You are on page 1of 46

TTDJ-99061B

Revised 03-03

Digital Fault Annunciator Catalog Section 50


(00-02-0411)

TTDJ Series
■ Alarm and Shutdown Control System for Engine-
Driven Pumps and Compressors
■ Monitors 32, User-Configurable, Sensor Inputs
from N.O. and/or N.C. Sensors
■ RS485 Serial Communications Port (DC Models)
■ Built-In Power Supply and Elapsed Time Meter
(Hour Meter) All Models
■ Models with Tachometer and Overspeed Available
■ Powered by 12/24VDC or CD Ignition (neg. grnd.)
■ CSA Certified for Use in Class I,
US Patent 6,144,116 Division 2, Hazardous Areas
(model TTDJ-IGN-T only)
C US

Description Basic Models


Sensor Inputs: 32 N.O. or N.C. passive switches.
The innovative new TTDJ Series now gives you a TTDJ-DC: 12-24 VDC powered w/o tachometer
unique configurable annunciator with a built-in power Inputs 1-16: Configurable as Class “A”, “B1”,
TTDJ-DC-T: 12-24 VDC with tachometer “B2”, or “C” shutdown or alarm before shutdown*.
supply and hourmeter. A new modular design for easy
TTDJ-IGN: ignition powered w/o tachometer Inputs 17-28: Dedicated Class “A” shutdowns.
retrofit to most existing systems features an alpha-
TTDJ-IGN-T: ignition powered with tachometer Inputs 29: Selectable as Class “A”or Class “ESD”.
numeric Liquid Crystal Display window with 1/2 inch
(13 mm), easy-to-read characters. It displays any fault Input 30: Selectable Remote Reset or Class “A”.
Features Input 31: Remote Lockout or Class“A”; inhibits
from the sensor inputs, elapsed engine running time, ■ Fully-Configurable, with Internal Power Supply the Class “B1 & B2” Lockout Timers.
and engine speed (optional, TTDJ-DC-T and TTDJ-
■ On-Board RS485 Serial Communications to PLC’s, Input 32: Overrides Test Timer, typically used
IGN-T models only). Also located on the faceplate are
PC’s, Controllers or SCADA systems (TTDJ-DC for emergency shutdown.
membrane keys for easy operation and configuration.
models only) Outputs: 0.5 A @ 350 VDC.
Highly reliable and versatile, the TTDJ accepts 32 sen-
■ Modular Design for Easy-Retrofit to most Existing Outputs Selection: Ground ignition immediately or trip
sor inputs supplied from normally open and normally fuel valve and ground ignition after time delay.
closed sensors. Plus each of the first 16 inputs can be Control Systems

Communications: RS485 Serial Port, Modbus RTU
easily configured for Shutdown or Alarm Before Accepts 32 N.O. or N.C. Sensor Inputs slave (TTDJ-DC models only).
Shutdown*, can be locked out by one of two Start-Run ■ Remote Reset and Remote Lockout Options Operating Temperature: -40 to 185°F (-40 to 85°C).
timers or configured as a Class C lockout. The Start- ■ Built-In Elapsed Time Meter Storage Temperature: -40 to 185°F (-40 to 85°C).
Run timers are adjustable from:
0 to 5 minutes (B1); 0 to 9 minutes 59 seconds (B2). ■ Time Delay to Allow Fuel Valve Closure prior to Sensor Scan Rate: Within 1 second.
Killing Ignition B1 Start/Run Timer: Adjustable, 0-5 minutes.
The TTDJ-DC and TTDJ-DC-T are capable of commu- B2 Start/Run Timer: Adjustable, 0-9:59 minutes.
nicating with controllers, PLC’s, computers or SCADA Applications
Tachometer Accuracy: ±0.5% of the display reading
systems by an RS485 serial communications port. An This solid-state fault alarm and shutdown control sys- or ±1 RPM whichever is greater.
optional Tachometer with Overspeed sensing feature tem is designed to protect engines, compressors, etc.,
Hourmeter Range: 0 to 65535 hrs.
is available for all TTDJ Series models. and their associated equipment.
Hourmeter Accuracy: ±15 minutes per year.
Test mode is provided for testing sensor circuits without Warranty Pulses per Revolution Range for Tach. Calibration:
shutting down the equipment, plus on-board Elapsed 32-360 (TTDJ-DC-T); 1-16 (TTDJ-IGN-T).
A two-year limited warranty on materials and workman-
Time Meter is standard with all models.
ship is given with this Murphy product. Details are avail- Overspeed Set point: 0-9999 rpm.
Models are available for 12 or 24 VDC systems or for able on request and are packed with each unit. Underspeed Set point: 0-5000 rpm.
negative ground CD Ignition systems. Magnetic Pickup: 5-120 Vrms, 0-10 kHz.
Specifications
Power Input (Operating Voltages): On-Board Backup Power (-IGN Versions only):
CALL MURCAL TO PLACE YOUR ORDER TTDJ-DC; TTDJ-DC-T: 10- 32VDC, 500 mW max. 6 VDC, 1300 mAh, Duracell® DL223A or Sanyo®
CR-P2 Lithium battery.
TTDJ-IGN; TTDJ-IGN-T : 90-350 VDC negative

MurCal
c ground CD ignition; approx. 650µA @ 100VDC.
*Alarm Before Shutdown is a function that causes annunciation and the alarm
output, but will not cause a shutdown.
P:(661)272-4700 F:(661)947-7570
www.murcal.com e-mail: sales@murcal.com
TTDJ Module Dimensions

Front Side Back

5-1/4 in.
SENSOR RPM (133 mm)
6-1/2 in.
READ (165 mm)
HOURS

RESET RUN
STOP

6-1/2 in. (165 mm) 49/64 in. 3-3/8 in.


(19 mm) (86 mm min. mounting clearence)

6.0 in. (152 mm)


Panel Mounting Side View
3.0 in.
(76 mm)
Screw Keps
Nut
3.0 in.
Mounting Hole
(76 mm)
5.50 in.
(140 mm) Mounting
6.0 in. Hole
(152 mm)

5.50 in. (140 mm)


0.156 in. (4 mm) Panel
dia. 4 places

How to Order Your TTDJ


Select from the following part numbers:

Head/Module Replacement Battery


TTDJ-DC (50700109): 12-24 VDC model, without tachometer. Duracell® DL223A or Sanyo® CR-P2 (0005125):
TTDJ-DC-T (50700110): 12-24 VDC with tachometer. 6 VDC, 1300 mAh, Lithium battery.
TTDJ-IGN (50700111): CD ignition (negative ground) model,
without tachometer. Shipping Weights and Dimensions
TTDJ-IGN-T (50700112): CD ignition (negative ground) model, Shipping Weight (all Models): 3 lb. (1.36 kg) approximately.
with tachometer. Shipping Dimensions (all Models):
5-1/2 x 9 x 9-1/2 in. (140 x 229 x 241 mm) approximately.

CALL MURCAL TO PLACE YOUR ORDER

MurCal
c
RE

GI
STER
E

P:(661)272-4700 F:(661)947-7570
www.murcal.com e-mail: sales@murcal.com
Printed in U.S.A.

TTDJ-99061B page 2 of 2
TTDJ-99062N

TTDJ Series Fully-Configurable Fault Annunciator Revised 04-04


Section 50
(00-02-0412)

Installation and Operations Manual


Please read the following information before installing. This installation information is intended for all TTDJ Series models.
A visual inspection of this product before installation for any damage during shipping is recommended.
GENERAL INFORMATION

WARNING
BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT
✔ Disconnect all electrical power to the machine.
✔ Make sure the machine cannot operate during installation. US Patent 6,144,116
(model TTDJ-IGN-T only)
✔ Follow all safety warnings of the machine manufacturer. C US
✔ Read and follow all installation instructions.
CSA Certified for Use in Class I, Div. 2,
Groups C and D Hazardous Areas.
Description Liquid Crystal Display
The TTDJ is a solid-state fault annunciator and shutdown control system, The Liquid Crystal Display sequentially provides shutdown/alarm
with hour meter, designed to protect engines, compressors and their associ- condition, run hours, rpm, and timer information. A shutdown or
ated equipment. Four TTDJ modules are available: alarm condition is indicated by the appropriate sensor number in
TTDJ-DC : Powered by 12 or 24 VDC systems without tachome- the first two leftmost digits. Hours display uses all the digits. RPM
ter and overspeed sensing. Includes RS485 serial port. display is shown in the rightmost digits with a Run Indicator in the first
digit. The Timer display shows the timer number in the first digit and the
TTDJ-DC-T : Powered by 12 or 24 VDC systems with internal time in the last three digits.
tachometer and overspeed sensing. Includes RS485 serial port.
TTDJ-IGN : Powered by negative ground CD ignition systems Timers
without tachometer and overspeed sensing. Without RS485 port. Active Timers are indicated by the timer number in the first digit of the dis-
TTDJ-IGN-T : Powered by negative ground CD ignition systems play, and the remaining time in the last three digits. Timer 1= Class “B1”,
with internal tachometer/overspeed sensing.Without RS485 port. Timer 2= Class “B2”, Timer 3= Test, Timer 4= Ignition Ground Delay.
All TTDJ models will accept 32 sensor inputs from normally open and/or Power and Control Inputs/Outputs
normally closed sensors. Each of the first 16 inputs can be configured for The TTDJ power and control inputs and outputs are connected to the
Shutdown or Alarm Before Shutdown*, and can be locked out by one of Power Inputs terminal block on the back of the TTDJ.
the Two Start-Run timers (B1:0-5 min.; B2:0-9:59 min.), or configured as In the TTDJ-IGN and TTDJ-IGN-T the FV+ output is a non-switched out-
Class C. The annunciator provides for both closing of a fuel valve, and put that supplies stored energy from an internal capacitor. -FV and
grounding of an ignition after a time delay. The TTDJ has built-in Elapsed ALARM outputs are non reversible switched outputs (switched OFF for
Time Meter. Run Hours and Tachometer Settings are stored in non- normal operation, switched ON for alarm and shutdown). When a shut-
volatile memory, as well as the last 4 shutdowns and one alarm (alarm down fault is detected, the -FV and ALARM turn ON and after a time
only stored if active at the time of shutdown). The TTDJ liquid crystal delay, the IGN input switches to ground. The alarm output does not
display annunciates any fault from the sensor inputs, displays engine operate for Manual Stop (code 52).
speed and elapsed time. On the TTDJ-DC and TTDJ-DC-T the IGN, FV, and ALARM outputs
Other features for all TTDJ models are: built-in Test Mode to test the sensor are programmed to switch ON for normal operation.
circuits without shutting down, on-board backup battery to retain the fault
display after shutdown (IGN models only), and a history of the last 4 shut- Sensor Inputs and Terminals
downs with their associated Run Hours, also stored in non-volatile memory. Up to 32 dry contact sensor inputs or Murphy device transistor outputs
TTDJ-DC and TTDJ-DC-T models feature an RS485 serial communications can be connected to the back of the TTDJ via a terminal block (32 pair,
port (MODBUS RTU slave) to interface with micro-controllers, PC’S, screw type, each with a jumper). Sensor inputs 1 to 16 are configurable as
PLC’s and controllers. Class“A”, Class “B1”, Class “B2” or Class “C” functions, Shutdown or
Alarm Before Shutdown*. The Class“B” timers allow sensor inputs to be
Module/ Head locked out at start-up. Sensor inputs configured for Alarm Only will cause
The module is the brain of the control system. It contains the microcom- the Alarm Output to turn on when tripped, and the sensor number will be
puter, the Liquid Crystal Display (LCD), the membrane keys for configur- annunciated while the unit continues to run. TTDJ sensor inputs 17-28 are
ing the sensors inputs, the Sensor Inputs Terminal Blocks and the Power dedicated as Class “A” Shutdown only. Sensor input 29 can be configured as a
Inputs and Control Output Terminal Block. The TTDJ-DC module also Class “A”, or Class “ESD” input. Sensor input 32 is dedicated as Class “ESD”.
includes an RS485 serial communications port (MODBUS RTU slave). Sensor inputs 30 & 31 can have special functions or be Class “A”. Any
tripped sensor is detected within 1 second after faulted.
*Alarm Before Shutdown is a function that causes annunciation and the alarm output, but will not cause a shutdown.
TTDJ-99062N page 1 of 8
GENERAL INFORMATION Continued from page 1
Emergency Shutdown at shutdown, as well as the elapsed time reading at which they occurred.
Sensor input number 32 is dedicated to Emergency Shutdown. The For instance, if the unit is shutdown from sensor input 1, the display will
Emergency Shutdown sensor input overrides the Test timer. Additionally, show “01 SD1” to indicate the last shutdown. Shutdown #1 was sensor
sensor input 29 can be configured as a Class “A” or Class “ESD” input. input #1. Press the “Up” key for “Shutdown 2”, “3”, “4”, and for any present
“Alarm”. To view the elapsed time reading at which any of the shutdowns
Remote Reset (optional, Setup 5 = 1, 3, 5 or 7) occurred, press “Push To Read Hours” key while viewing that shutdown.
When the Remote Reset feature is selected, point 30 with a closed contact
resets the TTDJ in the same manner as when using the Reset key. The Class “B” Lockout Timer
closed contacts to operate the Remote Reset feature should be kept closed Allows the system to become fully operational without shutting down by
only momentarily for approximately 1 second to cause a remote reset. start-up related conditions. Class “B1” and Class “B2” Sensor inputs are
locked out until their corresponding timer expires. Class “B1” Timer is selec-
Remote Lockout (optional, Setup 5 = 2, 3, 6 or 7) table from 0:00-5:00 minutes, and Class “B2” Timer from 0:00-9:59 minutes.
The Remote Lockout inhibits the Class B1 and Class B2 Lockout timers.
These Lockouts are ignored when a closed switch is seen at Input 31. An Class “C” Functions
open switch at Input 31 allows the Lockouts to function normally. When the There is a practical limit of sensor inputs defined as Class “C” Shutdown
Remote Lockout is active it resets Class “C”, “B1” and “B2” Lockout timers. and/or Class “C” alarm of 8 points. The Class “C” function operation is that
This is intended to be used with automatic starting systems. With a con- the sensor will be initially faulted on Start-up. If the sensor never clears there
tact closure on terminals 31 with the unit not running, the display will will not be any annunciation and alarm or shutdown. If the sensor clears for a
alternate between either RPM (-T models) and the Class “B1” timer, or full 2 seconds, then it is armed to alarm or shutdown. Pressing the Reset key
the display will flash (non-T models). The TTDJ should be put into will allow a Class “C” alarm function to go back to the Start-up state where it
remote lockout immediately before stopping the engine. The contact clo- can remain faulted without annunciation and alarm. An example of a Class
sure should be opened once the engine is running. At that time the “B1” “C” function is Low Discharge pressure.
and “B2” timers will be allowed to count down.
Ignition Ground Delay
Reset Key This delay is selectable from 0-20 seconds. To select the delay use SETUP.4,
The Reset key resets All faults and initiates the Class “B” timers. see User Set Up Menus and To Enter User Set Up on page 5.
Overspeed (-T models only) Hourmeter
These models feature an internal tachometer with Overspeed Shutdown The TTDJ internal hourmeter keeps track of Run Hours. To display Run
(50). This shutdown bypasses the Ignition Ground Delay. It is not Hours for 5 seconds, press the Push to Read key. Run Hours are stored
locked out by the Test Timer. in non-volatile memory, maintaining hours in the absence of power.
Underspeed Annunciation (-T models only) RS485 Serial Port (TTDJ-DC / TTDJ-DC-T)
TTDJ-IGN-T models display (51) when an underspeed condition occurs. It is The RS485 serial port (MODBUS RTU slave) on the back of the module is
not locked out by the Test Timer. provided for communicating with micro-controllers, PC’s, PLC’s and
Loss of Ignition Annunciation (non -T models) SCADA systems (see RS485 Typical Connections, below). It is recom-
The TTDJ-IGN models will display (51) when ignition input is lost. It is mended that a termination resistor** (customer supplied) be used on the
not locked out by the Test Timer. first and last device connected in a daisy-chain configuration.
The communication parameters are 9600 baud, no parity, 8 bits with 1 stop
Run/Stop Key (Manual Stop) bit (9600,N,8,1), half-duplex. The shield terminal on the TTDJ terminal
The Manual Run/Stop key is used for system shutdown from the panel. block should only be used if the drain wire on the shielded cable is not con-
When pressed, the unit will shutdown the system without turning on the nected to ground anywhere else. Each device must have a unique RTU node
Alarm Output (on -DC models the Alarm Output is turned off on Manual number. A retry delay of 0.3 second may be helpful (set up for 3 retries).
Stop). Manual Stop (Shutdown 52) is not locked out by the Test Timer.
Modbus Integer Holding Registers
Low Backup Battery Voltage (-IGN models) 40001= RPM
The TTDJ-IGN models have an internal backup battery. When the 40002= ETM (elapsed Time Meter 0-65535 Hrs.)
“Lowbatt” display appears (this message will alternate with other dis- 40003= Class B1 (in seconds)
plays) the battery needs to be replaced, see page 3 for details. 40004= Shutdown Numbers (0=OK) (1-32, 50-52 =SD shutdown)
Timer “O” Key 40005= Output Status (Bit 0= IGN, Bit 1= FV, Bit 2= ALR)
This key zeros the current displayed timer: Class “B1”, “B2”, Ignition 40006= Inputs 1-16 (Bit 0 = TB1..., Bit 15= TB16) (True 1= Inactive)
Ground Timer, or Test Timer. If the TTDJ is in the Test mode, it exits Test. 40007= Inputs 17-32 (Bit 0= TB17.., Bit 15= TB32) (True 1= Inactive)
If 40006 and 40007 both contain “FF” there are no active shutdowns.
Test Key
Initiates the Test Timer with 5 minutes. Test mode is indicated by the “3” in RS485 typical connections NOTE: The common or
the first digit of the display. Faulted inputs are displayed as in normal opera- TTDJ #N+1 TTDJ #N Polling Device Power Supply grounds
RTU Node #N+1 RTU Node #N MODBUS Master
tion, but the system is not shutdown and the Alarm Output is not turned on. between connected
Press “Reset” to reset the fault and press the Timer “O” to exit. The follow- A** A A** devices must be con-
ing shutdowns override Test: Emergency Shutdown (32), Overspeed (50), B B
SHD
B
SHD
nected also.
SHD
Manual Stop (52), Underspeed (51), Loss of Ignition (51) and Optional
Additional ESD if chosen as ESD. If Class “C” functions are used, they will TTDJ #2 Other Device TTDJ #1 Polling Device
RTU Node #3 RTU Node #2 RTU Node #1 MODBUS Master
need to be bypassed to test other sensors. When exiting “Test” with Class
“C” functions, press “Reset” and “Timer 0” simultaneously. A** A A A**
B B B B
Shutdown History SHD SHD SHD SHD

