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STANDARD FOR CERTIFICATION

No. 2.9
Type Approval Programme No. 1-501.17

SIDE SCUTTLES AND WINDOWS


OCTOBER 2009

DET NORSKE VERITAS


Veritasveien 1, NO-1322 Høvik, Norway Tel.: +47 67 57 99 00 Fax: +47 67 57 99 11
FOREWORD
DET NORSKE VERITAS (DNV) is an autonomous and independent foundation with the objectives of safeguarding life, prop-
erty and the environment, at sea and onshore. DNV undertakes classification, certification, and other verification and consultancy
services relating to quality of ships, offshore units and installations, and onshore industries worldwide, and carries out research
in relation to these functions.
Standards for Certification
Standards for Certification (previously Certification Notes) are publications that contain principles, acceptance criteria and prac-
tical information related to the Society's consideration of objects, personnel, organisations, services and operations. Standards
for Certification also apply as the basis for the issue of certificates and/or declarations that may not necessarily be related to clas-
sification.
A list of Standards for Certification is found in the latest edition of Pt.0 Ch.1 of the “Rules for Classification of Ships” and the
“Rules for Classification of High Speed, Light Craft and Naval Surface Craft”.
The list of Standards for Certification is also included in the current “Classification Services – Publications” issued by the Society,
which is available on request. All publications may be ordered from the Society’s Web site http://webshop.dnv.com/global/.
The Society reserves the exclusive right to interpret, decide equivalence or make exemptions to this Standard for Certification.
This document is valid until superseded by a new revision or withdrawn.

Comments may be sent by e-mail to rules@dnv.com


Comprehensive information about DNV and the Society's services is found at the Web site http://www.dnv.com
© Det Norske Veritas
Computer Typesetting (Adobe FrameMaker) by Det Norske Veritas

If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of Det Norske Veritas, then Det Norske Veritas shall pay compensation to such person
for his proved direct loss or damage. However, the compensation shall not exceed an amount equal to ten times the fee charged for the service in question, provided that the maximum compen-
sation shall never exceed USD 2 million.
In this provision "Det Norske Veritas" shall mean the Foundation Det Norske Veritas as well as all its subsidiaries, directors, officers, employees, agents and any other acting on behalf of Det
Norske Veritas.
Standard for Certification - No. 2.9, October 2009
Type Approval Programme No. 1-501.17
Page 3

CONTENTS

1. SCOPE OF SERVICES .......................................... 4 2.8 Application for renewal after four (4) years................ 4
2. PROCEDURE ........................................................... 4 3. DOCUMENTS TO BE SUBMITTED.................... 5
2.1 Application for Type Approval ...................................4 4. REQUIREMENTS ................................................... 5
2.2 Quotation .....................................................................4 4.1 Basis for Type Approval ............................................. 5
2.3 Assessment of Type Approval documentation ...........4
2.4 Initial Survey of product and production facilities 4.2 Scope of Type Approval ............................................. 5
including witnessing of Type Tests .............................4 4.3 Requirements to production and quality control
2.5 Assessment of survey report and Type Test results.....4 arrangement ................................................................. 5
2.6 Issuance of Type Approval Certificates ......................4 4.4 Requirements to material ............................................ 6
2.7 Certificate Retention Survey after two (2) years .........4 4.5 Requirement to packaging and marking of product .... 7

DET NORSKE VERITAS


Standard for Certification - No. 2.9, October 2009
Type Approval Programme No. 1-501.17
Page 4

