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Alexander1972 PDF
Alexander1972 PDF
(Communicated by R. W. Nurse)
ABSTRACT
Data from new experiments and from work published during the past
40 years are subjected to regression analysis to determine the
relationship between strength and the composition and fineness of
cement. The original authors differed in their opinions on the
relative importance of CRS* and CRA. The controversy is examined
against a background of ~xperienc~ with a group of materials that
are representative of Portland cement in general, and in terms of
an analysis based on a model in which, during the f i r s t weeks of
hardening, the strength developed by C3S depends on the
proportion of C3A in the cement.
663
664 Vol. 2, No. 6
STRENGTH, RELATIONSHIP, COMPOSITION, FINENESS, CEMENT
Introduction
Over the years, many laboratories throughout the world have studied
the relationship between strength and the composition and fineness of
Portland cement. Information is available from experiments in which each of
the cement compounds is examined individually, as in the classical work of
Bogue and Lerch ( I ) , which is widely quoted in the standard texts of
reference. However, the method which is most commonly used is to determine
the strength, composition and fineness for a range of cements and to subject
the data to regression analysis. Extensive investigations along these lines
have been carried out in, for example, the United States, where the work of
Gonnerman (2), Gonnerman and Lerch (3), and Blaine, Arni and DeFore (4)
covers the wide variety of cements that have been manufactured, at one time
or another, during the present century. Interest continues to be shown in
this approach, and several publications along these lines have appeared in
recent years (4, 5, 6).
Despite the attention given to the subject, some of the most vital
issues remain unresolved. For example, from the viewpoint of concrete
strength, the importance of C3A relative to that of C3S is s t i l l a matter
for controversy (5). I t is with this issue in particular that the present
investigation is concerned.
The Cements
The data for the present analysis are taken from a number of
independent studies, each based on a d i f f e r e n t group of cements. The main
characteristics of these cements are as follows:
GROUP A: The 71 cements used by Gonnerman (2) which were produced by the
Portland Cement Association Fellowship at the U.S. Bureau of Standards during
1930-33. The range of compositions was purposely expanded beyond that of
normal Portland cement, but the range of fineness is narrow, since each
cement was ground to the same residue on 200 mesh sieve. Thus the
c o e f f i c i e n t of variation for surface area is only one third of the average
for series B to E. The SO3 content is constant at 1.8 percent.
GROUP C: The twenty "series 308" cements used by Gonnerman and Lerch (3),
manufactured in 1940, and representing the five types of cements specified
in ASTM C 150-40T.
Although the results for each of the groups A-E were analysed
separately, most of the analytical work reported here was done on composite
series in which the data were combined, and in which the C3A content of the
cements was limited to a maximum of 14.0 percent. The need for this l i m i t
is i l l u s t r a t e d by the data for 28-day and l-year strengths of group A
concretes (Fig. i ) . Over the range 0 to 14 percent C3A, strength increases
l i n e a r l y with C3A*, and the two variables are strongly associated. At 28
days, for example, the correlation c o e f f i c i e n t is .80. At higher C3A,
strength decreases with increasing C3A, the rate of decrease being greater
at i year.
40 44
A B
E
"E
Z 30
c-
t-
Q T ¢-
36
O
20 i
O
"10
OO
i 14% i
C~ 14%
10
I i i I 28
4 12 20 4 12 20
C3A, percent C3A, percent
FIG. 1
Series 1 consists of the 143 cements in groups A, D and E which have C3A
not greater than 14.0 percent. T h i s is the main series used in the analysis,
since complete sets of data are available at 3, 7 and 28 days and at 1 year.
A histogram of the distribution of C3S contents for series 1 cements is
given in Fig. 2A, from which i t will be apparent that over the range 30 to
70 percent C3S, there are from 20 to 44 cements in each 10 percent C3S class
interval. The corresponding histogram for C3A content (Fig. 2B) shows that
between 0 and 12 percent C3A, there are 16 to 34 cements in each 2 percent
C3A class interval• The wide range of C3S and C3A contents and the low level
of association (R=.06) between C3S and C3A are illustrated by the scatter
diagram (Fig. 3A) for C3S vs C3A.
The upper and lower limits for the surface area of series 1 cements are
Vol. 2, No. 6 667
STRENGTH, RELATIONSHIP, COMPOSITION, FINENESS, CEMENT
50 A B C
/i
40
//
7"~
E 30 /.4
(J
"5 20
.. F.zC
I///
;// . . . . . . . .
FIG. 2
580 and 239 m2/kg respectively, and 92 percent of the cements have surface
areas between 240 and 400 m2/kg. Over this l a t t e r range there are from 18 to
45 cements in each 40 m2/kg class interval (Fig. 2C).