The TTDJ models store the last 4 shutdown codes and any alarm present **Terminating resistor is 120 ohms. Install Terminating resistor at the
master and the last slave. Use only Belden 9841 or 3105A cable or
TTDJ-99062N page 2 of 8 cabling with a characteristic impedance of 120 ohms.
SPECIFICATIONS
Power Input (Operating Voltages): Operating Temperature: -40 to 185°F (-40 to 85°C).
TTDJ-DC; TTDJ-DC-T Models: 10- 32VDC, 500 mW max. Storage Temperature: -40 to 185°F (-40 to 85°C).
TTDJ-IGN; TTDJ-IGN-T Models: 90-350 VDC negative ground Sensor Scan Rate: Within 1 second.
CD ignition; approx. 650µA @ 100VDC. B1 Start/Run Timer: Adjustable, 0 - 5 minutes.
Sensor Inputs: 32 N.O. or N.C. passive switches.
B2 Start/Run Timer: Adjustable, 0 - 9:59 minutes.
Inputs 1-16: Configurable as Class “A”, “B1”, “B2”, or “C” Shutdown or
Alarm Before Shutdown*. Pulses per Revolution Range for Tach. Calibration:
Inputs 17-28: Dedicated Class “A” shutdowns. 32-360 (TTDJ-DC-T); 1 - 16 (TTDJ-IGN-T).
Inputs 29: Configurable as Class “A” or Class “ESD”. Overspeed Set point: 0 - 9999 rpm.
Input 30: Selectable Remote Reset or Class “A”. Underspeed Set point: 0 - 5000 rpm.
Input 31: Remote Lockout or Class“A”; inhibits the Class “B1 & Magnetic Pickup: 5 - 120 Vrms, 0-10 kHz.
B2” Lockout Timers. On-Board Backup Power 00005125 (-IGN Versions only):
Input 32: Class “ESD” Overrides Test Timer, typically used for emergency 6 VDC, 1300 mAh, Duracell® DL223A or Sanyo® CR-P2 Lithium battery.
shutdown.
Outputs: 0.5 A @ 350 VDC. Tachometer Accuracy: ±0.5% of the display reading or ±1 RPM
whichever is greater.
Outputs Selection: Ground ignition immediately or trip fuel valve and ground igni
tion after time delay. Hourmeter Range: 0 to 65535 hrs.
Communications: RS485 Serial Port, Modbus RTU slave (TTDJ-DC models). Hourmeter Accuracy: ±15 minutes per year.
*Alarm Before Shutdown is a function that causes annunciation and the alarm output, but will not cause a shutdown.
TTDJ MOUNTING DIMENSIONS (All Models)
WARNING: PERFORM THE MOUNTING OPERATION WITH POWER SOURCE OFF. THE TTDJ SERIES MODULE WAS DESIGNED
TO BE MOUNTED WITHIN A WEATHERPROOF ENCLOSURE. IT IS INTENDED FOR MOUNTING IN A FLAT PANEL. A SQUARE
MOUNTING HOLE OF 5-1/2 IN. (140 MM) AND FOUR MOUNTING SCREW HOLES ARE NEEDED. INSERT THE MODULE FROM THE
FRONT SIDE OF THE PANEL AND SECURE THE FOUR MOUNTING SCREWS AND NUTS THROUGH THE BEZEL.

5-1/4 in.
SENSOR RPM
(133 mm)
6-1/2 in.
(165 mm)
READ
HOURS

RESET RUN
STOP

3-3/8 in.
6-1/2 in. (165 mm) 49/64 in. (86 mm min. mounting clearence)
(19 mm)

6.0 in. (152.3 mm) Panel Mounting Side View


3.0 in.
(76 mm)
Screw Keps
Nut
3.0 in.
Mounting Hole (76 mm)

5.50 in.
(140 mm) Mounting
6.0 in. Hole
(152 mm)

5.50 in. (140 mm) 0.156 in. (4 mm) Panel


dia. 4 places

REPLACING THE BATTERY (-IGN Models only)


WARNING: THE BACKUP POWER BATTERY IS LOCATED WITHIN THE TTDJ MODULE. THEREFORE, EXTREME CAUTION MUST BE
EXERCISED WHEN REPLACING IT. FOR CLASS I, DIVISION 2, HAZARDOUS AREAS INSTALLATIONS, FIRST, SHUTDOWN THE SYSTEM
AND MAKE SURE THAT THE HAZARDOUS AREA IS KNOWN TO BE NON-HAZARDOUS BEFORE OPENING THE POWER SUPPLY COVER.
The TTDJ-IGN models include a Backup Power Battery located within the have access to the old Backup Battery.
TTDJ module. To gain access to and to replace the battery do the following: 4. Locate the old Backup Battery.
1. Make sure the area is made Non-Hazardous and shut down the System 5. Using extreme caution, not to damage any component, replace the battery
(remove power). with a 6 VDC, 1300 mAh, Duracell® DL223A or Sanyo® CR-P2 Lithium
2. Using extreme caution remove the Power Supply Cover Screws (located battery, available from Murphy (p/n 00005125).
on the back of the TTDJ module). 6. Carefully proceed to replace the Power Supply Cover.
3. Gently pull the Power Supply Cover away from the back of the TTDJ to 7. You are now ready to power up your system and resume operations.
TTDJ-99062N page 3 of 8
TYPICAL WIRING DIAGRAMS (All Models)

WARNING: FOR HAZARDOUS APPLICATION REQUIREMENTS, THE TTDJ COMPLETE SYSTEM MUST BE INSTALLED
IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (NEC) CLASS I, DIVISION 2, GROUPS C & D (ARTICLE 504)
SPECIFICATIONS AND PER MURPHY DRAWING 50-08-0039. SENSOR INPUT WIRES MUST BE SEPARATED A MINIMUM
OF 2 IN. (51 MM) FROM OTHER WIRES.

TTDJ-DC AND TTDJ-DC-T TYPICAL WIRING


IGNITION RELAY + –
K1
DIODE

FV
FUEL VALVE SD
10-32VDC
+ –
K2 GRD Power Supply
NA Cover
12-24 VDC ALARM RELAY FV
Power supply ALR
MPU
+12/24 VDC GRD
-12/24 VDC Sensor Input Terminals
Magnetic Pickup
5 to 120 Vrms – WARNING –
RS485
A
Explosion hazard.
User wiring installed per NEC for Class I, B DO NOT Connect or
Div. 2, Grps. C & D hazardous locations. SHD disconnect RS485
leads unless
NOTES: the area is known
1. Sensors are normally open or normally closed mechanically
to be non hazardous.
actuated passive switches, or Murphy, certified, non-incendive
or intrinsically safe products.
2. Non-incendive field circuits–VOC= 10.5 VDC, ISC= 1.2 mA.,
CA= 21 uf, LA= 1000 mH.
3. SD, FV and Alarm outputs are rated 0.5 A continuous 350 VDC. Typical Normally Non-incendive field wiring
Typical Normally connections to passive switches.
4. Power supply, power input 10-32 VDC, 16 W max. Closed Sensor Open Sensors
6. K1 and K2 must be hermetically sealed relays, CSA or UL approved (Remove jumper) Route leads separate from other
for use in Class I, Div. 2, Grps C & D hazardous locations. wiring, refer to Notes 1 and 2.
Sensor leads max. length= 500 ft.
7. Fuel Valve in this diagram could be another relay like K1 and K2.

TTDJ-IGN AND TTDJ-IGN-T TYPICAL WIRING


90-350 VDC Capacitive
Discharge Ignition System
IGN
NEG POS
FV IGN
FUEL VALVE
NA Alternate hook-up for using latching
ALARM RELAY GRD Power Supply 48 VDC coil solenoid for alarm air horn.
ALR FV+ Cover
FV-
DIODE ALR
NA
POS 10-32 VDC NA
Power
NEG supply
Sensor Input Terminals SOL FV+
Wiring must be kept FV–
separate from ignition leads.
ALR
NOTE: FV– terminal cannot be used
User wiring installed per NEC for Class I, with this hook-up for a CD fuel valve.
Div. 2, Grps. C & D hazardous locations.

NOTES:
1. Sensors are normally open or normally closed
mechanically actuated passive switches or Murphy
certified, non-incendive or intrinsically safe products.
2. Non-incendive field circuits–VOC= 10.5 VDC, ISC= 1.2 mA., Typical Normally Closed Typical Normally
CA= 21 uf, LA= 1000 mH. Sensor (Remove jumper) Open Sensors
3. IGN, FV and Alarm outputs are rated 0.5 A continuous 350 VDC.
4. Power input 90-350 VDC, CD ignition. Sensor leads max. length= 500 ft.
5. ALR relay must be hermetically sealed relay, Non-incendive field wiring connections to
CSA or UL approved for use in Class I, Div. 2, passive switches. Route leads separate from
Grps C & D hazardous locations. other wiring. Refer to Notes (1,2).

TTDJ-99062N page 4 of 8
TTDJ SENSOR SETUP MAP
TYPE SETUP

STOP

STOP

STOP

RESET

TIMER "0"
STOP STOP STOP STOP STOP STOP STOP STOP

TTDJ-99062N page 5 of 8
STOP

TEST TIMER "0"


(SETUP) (SETUP)
STOP
TTDJ SETUP MAP

STOP STOP STOP STOP STOP

STOP STOP STOP

STOP

STOP
STOP

STOP

RESET

STOP STOP STOP STOP STOP STOP

TTDJ-99062N page 6 of 8
STOP STOP STOP

STOP STOP STOP

STOP STOP STOP


STOP

TEST TIMER "0"


(SETUP) (SETUP)
TTDJ USER CONFIGURATION AND SETUP
User Set Up Menus Select SETUP.7. Enter the code, then enter your number of pulses per
The following are the User Setup Menus for All TTDJ models: engine revolution (refer to Pulses/Revolution, above right).
SETUP.1 = Class B1 Timer (0 – 5:00)
Pulses/Revolution
TTDJ-IGN-T (Ignition Model)
SETUP.2 = Class B2 Timer (0 – 9:59)
For this model the number of pulses per revolution is determined by the num-
*SETUP.3 = Sensor 1-16 Type Setup ber of cylinders and cycles of the engine, according to the following table:
SETUP.4 = Ignition Ground Delay (0 – 20 sec.) Cylinders Cycles Pulses Cylinders Cycles Pulses
1 2 1 6 2 6
*SETUP.5 = Remote Setup 2 2 2 6 4 3
0= No Remote Lockout or Reset, #29 is Class “A” 2 4 1 8 2 8
1= Remote Reset, No Remote Lockout, #29 is Class “A” 3 2 3 8 4 4
2= Remote Lockout, No Remote Reset #29 is Class “A” 4 2 4 10 4 5
4 4 2 12 4 6
3= Remote Reset, and Lockout, #29 is Class “A”
5 2 5 16 4 8
4= No Remote Reset or Lockout, #29 is Class “ESD”
5= Remote Reset, No Remote Lockout, #29 is Class “ESD” NOTE: Divide the number of cylinders by 2 for split capacitor ignitions.
Multiply the number of cylinders by 2 for throw away spark ignitions.
6= Remote Lockout, No Remote Reset #29 is Class “ESD”
7= Remote Reset and Lockout, #29 is Class “ESD” TTDJ-DC-T (DC Model)
*SETUP.6 = Hours Setup For TTDJ-DC-T models the pulses per revolution can come from a mag-
netic pickup. The number of pulses per revolution is simply the number
The User Setup Menus shown below are also available for -T models: of teeth on the flywheel gear (32 to 360).
*SETUP.7 = Pulses per revolution
Sensor Input Set Up
SETUP.8 = Overspeed Sensor inputs 1-16 are configurable. The following types are available:
SETUP.9 = Underspeed Type 0 = Class A, Shutdown
The User Setup Menu shown below is for ALL -DC models: Type 1 = Class B1, Shutdown
Type 2 = Class B2, Shutdown
SETUP.A = Modbus RTU node number 1-16 (-DC models)
Type 3 = Class C, Shutdown
*These Set Up Menus are code protected (for all models). Type 4 = Class A, Alarm Before Shutdown†
To Enter User Set Up Menus Type 5 = Class B1, Alarm Before Shutdown†
(Must be in Manual Stop #52) Type 6 = Class B2, Alarm Before Shutdown†
To enter the User Setup Menus the TTDJ unit Must be in the Manual Type 7 = Class C, Alarm Before Shutdown†
Stop (#52) condition. If a shutdown is present other than Manual Stop, To configure a Sensor Input:
press the “Reset” key, then immediately Press and Hold Both the 1. Enter the SETUP.3 menu (enter the code). The Display will read:
Run/Stop and Up (Timer 0) keys. Now follow these steps: (3 00).
1. Press and hold both the Run/Stop and Up (Timer 0) keys until the 2. Use the Up and Down keys to select the input to be configured.
LCD reads (HOLD). For example if you select Input #1 the display reads:
(3 01).
2. Continue to hold both keys for 3 more seconds approximately. The
display reads (SETUP.0), you are now in the User 3. Press the Run/Stop key. Assuming you selected Input #1, and that
Setup Menu. input is currently configured as a Class A, Shutdown, the display
will read (01 0).
3. Use the Up key (Timer 0) and Down (Test) keys to select the desired
Setup Menu. 4. Use the Up and Down keys to select the desired Sensor Input Type.
4. Press the Run/Stop key to enter the desired Setup Menu. 5. Press the Run/Stop key, the display reads: (3 01).
NOTE: Some settings are password protected. 6. Repeat Steps 2-5 as necessary.
5. Use the Up and Down keys to preset the desired parameter. Press 7. To Exit press Reset, the display shows: (3 00).
Reset to zero the value. Then press the Run/Stop key.
6. When the desired value is entered, press Run/Stop.
7. Repeat Steps 3-6 until all parameters are preset. Elapsed Time Set / Reset
8. To exit User Setup, select SETUP.0 and press Run/Stop. Enter the Elapsed Time Set Up. SETUP.6. First make sure the jumper
for Input #30 is installed. To Set the time do the following:
Code Protection 1. Enter the SETUP.6 menu (enter the code). The display will read the
For Setup Menus that are code protected, the LCD will read “CODE.00” elapsed time in hours, after the 6 (for example:
prompting the user to enter a code before allowing setup. Use the Up (6.00001) if the elapsed time is 1 hour).
and Down keys to enter the code. If the code is entered incorrectly, the 2. Set the desired time using the Up/Down keys. Press Reset to zero the time.
LCD will read “Error”. After 3 incorrect entries, the Code Setup is exit-
ed. Once the correct Code is entered, the Setup Menu is accessed. 3. When the desired time is entered, press the Run/Stop key.
4. To exit User Setup, press Reset, the display will show:
To Calibrate the Tachometer (TTDJ-DC-T (SETUP 0) and press the Run/Stop key.
and TTDJ-IGN-T models) NOTE: Decimal fractional of the elapsed time is lost when the Elapsed
The TTDJ measures RPM based on the number of pulses per engine revo- Time Setup is entered, and it can only be set to the nearest hours.
lution. To calibrate the tachometer first enter the User Set Up Menus, see
†Alarm Before Shutdown is a function that causes annunciation
steps 1-3 from “To Enter User Set Up Menus” above. and the alarm output, but will not cause a shutdown.
TTDJ-99062N page 7 of 8
SEQUENCE OF OPERATIONS

System Start Up Ignition Ground Delay


Press the RESET key to clear any faulted sensor input and unground/enable Upon reaching a shutdown condition, the unit will trip the fuel valve, and, after
ignition for engine operation. Apply starting power to the engine. the delay expires, ground the ignition. This delay is bypassed on Overspeed
(50), Emergency Shutdown (32), and sensor input #29 if configured as Class
Engine Speed (-T Models Only) “ESD”.
The first thing displayed on versions with Tachometer is the engine speed.
While there is time remaining in either of the Class “B” timers, the display Loss of Ignition
will alternate between engine speed and the Class “B” timers (4 seconds TTDJ-IGN models annunciate/display “51” when ignition input is lost.
each). Once the Class “B1” timer expires, while there is time remaining in The energy stored in the FV+ circuit will trip the fuel valve.
the Class “B2” timer, the display will alternate between the engine speed and
the Class “B2” timer (4 seconds each). Once both Class “B” timers expire,
Resetting Shutdown Fault
After the shutdown condition is cleared on the equipment, press RESET key.
the engine speed is displayed continuously.
Test Timer
Class “B1” Timer The Test Timer is used to verify that sensors are wired properly and working
While there is time remaining in the Class “B1” timer, the display will alternate correctly. To perform a sensor test while running do the following:
between engine speed and the Class “B1” time remaining for example: “1 0:30”
(4 seconds each). All sensor inputs configured as Class “B1” are locked out at 1. Press the TEST key and verify that the Test Timer is shown with
this point. For non -T models the “B1” display will be steady. To zero this 5 minutes: (3 5.00).
timer, press TIMER “0”. 2. Trip the first sensor to be tested and verify that the sensor number and
class type appear on the display (see displays below). The display will
Class “B2” Timer alternate between the Sensor Number and the Test timer.
Once the Class “B1” timer expires while there is time remaining in the Class 3. Clear the sensor then press the RESET key. Verify that the sensor num-
“B2” timer, the display will alternate between engine speed and the Class “B2” ber is cleared from the display.
time remaining for example: “2 0:30” (4 seconds each). All sensor inputs
configured as Class “B2” are locked out at this point. For non -T models the 4. Repeat Steps 2 and 3 for each sensor.
“B2” display will be steady. To zero this timer press the TIMER “0” key, after 5. To exit, press the TIMER “0” key or allow the Test Timer to expire.
the Class “B2” timer has expired. NOTE: Any of the following conditions will override the Test Timer:
Emergency Shutdown (32), Overspeed Shutdown (50), Underspeed Shutdown
Elapsed Time -T models (51), Loss of Ignition (51) non-T models, Manual Stop (52), and
To display the run hours, press the “Display Hours” key. The current Run hours will sensor input #29, if configured as a Class “ESD”..
be displayed for 5 seconds. NOTE: On all non tachometer models (non -T) the
RUN HOURS are displayed after the Class “B” Timers expire, instead of ENGINE Test Mode Display
SPEED. The decimal point flashes to indicate the unit is running. In Test, when a sensor is tripped, he sensor number and the Class type are
Alarm Only Condition displayed, for example if sensor #1 (01) a Class “B1” shutdown is tripped in
If any one of the sensor inputs configured as an ALARM-ONLY is faulted, the the Test the LCD reads “01 t1”. The following are the Test Mode Displays:
Alarm Output will turn ON, and the sensor number will be displayed in the first (t0): Class “A” Shutdown
two digits. Press the RESET key after the sensor input has cleared, to clear the dis- (t1): Class “B1” Shutdown
play and to turn OFF the Alarm output.
(t2): Class “B2” Shutdown
Overspeed (-T Models Only) (t3): Class “C” Shutdown
If the engine speed exceeds the Overspeed Set point the engine will shutdown,
bypassing the Ignition Ground Delay. The TTDJ-T models will display “50”. (t4): Class “A” Alarm
Overspeed overrides the Test mode. (t5): Class “B1” Alarm
Underspeed (-T Models Only) (t6): Class “B2” Alarm
If after the Class “B1” Timer expires the engine speed falls below the
(t7): Class “C” Alarm
Underspeed Setpoint, the engine will shutdown. The TTDJ will
annunciate/display “51”. Underspeed overrides the Test mode.
Warranty
Manual Stop A limited warranty on materials and workmanship is given with this
To manually shutdown the engine, press the STOP/RUN key. The TTDJ will FWMurphy product.
shutdown the system and the display will indicate “52”. Manual Stop over- A copy of the warranty may be viewed or printed by going to www.fwmur-
rides the Test mode. phy.com/warranty.asp.

