methods along with mechanical
floating drum bio-digester have been reported to be too high (Preston methods, whose purpose is to reduce the particle size, facilitates the
and Rodríguez, 2002; Surendra et al., 2014). This has led to the creation decomposition of biomass. The way how these pretreatment methods
of extremely simplified bio-digesters that are made from polyethelene work is by exposing the cellulose content of the lignicellulose biomass,
(PE) tubular film (Fig. 3c). These devices do not have temperature lignin content reduction is important because it serves no nutritional
control or stirring equipment; the simplified design has four main parts, value for the microorganisms that degrade the biomass into valued
the inlet pipe, the outlet pipe, the digestion chamber and the gas outlet products. The reduction of the lignin content along with the simulta-
pipe. Unlike the other two designs these devices are very fragile so neous exposure of the sugar content trapped inside the cellulose and
during their construction they have been reported to be buried in hemicellolose improves the efficiency of decomposition (Bajpai, 2016;
trenches, this helps with the insulation of the device because unlike the Ma et al., 2016). There have been reports by Ma et al. (2016) that their
Chinese and Indian designs the plastic walls are very thin. In hydrothermal pretreatment processes was able to increase the cellulose
availability about 50% more than un treated biomass. Pretreatment has

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H.M. Morgan et al. Bioresource Technology 250 (2018) 910–921

Fig. 3c. Polyethylene tubular digester. Adopted from Plöchl and Heiermann (2006).

been reported as an essential process because it reduces the amount of and cooking. However, the direct use of biogas can lead to problems,
time necessary for the actual decomposition, which has economic because the gas has impurities that result in a low heating value. Raw
benefits that contribute to cost reduction and profit gains. These pre- biogas that is extracted from a biodigester that has around 60% of the
treatment methods described previously require expensive equipment volume to be CH4 which has an energy value of 21.5 MJ per m3 com-
and chemicals, so when it comes to their application for individuals in pared to the 35.8 MJ per m3 of enriched biogas (Muylaert et al., 1999).
the developing world, it would seem more of a luxury than something Low heating values for energy compounds are counterproductive be-
essential for the production process. Therefore, with proper innovation cause their purpose is to provide the greatest amount of exothermic
some of the methods can be simplified and various techniques can be heat requiring the smallest volume possible. Another problem that is a
employed in the pretreatment of the biomass. Substituting the chemi- result of the direct use of bio-gas is pipe corrosion and blockage due to
cals and materials to cheaper ones will decrease the efficiency of the the presence of acidic compounds and contaminants in the gas flow
system, but this would still be better than if no pretreatment methods (H2S, CO2, H2O) (Verma et al., 2017). Thus, to reduce the volume and
were to be used. In recent years, many individuals have been using lime improve the quality of the bio-gas, it must undergo an enrichment/
pretreatment as a method to initiate the breakdown of biomass (Solé- purification process. During bio-gas purification, specialized equipment
Bundó et al., 2017), it is one of the simplest forms of chemical pre- and chemicals remove components from the raw biogas that are not the
treatment and requires very little technical expertise. The im- energy carrying compound which is the CH4. In developed nations they
plementation of these self-made pretreatment methods has been re- have developed specialized filters that are capable of removing the
ported to improve the efficiency of bio-digesters in the developing moisture and contaminants through a pressure swing process
world. Increased efficiency is directly related to economic growth be- (Augelletti et al., 2017). Pressure swing uses high pressure to break the
cause more biogas is produced from the simple structured bio-digesters. gas into smaller fragments that increase the surface area available for
With more gas being produced, the owner of the system is able to use chemical interaction within the filter. These materials and equipment
the available energy for longer periods and does not need to spend extra can be very expensive. Minh Ho et al. (2008) investigated the cost prices
money on charcoal or other materials for substituting biogas when the and its reduction for the pressure swing process in gas purification,
production capacity is low. their analysis considered both high pressure feed and vacuum deso-
rption using chemical absorbent 13X. In this analysis the estimated cost
that used vacuum desorption reduced the capture cost from US$57 to
4.2. Biogas purification and storage US$51 per ton of CO2 and was comparable in cost to CO2 capture using
conventional MEA absorption of US$49 per ton of CO2 (Ho et al., 2008).
Biogas that is produced directly from a bio-digester is composed of Even with the considered cost reduction of these purification techni-
several gas fractions, these components of raw biogas along with their ques they are still out of reach for developing nations due to a lack of
chemical properties are observed in Table 1. technology. Therefore, to improve the gas quality, people in developing
Many individuals in developing economies use it directly for heating nations have had to innovate their own purification system. Limited
availability of technology makes it impossible to create high-tech zeo-
Table 1
lite filters, so they must rely on their basic chemistry knowledge to
Chemical composition of biogas and properties of components (Braun, 2007).
purify the bio-gas. A solution of lime water is one of the most popular
Component Concentration Properties methods used by individuals in the developing world to improve the
quality of biogas. The gas is injected into to the lime water column
CH4 50–75% (v/v) Energy carrier
under high pressure to reduce the size of the bubbles and increase the
CO2 20–50% (v/v) Decrease heating value, Corrosive, especially
in presence of moisture surface area (Fig. 4). The chemical reaction that occurs is a neu-
H2S 0–5000 ppm (v/v) Corrosive Sulfur dioxide emission during tralization reaction that removes CO2 and H2S by reacting with the Ca
combustion (OH)2 inside the solution. In an investigation conducted by Mel et al.
NH3 0–500 ppm (v/v) NOx – Emissions during combustion (2014) they researched the efficiency of the lime water column on
N2 0–5% (v/v) Decreases heating value
biogas purification. The results of their investigation showed that the
Water vapor 1–5% (v/v) Facilitate corrosion in presence of CO2 and
sulfur dioxide (SO2) two most important factors when using this technique are the