1. Scope of services — ensure traceability between manufacturer’s product mark-


ing and the type designation as stated in the application for
Det Norske Veritas (DNV) Type Approval is based on the ISO/ Type Approval, ref. section 4.5.
IEC Guide 2 (1991) definition:
“Approval of conformity with specified requirements on the The objective of Type Tests is to verify the ability of the prod-
basis of systematic examination of one or more specimens of a uct to meet specified requirements by subjecting the test sam-
product representative of the production.“ ple to physical, chemical, environmental or operational
stresses.
The requirements are specified in Rules and/or standards re-
ferred to in this Type Approval programme. Type Tests as specified in section 4.4 are to be carried out and
verified in one of the following ways:
This Type Approval programme outlines the procedure and
conditions for obtaining, maintaining and renewing a Type — at a DNV laboratory
Approval. DNV Certification Notes No. 1.2 (2009) describes — at a recognised and independent laboratory accepted by DNV
the Type Approval in general. — at the manufacturer’s premises in the presence of a DNV
Type Approved products will be listed in DNV’s Register of surveyor.
Type Approved Products available on the DNV Internet site at
http://exchange.dnv.com/. The Initial Survey report and Type Test results are to be sub-
mitted to DNV Approval Office for evaluation.
Fire rated windows are covered by a separate Type Approval
scheme, ref. Type Approval Programme No. 471.75 Windows 2.5 Assessment of survey report and Type Test
and Glass Partitions. results
Windows to be used in diving systems are not covered by this The Initial Survey report and Type Test results are assessed in
Type Approval Programme. order to verify compliance with the requirements.
2.6 Issuance of Type Approval Certificates
When the assessment of Type Approval documentation, Type
2. Procedure Testing and survey of production and quality control arrange-
The Type Approval procedure normally consists of the follow- ment is successfully completed a Type Approval Certificate
ing steps: will be issued to the manufacturer of the product. The certifi-
cate is normally given a validity period of four (4) years, with
— application for Type Approval a Certificate Retention Survey after two (2) years.
— quotation
— assessment of Type Approval documentation 2.7 Certificate Retention Survey after two (2) years
— Initial Survey of product and production facilities includ- The objective of the Certificate Retention Survey is to verify
ing witnessing of Type Tests that the product design, material composition and the product
— assessment of survey report and Type Test results marking are not altered since issuance of the Type Approval
— issuance of Type Approval Certificates Certificate.
— Certificate Retention Survey after two (2) years
— application for renewal after four (4) years. Certificate Retention Survey is to be carried out two (2) years
after issuance of Type Approval Certificate.
Explained in detail: The main elements of the Certificate Retention Survey are:
2.1 Application for Type Approval — ensure that Type Approval documentation is available.
The Type Approval should be applied for in writing to DNV’s — review design, materials, performance and production
local office. The application shall include Type Approval doc- process (as specified in section 4.3) with respect to possi-
umentation as specified in section 3. ble changes, in order to ensure compliance with Type Ap-
proval documentation and/or referenced material
2.2 Quotation specifications.
A quotation will be given by DNV approval office, to be con- — ensure traceability between manufacturer’s product mark-
firmed by the client. ing and the DNV Type Approval Certificate as stated in
section 4.5.
2.3 Assessment of Type Approval documentation — witness tests/inspection on factory samples, selected at
The Type Approval documentation is assessed by DNV Ap- random from the production line (where practicable), or
proval office to verify that it is in conformity with the specified storage, if specified in section 4.4.
requirements.
The Certificate Retention Survey report shall conclude that ei-
2.4 Initial Survey of product and production facili- ther:
ties including witnessing of Type Tests
The objective of Initial Survey is to verify that the production, a) the Type Approval Certificate shall be retained,
quality control arrangement, product design, material compo- or
sition and the product marking is according to the Type Ap- b) the Type Approval Certificate shall be modified/recalled
proval documentation. due to the changes in the basis for approval
The main elements of a DNV Initial Survey are:
The Certificate Retention Survey report shall be submitted to
— ensure that production and quality control arrangements the manufacturer and to DNV Approval Office.
are according to requirements as specified in section 4.3
and as stated in Type Approval documentation submitted 2.8 Application for renewal after four (4) years
by manufacturer Application for renewal should be submitted to DNV not later
— witness Type Tests, as specified in sections 4.4.1 – 4.4.3 than three (3) months before expiry date of the Type Approval
when applicable Certificate.

DET NORSKE VERITAS


Standard for Certification - No. 2.9, October 2009
Type Approval Programme No. 1-501.17
Page 5