CALL MURCAL TO PLACE YOUR ORDER

MurCal
c
D
RE

GI
STER
E

USA–ISO 9001:2000 FM 28221


P:(661)272-4700 F:(661)947-7570 UK–ISO 9001:2000 FM 29422

www.murcal.com e-mail: sales@murcal.com


Printed in U.S.A.
TTDJ-99062N page 8 of 8
96001
Revised 07-27-10
Section 05

Pressure Gage and Swichgage® Instruments


OPL Series 4-1/2 in. (114 mm) Diameter Dial
Features
• Combination Indicating Gage and Critical
Pressure Limit Switches
• High and Low Pressure Limit Contacts Are
Visible and Adjustable
• Panel and Surface Mount Versions
• Indicating-only Murphygage® Available
• Latching Control Relay Versions Available
* † †
R

* Products covered by this bulletin comply with EMC Council directive 89/336/EEC regarding electromagnetic compatibility except as noted.
† Selected configurations are third party listed. Consult factory for details.

The OPL-series pressure Swichgage instruments are combination pressure indicating gages with adjustable low and high
limit switches. Limit switches can be wired directly to electric pilot circuits to operate alarms, shutdown or start/stop of
engines and electric motors.
Surface mount or panel mount enclosure is available for most versions. All versions feature a 4-1/2 in. (114 mm) dial for
easy viewing. Adjustable limit switches are accessible from front of the Swichgage instrument. Limit contacts have self-
cleaning motion to enhance electrical continuity.
Other versions available (see page 2):
• Gage-only without contacts (Murphygage instrument)
• Swichgage instrument with built-in latching relay for start-stop operations.
Specifications
Case: Die cast aluminum; weatherproof. Lens: Optically clear polycarbonate.
Contacts: See Electrical page 3, for contact ratings. Pointer: High visibility with a pointer calibration hub.
Dial: 4-1/2 in. (114 mm) white on black, dual scaled psi / Process Connection: Available in 1/4 NPT and 1/2 NPT.
kPa. Other dial configurations available. Consult fac- See Table B, page 5.
tory.
Sensing Element: Select from bronze or 316 stainless
Gage Accuracy: ±2% for the first and last quarters of the steel bourdon tube. See Table B, page 5 for bourdon
scale, the middle half is ±1%. tube/socket combinations.
Geared Movement: 302 and 304 stainless steel.

Product Selection Information


WARNING: Selection of the proper gage/Swichgage instrument should include con-
sideration for the service application, the medium being measured, electrical rat-
ings, hazardous area requirements and general operating conditions. Improper
selection and/or application may be detrimental to the gage/Swichgage instrument,
could cause failure in the operating system and possibly personal injury or property
damage. If in doubt consult our sales/engineering staff.
Base Models

OPLC, OPLCE and OPLG


The OPLC is a surface mount, indicating, pressure gage and
switch. Adjustable high and low limit, ungrounded contacts are
used to operate alarm, shutdown or start-stop circuits. Pointer clo-
sure against either of the adjustable contacts completes the pilot-
duty circuit. An SPST toggle switch is provided to override the low
limit contact for equipment startup. Suitable for engines or electric
motors with appropriate Murphy magnetic switch or transformer
relay assembly.
The OPLCE features a panel mount square case. It has all the fea-
tures of the OPLC except the low limit contact lockout.
The OPLG is an indicating-only pressure Murphygage instrument.
Same as the OPLC except without switch (limit) contacts.

* † †
OPLC
R

OPLFC and OPLFG


The OPLFC is a panel mounting version of the OPLC. It has all of
the features of the OPLC except the low limit contact lockout. The
lockout must be done externally through the control circuit or with
the optional “SA” lockout. The OPLFC is typically used in control
panels such as for compressors, pumps, etc. This version can be
environmentally sealed with either the “ES” or “OS” options. Con-
tact lead termination is by pigtail wires.
The OPLFG is an indicating-only pressure Murphygage instru-
ment. Same as the OPLFC except without switch (limit) contacts

* †
OPLFC

OPLBP and OPLBPE


The OPLBP is a specialized version of the OPL series designed
for start-stop operation of engines and electric motors. The pilot-
duty limit switches are connected to an internal latching control
relay for ON/OFF automation. Available for various voltages.
The OPLBPE is the same as the OPLBP except has a panel
mount square case.

† †
R

OPLBP

* Products covered by this bulletin comply with EMC Council directive 89/336/EEC regarding electromagnetic compatibility except as noted.
† Selected configurations are third party listed. Consult factory for details.
Electical Dimensions
Options and Accessories

P4 and P6 Options
The P4 (was PT147) option provides a remote seal mech-
anism to protect the Swichgage instrument sensing ele-
ment from line pressures of highly viscous and mildly
corrosive fluids. Ranges 100 thru 5,000 psi (689 kPa thru
34.5 MPa) [6.9 thru 344.7 bar]. A sealed stainless steel
capillary tube, with stainless steel armor, transmits the
pressure from the diaphragm seal to the Swichgage instru-
ment. Standard capillary length is 5 ft. (1.5 m). Optional
lengths to 50 ft. (15 m) in 5 ft. (1.5 m) increments are avail-
able. Oil well lead lines and pumps with highly viscous liq-
uids are typical applications. If required, customer should
provide a pulsation dampener.
The P6 (was PT167) option is a diaphragm sealed to a 2
NPT housing which attaches directly to the pressure gage
connection. The gage sensing element and the diaphragm
chamber are filled with a silicone fluid so that pressure
against the diaphragm causes the gage to respond. The
diaphragm housing is plated machined steel. Typical appli-
cation is for oil well lead lines. Ranges 100 thru 1,000 psi
(689 kPa thru 6.8 MPa) [6.89 thru 68.9 bar]. The P4 and
P6 can be ordered as optional features to the Swichgage
or indicating-only Murphygage instrument. See How to
Order on pages 5 and 6.

Tamperproof Contact Accessory Pulsation Dampener


• Eliminate pointer contact flutter on pressure Swichgage
and Murphygage instruments which are subject to pul-
sating pressure from reciprocating pumps or compres-
sors.
• Allow close high-low contact settings for more accurate
pressure indication and equipment control.
• Decrease wear on
internal geared move-
ment and increase the
life of your instrument
by eliminating exces-
sive strain and unnec-
essary pointer
movement.
• Available in brass,
carbon steel and
stainless steel.
• Must be ordered
separately. See bulle-
tin PD-95145B.
How to Order
A20 and A25 Series AP-94030B
Revised 03-06

Pressure Swichgage® instrument Catalog Section 05

** 2 and 2-1/2 in. (51 and 64 mm) Dial


■ Corrosion Resistant Polycarbonate Case
■ Indicating Gage and Limit Switch
■ Switch Can Activate Alarms and/or Shut
Down Equipment
■ Critical Pressure Limit Switch Is Visible
A25 Series and Adjustable (Most Models)
A20 Series ■ Contact(s) Isolated From Ground

Description Specifications Wiring: A20PE: Number 4 screw terminals;


The A20 Series (2 inch/51 mm dial) and the A25 Dial: White on black, dual scale; U.S.A. standard A25PE: Number 6 screw terminals.
Series (2-1/2 inch/64 mm dial) Swichgage instru- scale is psi/kPa; U.K. standard scale is psi/bar Unit Weight: A20 Series: 8 oz. (0.23 kg).
ments are diaphragm-actuated, pressure-indicating (see How to Order). A25 Series Models: 11 oz. (0.31 kg).
gages, with built-in electrical switches for tripping Case: Polycarbonate/glass filled, corrosion-resis- Unit Dimensions: A20 Series: 3 x 3 x 3 in. (76 x
alarms and/or shutdown devices. tant; steel mounting clamp included. 76 x 76 mm). A25 Series Models: 4-3/4 x 4-3/4
Ranges are available from 0-15 psi (103 kPa) [1.0 Bezel: Polished stainless steel, standard; others are x 2-3/4 in. (121 x 121 x 70 mm).
bar] thru 0-400 psi (2.8 MPa) [28 bar]. available (see How to Order). Base Models
All models of these rugged, built-to-last instru- Pointer: Tempered nickel silver; Red tip. A20P and A25P Series Swichgage
ments are face sealed from the environment by the Lens: Polycarbonate, high-impact. The gage pointer makes with an adjustable contact
unique combination of a polycarbonate case and Oil: Silicon Oil. to complete a pilot-duty circuit.
lens, a polished stainless steel bezel and O-ring A20PE and A25PE Swichgage
Temperature Range:
seals. Ranges above 30 psi (207 kPa) [2 bar] are Ambient: -40°F (-40°C) thru 150°F (66°C). A20PE (was A20EO) and A25PE (was A25PEO).
totally sealed from the external environment Process: -40°F (-40°C) thru 250°F (121°C). Features internal snap-acting SPDT switches,
(except PE Series). Process Connection: 1/8-27 NPTM brass. instead of the single pole/pointer contacts. When
Accuracy and protection from moderate overpres- Sensing Element: Beryllium copper diaphragm. the switch closes on falling pressure, it becomes
sure is assured by a unique, unitized diaphragm Set, as pressure rises the switch Resets (refer to
chamber. A built-in pulsation dampener helps elim- Gage Accuracy (% of Full Scale):
wiring diagram on page 3).
inate pointer flutter and is removable for cleaning. RANGE LOWER 1/4 MIDDLE 1/2 UPPER 1/4
Model A25PE is CSA listed for
≤300 psi (20 Bar) ±3% ±2% ±3%
For series A20P and A25P, the gage pointer acts as 400 psi (28 Bar) ±3% ±3% ±5% non-hazardous areas.
a pressure indicator and as one switch pole which Model A25PE-EX is CSA listed for Class I,
completes a circuit when it touches the adjustable Maximum Pressure: See Pressure Ranges and Division 1, Groups C and D hazardous areas.
limit contact. Contacts have self-cleaning motion Factory Settings table on page 2.
A20PABS and A25PABS Swichgage
to ensure electrical continuity. Adjustable Limit Contact (A20P and A25P): instrument
Models A20PE and A25PE have internal snap- SPST contact; pilot-duty only, 2A@30 VAC/DC; Sames as A20P and A25P with internal SPDT
acting SPDT switches for three wire control; can Closed when the low limit is met. Open when snap-switch for pre-alarm.
be wired to make or to break a circuit. pointer is in normal operating range.
A20PG and A25PG Murphygage
Gage-only models, without switches (Murphygage Contacts are gold flashed silver. instrument
instrument) are also available. Limit Contact Adjustment: by a 1/16 in. hex Gage without contact(s).
wrench thru 100% of the scale.
Applications Wiring: A20P: Number 4 screw terminals;
A20/A25 Series applications include: engines/equip- A25P: Number 6 screw terminals.
ment in Oil Field, Marine, Irrigation, Construction Snap-Switch Rating (A20PE and A25PE):
and Trucking Engines for Lube Oil Pressure, Water SPDT, 3 A@ 30 VDC inductive; 4 A @ **Products covered by this bulletin comply with EMC Council
directive 89/336/EEC regarding electromagnetic compatibility
Pump Pressure, Hydraulic Pressure, Air Pressure, etc. 125 VAC inductive. except as noted.

AP-94030B page 1 of 4
Dimensions
A20 Series Models A25 Series Models
2-1/4 in. 2-9/16 in. 2-29/32 in. 1-51/64 in.
(57 mm) (65 mm) (74 mm) (46 mm)

RP
HY
S WI CHG
AG
E
1/8-27
U P.S.I. ® S WI CHG
M
40 60
NPTM RP
HY AG
1/8-27
20
80
10
2-1/32 in. M
U
PSI E
®
0 0 (52 mm) NPTM 2-5/8 in.
300 60 Mounting 60
0 0 40 80 (67 mm)
kPa Clamp 20 10
PRESSURE 0 Mounting
0
300 600 Clamp
0
kPa
PRESSURE

2-1/16 in. (53 mm) 1-1/4 in.


Mounting hole dia. (32 mm)
Contact
Contact 1-27/64 in.
Adjustment 2-11/16 in. (68 mm)
Adjustment
1/16 in. hex Mounting hole dia. (36 mm)
1/16 in. hex

Pressure Ranges and Factory Settings


NOTES
1. Values in ( ) are mathematical conversions from psi to kPa/MPa–they do not reflect actual second scale range. U.S.A. standard scale is psi/kPa;
U.K. standard scale is psi/bar-exact set-point shown. Consult factory for other scales.
2. For models A20PE and A25PE; the switch trip point cannot be set at either the low or high extreme of the scale. The trip point must allow for the reset differential.
3. For adjustable switch models, the trip point is adjustable only over the lower half of the scale.

Ranges Available Maximum Standard Settings High Settings* A20PABS and A25PABS Settings
Low Alarm†
psi (kPa) [bar] Pressure psi (kPa) [bar] psi (kPa) [bar] psi (kPa) [bar] psi (kPa) [bar]
0-15 (103) [1.0] 30 psi (207) 3 (21) [0.2] 12 (83) [0.8] 3 (21) [0.2] 6 (41) [0.3]
0-30 (207) [2.0] 60 psi (413) 7 (48) [0.4] 24 (165) [1.6] 7 (48) [0.4] 10 (69) [0.6]
0-50 (345) [3.5] 100 psi (690) 10 (69) [0.8] 40 (276) [2.8] 10 (69) [0.8] 13 (90) [1.0]
0-75 (517) [5.0] 150 psi (1.0MPa) 15 (103) [1.0] 60 (414) [4.0] 15 (103) [1.0] 18 (124) [1.5]
0-100 (690) [7.0] 200 psi (1.4MPa) 20 (138) [1.5] 80 (552) [5.5] 20 (138) [1.0] 23 (159) [1.5]
0-150 (1.0 MPa) [10] 300 psi (2.1 MPa) 30 (207) [2.0] 120 (827) [8.0] 30 (207) [1.5] 33 (228) [2.0]
0-200 (1.4 MPa) [14] 400 psi (2.8 MPa) 50 (345) [3.0] 150 (1 MPa) [10] 50 (345) [3.0] 53 (365) [4.0]
0-300 (2.1 MPa) [20] 500 psi (3.4 MPa) 75 (517) [5.0] 225 (1.6MPa) [15] 75 (517) [5.0] 78 (538) [5.0]
0-400 (2.8 MPa) [28] 500 psi (3.4 MPa) 150 (1.0 MPa) [7.0] 300 (2.1MPa) [20] 75 (517) [5.0] 150 (1MPa) [10]
**Low settings for Hi/Lo option same as standard settings. Hi/Lo option available for A20P and A25P models only.
†SPDT Snap-switch is the alarm switch.