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Fig. 4. Generic absorber schematic. Adopted from Mel et al. (2014).

concentration of the lime water solution and the flow rate of the biogas. 5. The influence of biogas systems on developing countries
Increasing concentration allowed for increased purification as well as
increased pressure improved the purification because of the particle The production and self-sufficiency of energy is fundamental to the
size and mixing. However 14% was the highest improvement for the prosperity of any society. Thus, if systems are created in developing
CH4 concentration compared to the initial concentration of the raw countries, such as self-made bio-digesters, it can be very beneficial to
biogas (Mel et al., 2014). The authors of this paper agree that with local communities. The availability of energy can improve the standard
continuous investigation and adaptation of multi level upgrading, the of living in these communities. When developed nations are compared
purity of the biogas can be improved. It would be comparable to a to those that are developing there is a clear distinction between the two
purification system that uses plastic-zeolite fiber filters manufactured groups where in advanced societies, they have direct access to everyday
by HoSt bio-energy systems (Enschede, Netherlands) which have been commodities such as lighting, heating, communication, etc while the
reported to produce a 99.98% pure methane gas. The gas they are developing economies does not. The immediate access to these com-
capable of producing can be used in automobiles or injected into a gas modities improves the standard of living because there is no need for
grid. individuals to go out and gather resources on a daily basis. In turn, it
Storage is another concern for individuals or farms that produce allows people living in these situations to focus on other aspects which
biogas, in the developed world their primary use of biogas is for cost they can use to advance their society technologically and economically.
reduction of electric consumption. The gas they produce is used to run In a conference concerning developing countries conducted by UNESCO
generators on the farm that provide energy for lighting and heating, the (1997), they found out that people living in developing countries,
remainder of their produce can be injected into a grid system or electric especially in rural communities, spend an average 3 h daily in search of
surplus can power the neighboring communities (Convion, 2017). For food and energy. The implementation of renewable energy systems
farms and small businesses in developing countries there is no infra- would have a direct social benefit to those that need it the most. Women
structure, such as a gas grid, and thus the gas they produce is primarily and children are the ones who would primarily benefit from the im-
used for cooking and heating. However, communities are not normally plementation of biogas systems, because they are the ones in the house
located near the production site and they must find ways of trans- hold that are primarily responsible for cooking and cleaning (Liu et al.,
porting the gas to the consumers. Storing the gas for transport is ne- 2008; Top et al., 2004). In many developing countries the house hold
cessary but expensive storage devices are out of the question, hence still primarily uses open fire burning of biomass in the form of wood,
some small businesses in these countries have found ways of com- coal or dried dung as a source of fuel for cooking which typically
pressing and storing the gas in liquid petroleum gas (LPG) cylinders, composes about 90% of the house hold energy consumption compared
rubber tubes, or even LDPE/HDPE bags. They have adapted regular gas to the developed world which cooking with cleaner fuels only accounts
compressors and gas range stoves to store and burn biogas for cooking. for around 30% of the house hold’s energy consumption (Li et al.,
Table 2 shows a summary for the cost comparison of the basic equip- 2005). The burning of open source fuel has been reported to have ne-
ment and materials needed for bio-gas production. The prices given in gative health effects to the women and children that carry out these
the table fall within a range depending on the size of the bio-digestion tasks. This is because cooking indoors with improper ventilation results
system, the brand of those equipment that are industrial, and the type in something called indoor air pollution (IAP). Some of the negative
of materials being used for construction of the self-made systems. This side effects of IAP in developing countries have been reported to cause
data has been collected from various industrial equipment sale sites. lung cancer, chronic obstructive pulmonary disease (COPD), and child
pneumonia (Desai et al., 2004; Dherani et al., 2008). Other studies have
also linked IAP to cause other health problems such as low birth weight