80 /
!
• A 80
I B
e•ee • •
i ee ~ • • •
o.
!
|
j
• S •
•
• • •
so• •
0 o~
,. . . : . ~ , ' ,
• •
8e •
• e=
e
~
•
0
aJ i
. ." -,'" -
•
.
°
•
::'...,
" •"
,
•
.';';
..s~o- .
.%
|•
[" ..... - ...
o 40 ";. •
"-" ." . "; "s'.
• o 40 L"
~ " -"'-~
' ". .". . . •- ;"" : ~ ' . •
l
: • • •
•e o • • • % % •
20 ~ .', 20 ~ •
"I " I I
0 8 16 0 8 16
C3A, percent CsA, percent
FIG. 3
Conditions of Test
Discussion
The strengths used in the analysis of series 1 and 2 data are normalized
values, which are defined as the compressive strength that would have been
observed i f the cement had been tested by the procedure that Gonnerman (2)
used for the materials in group A. Gonnerman'sconditions were selected as
standard because he examined the widest range of cements and measured concrete
strengths at the 'key' age of 28 days for every cement in the group.
Strengths were normalized by the following procedure:
I t is widely held that during the early weeks of hardening, the strength
of Portland cement is largely determined by C3S content. Evidence in
support of this view comes from studies on the individual cement minerals
and from experiments on Portland cement i t s e l f . Data for the individual
cement minerals are given in Fig. 4A, in which Bogue and Lerch's (1)
measurements on the strengths of pastes made either from C3S or from C3A are
plotted against time. The evidence shows that for ages of up to six months,
C3S paste develops more than ten times the strength of C3A paste.
Vol. 2, No. 6 669
STRENGTH, RELATIONSHIP, COMPOSITION, FINENESS, CEMENT
TABLE 1
Test Conditions for Group A to E Cements
in Series i and 2
5 bag
concrete
W/C 0.53
6x12-inch
cylinders
5 bag
concrete
W/C 0.49
6x12-inch
cylinders
A B
E 3
t
f"o, x
~ 6O Z I ~'s.
°
C I
ID I
~ 2
.c" 40 I
O
I
C O
e-
O
20
P
c,A
.¢'~'7 -- -- , , IZ
i i
? 28 90 180 7 28 56 90 180
Age, days Age, days
FIG. 4
(Fig. 4B). The highest ratio of the coefficients was at 28 days, and at
this crucial age, the strength differences for the 15 cements in this sample
were mainly attributable to differences in C3A. Equation (1), for cements
of most recent origin (group E), shows that the observation on the high
ratio of the coefficients is s t i l l valid.
Thus, in emphasising the role played by C3A, the conclusions from the
regression work (5) are in conflict with the opinion of Gonnerman and Lerch
(3). However, the latter authors used group B cements, for which the C3A
content was almost constant, and they naturally found that variations in
performance were due to C3S and surface area. The present emphasis on C3A
(Fig. 4B) also runs contrary to the evidence (Fig. 4A) from experiments with
pure minerals. In this instance the two opinions can be reconciled by the
suggestion (5) that C3S reacts more rapidly in cements with high C3A content.
In fact, this hypothesis suggests that the linear regression equation is not
the appropriate model. Before this topic is pursued i t will be advantageous
to compare the data for pastes and concretes, and to consider further
evidence on the C3A effect.
Vol. 2, No. 6 671
STRENGTH, RELATIONSHIP, COMPOSITION, FINENESS, CEMENT
The band within which 95 percent of the sample observations are expected
to fall has been calculated from the standard error of estimate for equation
(1), and is defined by the broken line in Fig. 5. T h i s expectation is
realized since 98 percent of the observed strengths fall within the band.
40 //
,/
•
/
i/ • •
E
•// 8 • ~ •
/// eI• I | ~i a• //
// • r / /
=" 30
¢- // • ~ • ///
P /
//
| • • /
,./
/ • • • //
// • • • e//
// • /
~ 20 /
// ee
• el •
• Y
/
• //
• O/,
• o • ~11 I
b_l •
i I
i
t / i i i
10 20 30 40
Observed strength N/ram 2
FIG. 5
Observed vs estimated normalized strength for concrete tested in
compression at 28-days. Strengthsestimated from the regression
of paste strength on composition and fineness.
672 Vol. 2, No. 6
STRENGTH, RELATIONSHIP, COMPOSITION, FINENESS, CEMENT
0.8
.-= 0.6
O
FIG. 6 03
O
U
i i i
3 7 28 365
Age in doys, Log scole
for the series• Conversely,at the high C3A end of the scale, 33 of the 35
cements with C3A greater than 10.0 percent develop above-average strength•
This behaviour is not attributable to strong associations between C3A and the
other main variables that control strength since C3A is correlated only .07
with C3S (Fig. 3A) and only .01 with surface area.