Features

A. Process Connection and Port: Machined from brass bar stock. Together with Typical For All Series (A25P Series Shown)
the diaphragm forms the diaphragm chamber.
B. Diaphragm (not shown): Beryllium copper die formed and heat treated to very
close physical and metallurgical specifications.
F
C. Pulsation Dampener: Designed to minimize undesirable pointer chatter. It is PH
Y SWICHGA
removable for cleaning. G M
UR
PSI
GE
D
®

D. Dial: White letters on a black background, dual scale; others available on 40 60 80


20 10
request–see How to Order. 0
0
E. Case: Polycarbonate/glass filled, corrosion resistant; mounting clamp included. 300 60
0 0
kPa
F. Bezel: Polished stainless steel standard, black bezel also available.
PRESSURE
G. Lens: Made of high-impact resistant treated polycarbonate. H
H. Pointer: Tempered nickel silver for continuity and corrosion resistance— B Back View
K
mounted on a machined brass post. Red tip.
I. Limit Contact: SPST contact; N.C. when low limit is met. N.O. when pointer
operates above limit.
I NC C NO

J. Limit Contact Adjustment: by 1/16 in. hex type wrench thru 100% of the
J A H P L
scale. Easy adjustment knob available.
K. Electrical Connections: Number 4 screw terminals for A20 Series; and num- C
ber 6 screw terminals for A25 Series models. E K
AP-94030B page 2 of 4
Magnetic Switch
INDUCTIVE AND HIGH CURRENT LOADS REQUIRE THE USE OF A Tattletale® Magnetic Switches show the cause of shutdown for applications that
MAGNETIC SWITCH. The Swichgage contacts are for light-duty electrical include: capacitor discharge or magneto ignitions, battery systems and electric
switching to operate alarms or control devices. Murphy manufactures the motor driven equipment. Typical wiring diagrams are shown below.
Magnetic Switch for protection of the pilot-duty Swichgage limit contacts.
A20P Pressure 117 Magnetic Switch A20P Pressure A20T Temperature 518PH
® ®
Swichgage
® Swichgage Swichgage

R
LOW LOW HIGH G NC SW1 SW2 B
C S B
®
N.O. Swichgage
N. C. C instruments C N. O.
N. C. C

Energized To Run Devices _ +


Energized To Run Devices Battery
_ +
Battery
N.C. switches option

Pre-Alarm Using A20/A25PABS


The A20PABS and A25PABS features a standard limit contact for equipment cuit will be completed (see the typical diagram below for reference). The front
shutdown on low pressure. It also has an internal SPDT snap-switch to signal an contact shutdown limit setting (which is adjustable) and the snap-switch are pre-
alarm before shutting down. When the snap-switch trips (preset point), on falling set at the factory. Refer to “Pressure Ranges and Factory Settings” table on oppo-
pressure, the switch completes a circuit to activate an alarm. If the pressure con- site page for settings. For alternative alarm before shutdown, see Magnetic
tinues to fall, the face-adjustable pointer contact will make and the shutdown cir- Switch model 760A or 761APH.
Alarm Before A20PABS 518PH
Shutdown Swichgage
®
®
MINI-SIREN
R
G NC SW1 SW2 B

ABS HIGH

N. C. C N. O.

Shutdown Device
or Ignition Circuit
Opens circuit to
shutdown engine.
_ +
Battery

Typical Internal Wiring Diagrams


Pointer shown in the shelf position. Pointer type contact rating: pilot-duty 2 A @ 30 VAC/VDC resistive.
Snap-acting switch rating: 3 A @ 30 VDC inductive. 4 A @ 125 VAC inductive.
A20P A20P-HL A20PABS A20PE

LOW LOW HIGH LOW ABS SET RESET

N. C. C N. O. N. C. C N. O. N. C. C N. O. N. C. C N. O.

A25P A25P-HL A25PABS A25PABS-HL A25PE


N. C. C N. O. N. C. C N. O. N. C. C N. O. N. C. C N. O. N. C. C N. O.

SET RESET SET RESET SET RESET

LOW LOW HIGH


LOW LOW HIGH

L P H L P H L P H L P H L P H

AP-94030B page 3 of 4
How to Order

To order, use the diagram below. List options in ascending alphabetical order (A-Z). Example: A20P-K-100.

____ – ____ – ____

Base Model
A20P A25P
Range††
A20PE A25PE
A20PABS A25PABS Dual scale (psi/kPa) Single scale (bar)
A20PG A25PG psi kPa/MPa 1B = 0-1 bar
15 = 0-15 0-103 2B = 0-2 bar
30 = 0-30 0-207 3.5B = 0-3.5 bar
50 = 0-50 0-345 5B = 0-5 bar
Options† 75 = 0-75 0-517 7B = 0-7 bar
B1 = Black bezel 100 = 0-100 0-689 10B = 0-10 bar
EX = Explosion-proof (CSA Listed for 150 = 0-150 0-1.03 14B = 0-14 bar
Class I, Div. 1, Groups C & D)* 200 = 0-200 0-1.38 20B = 0-20 bar
EL = Explosion-proof less case 300 = 0-300 0-2.07 28B = 0-28 bar
HL = High and low contacts 400 = 0-400 0-2.76
K = Knob adjusting face contact ††Consult factory for availability of dials other than psi/kPa. Select scale
OS = Oil sealed (Silicone Oil) so your normal operating pressure is in the middle half of the scale.

† Options not available on all models or configurations.


*A25PE-EX only is CSA listed for hazardous locations.

Illumination – Order Separately


A20 Series: Clamp Lite Assembly; 12 V= 05702176; 24 V= 05702177
A25 Series: N/A.

Find us on the internet: http://www.fwmurphy.com

Warranty
A limited warranty on materials and workmanship is given with this FW Murphy product.
A copy of the warranty may be viewed or printed by going to www.fwmurphy.com/support/warranty.htm

In order to consistently bring you the highest quality, full featured products, we reserve the right to change our
specifications and designs at any time. MURPHY, the Murphy logo, and Swichgage® are registered and/or common
www.fwmurphy.com law trademarks of Murphy Industries, Inc. This document, including textual matter and illustrations, is copyright
918.317.4100 Email: sales@fwmurphy.com protected by Murphy Industries, Inc., with all rights reserved. (c) 2006 Murphy Industries, Inc.

In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
AP-94030B page 4 of 4
SPL-92106N
Installation for 4-1/2 in. (114 mm) dial Revised 04-04
Section 10
(00-02-0167)

Temperature MURPHYGAGE® and SWICHGAGE®


Model Series: SPLG, SPLC, SPLBP, 45TE and 45TEBP
Options: -OS and -ES
Please read the following instructions before installing. A visual inspection is recommended before mounting.
General Information and these installation instructions are intended for all 4-1/2 in. (114 mm) dial temperature models.
GENERAL INFORMATION

*
WARNING ®

BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT **


✔ Disconnect all electrical power to the machine.
✔ Make sure the machine cannot operate during installation.
✔ Follow all safety warnings of the machine manufacturer.
✔ Read and follow all installation instructions.
Specifications
Dial: White on black, dual scale, °F and °C standard,
SPLC and SPLFC SWICHGAGE® instruments have high 4-1/2 in. (114 mm) diameter.
and low limit contacts to monitor, alarm or shutdown. The SPLC Case: Die cast aluminum, surface or panel mount.
has a flanged case. SPLFC has a flush mount case intended for Capillary: PVC armored copper tube, 5 ft. (1.5 m) long standard.
installation within a panel. A method to override the low limit Sensing Bulb: Copper bulb std.: 1/2 in. (13 mm) OD;
contact for startup is provided on most models (see Operation Length 7 in. (178 mm). Pressure rating: 600 psi (4.1 MPa)
Test Instructions on page 3). [41 bar]. Connection: 1/2 NPTM compression fitting.
NOTE: Use of thermowell is highly recommended.
Switch Reset Deadband: Approximately 10% FS.
45TE and 45TEF Series are versions of the SPL Series Snap-Acting Switches: See wiring information (page 4).
with 2-snap acting SPDT switches instead of the pointer type con- Dry Relay Contact (“BP” Models): 10 A @ 28 VDC or
tacts. The 45TE Series does not include low contact lockout. 10 A @ 120 VAC.
SPLBP and 45TEBP models are designed to start and stop Wire Connections (Surface Mount): 1/2 NPTF conduit/terminal block.
electric motor driven equipment. The pilot duty contacts are con- Wire Connections (Panel Mount): Wire leads, 18 AWG
(1.0 mm2) x 9 in. (229 mm) long.
nected to a latching control relay for automatic ON/OFF control, Wire Connections (-ES, -OS, -CC): 1/2 NPTM conduit and wire leads,
either directly or through a motor starter. 24 AWG (0.22 mm2) x 33 in. (838 mm) long.
Options -OS and -ES Overrange: Do not exceed 10% FS above full range.
The -OS (oil sealed case) and the -ES (environment sealed case) Item Weight: 8 lbs (3.6 kg) approx. Explosion-proof models: 22 lb.
options for corrosive environment feature flush mount case design (10 kg) approx.
to be installed within a panel. Item Dimensions: 16 x 11 x 5-1/2 in. (406 x 279 x 140 mm)
approximately. Explosion-proof: 12 x 12 x 9 in. (305 x 305 x 229 mm)
approximately.
Precautions
■ Do NOT exceed rated temperature range. Accuracy
Temperature Range Lower 1/4 Middle 1/2 Upper 1/4
■ Use shock mounts as necessary to protect from vibration.
15 to 250°F ± 8°F ± 2°F ± 2°F
■ Cutting or sharp bending the capillary will cause permanent (9 to 121°C) (± 4°C) (± 1°C) (± 1°C)
damage to the SWICHGAGE® and will void the warranty. 130 to 350°F ± 8°F ± 2°F ± 3°F
■ Excess capillary should be carefully coiled and secured (54 to 177°C) (± 4°C) (± 1°C) (± 1.5°C)
away from damage. 260 to 450°F ± 8°F ± 2°F ± 3°F
(127 to 232°C) (± 4°C) (± 1°C) (± 1.5°C)
■ Do not route capillary along exhaust manifold.
■ Avoid routing capillary at level higher than gage mounting. *Selected configurations are CSA approved. Consult factory for details.
**Products covered by this literature comply with EMC Council directive 89/336/EEC
regarding electromagnetic compatibility as noted. Does not cover “BP” models.

SPL-92106N page 1 of 4
CASE MOUNTING

Wall Mount Flush Mount


Flanged case design intended for wall mount. Shown with shock A round case design to be mounted within a panel from 1/32 in.
mounts (optional). (1 mm) to 1/8 in. (3 mm) thick.
5-7/16 in. 2-57/64 in.
8-7/16 in. (138 mm)
(214 mm) (73 mm)

7-7/8 in. 3-3/8 in.


(200 mm) (86 mm)

3-15/16 in. 1/2 in.


4-1/32in. (100 mm) (13 mm) 120 120
(102 mm) conduit

panel
120 Optional
1/2 in.
Mounting Hole 1/4 in. (6 mm) dia. (13 mm)
4-3/4 in. holes (3 places.) on conduit
(121 mm) 5-13/64 in. (132 mm)
diameter B.C.,120 apart,
clocking as shown
9/32 in.
(7 mm) dia.
3 holes
Options -OS, -ES (flush mount case)

DETAIL
5-7/16 in. 2-57/64 in.
shock mount (138 mm) (73 mm)
gage panel

6-3/4 in.
(171 mm)

1/4-20 nut & lockwasher 1/2 in.


(2 each required) (13 mm)
conduit

Optional
Back
Connection
2-23/32 in.
(69 mm)

Explosion-proof Case Mount


Explosion-proof case can be mounted from face or rear.
Flush mount/Wall mount*
8 in. 6-25/64 in.
(203 mm) (162 mm) 6-3/4 in.
(171 mm)
3-3/8 in.
(86 mm)
7-35/64 in.
1/2 in.NPT (192 mm)
optional diameter
rear or side
conduit 3-3/8 in.
8 in. (86 mm)
(203 mm) *Mounting hole
not required for
Wall mount

13/32 in. 6-3/4 in.


(10 mm) (171 mm)
diameter
3/8-16 UNC-2B 4 places
thread
7/8 in. (22 mm)
deep, 8 plc's

SPL-92106N page 2 of 4
SENSING BULB-THERMOWELL INSTALLATION
Precautions Installing Thermowell
SWICHGAGE®
Cutting or sharp bending the capillary will cause permanent damage Thermowell is recommended for high
to the SWICHGAGE® and will void the warranty. Excess capillary 100 500 pressure applications or corrosive
should be carefully coiled and secured away from damage. Do not 0 800 environments. It also allows tempera-
route capillary along exhaust manifold. Avoid routing capillary at a ture sensor to be changed or adjusted
level higher than gage mounting. without opening connection to process.
1. First screw the thermowell into the
Installing Sensing Bulb
transmitting process (pipe line).
1. Install the 1/2 NPT adapter into the tube or
application.
capillary 2. Pass the sensing bulb through the
compression nut and ferrule.
2. Slip compression nut and ferrule Adapter nut
onto bulb. 3. Fully insert the sensing bulb into the
3. Insert the sensing bulb directly thermowell housing and secure it
through the adapter and fully Wall
with the compression nut.
Sensing
immerse it into the process without bulb
insertion
NOTE: The use of temperature trans-
interference. Be sure to leave enough of mitter grease or silicon grease on the
the bulb to allow the compression nut and 6 in.
tip of the sensing bulb is recommended
ferrule to be tightened. active (152 mm) to facilitate heat transfer to sensing
section of
4. Keep the bulbs active section in the middle of the process flow. sensing bulb bulb junction.
5. Tighten the compression nut and ferrule. This will keep the
bulb in place and obtain a full seal.

LIMIT CONTACTS / INDICATION POINTER ADJUSTMENTS

Limit Contact Adjustments Indication Pointer Adjustments


Facing the dial, left side knob is “Low limit” contact. Right side is To reset to zero or to a known value proceed
as follows: DETAIL “A”
“High limit” contact. Turn to lower
NOTE: the 45TE Series features a stacked 1. Turn off power. Remove the snap pointer
A. Contact arm-flex ring and the lens/contact assembly
limit indicator knob with both limit adjust-
B. Contact arm
ments included. The bottom half knob C. Pointer Contact
(or open hinged cover).
adjusts the “Low” limit indicator, the top D. Initial point of contact 2. Hold the pointer hub with thumb
half is to adjust the “High” limit indicator. E. Limit contact knob and forefinger then turn screw to
Turn to raise
To set limit contact, turn the knob to the desired point. Avoid touching the gold pointer
E
desired point on the scale. flashed, silver contact areas.
A D See DETAIL “A”.
Limit Contact For the 45TE Series see DETAIL“B”. DETAIL “B”
Wiping Feature (SPL) Turn to raise
The force of pointer causes the B 3. Replace lens contact assembly and pointer
flexible contact arm (A) to “tilt” C snap ring (or close hinged cover),
resulting in a wiping action (D). and turn on power.
B
This clears away film or A NOTE: Span adjustments and recalibration Turn to
must be performed by an authorized lower pointer
corrosion formed on the C D
contact surfaces. mechanic or return the unit to Frank W.
Murphy Mfr.

OPERATION TEST INSTRUCTIONS

SPLC and SPLFC Series 45TE Series


1. Perform operation test after the unit is installed and wired appro- 1. Perform steps 1 and 2 in the SPLC Operation Test Instructions.
priately (see Typical Electrical Diagrams on page 4). 2. To test the switches, turn the limit indicator until it touches the
2. When temperature is applied to the sensing bulb the pointer will trav- pointer, then continue to rotate until the snap-switch operates*.
el in a clockwise direction. (Adjust contacts to desired set points.) 3. Reset the shutdown or alarm circuit device.
3. Place the toggle switch (SPLC Series only) in the “start”position *The trip point indicator will stop the pointer movement slightly
or otherwise override low contact. After the indication pointer before the snap-switch operates. As temperature continues to
rises past the low limit contact, return the toggle switch to the increase or decrease, the trip point setting is reached.
“run”position.
4. To test the limit contacts, turn the limit contact to be tested until it
touches the pointer. That will trip the control circuit.
5. Reset the shutdown or alarm circuit device.

SPL-92106N page 3 of 4
TYPICAL ELECTRICAL DIAGRAMS

WARNING: Perform the wiring operation with the power source “OFF”. Make sure the voltage and current
requirements are within the SWICHGAGE® ratings. Before wiring determine voltage and polarity for the
application. Use the appropriate wire size. All connections should be made using a spade (forked) or ring
terminals. For pigtail connections use wire nuts. Conduit is recommended to protect wires from damage.

SPLC and SPLFC 45TE and 45TEF


Contact Ratings: 1 SPDT, Center off; 2A, 30VDC, 1A, 125VAC pilot duty. Contact Ratings: 2-SPDT snap-switches (One for high and low
NOTE: Diagrams below show the pointer in the at rest (shelf) position. temperature); 2 A inductive, 250 VAC each switch.
NOTE: Diagram below show the pointer in the at rest (shelf) position.
SPLC SPLFC

Start Up
Lock Out
Toggle LOW SWITCH HIGH SWITCH
Switch
N.C.–Orange N.C.–Black
3 6
Red White Black Red White Black N.O.–Blue N.O.–Brown
2 5
Common–Red Common–Yellow
SPLBP 1 4
Contact Ratings: SPDT dry relay contacts; 10 A, 125 VAC.
NOTE: Diagrams below show the pointer in the at rest (shelf) position. 45TEBP
Contact Ratings: SPDT dry relay contacts; 10 A, 125 VAC.
Yellow
Blue
3 Reset NOTE: Diagrams below show the pointer in the at rest (shelf) position.
Common 4 1
7

4
Yellow
Blue
3 Reset
= 18 GA.
3 Common 4 1
9 7
= 16 GA. Brown
5 Set 4
6
= 24 GA.
3
8 = 18 GA.
White 9 Brown
Neutral 1
= 16 GA.
5 Set
6
– A B

8
White Orange
Red Neutral 1 6
Orange

120 VAC/24 VAC

12 VDC
– A B

24 VDC
Low

Brown
120 VAC/24 VAC
(Reset)
Blue

High 12 VDC
Black 6
+ Line 2 (Set) 24 VDC
Low
(Reset)
Transformer Relay Assemblies + Line 2
Red High
For higher voltages the Murphy TR Assemblies can be used in Yellow (Set)
conjunction with any SWICHGAGE®.