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Table 2
Cost comparison between industrial and self-made equipment and materials.

Equipment/Material Industrial$ Self-made$

Bio-digester $500,000 to $10,00,000 Small industrial bio-digester with 2000 kg daily $200 to $1500 Home scale bio-digester with 50 kg daily input capacity.
input capacity. Various types of solid waste Various type of solid waste
https://hnkingdo.en.alibaba.com/ (Marchaim, 1992)
Purification system $5000 to $50,000 Small industrial biogas purification system with $200 to $500 home scale biogas scrubbing with lime water. The capacity is
∼10 m3/s gas flow capacity. dependent on the column size. The material used for construction also
https://cncamda.en.alibaba.com/ affects the price of the system, PVC or metal pipes
(Mel et al., 2014)
Storage tanks $5000 to $5,00,000 double membrane biogas storage tank. 10 m3 to $100 to $1000 home scale small bags. The prices vary depending on the
10,000 m3 customizable storage capacity. With automated controls. storage capacity and durability of the material. Most of these devices have
https://amoco.en.alibaba.com/ a warranty of about 5 years
https://jhr.en.alibaba.com/
Micro-organism $200 to $1500 specialized starter kits of bacteria that anaerobically Free it is sourced from cow, pig, chicken, sheep or any other type of
culture decomposes biomass. The cost varies on the amount needed depending on manure. In some situations even human waste can be used
the tank size and daily input of new biomass.
https://sukahan.en.alibaba.com/
Biogas compressor $5000 to $30,000 small scale industrial compressor with a capacity of Adapted from other devices. In some places regular air compressors are
100 Nm3/h and have and output pressure of 3625 psi. The compressed gas adapted for home made biogas compression. Pressures of up to 500 psi can
can be transferred to LPG storage tanks to be used for various purposes. be achieved. Even the compressors from old refrigerators can be used.
https://chinarealtech.en.alibaba.com/ Though this is very dangerous because the properties of air and natural gas
are different and even the flammability of CH4 is a concern