The application shall include updated Type Approval docu- 7) Description of quality control arrangement 1)
mentation as specified in section 3, items 1 to 5. Items 6 to 9
shall be submitted if changes have been implemented since last 8) Description of packing of product 1)
issuance of the Type Approval. 9) Information regarding marking of the product. 1)
Upon receipt of the application, DNV will perform a Renewal 1) To be verified at Initial Survey prior to issuance of Type Approval Certifi-
Survey with objective to verify that the product design, mate- cate.
rial composition and the product marking are not altered since
issuance of the Type Approval Certificate.
Renewal Survey is to be carried out not later than four (4) years 4. Requirements
after issuance of the Type Approval Certificate.
The main elements of a Renewal Survey are the same as spec- 4.1 Basis for Type Approval
ified for the Certificate Retention Survey in section 2.7. A Type Approval of Side Scuttles or Windows is voluntary,
If there, since last issuance of the Type Approval Certificate, and the requirements in this section are in accordance with:
has been any change in the relevant standards or in DNV
Rules, new assessment of product and Type Tests may be re- — DNV Rules for Classification of High Speed, Light Craft
quired. and Naval Surface Craft, Pt.3 Ch.6 Sec.1
The Renewal Survey report will constitute part of the basis for — DNV Rules for Classification of Ships, Pt.3 Ch.3 Sec.6.
renewal of the Type Approval Certificate. — DNV Standards for Certification No. 2.21 Craft, Ch.2
Sec.1 and Sec.2.
This Type Approval Programme primarily covers monolithic
3. Documents to be submitted thermally toughened safety glass panes or windows with
frames, including manufacture, quality control, dimensions,
The following Type Approval documentation is to be submit- tolerances and testing.
ted by the manufacturer at Initial Type Approval and updated,
at renewal. The documentation shall be in triplicate, one copy Other manufacture processes and constructions, e.g. chemical-
will be returned to the manufacturer with the Type Approval ly toughened glass, laminated glass, and windows made from
Certificate and one to the local DNV station/surveyor. The synthetic materials, e.g. polycarbonate (PC), acrylics (PMMA,
documentation shall be in English, if not otherwise agreed. i.e. plexi-glass), etc. may also be covered by this Type Approv-
(Please number documentation according to below list to facil- al Programme. Special consideration w.r.t. to strength and
itate review): thickness calculations will then be relevant. The thickness
shall be adapted to the strength of the material concerned (see
1) Type designation, i.e. product name (grade) with list of section 4.4.2).
sizes (variants) to be included in and stated on the Type
Approval Certificate. Other constructions/types may also be considered for Type
Approval. Documentation of properties such as impact
2) Name and address of manufacturer, to be listed on Type strength, bending strength, breakage characteristics, etc. may
Approval Certificate. Additionally, the following shall be then be required.
specified, if applicable:
Non-framed window panes to be mounted to the structure by
— person in charge gluing are also covered by this Type Approval Programme (see
— phone number and fax numbers section 4.4.3).
— e-mail and web address. The suitability of installation of the side scuttles/windows ap-
proved according to this Type Approval Programme will be
3) Level of approval applied for (ref. section 4.) evaluated by the Approval Engineer for each specific project.
4) Product specification/data sheet/drawings, including:
4.2 Scope of Type Approval
— chemical composition of glass or synthetic material, One DNV Type Approval Certificate will cover one grade, i.e.
e.g. acrylic or polycarbonate one glass type (monolithic safety glass, laminated safety glass,
— production of plate glass (float or polished) or synthet- etc.), with the possibility to include different sizes (or laminat-
ic material ing sizes/constructions for laminated glass) as variants in the
— toughened, thermally or chemically same certificate.
— annealed, heat strengthened, fully tempered
— build up (monolithic, laminated, layered). For synthetic materials one grade is related to one material (i.e.
Interlayer and interlayer thickness to be specified, polycarbonate, acrylic, etc.).
where relevant. Glass with different types of frames or frame constructions
— side scuttle series (N or P), type (Type A, B or C) and (e.g. inwards or outwards opening, side or top hinged) are con-
model (opening/non-opening, with/without deadlight, sidered as different grades and will be covered by different cer-
opening direction of glassholder, type of fastening, tificates.
bolted/welded)
— window type (Type E or F) and model (opening/non- One DNV Type Approval Certificate is limited to one manu-
opening, opening direction of glassholder, type of fas- facturer at one production site.
tening, bolted/welded)
— dimensions and tolerances
4.3 Requirements to production and quality control
— frames (material quality and sizes) and gaskets arrangement
— screws and threads The manufacturer should have a quality system that meets ISO
— strength - i.e. impact and bending strength. 9001 standards, or equivalent. If this quality standard is not
fulfilled, the extent of testing and surveys will be specially
5) Areas of Application and Limitations of the product, in- considered.
cluding handling/storage instructions. The extent of the manufacturer's quality control during production
6) Description of production processes 1) shall at least be as listed in Table 4-1, or at an equivalent level.

DET NORSKE VERITAS


Standard for Certification - No. 2.9, October 2009
Type Approval Programme No. 1-501.17
Page 6

Table 4-1 Requirements to manufacturer's quality control


Control on Test standard Acceptance Criteria Minimum level of verifica- Frequency of control
tion
Glass composition 1) Specified by manufacturer Subject to DNV approval Results documented in For each batch of glass
production log
Visual examination Specified by manufacturer Subject to DNV approval Results documented in Continuous during pro-
production log duction
Dimensions Specified by manufacturer Subject to DNV approval Results documented in Continuous during pro-
production log duction
Strength Specified by manufacturer Subject to DNV approval Results documented in Continuous during pro-
production log duction
1) For windows made of synthetic materials a similar control of the actual material used shall be carried out.