CONTROL SYSTEMS & SERVICES DIVISION FRANK W. MURPHY, LTD. MACQUARRIE CORPORATION
P.O. Box 1819; Rosenberg, Texas 77471; USA Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K. 1620 Hume Highway
+1 281 633 4500 fax +1 281 633 4588 +44 1722 410055 fax +44 1722 410088 Campbellfield, Vic 3061; Australia
e-mail sales@fwmurphy.com e-mail sales@fwmurphy.co.uk +61 3 9358 5555 fax +61 3 9358 5558
FW Murphy
MURPHY DE MEXICO, S.A. DE C.V. www.fwmurphy.co.uk e-mail murphy@macquarrie.com.au
P.O. Box 470248
Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje MURPHY SWITCH OF CALIFORNIA
Tulsa, Oklahoma 74147 USA
San Luis Potosí, S.L.P.; México 78384 41343 12th Street West
+1 918 317 4100 +52 444 8206264 fax +52 444 8206336 Palmdale, California 93551-1442; USA
D
RE

fax +1 918 317 4266 GI


E

Villahermosa Office +52 993 3162117 +1 661 272 4700 fax +1 661 947 7570
STER

USA–ISO 9001:2000 FM 28221


e-mail sales@fwmurphy.com e-mail ventas@murphymex.com.mx e-mail sales@murphyswitch.com UK–ISO 9001:2000 FM 29422

www.fwmurphy.com www.murphymex.com.mx www.murphyswitch.com


In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
Printed in U.S.A.

SPL-92106N page 4 of 4
A20 and A25 Series AT-95026B
Revised 08-05

Temperature SWICHGAGE® Catalog Section 10

**
2 and 2-1/2 in. (51 and 64 mm) Dial
■ Corrosion Resistant Polycarbonate Case
■ Indicating Gage and Limit Switch
■ Switch Can Activate Alarms and/or Shut
Down Equipment
■ Critical/High Temperature Limit Switch

A20T Series
Is Visible and Adjustable (Most Models)
shown ■ Contact(s) Isolated From Ground

Description Case: Glass filled/Polycarbonate, corrosion-resis- A20TL and A25TL SWICHGAGE®


The A20 Series (2 inch/51 mm dial) and the A25 tant; steel mounting clamp included. Bezel: For use on Ford Worldwide engines. Supplied with
Series (2-1/2 inch/64 mm dial) SWICHGAGE® mod- Polished stainless steel, standard; others special sensing bulb.
els are diaphragm-actuated, temperature-indicating are available.
A20TE and A25TE SWICHGAGE®
gages, with built-in electrical switches for tripping Pointer: Tempered nickel silver; red tip. A20TE (was A20ESR) and A25TE (was A25ESR).
alarms and/or shutdown devices. Lens: Polycarbonate, high-impact. Models with internal SPDT snap-switches, instead
Ranges are available from 32-120°F (0-45°C) thru Sensing Element: Beryllium copper diaphragm. of the single pole/pointer contact(s). When the
300-440°F (160-220°C). Capillary: PVC armored copper; 4 ft. (1.2 m).* switch closes on rising temperature, it becomes Set.
All models of these rugged, built-to-last instruments Stainless steel armor optional. As temperature decreases the switch Resets.
are fully sealed from the environment by the unique Sensing Bulb: Copper.* Model A25TE is CSA listed for
combination of a polycarbonate case and lens, a pol- non-hazardous areas. Model
Gage Accuracy: See accuracy chart, on page 2.
ished stainless steel bezel, and O-ring seals. A25TE-EX is CSA listed for
Maximum Temperature: See Temperature Ranges Class I, Division 1, Groups
These vapor/pressure actuated gages feature a sealed
and Factory Settings table on page 2. C & D hazardous areas.
capillary tube and a sensing bulb. When subjected to
heat, the liquid in the sensing bulb changes to vapor Adjustable Limit Contact (A20T and A25T):
SPST contact; pilot-duty only, 2 A @ 30 VAC/ A20TABS and A25TABS SWICHGAGE®
creating pressure against a diaphragm mechanism. Same as 20 and 25T with internal SPDT snap-
The diaphragm translates this vapor pressure into a VDC; isolated from case ground. Normally Closed
when the high limit is met. Normally Open when switch for pre-alarm.
mechanical gage reading.
pointer is in normal operating range. Contacts are
For series A20T and A25T, the gage pointer acts as a
gold flashed silver. Cylinder Head Temperature
temperature indicator and as one switch pole which A20TH and A25TH SWICHGAGE®
Limit Contact Adjustment: by a 1/16 in. hex
completes a circuit when it touches the adjustable limit A20TH (was A20TL8133) and A25TH (was
wrench thru 100% of the scale.
contact. Contact(s) are isolated from ground. They have A25TL8133). For use on Air Cooled engines.
Wiring: A20T: Number 4 screw terminals;
self-cleaning motion to enhance electrical continuity.
A25T: Number 6 screw terminals.
Models A20TE and A25TE have internal snap-acting
Snap-Switch Rating (A20TE and A25TE):
Gage–Only Models
SPDT switches. A20TG and A25TG MURPHYGAGE®
SPDT, 3 A@ 30 VDC inductive; 4 A @
Gage-only models, without contacts 125 VAC inductive. Gage without contact(s).
(MURPHYGAGE®) are also available. Wiring: A20TE: Number 4 screw terminals;
A25TE: Number 6 screw terminals. * For optional capillary lengths, engine adapters, sensing bulbs
Applications Unit Weight: A20 Series: 11.9 oz. (0.370 kg).
and range combinations, see Murphy bulletin T-8428B.
Applications for A20 and A25 Series temperature ** Products covered by this bulletin comply with EMC Council
SWICHGAGE® instruments include: engines and A25 Series Models: 13.3 oz. (0.413 kg). directive 89/336/EEC regarding electromagnetic
Unit Dimensions: A20 Series: 4-3/4 x 4-3/4 x 3 in. compatibility except as noted.
equipment in Oil Field, Marine, Irrigation, Construction
and Trucking industries. Monitoring Engine Coolant (121 x 121 x 76 mm). A25 Series Models: 4-3/4 x
temperature, Crankcase Oil, Transmission Oil. 4-3/4 x 2-3/4 in. (121 x 121 x 70 mm).

Specifications Base Models


Dial: White on black; U.S.A. standard scale is dual Coolant or Oil Temperature
scale °F/°C; others available. A20T and A25T Series SWICHGAGE®
For these models the gage pointer makes with an
adjustable contact to complete a pilot-duty circuit.

Bulletin AT-95026B page 1 of 4


Dimensions
A20 Series Models (typical) A25 Series Models (typical)
2-1/4 in. 2-1/2 in. 2-29/32 in. 2-1/2 in.
(57 mm) (64 mm) (74 mm) (64 mm)

S WI CHG
HY AG
RP
U °F E
® S WI CHG
M
HY AG
RP E
U
160 210 230 M °F ®
130 25
0 Mounting
60
80 100 1 160 210 230
130
20 Clamp
°C 25
TEMPERATURE 0 Mounting
80 100 1 Clamp
60 20
°C
TEMPERATURE
Capillary†
2-1/16 in. (53 mm) 1-27/64 in. 4 ft. (1.2 m)
Mounting hole dia. (36 mm) long Capillary†
Contact
4 ft. (1.2 m)
Adjustment 1-11/32 in. long
2-11/16 in. (68 mm) (34 mm)
1/16 in. hex Mounting hole dia.
1-1/2 in.
1/2 NPT (38 mm) 5/8-18 U.N.F.
Contact
Adapter Nut† Sensing Bulb† Union Nut
Adjustment
1-1/2 in.
1/16 in. hex
1/2 NPT (38 mm) 5/8-18 U.N.F.
†Standard combinations. See Murphy bulletin T-8428B for optional sensing bulb, engine adaptors and capillary combinations. Adapter Nut† Sensing Bulb† Union Nut

Temperature Ranges and Factory Settings


NOTES
1. Values in ( ) are mathematical conversions from °F to °C–they do not reflect actual second scale range. U.S.A. standard scale is °F/°C.
2. For models A20TE and A25TE; the switch trip point cannot be set at either the low or high extreme of the scale. The trip point must allow for the reset differen-
tial.
3. For adjustable switch models, the trip point is adjustable only over the upper half of the scale.
Ranges Available Max. Temp. Std. Settings* Hi/Lo Settings 20TABS and 25TABS Settings
Dual Scale Dial Single Scale Low High Alarm** Shutdown
°Fahrenheit (°Celsius) °Celsius only °F (°C) °F (°C) °C only °F (°C) °F (°C) °F (°C) °C only °F (°C) °C only
32 – 120 (0 – 49) –– 185 (85) 110 (43) –– 32 (0) 110 (43) 100 (38) –– 110 (43) ––
32 – 160 (0 – 71) 0 – 70 215 (102) 150 (66) 66 32 (0) 150 (66) 140 (60) 60 150 (66) 66
130 – 220 (54 – 104) 45 – 100 260 (127) 210 (99) 85 160 (71) 210 (99) 200 (93) 80 210 (99) 85
130 – 250 (54 – 121) 50 – 120 310 (154) 210 (99) 97 160 (71) 210 (99) 200 (93) 95 210 (99) 100
140 – 300 (60 – 149) 60 – 140 340 (173) 275 (135) 130 200 (93) 275 (135) 265 (129) 125 275 (135) 130
160 – 320 (71 – 160) 70 – 160 370 (192) 300 (149) 150 200 (93) 300 (149) 290 (143) 145 300 (149) 150
180 – 350 (82 – 177) –– 400 (209) 330 (166) –– 240 (116) 330 (166) 320 (160) –– 330 (166) ––
300 – 440 (149 – 227) –– 500 (260) 400 (204) –– 300 (149) 400 (204) 390 (199) –– 400 (204) ––
* Standard setting for A20T, A25T, A20TE and A25TE models.
** SPDT snap-switch is the alarm switch.

Temperature Accuracy Chart


Temperature Range Lower 1
/3 of Scale Middle 1/3 of Scale Upper 1/3 of Scale

32 to 120°F (0 to 49°C) ± 12°F (± 6°C) ± 5°F (± 2.4°C) ± 6°F (± 3°C)


32 to 160°F (0 to 71°C) ± 20°F (± 10°C) ± 8°F (± 4.4°C) ± 7°F (± 4°C)

130 to 220°F (54 to 104°C) ± 6°F (± 3°C) ± 3°F (± 1.6°C) ± 4°F (± 2°C)
130 to 250°F (54 to 121°C) ± 9°F (± 5°C) ± 5°F (± 2.4°C) ± 4°F (± 2°C)
140 to 300°F (60 to 149°C) ± 10°F (± 5.2°C) ± 6°F (± 3°C) ± 5°F (± 2.4°C)
160 to 320°F (71 to 160°C) ± 10°F (± 5.2°C) ± 5°F (± 2.4°C) ± 5°F (± 2.4°C)
180 to 350°F (82 to 177°C) ± 12°F (± 6°C) ± 5°F (± 2.4°C) ± 5°F (± 2.4°C)
300 to 440°F (149 to 227°C) ± 9°F (± 5°C) ± 5°F (± 2.4°C) ± 4°F (± 2°C)

Maximum Temperature RANGE MAXIMUM PROCESS TEMPERATURE


≤250° (120°) 120% OF FULL SCALE
MAXIMUM AMBIENT TEMPERATURE: -40° (-40°) thru 150° (66°) 300° (140°) 350° (198°)
≥320° (160°) 120% OF FULL SCALE
Bulletin AT-95026B page 2 of 4
Magnetic Switch
INDUCTIVE AND HIGH CURRENT LOADS REQUIRE THE USE OF A TATTLETALE® Magnetic Switches show the cause of shutdown for applica-
MAGNETIC SWITCH. The SWICHGAGE® contacts are for light-duty elec- tions that include: capacitor discharge or magneto ignitions, battery systems and
trical switching to operate alarms or control devices. Murphy manufactures the electric motor driven equipment. Typical wiring diagrams are shown below.
Magnetic Switch for protection of the pilot-duty SWICHGAGE® limit contacts.
A20P Pressure A20T Temperature 518PH TATTLETALE®
A20T Temperature 117 Magnetic Switch ® ®
® SWICHGAGE SWICHGAGE
SWICHGAGE

R
LOW HIGH G NC SW1 SW2 B
HIGH C S B ®
N.O. SWICHGAGE
N. C. C instruments C N. O.
C N. O.

Energized To Run Devices _ +


Energized To Run Devices Battery
_ +
Battery
N.C. switches option

Pre-Alarm Using A20/A25TABS


The A20TABS and A25TABS features a standard limit contact for equipment and the shutdown circuit will be completed (see the typical diagram below for
shutdown on high temperature. It also has an internal SPDT snap-switch to sig- reference). The front contact shutdown limit setting (which is adjustable) and
nal an alarm before shutting down. When the snap-switch trips (preset point), on the snap-switch are preset at the factory. Refer to “Temperature Ranges and
rising temperature, the switch completes a circuit to activate an alarm. If the Factory Settings” table on opposite page for settings. For alternative alarm
temperature continues to increase, the face-adjustable pointer contact will make before shutdown, see Magnetic Switch model 760A or 761APH.

Alarm Before A20TABS 518PH


®
Shutdown SWICHGAGE
® TATTLETALE
®
MINI-SIREN
R
G NC SW1 SW2 B

ABS HIGH

N. C. C N. O.

Shutdown Device
or Ignition Circuit
Opens circuit to
shutdown engine.
_ +
Battery

Typical Internal Wiring Diagrams


Pointer shown in the shelf position. Pointer type contact rating: pilot-duty 2 A @ 30 VAC/VDC resistive.
Snap-acting switch rating: 3 A @ 30 VDC inductive. 4 A @ 125 VAC inductive.
A20T A20T-HL A20TABS A20TE

HIGH LOW HIGH ABS HIGH RESET SET

N. C. C N. O. N. C. C N. O. N. C. C N. O. N. C. C N. O.

A25T A25T-HL A25TABS A25TABS-HL A25TE


N. C. C N. O. N. C. C N. O. N. C. C N. O. N. C. C N. O. N. C. C N. O.

RESET SET RESET SET RESET SET

HIGH LOW HIGH


HIGH LOW HIGH

L P H L P H L P H L P H L P H

Bulletin AT-95026B page 3 of 4


How to Order

To order, use the diagram below. List options in ascending alphabetical order (A-Z). Example: A20T-B1-250-4.

____ – ____ – ____ – ____ – ____

Base Model
Adapter Nuts†††
A20T A20TG 1/8 = 1/8-27 NPT Metric
A20TL A25T 1/4 = 1/4-18 NPT M10 = 10 mm x 1.5
A20TO A25TL 3/8 = 3/8-18 NPT M12 = 12 mm x 1.5
A20TE A25TE 3/8B = 3/8-19 BSPT M14 = 14 mm x 1.5
A20TABS A25TABS 3/8K = 3/8 NPSF M16 = 16 mm x 1.5
††††
– = 1/2-14 NPT M18 = 18 mm x 1.5
A20TB A25TH 1/2B = 1/2-BSPT M20 = 20 mm x 1.5
A20TH A25TG 1/2K = 1/2 NPSF M22 = 22 mm x 1.5
5/8 = 5/8-18 UNF M24 = 24 mm x 1.5
3/4 = 3/4-14 NPT
3/4U = 3/4-16 UNF †††Specific adapter nut must
Options† 7/8 = 7/8-9 UNC match the sensing bulb.
B1 = Black bezel ††††Standard.

EX = Explosion-proof (CSA Listed for


Class I, Div. 1, Groups C & D) *
EL = Explosion-proof less case Temperature Capillary Armor Type
HL = High and low contacts
and Length
K = Knob adjusting face contact Capillary Armor Type
Blank = PVC armor, copper capillary
OS = Oil sealed (Silicone Oil) S = Stainless steel armor, copper capillary
UA = Temperature bulb style “A” (10-05-0166)
Capillary Length (specify after capillary type;
UB = Temperature bulb style “B” (10-01-0061) example: “S4”)
UC = Temperature bulb style “C” (10-01-0060) 4 = 4 ft. (1.2 m)
UD = Temperature bulb style “D” (10-00-0286) Specify other length = Available in 2 ft. increments
thru 20 ft.; 5 ft. increments above 20 ft. (0.5 m.
UE = Temperature bulb style “E” (10-01-0084) increments from 1.5–10 m.; 2 m. increments thru
UF = Temperature bulb style “F” (10-00-0577) 34 m. Specify “M” following length, i.e. 1.5M.)
UG = Temperature bulb style “G” (10-00-0578)
UH = Temperature bulb style “H” (10-00-2466)
UJ = Temperature bulb style J (10051153) Range††
UK = Temperature bulb style K (10054886) Dual scale (°F/°C) Single scale (°C)
†Options not available on all models or configurations. °F °C 70C = 0-70°C
*A25TE-EX only is CSA listed for hazardous locations. 120 = 32-120 0-49 100C = 45-100°C
**This option is not covered by the CE mark. 160 = 32-160 0-71 120C = 50-120°C
220 = 130-220 54-104 140C = 60-140°C
250 = 130-250 60-121 160C = 70-160°C
300 = 140-300 60-149
Illumination – Order Separately 320 = 160-320 71-160
A20 Series: Clamp Lite Assembly; 12 V= 05702176; 24 V= 05702177 350 = 180-350 82-177
440 = 300-440 149-227
A25 Series: N/A.
††Consult factory for availability of dials other than °F/°C. Select scale
so your normal operating temperature is in the upper half of the scale.