4o
@
o° •
i
0
• %• •
.~ 30
I
'.:.:.."
•• | • • "•
I • i , ,
c A • • ! ,$ •
$ ;•, I@
:':. • , • ,.
g
20 I • •h I ."• :
10 ~ ------,----
0 4 8 12 16
C3A, percent
FIG• 7•
1-8
1"6 FIG. 8
Comparison between stronger and weaker cements
U3 on the basis of composition and fineness.
1"4 S = average C3S, C3A or SW for series 1 cem-
ents that are of above-average strength at the
indicated age. W = corresponding value for
the remaining cements.
1-0 i | i
3 ? 28
Age, days
r a t i o between the two subgroups has risen to 2.1, with the average C3A for
the stronger cements running at 8.9 percent compared with 4.2 percent for the
weaker materials. The corresponding ratios for C3S and surface area decrease
with time, and by 28 days have fallen to 1.19 and 1.07 respectively.
*Cf. the unpublished work of Kantro and Weise, quoted by Verbeck (10),
which shows that the rate of reaction and of strength development of C3S is
increased by introducing AI203 and MgO into C3S during clinkering.
676 Vol. 2, No. 6
STRENGTH, RELATIONSHIP, COMPOSITION, FINENESS, CEMENT
in excess of the basic level also can be attributed to C3S. The strength
increase is d i r e c t l y proportional to C3A and depends, in addition, on the
magnitude of d (equation 5). I t w i l l be shown la te r that d varies with age.
The regression of strength on composition and fineness for series i
cements at 3, 7 and 28 days is given, in the t r a d i t i o n a l form, in equations
6, 8 and I0, and in the alternative form, in equations 7, 9 and 11. There
is a I : I correspondence between the estimates from the two forms of equation,
and the two sets of estimates correlate .99, .99 and .98 at 3, 7 and 28 days
respectively.
e Series 1 cements
20 o Group E cements, high SOz
• Group E cements. Low SOz
e
FIG. 9
L~ 10
The s e n s i t i v i t y of C3S to C3A, vs age.
=-8
=<
bC
oi "
3 ? 28
Age, clays
O
o
o
o
oa ooo o
o
OoO o° o ~ --
Q.I
0
IlJ FIG. 10
~2 o ao o °° o° oo °
o
oo
o o o
c~
The division of group E cements into
o3
O O
two subgroups on the basis of SO3 content
5 10 15
C3A,percent
model could be greatly improvedby taking this factor into account. The
data of Bogue and Lerch (1) show that as a cement, C4AF ranks well below
even C3A. In addition, with the Portland cements that have been examined
here, there is only a weak association between C4AF and strength. This
latter aspect has been considered in greater detail in an earlier
investigation (5).
Summary
References
l • R.H. Bogue and W. Lerch, Ind. Eng. Chem., 26, 837 (1934).
2. H.F. Gonnerman, ASTMProc. 34, 244 (1934).
3. H.F. Gonnerman and W. Lerch, ASTMSpecial Tech. Pub. No. 127
(Portland Cement Assoc. RD Lab. Bull.39) (1951).
. R.L. Blaine, H.T. Arni and M.R. DeFore, NBS Build. Sci. Series 8,
Part 3, Section 7 (1968).
680 VoI. 2, No. 6
STRENGTH, RELATIONSHIP, COMPOSITION, FINENESS, CEMENT
. K.M. Alexander, J.H. Taplin and J. Wardlaw, Proc. 5th Int. Symp. Chem.
Cement, Tokyo, 111,152 (1968).
. P. Gourdin, Rev. Mat. Constr., No.651, 411 (1969).
7. P. Klieger, J. Am. Concr. Inst. (Proc.) 54, 481 (1957).
8. J.A. Dalziel,Cement Technol., 2, 105 (1971).
9. K.M. Alexander, Proc. Civil Eng. Mats. Conf. Southampton (1969),
(ed. M. Te'eni), Part 2, 1187, Wiley-lnterscience (1971).
I0. G. Verbeck, J. Portland Cement Assoc. RD Lab., ~, 57 (1965).
II. W. Lerch, ASTMProc. 46, 1251 (1946).
12. L.E. Copeland, E. Bodor, T.M. Chang and C.H. Weise, J. Portland Cement
Assoc. RD Lab., ~, 61 (1967).
13. G.L. Kalousek and J.E. Kopanda, Cement and Concrete Research, ~,
63 (1971).