and still birth (Pope et al., 2010), cataracts (Bruce et al., 2000), tu- emissions (Strassburg et al., 2009), making it one of the leading causes
berculosis (Slama et al., 2010), and high blood pressure (McCracken of GHG emissions. Another negative result of harvesting biomass from
et al., 2007) among others. According to the World Health Organization forest residues is that it causes soil erosion and land degradation
(WHO, 2017b) about 1.5 million premature deaths occur per year (Gautam et al., 2009). In a study conducted by Katuwal and Bohara
which are directly related to IAP from the use of solid fuels, 85% of (2009), they estimated that the average household bio-digester an-
them are caused by biomass use while the rest is due to coal use. Biogas nually spares the direct burning of 3 metric tons(6600)lbs)) of firewood
burns with a clean flame and with little emission so the implementation and 576 kg (1270 lbs) of dung; which eliminates 4.5 metric tons
of biogas producing systems would reduce the risk of health defi- (9900lbs) of CO2 emissions to the atmosphere. Another negative impact
ciencies and the amount of time spent on gathering heating and cooking of deforestation is the destruction of wildlife habitats, habitat destruc-
energy. The extra free time gained would allow these individuals to tion leads to loss of environmental diversity. Renewable energy sources
focus on further education that they can use to develop their tech- can benefit the people living in the community as well as preserve the
nology. The social benefits are endless because the more time that is environment.
spent on becoming more educated means that they will be able to apply Environmental preservation is of great importance to developing
the new knowledge on areas such as agriculture, infrastructure, and nations because some of them depend heavily on the tourist industry to
health. With the implementation of more developed systems the quality generate income. Apart from being crucial to the country’s develop-
of life of women and children can be improved because they would also ment, renewable sources of energy are carbon neutral, meaning that
have additional time for recreational activities (Katuwal and Bohara, they do not release additional carbon into the atmosphere, which is
2009). crucial for the environment(Ragauskas et al., 2006). An additional
The direct application of a self-made biogas producing system can benefit of the implementation of biogas systems is both environmental
also have economic benefits to these communities. The types of bio- and economical; anaerobic digestion is more complicated than aerobic
digesters that are typically built in the developing world are not me- technologies when treating organic waste. Compared to composting,
chanized nor are they computerized. They require manual labor for its incineration or even a combination of digestion and composting,
loading, stirring and emptying. If there are no social investment pro- anaerobic digestion is superior to them because of an improved energy
grams available in these communities and also if there is limited balance and the reduction for the emission of volatile compounds such
technical expertise not everyone would be capable of constructing bio- as ketones, aldehydes, ammonia and methane (Edelmann et al., 1999).
digesters. Hence large tanks on live stock farms can be constructed to In contrast to composting or direct burning the anaerobic digestion of
create additional employment in the production of biogas energy. Every biomass is dual purpose being that it is able to provide fuel and ferti-
aspect of the production process can create employment due to the lack lizer from the same process making it beneficial for the environment
of sophisticated computerized technology. The filtration, storage and and for the economy as well. At the end of the digestion process the
eventual sale of the biogas would create opportunities to individuals waste product known as the slurry (digestate) is still very valuable
would not have had the opportunity if the system was not in place. because it is still rich with macro and micro-nutrients. This can be
Employment opportunities for young people and in some cases women applied to the soil as a replacement for inorganic fertilizer which re-
will contribute to their self empowerment which improves their stan- duces cost and is beneficial for the environment. The application of
dard of living. Thus the installation of these systems can directly con- digestate to land have been reported to improve the physical, chemical
tribute to increased opportunities and gender equality in these devel- and biological attributes of soils as well as increase crop productivity
oping nations. (Weiland, 2010). The digestate has also been known to suppress soil-
Apart from social and economic development, the introduction of born pathogens by stimulating soil actinomycetes which produce anti-
renewable energy sources to developing nations also has environmental biotics. In general digestate contains N2 (1.8%), P2O5 (1.0%), K2O
benefits. Most people in rural communities depend on biomass as a (0.9%), Mn (188 ppm), Fe (3550 ppm), Zn (144 ppm) and Cu (28 ppm)
source for fuel and the biomass that they normally employ are forest (Nagavallemma et al., 2004; Singh et al., 1993).
residues. (Osei, 1993) explained that about 54% of deforestation in the
developing world is caused by harvesting fuel material. Worldwide
deforestation is responsible for 17–25% of all anthropogenic GHG

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