Warranty
A limited warranty on materials and workmanship is given with
this FW Murphy product. A copy of the warranty may be viewed
or printed by going to www.fwmurphy.com/support/warranty.htm
CONTROL SYSTEMS & SERVICES DIVISION FRANK W. MURPHY, LTD.
P.O. Box 1819; Rosenberg, Texas 77471; USA Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K.
+1 281 633 4500 fax +1 281 633 4588 +44 1722 410055 fax +44 1722 410088
e-mail sales@fwmurphy.com e-mail sales@fwmurphy.co.uk
FW Murphy www.fwmurphy.co.uk
INDUSTRIAL PANEL DIVISION
P.O. Box 470248 MURPHY DE MEXICO, S.A. DE C.V.
P.O. Box 470248
Tulsa, Oklahoma 74147 USA Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje
Tulsa, Oklahoma 74147 USA
+1 918 317 4100 fax +1 918 317 4266 San Luis Potosí, S.L.P.; México 78384
+1 918 317 4100 fax +1 918 317 4266
e-mail sales@fwmurphy.com +52 444 8206264 fax +52 444 8206336
e-mail sales@fwmurphy.com
Villahermosa Office +52 993 3162117
www.fwmurphy.com e-mail ventas@murphymex.com.mx Printed in U.S.A.
www.murphymex.com.mx
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
Bulletin AT-95026B page 4 of 4
DVU-01069B

Dump Valves Link to Murphy Web Page


Revised 08-04
Catalog Section 15
(00-02-0482)

DVU Series
■ For Separators/Scrubbers to 2000 psi
(13.8 MPa) [138 bar] Working Pressure
■ Hex Union Allows Plug and Seat
Replacement Without Piping Removal
■ Operates on 30–70 psi (207–483 kPa)
[2.07–4.83 bar] Control Pressure
■ Compatible With Murphy Level Controls

■ Soft Seat Valve


■ Manual Valve Operator

Description Specifications Dimensions


The DVU Series are pneumatically controlled Operating Temperature: A
Manual Valve
dump valves. The valves open and close auto- -30 to 250°F (-34.4 to +121°C) G Pressure Operator
Inlet Port
matically by pneumatic control from a Murphy Valve Operating Pressure: See chart below.
L1200NDVOR or similar level controller and
Maximum Working Pressure:
dump valve operator. Diaphragm actuated, the
DVU series dump valves operate at 30–70 psi DVU150 and DVU175: 1800 psi
(12.4 MPa) [124 bar]. Vent
B
(207–483 kPa) [2.07–4.83 bar] and up to 2000 Weep Hole
psi (13.8 MPa) [138 bar] vessel pressure DVU2105: 500 psi (3.44 MPa) [34 bar]. Union
Valve Open/Closed
Indicator Button
(depending on the model). DVU2115: 1500 psi (10.3 MPa) [103 bar].
A key benefit of this design is a hex union that DVU2120: 2000 psi (13.8 MPa) [138 bar].
provides the ability to replace the seat without Body Material: Electroless Nickel Plated
removing the valve from piping. 12L14 Carbon Steel. F Drain
Connection C
Internal Wetted Parts:
Application E D
Plug Seal: 90 Durometer Urethane.
Designed for gas compressor scrubbers, the DVU Other: 303 stainless steel; Electroless Plug Seal G (dimension shown
for reference only)
Series can be used to dump any liquids compati- Nickel Plated 12L14 Carbon Steel.
ble with its specifications.
Model A B C D E F G
Pressure vs. Flow (DVU150/175)
p DVU2120 7.50 (191) 8.0 (203) 2.75 (70) 1.0 (25) 2-11.5 NPT 1-11.5 NPT 1.03
250 DVU2115 7.50 (191) 8.0 (203) 2.75 (70) 1.0 (25) 2-11.5 NPT 1-11.5 NPT 1.03
250
DVU2105 7.50 (191) 8.0 (203) 2.75 (70) 1.0 (25) 2-11.5 NPT 1-11.5 NPT 1.03
DVU175 7.50 (191) 6.75 (171) 2.06 (52) 1.0 (25) 1-11.5 NPT 3/4”-14 NPT .84 (21)
200
200 DVU150 7.50 (191) 6.75 (171) 2.06 (52) 1.0 (25) 1-11.5 NPT 1/2”-14 NPT .84 (21)

150
150 NOTE: Dimensions are in inches and (millimeters)
Pressure (psid)

100

50
50 Control Pressure vs. Working Pressure
Minimum Actuation Pressure
0 70
DVU2115 DVU2120
Control Pressure (PSIG)

5 10 15 20 25 30 35 40 45 60
Flow (gpm)
50
40 DVU150/175
DVU2105
30
20
10

0 500 1000 1500 2000


Vessel Pressure (PSIG)

DVU-01069B page 1 of 2
Scrubber Level The Murphy Gas Compressor Scrubber Level System (SLS)
Systems (SLS)
(Includes L1200, L1200NDVOR and DVU valve) The system provides for liquid
control in gas scrubber appli- High Level Shutdown Switch
SLS02BC: Includes DVU2120 valve
cations, by dumping liquids to Stainless steel float actuated level switches to alarm
SLS02BB: Includes DVU2115 valve drain and protecting compres- and/or shutdown the equipment.
SLS02BA: Includes DVU2105 valve sors with a high liquid level L1200: 2” NPT pipe connection; Rated 2000 psi
SLS02C: Includes DVU175 valve switch. Wetted metal parts are (13.7MPa) [137bar]; Class I, Division 1. SPDT
snap-switch standard. DPDT Optional.
SLS02A: Includes DVU150 valve made to survive constant use
All Stainless Steel available.
-LR: Less Regulator option in corrosive environments.
See Bulletin: SLS-04005B for
Replacement Parts more details.
Typical Seal Kit includes: Nut, Washer (1 to 3),
“O” Ring, Plug and Seal, Seat, Crush Washer. Filter/Regulator &
Typical Diaphragm Repair Kit includes: MURPHYGAGE® Control
Panel
Diaphragm, Diaphragm Washer (upper), Diaphragm
Nut, Diaphragm Plate (1 or 2 pcs.), Packing, “Instrument
“O” Ring, Stem, Seal Washer for Maintenance Bolt. Quality Air/Gas
Supply”
Part No. Description
DVU2120
55-00-0237 Seal Kit (includes plug)
55-00-0236 Diaphragm Kit Pneumatic Level Control
Float actuated level snap-acting
DVU2115 switch controls pneumatic pressure
55-00-0241 Seal Kit (includes plug) to open and close dump valve. Pneumatic Dump
55-00-0240 Diaphragm Kit L1200NDVOR: Dump Valve Operator, Valves See DVU-01069B
pressure regulator, and pressure indi- for more details.
DVU2105 Two piece union design with manual valve operator
cating MURPHYGAGE. ®
55-00-0245 Seal Kit (includes plug) allows soft plug and hard seat to be replaced with-
55-00-0244 Diaphragm Kit out disassembling outlet piping or scrubber pipe
DVU175 connection. Diaphragm actuated valves operate on
55-00-0230 Seal Kit (includes plug) 30-70 psi (207-483 kPa; 2-5 bar).
55-00-0231 Diaphragm Kit
DVU150
55-00-0230 Seal Kit (includes plug) How to Order Specify model number: Working
55-00-0231 Diaphragm Kit Model Inlet Outlet Trim Size Max. Press.
DVU2120 2 NPT 1 NPT 0.436 in. (11 mm) 2000 psi.
Shipping Weights
DVU2115 2 NPT 1 NPT 0.576 in. (15 mm) 1500 psi.
DVU150 and DVU175: 9 lbs. (4 kg.).
DVU2105 2 NPT 1 NPT 0.859 in. (22 mm) 500 psi.
DVU150SS and DVU175SS: 9 lbs. (4 kg.)
DVU175 1 NPT 3/4 NPT 0.359 in. (9 mm) 1800 psi.
DVU2105, DVU2115, DVU2120: 14 lbs. (6.4 kg.) DVU175SS 1 NPT 3/4 NPT 0.359 in. (9 mm) 1800 psi.
Shipping Dimensions DVU150 1 NPT 1/2 NPT 0.359 in. (9 mm) 1800 psi.
8 x 8 x 12 in. (203 x 203 x 305 mm.). DVU150SS 1 NPT 1/2 NPT 0.359 in. (9 mm) 1800 psi.

Warranty
A limited warranty on materials and workmanship is given with this FW Murphy product.
A copy of the warranty may be viewed or printed by going to www.fwmurphy.com/support/warranty.htm

CONTROL SYSTEMS & SERVICES DIVISION FRANK W. MURPHY, LTD. MACQUARRIE CORPORATION
P.O. Box 1819; Rosenberg, Texas 77471; USA Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K. 1620 Hume Highway
+1 281 633 4500 fax +1 281 633 4588 +44 1722 410055 fax +44 1722 410088 Campbellfield, Vic 3061; Australia
e-mail sales@fwmurphy.com e-mail sales@fwmurphy.co.uk +61 3 9358 5555 fax +61 3 9358 5558
FW Murphy
MURPHY DE MEXICO, S.A. DE C.V. www.fwmurphy.co.uk e-mail murphy@macquarrie.com.au
P.O. Box 470248
Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje MURPHY SWITCH OF CALIFORNIA
Tulsa, Oklahoma 74147 USA
San Luis Potosí, S.L.P.; México 78384 41343 12th Street West
+1 918 317 4100 +52 444 8206264 fax +52 444 8206336 Palmdale, California 93551-1442; USA
D
RE

fax +1 918 317 4266 GI


E

Villahermosa Office +52 993 3162117 +1 661 272 4700 fax +1 661 947 7570
STER

USA–ISO 9001:2000 FM 28221


e-mail sales@fwmurphy.com e-mail ventas@murphymex.com.mx e-mail sales@murphyswitch.com UK–ISO 9001:2000 FM 29422

www.fwmurphy.com www.murphymex.com.mx www.murphyswitch.com


In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
Printed in U.S.A.
DVU-01069B page 2 of 2
00-02-0475

PXT Series Pressure Transmitters Revised 08-05


Section 05

Installation Instructions
Please read the following information before installing.
A visual inspection of this product for damage during shipping is recommended before mounting.

WARNING
R R

Listed for Class I,


Div. 2, Groups A, B, C, D
This Murphy instrument is susceptible to damage when exposed to and Div. I, Grps. A, B, C, D with a Barrier
static electrical charges. To avoid damage, observe the following:
RFI Protection: To the European standards of BS EN 50082-2:1991 in
✔ Ground transmitter body before making electrical connections.
accordance with IEC 801 parts 1 to 6 for suspectibility to EMC and to
✔ When disconnecting, remove ground connection last. BS EN 50081-1992 for emissions.
✔ Disconnect all electrical power to the machine. Voltage Surge/Spike: Protected against a 600 V spike to IEC 60-2. Reverse
✔ Make sure the machine cannot operate during installation. polarity protected.
✔ Follow all safety warnings of the machine manufacturer. Sealed: Sealed at one atmosphere at sea level for ranges > 1000 psi (6.89
✔ Read and follow all installation instructions. MPa) [68 Bar].
Vented: Vented for ranges < = 1000 psi (6.89 MPa) [68 Bar].
Laboratory Approvals: UL/CUL Class I, Div. 1, Groups A, B, C, D. Class II,
Description Division 1, Groups E, F, G; when installed with approved barrier per draw-
The PXT Series pressure transmitters are state-of-the-art instruments providing 4 to ing 05-08-0754 UL/cUL Class I, Div. 2, Groups A, B, C, D. Class II
20 mA outputs. They feature a precision micro-machined silicon diaphragm with Groups E, F, G, non-incendive per drawing 05-08-0754.
fully welded stainless steel pressure port for greater accuracy, stability and a wide
range of compatibility. All wetted parts are 316L stainless steel or Hasteloy C276. Ranges Available†
Specifications Pressure Range†:
Accuracy (Full Scale, Best Straight Line): ±0.25% including non-linearity, Specify For this range
hysteresis and repeatability. Long term stability better than 0.2% FS over 30V30WC -30” H20 to +30” H20 (-76 cm H20 to +76 cm H20) [+/-0.075 Bar]
twelve (12) months. 30V30 -30” Hg to +30 psig (-76 cm Hg to 207 kPa) [2.07 Bar]
Zero Setting: ±0.5% of full scale (0.25% typical). 30V100 -30” Hg to +100 psig (-76 cm Hg to 689 kPa) [6.89 Bar]
15 0-15 psi (103.4 kPa) [1.03 Bar]
Span Setting: ±0.5% of full scale BSL (RSS). 60 0-60 psi (413.7 kPa) [4.13 Bar]
Overpressure/Proof Pressure: 400% for up to 500 psi (3.45 MPa) 100 0-100 psi (689 kPa) [6.89 Bar]
[34 Bar]. 200% for higher ranges. 200 0-200 psi (1.38 kPa) [13.78 Bar]
Burst Pressure: 300 0-300 psi (2.07 kPa) [20.67 Bar]
Ranges 0-1000 psi = 600% of full scale or 4000 psi whichever is lower. 400 0-400 psi (2.75 MPa) [27.56 Bar]
Ranges 2000 psi 13.79 MPa) [137 Bar]= 20,000 psi (27.5 MPa) [275 Bar]. 600 0-600 psi (4.14 kPa) [41.34 Bar]
Response Time: Frequency response better than 2 kHz. 1000 0-1,000 psi (6.89 MPa) [68.9 Bar]
Storage Temperature: -65 to 200°F (-54 to 93°C). 2000 0-2,000 psi (13.79 MPa) [137.8 Bar]
Operating Temperature: -40 to 180°F (-40 to 82°C). 3000 0-3,000 psi (20.69 MPa) [206.7 Bar]
Compensated Temperature: -20 to 160°F (-29 to 71°C). 5000 0-5,000 psi (34.48 MPa) [344.5 Bar]
Total Thermal Effects Over Compensated Range: ±2% FS TEB. 6000 0-6,000 psi (41.37 MPa) [413.4 Bar]
Physical: †NOTE: Conversions are approximate.
Enclosure: Weather Resistant.
Body: 316 stainless steel. Meets NACE MR01-75. Loop Resistance Graph
Wetted Parts: 316L stainless steel or HASTELLOY C276. Supply voltage for the PXT must be within range of 9-30 VDC. The Graph below
Process Connection: 1/4 NPT female. shows the minimum supply voltage (VDC) required for a given load resistance (RL).
Electrical Cable: Integral; 60 in. (914 mm); vented.
1/2 in. NPT male conduit connection 1500

Environmental Effect:
Total Load Resistance (RL)*

Humidity: No effect. 29V, 1000 Ω


Mounting: Position/orientation has negligible effect. Under
1000
Reverse polarity protected Voltage
(OHMS)

Area
Shock: 1000g 1ms Half sine Pulse in each of 3 mutually perpendicular axis Over
will not affect performance. 19V, 500 Ω
Voltage
Area
Vibration: Effect on output response is less than 0.05% FS/g at 30g Peak
500
10Hz to 2kHz, limited by 0.05 in double amplitude. (MIL STD 810C
Proc. 514.2-2 curve L). Operating
250 Area
PXT Power Requirements: Typically 24 VDC is required, using the Loop
Resistance Graph, 9-30 VDC. 0
10 14V @ 20 30 40 50
PXT Series Transmitter Output: 4–20 mA, 2-wire. 250 ohm