4.4 Requirements to material 4.4.3 Windows panes to be glued


The window panes may be fastened to the supporting structure
4.4.1 General by adhesive joints without any counter frame or mechanical
The requirements to testing for an initial approval are given in fasteners. The window panes shall therefore be tested without
Table 4-2. At retention and renewal surveys the same items any frames.
shall be checked with the manufacturer's production log (or
new tests shall be carried out) in order to confirm compliance The adhesive used shall be of an approved type, including the
with the results obtained during the initial approval. surface preparation and gluing procedure, suitable for use/ex-
posure in a marine environment.
Limitations for ships:
For vessels with an International Load Line Certificate (ILLC)
— Only thermally toughened safety glass or laminated glass this type of mounting is not permitted for windows protecting
will be accepted, i.e. polycarbonate or acrylic will not be openings which are considered buoyant.
accepted. If the glass panes have some kind of UV-protection (e.g. ce-
— Windows shall be mechanically secured, i.e. fastening ramic frit) to protect the adhesive and sealant (if relevant) this
with only an adhesive is not accepted. shall be specified.
4.4.2 Strength factor Kw and geometrical factor β For specific projects the adhesive (including any primer) used
for fastening the panes to the structure should be tested with
The strength factor Kw in the DNV Rules shall be determined the relevant substrates to demonstrate its suitability.
for all other types of glass or synthetic materials than tough-
ened safety glass and polycarbonate. The adhesive(s) to be used together with approved glass panes
The geometrical factor β in the DNV Rules is assumed to be should preferably be specified and printed in the certificate, in
unaffected as long as the glass panes show isotropic properties. order to limit the possibility of using wrong adhesive(s).
For non-isotropic glass panes the β factor may be changed and The Type Approval will, however, be limited to only the
should therefore be established. strength of the glass panes.

DET NORSKE VERITAS


Standard for Certification - No. 2.9, October 2009
Type Approval Programme No. 1-501.17
Page 7

Table 4-2 General requirements for toughened safety glass panes and windows
Property Standard 1) Number and selection of Acceptance criteria Minimum Frequency of
parallels level of verification
verification
Side Scuttles

Glass panes ISO 614 10 parallels from at least The glass pane shall remain DNV Survey Initial
Non-destructive strength Proof loads as per 2 batches unbroken and shall show no Retention
testing and marking Table 2 Min. and max. sizes signs of damage. Renewal
Form A: 250 mm and Marking:
above Clear or Obscured glass
Form B: 200mm
Glass panes ISO 21005 10 parallels from at least See standard. DNV Survey Initial
Dimensions and tolerances, 2 batches Retention
edges and flatness Min. and max. sizes Renewal
Side Scuttles ISO 1751 2) 10 parallels from at least See standard. DNV Survey Initial
Making, testing and mark- 2 batches Retention
ing min. and max. sizes Renewal
Windows (rectangular)

Glass panes ISO 614 10 parallels from at least The glass pane shall remain DNV Survey Initial
Non-destructive strength Proof loads as per 2 batches unbroken and shall show no Retention
testing and marking Table 2 min. and max. sizes signs of damage. Renewal
Form A: All sizes Marking:
Clear or Obscured glass
Glass panes ISO 21005 10 parallels from at least See standard. DNV Survey Initial
Dimensions and tolerances, 2 batches Retention
edges, parallelism, flatness min. and max. sizes Renewal
and max. pressure heads
Windows ISO 3903 2) 10 parallels from at least See standard. DNV Survey Initial
Making, testing and mark- 2 batches Retention
ing min. and max. sizes Renewal
Glass panes ISO 3434 Construction, protection See standard. DNV Survey Initial
With heating elements 3) and optical quality, as Retention
well as power loading, Renewal
etc. to be checked
1) Other standards may be agreed upon with the Society prior to testing.
2) Gaskets for ships' side scuttles and rectangular windows shall be according to ISO 3902.
3) Window glass panes with heating wires are to be considered with regard to their reduced strength.

Initial ≡ Initial Type Approval Survey


Retention ≡ Certificate Retention Survey, carried out after two (2) years
Renewal ≡ Renewal Survey, carried out after four (4) years.

4.5 Requirement to packaging and marking of prod- — product name (grade)


uct — storage instructions.
The glass shall be marked in accordance with the ISO 614
standard, and in addition packed and marked with at least the The marking is to be carried out in such a way that it is visible,
following information included: legible and indelible. The product name shall be the same as
stated on the DNV Type Approval Certificate (ref. item 1 in
— manufacturer's name section 3).

DET NORSKE VERITAS

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