Insulation: Greater than 10 Mohms @ 500 VDC. Power Supply Voltage (VDC)
*NOTE: Cable resistance effect included in RL.
Installation 00-02-0475 page 1 of 2
PXT Series Dimensions
Low Pressure Units WARNING: READ BEFORE INSTALLATION
.86 in. 2 in. 2.30 in.
(22 mm) Fluid hammer and surges can destroy any pressure transmitter/transducer
(51 mm) (58 mm)
60 in. (1524 mm) and must always be avoided. A pressure snubber should be installed to
long cable-std.
eliminate the damaging hammer effects.
1.18 in. Dia.
(30 mm) Fluid hammer occurs when a liquid flow is suddenly stopped, as with
quick closing solenoid valves. Surges occur when flow is suddenly begun,
316 Stainless 1/2 NPTM as when a pump is turned on at full power or a valve is quickly opened.
1/4 NPTF 7/8 Hex Liquid surges are particularly damaging to pressure transmitter/trans-
Steel Housing .866 A/F
ducer if the pipe is originally empty. To avoid damaging surges, fluid
High Pressure Units line should remain full (if possible), pumps should be brought up to
power slowly and valves operated slowly. To avoid damage from both
.86 in. fluid hammer and surges, a surge chamber should be installed, and a
(22 mm) 2.08 in. 2.30 in.
(53 mm) (58 mm) pressure snubber, such as Murphy PD-8100 Series (adjustable) or
60 in. (1524 mm)
long cable-std. PM6203 Series (fixed) call Murphy for details, should be installed on
1.18 in. Dia. every transmitter/transducer.
(30 mm)
Symptoms of fluid hammer and surges damaging effects:
1/2 NPTM a. Pressure transmitter exhibits an output at zero pressure (large zero offset).
1/4 NPTF 7/8 Hex 316 Stainless
Steel Housing .866 A/F b. Pressure transmitter output remains constant regardless of pressure.
c. In severe cases, there will be no output.
PXT Series Electrical Connections
Noise
CAUTION: HOOKUP CABLE IS NON-SERVICEABLE. For minimum noise susceptibility avoid running the transmitters/transduc-
DO NOT UNSCREW CAP NUT. ers cable in a conduit that contains high current AC power cables or igni-
tion loom on engine. Where possible avoid running the cable near induc-
Red Cable = +Power tive equipment. Shielded cable is always recommended. Earth the shield
Blue Cable = –Power at one end only.
Orange; Yellow; White; Shield; = Not Connected
Mounting
PXT Installation Diagram CAUTION: THESE ARE PRECISION INSTRUMENTS.
DO NOT INSTALL IN ANY MANNER THAT CAN CAUSE
HAZARDOUS AREA SAFE AREA
SIDE STRESS OR IS SUBJECT TO EXCESSIVE VIBRATION.
INSTALLATION INSTRUCTIONS FOR CLASS I DIV 2
POWER BARRIER
UNITS MEET CLASS I DIV 2 WHEN INSTALLED IN ACCORDANCE Hold when attaching
WITH CLASS I DIV 2 METHODS. EITHER BY USING THE CONDUIT Voc 28 V to pressure source
AND GROUND CONNECTION PROVIDED OR BY INSTALLING IN A Isc 93 mA
SUITABLE ENCLOSURE ACCEPTABLE TO THE LOCAL AUTHORITY BUSBAR
HAVING JURISDICTION. Ca 0.12 µF
INSTALLATION INSTRUCTIONS FOR CLASS I DIV 1
La 3 mH
Class I, Groups A, B, C, D
Class II, Groups E, F, G V SUPPLY
CONTROL EQUIPMENT
MUST NOT BE CONNECTED TO
PXT SERIES POWER EQUIPMENT WHICH USES OR Do NOT twist body
RETURN GENERATES MORE THAN
250 VRMS WITH RESPECT TO
EARTH GROUND The transmitter/transducer requires no special mounting hardware and
can be mounted in any plane with negligible position error.
TRANSMITTER ENTITY PARAMETERS
TERMINALS VMAX IMAX CI LI
Although the unit can withstand substantial vibration without damage
POS - NEG 28 V 93 mA 0.11 µF O.22 mH or significant output effects, it is always good practice to mount the
BARRIER NOTES
Vmax >= Voc 1 OUTPUT CURRENT MUST BE LIMITED BY A transmitter where there is minimum vibration.
RESISTOR SUCH THAT THE OUTPUT VOLTAGE
I max >= Isc
Ci + C cable =< Ca
Vs CURRENT PLOT IS A STRAIGHT LINE Apply Teflon tape/sealant to the pressure fittings threads before
BETWEEN Voc AND Isc
Li + L cable =< La 2 BARRIER MUST BE INSTALLED AS installing. When tightening, apply a wrench to the hex wrench flats
USE THE FOLLOWING PARAMETERS IF CABLE INSTRUCTED BY THE MANUFACTURER
PARAMETERS ARE UNKNOWN.
EARTH GND located just above the pressure fitting. DO NOT tighten by using a
3 SELECTED BARRIER INTRINSICALLY SAFE
CABLE CAPACITANCE: 60 pF/ft CIRCUITS SHALL BE APPROVED FOR pipe wrench on the housing.
µF) CLASS I, II, III DIV 1 & 2, GROUPS A-G
CABLE INDUCTANCE: 0.2 µH/ft 4 TERMINATE BARRIER EARTH GROUND TO THE
(EX.L Cable=1000ft x 0.2 µH/ft=0.2mH) GROUND BUS OF THE POWER DISTRIBUTION
PANEL. RESISTANCE TO GROUND MUST NOT Warranty
ALL INTRINSICALLY SAFE WIRING SHALL BE KEPT BE GREATER THAN 1 OHM
SEPARATE FROM NON-INTRINSICALLY SAFE WIRING. A limited warranty on materials and workmanship is given with this
REFER TO ARTICLE 504 OF THE NATIONAL FW Murphy product. A copy of the warranty may be viewed or
ELECTRICAL CODE OR THE CANADIAN ELECTRICAL CODE.
printed by going to www.fwmurphy.com/support/warranty.htm
CONTROL SYSTEMS & SERVICES DIVISION FRANK W. MURPHY, LTD.
P.O. Box 1819; Rosenberg, Texas 77471; USA Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K.
+1 281 633 4500 fax +1 281 633 4588 +44 1722 410055 fax +44 1722 410088
e-mail sales@fwmurphy.com e-mail sales@fwmurphy.co.uk
FW Murphy www.fwmurphy.co.uk
INDUSTRIAL PANEL DIVISION
P.O. Box 470248 MURPHY DE MEXICO, S.A. DE C.V.
P.O. Box 470248
Tulsa, Oklahoma 74147 USA Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje
Tulsa, Oklahoma 74147 USA
+1 918 317 4100 fax +1 918 317 4266 +1 918 317 4100 fax +1 918 317 4266 San Luis Potosí, S.L.P.; México 78384
e-mail sales@fwmurphy.com +52 444 8206264 fax +52 444 8206336
e-mail sales@fwmurphy.com
Villahermosa Office +52 993 3162117
www.fwmurphy.com e-mail ventas@murphymex.com.mx Printed in U.S.A.
www.murphymex.com.mx
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
Installation 00-02-0475 page 2 of 2
0610107
05-19-06
Section 10

Thermocouple, ¼” Diameter Stainless Steel Tube Type

Features
• ¼” diameter 316 stainless steel tubing • Can be bent anywhere along its length to a
sheath 90° angle
• K type, 6” and 10” long ¼” probes • Tip sensitive to minimize temperature
influence from surrounding environment
Due to the increase in controller and telemetry applications, this thermocouple product line has been added to the
line up of Murphy temperature monitoring end devices. They are designed to fit as many applications as possible
with the fewest possible parts and the fewest possible installation caused faults.
Most of the thermocouple failures occur in how the
thermocouples extension wire is installed and connected.
This new line incorporatesType K, 20 AWG stranded
extension wire encased in a rugged cable to meet demanding
environments The extension wire lengths are available in 5’,
15, 30’, 50’, and 100’ lengths. This will enable a run from the
point of measurement to the nearest conduit entry or to be
installed in a cable tray. The industry standard yellow Teflon
allows easy identification of K type thermocouple wires so
they can be separated from high voltage wires following good
installation practices.

Thermowells are available in 2”, 4-1/2”, or 7-1/2” lengths for insertion


depth and have a ½” NPT process connection. They are supplied with
a standard stainless steel compression fitting for securing the
thermocouple in the thermowell at the appropriate depth. In low
pressure applications the thermocouple can be inserted directly into the
process through a standard ¼” SS tubing compression fitting.

In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
MURPHY and the Murphy logo, are registered and/or common law trademarks of Murphy Industries, Inc. This document, including textual matter and
illustrations, is copyright protected by Murphy Industries, Inc., with all rights reserved. (c) 2005 Murphy Industries, Inc.
LM-92149B

Level Maintainer
Revised 10-03
Catalog Section 15
(00-02-0061)

LM301-EX
LM300 Series
Maintains proper lube level
Shutdown on low level, or high and low level
Low level alarm before shutdown
Manual float switch test
High visibility “Frog Eye” lens
Optional pipe or universal mounting brackets
Optional inlet orifices for low to high pressure
** applications
Explosion-proof models available
Patent 5493086

Description Max. Differential: 2 in. (51 mm) between running Optional Hose Kit: 15000355
The LM300 Series Level Maintainer automatical- and stationary oil level. Quantity Description
ly adds oil to the crankcase as needed to keep the Max. Case Pressure (MCP): 1 1/2 in. (13 mm) I.D. x
lube level normal. Most models have built-in 15 psi (103 kPa) [1.03 bar]. 3 ft. (914 mm) long hose
switches that will alarm and/or shutdown the Orifice Seal†: Buna-N Thumb-Valve™ 1 1 in. (25 mm) I.D. x
equipment if the makeup supply is depleted and Switch Contact: Silver, SPDT snap acting, rated 3 ft. (914 mm) long hose
engine oil level falls or if overfill conditions exist. at 10 A @ 125, 250 VAC; 10 A @ 30 VDC. 2 1/2 in. (13 mm) worm gear clamp
LM300 series explosion-proof models are CSA (1 only for low level; 2 only for high and low; or 2
certified†† for Class I, Division 1 Hazardous areas. 2 1 in. (25 mm) worm gear clamp
only for low level with alarm before shutdown)
2 1/2 NPT x 1/2 in. (13 mm) barbed fitting
Applications Flow Rate Test: Using SAE 30 @ 32°F (0°C). 2 3/4 NPT x 1 in. (25 mm) barbed fitting
• Engines • Pumps
• Compressors • Coolers Orifice
Diameter
Pressure Flow Rates
Base Models *
Specifications 1/4 in.* 4 ft. oil – 15 ft. oil 4.7 GPH - 31.0 GPH LM300: Level Maintainer only (no switches).
Case/Cover: Die cast aluminum. (6 mm) (1.2 m oil – 4.6 m oil) (17.8 LPH - 117.3 LPH)
LM301: Low switch contacts for low level shut-
Switch Housing: Aluminum. 10 psig – 30 psig down or alarm. Four wires, SPDT.
1/8 in. (68.9 kPa – 207 kPa) 16.9 GPH - 32.1 GPH
Approval Rating: LM301 thru LM305 : CSA (3 mm) [.69 – 2.07 bar] (63.7 LPH - 121.5 LPH) LM302: Two switches for low and high level
certified†† for non hazardous locations. shutdown or alarm. Four wires, DPST, wired
Enclosure Type 4 certified. *Standard N.O. in normal operating ranges.
LM301-EX thru LM305-EX: CSA certified†† NOTE: Friction losses due to piping NOT considered.
LM303: Two switches for low and high level
for Class I, Groups C and D; Class II, Groups shutdown or alarm. Four wires, DPST, wired
F and G hazardous locations. Enclosure Type 4 Outlet Connection: 3/4-14 NPT left side, right
side, and bottom. N.C. in normal operating ranges.
certified.
Crankcase Balance Vent Fitting: 1/2-14 NPT. LM304: Two switches. Alarm before shutdown
Float: Rigid polyurethane foam. Polyurethane on low level and shutdown on low-low level.
coated. Mounting: Accepts Murphy pipe mounting
Four wires, DPST, wired N.O. in normal oper-
Max. Ambient Temperature: 250°F (121°C) bracket or universal mounting bracket.
ating ranges.
Oil Inlet Connection: Top entry 1/2-14 NPT with Lens: Clear “Frog Eye” non-staining, high impact,
LM305: Two switches. Alarm before shutdown
built-in filter screen (removable for cleaning). high temperature nylon; UV and heat stabilized.
on low level and shutdown on low-low level.
Inlet Orifices: 1/4 in. (6 mm) standard. Dial: High visibility white background with Four wires, DPST, wired N.C. in normal oper-
1/8 in. (3 mm) available. green and white “index” lines for normal ating ranges.
level indication.
Wire (switch models): 18 AWG x 13 in. * Specify “EX” for explosion-proof enclosure. All models except
(1.0 mm2 x 330 mm). Test Knob: Rotate to test switch operation. LM300 are available in an explosion-proof enclosure.
Turn clockwise for low level test and turn ** Products covered by this bulletin comply with EMC Council
Max. Inlet Pressure (MIP): directive 89/336/EEC regarding electromagnetic compatibility
counterclockwise for high level test.
30 psi (207 kPa) [2.07 bar]. except as noted.
††CSA certified with switch contacts rated at 10 A at 250 V AC (standard).
with 1/8 in. (3 mm) orifice.
15 ft oil (4.6 m oil)
with 1/4 in. (6 mm) orifice.
Dimensions
The dimensions below are for the optional “EX” model enclosure. The standard model enclosure dimensions are the same except
the height and width which are: 7 in. (178 mm) H, 7-7/8 in. (200 mm) W.
Oil Inlet Connection 6 in.
1/2-14 NPT with (152 mm) 7-3/16 in.
removable screen (183 mm)
Electrical
Crankcase Vent Conduit Snap Switch
Connection 1/2-14 Case Assembly
1/2-14 NPT NPT

5-15/16 in.
Test (151 mm)
Knob

8-1/4 in. 3/8-16


(210 mm) 2-3/4 in. UNC-2B
(70 mm) Mounting
Holes, 2 places

5-3/16 in.
Oil Outlet Connection (132 mm)
3 places, 3/4-14 NPT

Mounting Brackets with Hardware How to Order


Build a complete model number using the following chart. See example.
15000371 See reverse page for standard and optional specifications.
5.20 in. pipe bracket kit Example model number
(132 mm)
4.50 in. Additional Hardware Contacts
(114 mm) Hole .88 in. Supplied LM301 - LC - EX - A - G Blank = Silver SPDT
(22 mm) dia. (4) 3/8-16 UNC x 1 inch 10 A @ 125, 250 VAC
(25 mm) screws 10 A @ 30 VDC
.376 in. 2.50 in.
(10 mm) (64 mm) (4) 3/8-16 nut
minimum Orifices
bottom surface (4) 3/8 I.D. lock washer Blank: 1/4 in. (6 mm)
(2) 3/8 I.D. flat washer Enclosure
2 places
A: 1/8 in. (3 mm)
1/4-20 NC
Blank: Non-Explosion-proof
2 places EX: Explosion-proof
Slot, .390 in. (10 mm)
x 2 in. (51 mm) Variant
15000370 4 places (17 6.69
0 m in. LC = Less Case
universal bracket kit Slot, .390 in. (10 mm)
m)

Additional Hardware x 4.71 in. (120 mm)


3 places 5 in
.
Base Model: see reverse side for
Supplied 1.7mm)
(44
base model descriptions Hose Kit, Mounting Brackets and
(2) 3/8-16 UNC x 1 inch LM300 (NOT available in EX enclosure) Lens assembly
(25 mm) screws LM301 Order as separate items:
(4) 3/8 I.D. flat washer (11 4.50 LM302 15000371: pipe bracket kit
m n.
)

LM303
m
i

4 in
91 0

(13 5.19 mm) . 15000370: universal bracket kit


(1 7.5

(2) 3/8 I.D. lock washer 2 m in.


LM304
m) 15000355: hose kit
(2) 3/8-16 nut LM305
15000354: bubble lens assembly
Shipping Information
Shipping Weights:
• LM300 Series non-“EX” models: 6 lbs. 6 ozs. (2.89 kg)
• LM300 Series “EX” models: 6 lbs. 12 ozs. (3.06 kg)
Warranty
Shipping Dimensions (all LM300 Series models): A limited warranty on materials and workmanship is given with this FW
• 10-5/8 x 8-7/8 x 6-3/4 in. (270 x 225 x 171 mm) Murphy product. A copy of the warranty may be viewed or printed by going to
www.fwmurphy.com/support/warranty.htm
RE

GI
ST ER
E

USA–ISO 9001:2000 FM 28221


UK–ISO 9001:2000 FM 29422

Printed in U.S.A.

LM-92149B page 2 of 2
EL150EX Switch/Terminal Kit
EL150EX-04033N
Effective 02-04
Section 15
00-02-0564

INSTALLATION INSTRUCTIONS
Please read the following information before installing. A visual inspection of this product for damage during shipping is rec-
ommended before mounting. It is your responsibility to have a qualified person install this unit and make sure it conforms to NEC
and local codes.
GENERAL INFORMATION

WARNING Terminal
Block

BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT


l Disconnect all electrical power to the machine.
l Make sure the machine cannot operate during installation.
l Follow all safety warnings of the machine manufacturer.
l Read and follow all installation instructions.
Microswitch
Assembly
Installation
1. Place screws in terminal block mounting holes and fasten to
Figure 1.
the cover as shown in Figure 1.
Complete Installation of Switch/Terminal Kit
2. Place clear plastic insulator behind microswitch and insert
screws through microswitch mounting holes.
3. Place microswitch assembly inside the cover and tighten
screws as shown in Figure 1. Make sure that all wires are placed
along the left side of the cover and that they do not interfere with
the operation of the unit.
4. Calibrate the microswitch by holding the microswitch arm
down and bending the end of the arm up with needle nose pliers.
(See Figure 2)
5. Hold the unit in hand, and move the float down while listening
for the microswitch to “click”. Microswitch should “click” when
pointer is between the L and O in the word LOW as shown in
Figure 2.
Figure 2.
6. Repeat steps 4 & 5 until microswitch “clicks” at the correct Example of Correct Calibration
location.

Warranty
A limited warranty on materials and workmanship
is given with this FWMurphy product. A copy of
the warranty may be viewed or printed by going to
www.fwmurphy.com/warranty/asp.
RE

GI
ST ER
E

USA–ISO 9001:2000 FM 28221


UK–ISO 9001:2000 FM 29422

Printed in U.S.A.
ELK150EX-04033N page 1 of 1
L12-9102B

Level Controls for Scrubbers


Revised 05-04
Catalog Section 15
(00-02-0060)

Model L1200
Float Operated Electric
**
L1200 Series Patents 3970099, 4505288, 4573489

l BUOYGLAS™ Float Operates to 0.5 Specific Gravity


l Stainless Steel Models Meet NACE Requirements
and Carry Canadian Registration Numbers
l Models Rated for 2000 psi (13.8 MPa) [138 bar] Vessels
l Models Listed for Class I, Division 1 Locations
Model L1200N L1100 and L1200 Series Level Switches
Float Operated Pneumatic These float operated level switches are available in electric and pneumatic models.
They are primarily designed for high level applications but models are available for
low level. Electric models are listed for Class I, Division 1, Groups C & D hazardous
locations. Models are available in all stainless steel to NACE standard MR-01-75 for
direct exposure to H2S service. These level switches have screw-in connections for
direct installation or an optional external float chamber is available for the L1200
series high pressure versions. The high pressure versions of both L1100 and L1200
series are rated for 2000 psi (13,8 MPa) [138 bar] operating pressure. See the
specifications sections of this bulletin for further details.
NOTE: All stainless steel versions of L1100, L1200, L1200N, L1200NDVO, and
Model L1200NDVOR L1200NDVOR series carry Canadian Registration Number OF1476.2.
Float Operated Pneumatic with Dump Valve Application: L1100 and L1200 Series
Operator, Pressure Regulator and Gage Designed primarily for gas compressor scrubber level. Low pressure models can be
used anywhere level switching of a non-pressurized vessel is required. Electric models
are typically used for high level shutdown of the engine or electric motor, while
pneumatic models operate vessel dump valves such as Murphy DV-series. Models
designed for low level switching have been used for fuel, lube oil, hydraulic oil, etc.
DV Series Dump Valves
The DVU150, DVU175, DVU2105/2115/2120 are
pneumatically controlled dump valves. These valves open
and close automatically by pneumatic control from an
L1200NDVO or similar dump valve operator. Diaphragm
actuated, the DV series valves operate at 30-70 psi (207- DVU150
483 kPa) [2.07-4.83 bar] with up to 2000 psi (13.7 MPa) Dump
[137 bar] vessel pressure. A pop up button indicates valve Valve

Model L1200NDVO open/closed.


Float Operated Pneumatic with Dump Valve Primarily engineered for compressor scrubbers, these valves can be applied to any liquids
dumping job that is compatible with the valves materials, pressure limit and flow rates.
Operator
SLS02 MURPHYMATIC ® Scrubber System
A complete MURPHYMATIC® system for automatic level control of condensate in
scrubbers, including periodic dumping and high level shutdown, is available as a
complete package from Murphy. All wetted metal parts are electroless nickel plated or
stainless steel. The SLS02 scrubber system includes:
(Includes L1200, L1200NDVOR, and DVU valve)
SLSO2A: Includes DVU150 valve
SLSO2C: Includes DVU175 valve
**Products covered by this bulletin comply with EMC Council directive SLSO2BA: Includes DVU2105 valve
89/336/EEC regarding electromagnetic compatibility except as noted.
SLSO2BB: Includes DVU2115 valve
SLSO2BC: Includes DVU2120 valve
-LR: Less Regulator option

L12-9102B page 1 of 4
Specifications L1100 L1111 L1200 L1200N L1200NDVO L1200NDVOR
Body
• Standard: Electroless Nickel plated steel rA rA rB rB rB rB
• Optional: 316 Stainless Steel † rA rA rB rB rB rB
Pressure Rating
• 15 psi (103 kPa) [1.03 bar] Polyethylene Float
• 1500 psi (10.3 MPa) [103.42 bar] Stainless Float r r r r r r
• 2000 psi (13.8 MPa) [138 bar] BUOYGLAS™ Float r r r r r r
Temperature Rating
• Standard: -20/175°F (-29/79°C)
• Standard: -20/300°F (-29/149°C) r r r r r r
• Optional: -20/400°F (-29/204°C) * r r r r r
Specific Gravity
• Standard: 0.5 with BUOYGLAS™ float r r r r r r
• Optional: 0.65 with 304 Stainless Steel † r r r r r
• Standard 0.73 Polyethylene Float
Electrical
• Standard SPDT: 5 A @ 125/480 VAC (see p. 3 for full ratings) r r r
• Optional DPDT: 10 A @ 250 VAC (see p. 3 for full ratings) r r r
Wire: 18 AWG x 36 in. (1.0 mm 2 x 914 mm) r r r
O-Rings: Viton r r r r r r
Valve: Two-way snap-action vent type
• 1/8 in. (3 mm) orifice w/Viton “A” seat
r r r
• 1/8 NPT inlet; 1/4 NPT outlet
• 30-70 psi (207-483 kPa) [2.07-4.83 bar] operating pressure
Dump Valve Operator: Operates Murphy DV Series
r r
dump valves or similar.

Pressure Regulator/Filter and Murphy 20BPG:


0-75 psi (0-517 kPa) [0-5.17 bar] pressure gauge. r
Maximum input 300 psi (2.07 MPa) [20.68 bar].
Operation:
H =For high level, L =For low level H L H H H H
A =1-1/2 NPT B =2 NPT †Meets NACE standard MR-01-75 for direct exposure to HS service. * Not available with DPDT snap-switch.

SLS02 Scrubber System


Patent No. 4505288 If for any reason the condensate continues to rise beyond
• High Level Shutdown • normal dump levels, the L1200 operates the alarm and/or shuts
• High Level Dump Valve • down the equipment.
• High Level Dump Valve Operator • The MURPHYGAGE® and Filter/Regulator on the L1200NDVOR
helps keep the control pressure clean and dry. It also allows
operator to adjust pressure to recommended level.

VESSEL

Rising Level Shutdown Minimum control


L1200 (with snap-switch) pressure 30 psi
(207 kPa) [2.07 bar]
Air Supply Maximum
300 psi (2.07 MPa)
High Liquid Level MURPHY NU-MATIC™ [20.70 bar]
Shutdown Switch MURPHY NU-MATIC™ Dump Valve Operator Electrical
(L1200) Dump Valve (L1200NDVOR) Conduit

Patent No. 3970099 (DVU150/175/2105/2115/2120) Patent No. 3970099 Filter/Regulator


with MURPHYGAGE
®

L1200NDVOR
Dump Valve

SLS02 System Operation


Rising Operator
Level Minimum control pressure
Trips 30 psi (207 kPa) [2.07 bar]
As condensate rises in the scrubber, the float on the L1200NDVOR
Union
DVO
rises and trips it's pneumatic valve. The valve opens allowing
pressure to enter the dump valve pilot chamber. Once the
pressure enters the pilot chamber it forces the diaphragm and DVU Series Dump Valve

valve stem forward thus opening the valve seat and releasing Union
condensate through the valve stem and out the drain. As the
condensate level drops, the L1200N pneumatic valve closes to Condensate Line (Out)

shut off the pressure to the dump valve causing it to close. Manual Drain Valve

L12-9102B page 2 of 4
Dimensions Accessories
11 in.
L1100 (279 mm) Adaptor Bushing 55050617
and
3-1/2 in.
(89 mm) for DVU150 and DVU175
2-1/16 in
L1200 (52 mm) 2-1/2 in
(64 mm)
1-1/16 in
2-3/16 in. See (27 mm)
Note 1: (56 mm) Note 2 1 NPT
L1100: 1-1/2 NPT
L1200: 2 NPT
Note 2: 1-9/16 (40 mm) 1/2 NPT See Float travel between Operate
Note 1 and Reset= 0.25 in. (6 mm).
SF option:
Switch operates on Rising Level
L1100: 1-1/2 (38 mm) 3-5/8 in. w/ float at horizontal centerline 2 NPT
L1200: 1-3/4 (44 mm) (92 mm) ±0.25 in. (6 mm). Material: 2-1/2 Hex bar stock C.R.S

L1111 11-5/16 in. Float Chamber 15051098


(287 mm)
3-53/64 in. 3 in.
1-11.5 NPT (2 places) (76 mm)
(97 mm)

2-11.5 NPT

2-3/16 in. See 10.5 in.


(56 mm) 3 in.
Note (266 mm) (76 mm)

1/2-20 UNF-2B
1/2 NPT 1-1/2 NPT Float travel between Operate (4 places)
and Reset= 0.25 in. (6 mm).
Note: 1-9/16 (40 mm) Switch operates on Rising Level 7.55 in. 3.5 in.
3-5/8 in. w/ float at horizontal centerline (192 mm) (89 mm) 7.01 in.
(92 mm) ±0.25 in. (6 mm). Material: Cast Steel, WCB
(179 mm)

Operating Pressure: 2000 psi (13.8 MPa) [138 bar]


Operating Temperature:400°F (204°C)
Pressure
Regulator L1200N, L1200NDVO Typical L1200/L1200N Float Chamber Installation
with 20BPG
Pressure Gage New Dump Valve
and L1200NDVOR
Operator Assembly
p/n 15010216
with Dump
Valve Operator, Float
Chamber

Pressure Regulator Block


Tank

Old Round Dump Valve and Gage Valves

Operator Assembly
p/n 15000940 Level
Switch

Tee
3-5/8 in. (92 mm) 5 in. (127 mm.) minimum
clearance is required for Bleed
3/4 Hex float movement. Valve
(See Note)

2-3/16 in. Weld Collar 15050375


(56 mm) 1-9/16 in.
(40 mm) (use with L1200 only)
SF option= 2 NPT
1-3/4 in.
2" 11-1/2 NPT (44 mm)
3-1/2 in. (89 mm)
SF= 3-3/4 in. (95 mm)
11 in. (279 mm) SF option= 11-1/4 in. (286 mm) 2-7/8 in
(73 mm)
3-5/8 in.
Note: For use only with Old Round Dump Valve Operator Assembly (15000940). (92 mm)

Wiring DPDT (snap-switch) 4-1/2 in


(114 mm) Material: ASTM A105-2
Green Grd. Connection UNS K03504
Black N.O.
SPDT (snap-switch) White COM. Typical L1200 Weld Collar Installation
Red N.C.
Green Grd. Connection Blue N.C. Tank Wall
Black N.O. Yellow COM.
White COM. Orange N.C. Operating Pressure:
Weld Collar
Red N.C. 2000 psi (13.8 MPa) [138 bar]
Operating Temperature:
Switch Rating: 10 A @ 125-250 VAC 400°F (204°C)
Switch Rating: 5 A @ 125-250- 480 VAC 1/2 A @ 125 VDC
1/2 A @ 125 VDC 1/4 A @ 250 VDC
1/4 A @ 250 VDC 10 A @ 6-24 VDC L1200
2A @ 6-30 VDC Resistive Inductive/Resistive
1A @ 6-30 VDC Inductive

Float Shaft Extension 15000892


10-32 UNF

10-32 NF

1-3/8 in 3/8 in
(35 mm) (10 mm)

Material: AISI 304, UNS-S30400

NOTE: The extension is used with the L1100 and L1200 only. One extension
is supplied with each unit. Use of additional extensions is not recommended
as they reduce the ability of the unit to operate for the stated specific gravity.
L12-9102B page 3 of 4
How to Order
L1100 and L1200 Series Replacement Parts (order by part number designation)
Build a complete model number using the diagram below. See L1100/L1200
example. See Specifications Chart on page 2 for standard and 15000893: BUOYGLAS™ float
optional features. 15000894: Stainless Steel float for L1200
15000937: Stainless Steel float for L1100
Example model number 15000124: SPDT snap-switch assembly
L1100 - ___ 15010213: L1100 counter balance assembly
15010214: L1200 counter balance assembly
Options L1200N
D = DPDT 15050420: Cam spring return
K = KALREZ Seals 15050421: Cam
SF = Stainless Steel Float 15000893: BUOYGLAS™ float
400 = 400°F (204°C) Service** 15000894: Stainless steel float for L1200N
15050453: Valve stem
15010189: Counter balance assembly
L1200NDVO and L1200NDVOR
Base Models 55050621: Regulator only
L1100* L1100SS 05706499: 20BPG-D-75 psi (0-517 kPa) [0-5.17 bar]
L1111 L1111SS 15010216: DVOA assembly (New rectangular style)
L1200* L1200SS* 15000940: DVO assembly (Old round style)
L1200N* L1200NSS* 00003341: Filter for regulator
L1200NDVO* L1200NSSDVO* 00003340: Regulator diaphragm kit
L1200NDVOR* L1200NSSDVOR*
Shipping Weights
* Stainless steel models carry Canadian Registration Number OF1476.2. L1100: 6 lb. (2.7 kg).
** Not available with DPDT snap-switch. L1111: 5 lb. 11 oz. (2.5 kg).
L1200: 6 lb. 6 oz. (2.8 kg).
L1200N: 5 lb. 5 oz. (2.4 kg).
L1200NDVO: 5 lb. 14 oz. (2.6 kg).
Complete SLS02 Systems L1200NDVOR: 6 lb. 10 oz. (3 kg).
Specify SLS02: 19 lb. 6 oz. (8.7 kg).
SLSO2A: Includes DVU150 valve
SLSO2C: Includes DVU175 valve Shipping Dimensions
SLSO2BA: Includes DVU2105 valve L1100: 14 x 5 x 3-1/2 in. (356 x 127 x 89 mm).
SLSO2BB: Includes DVU2115 valve L1111: 14 x 5 x 3-1/2 in. (356 x 127 x 89 mm).
SLSO2BC: Includes DVU2120 valve L1200: 14 x 5 x 3-1/2 in. (356 x 127 x 89 mm).
-LR: Less Regulator option L1200N: 14 x 5 x 3-1/2 in. (356 x 127 x 89 mm).
L1200NDVO: 14 x 5 x 3-1/2 in. (356 x 127 x 89 mm).
Accessories (order by part number designation) SLS02: 15 x 15 x 12 in. (381 x 381 x 305 mm).
15050375: Weld collar
15000892: Float shaft extension
55050617: DVU150/DVU175 adaptor bushing 2 NPT-M to 1 NPT-F
15051098: External Float Chamber

Warranty
A limited warranty on materials and workmanship is given with this
FWMurphy product.
A copy of the warranty may be viewed or printed by going to
www.fwmurphy.com/warranty.asp.
RE

GI
ST ER
E

USA–ISO 9001:2000 FM 28221


UK–ISO 9001:2000 FM 29422

Printed in U.S.A. 0191096B

L12-9102B page 4 of 4
1010629
Revised 05-24-11
Section 15

MLS Series - Liquid Level Switches


Features
• Clean Magnet Design virtually eliminates iron filing accu-
mulation onto the magnet
• Seal-Free Construction
• ANSI/ISA 12.27.01 compliant (Single Seal)
• Operates in 0.50 specific gravity or heavier fluids
• Designed for harsh gas compressor scrubber applications
• 304 cast equivalent SS body and 304 SS float
• Rated for 2000 psi (13.8 MPa) [138 bar] working pressure
• Trip on rising and falling without need to rotate body
• Electric model only available
• All models screw directly into the scrubber or can be
mounted via a Murphy external float chamber
• CSA C/US Class I, Div. 1, Grp. B, C & D locations
• NACE MR0175 compliant
• Canadian Registration Number 0F01476.2

MLS Series Liquid Level Switches are float activated to operate an electrical SPDT reed switch for annunciation/pilot signal
for indication of high level to an annunciator, controller or PLC. The MLS connects directly into the gas scrubber wall and
can be used with a Murphy weld collar or Murphy external float chamber. The MLS Series is available in both 2”NPT and 1-
1/2” NPT models.
Product Dimensions
Specifications
.
Process Connection: 2” NPT (MLS-020)
1-1/2” NPT (MLS-015)
Fluid Density (Sg): 0.50 MIN
Pressure Rating: 2000 psig (13.8 MPa) [138 bar]
Materials:
Body: ASTM A351 CF8 (304 SS)
Cover: ASTM A351 CF8 (304 SS)
Other Wetted Parts: 304 or 316 SS
Meets NACE MR0175 for direct exposure to H2S
Process Temperature: -20 to 300oF (-24 to 149oC).
Electrical: 30VAC/VDC 75mA Form C SPDT
Conductor cross section AWG/kcmil min.: 26
Conductor cross section AWG/kcmil max.: 16
Accessories
Refer to MLS Installation and Operations manual for additional information.
External Float Chamber 15700799 Weld Collar 15050375
Operating Pressure: 2000psi (13.8MPa)[138 bar] Operating Pressure: 2000psi (13.8MPa)[138 bar]

Operating Temperature: 400oF (204oC) Operating Temperature: 400oF (204oC)


Shipping Weight: 18lbs (8.2kg) Shipping Weight: 6lbs (2.7kg)

Approximate Shipping Weights and Dimensions (all models)


Weight: 5.5 lbs (2.49kg)
Dimensions:14 x 5 x 3.5 in (356 x 127 x 89 mm)

Electrical Wiring Diagram

How to Order
To order the MLS Series Level Switch please specify one of the products listed below:
MLS-020 (2” NPT)
MLS-015 (1-1/2” NPT)

CALL MURCAL TO PLACE YOUR ORDER


P:(661)272-4700 F:(661)947-7570

MurCal
c
www.murcal.com
e-mail: sales@murcal.com
Shock and Vibration Switch
VS-96013B
Revised 10-03
Catalog Section 20
(00-02-0076)

VS2
VS2 Series
Designed to Detect Shock/Vibration
in 3-Planes of Motion
Fully Adjustable
VS2EX Includes Magnetic Latching Feature
R
Manual or Electric Reset
LISTED *

Description VS2EX Basic Operation


The VS2 Series switches are shock sensitive Case: Base mount, explosion-proof aluminum Pushing the reset button moves the tripping
mechanisms for shutdown of engine or elec- alloy housing; meets NEMA 7/IP50 specifi- latch into a magnetically held position.
tric motor powered equipment. These cations; Class I, Division 1, Groups C & D; A shock/vibration will move the magnet
switches use a magnetic latch to ensure reli- UL and CSA listed.* beyond this holding position, thus freeing
able operation. Explosion-proof “EX” mod- Snap-switches: 2-SPDT snap-switches; 5A the spring loaded tripping latch to transfer
els for hazardous locations are available. @ 480 VAC;* 2A resistive, 1A inductive, the contacts and shutdown the machinery
up to 30 VDC. (see dimensional diagrams in the following
Applications pages for visual representation of parts).
Normal Operating Temperature: -40 to
Ideal for use on engines, pumps, compres-
140°F (-40 to 60°C).
sors, heat exchangers and pumping units, the Remote Reset Option
VS2 Series can be used anywhere shutdown VS2EXR (VS2EXR and VS2EXRB)
protection from damaging shock/vibration is Case: Same as VS2EX. The remote reset option includes a built-
desired. Switches are field adjustable to sen- in electric solenoid which allows reset of
Snap-switch: 1-SPDT snap-switch and reset
sitivity required in each application. tripped unit from a remote location.
coil; 5A @ 480 VAC;* 2A resistive, 1A
Available for 115 VAC or 24 VDC.
inductive, up to 30 VDC.
Specifications
VS2 and VS2C Remote Reset : 115 VAC or 24 VDC (specify). Warranty
Case: Equal to NEMA 3R. Suitable for A limited warranty on materials and workmanship
VS2EXRB is given with this FW Murphy product. A copy of
non-hazardous areas. Case: Explosion-proof aluminum alloy the warranty may be viewed or printed by going to
VS2: Base mount housing; rated Class I, Division 1, Group www.fwmurphy.com/support/warranty.htm
VS2C: C-clamp mount, includes 45 ft. (13.7 m) B hazardous areas.
2-conductor cable, and 5 cable clamps. *CSA and UL listed with 480 VAC rating.
Snap-switch: 1-SPDT snap-switch with
Contacts: SPDT-double make leaf contacts, reset coil (option available for 2-SPDT
5A @ 480 VAC. switches); 5A @ 480 VAC; 2A resistive,
1A inductive, up to 30 VDC.
Remote Reset: 115 VAC or 24 VDC (specify).

VS-96013B page 1 of 4
VS2 and VS2C ELECTRICAL
The VS2 and VS2C are designed for use in non-hazardous loca- Contact Rating:
tions. They have leaf type SPDT, double make contacts that can 5 A @ 480 VAC

be used for shutdown and/or alarm. They have a slotted sensitivity


adjustment located on the side of the case (see drawing below).
NO1 NC COM NO2

S I DE VI EW FR ONT VI EW
Air Gap (Cover removed)
3-1/8 in. 4-11/16 in.
(80 mm) Permanent (119 mm) Adjustment
Magnet Armature

Slotted Sensitivity
Reset Adjustment
4-11/16 in. Push
(119 mm) Button
1/2 Conduit
Threads

NO1 NC COM NO2


5-3/8 in.
(137 mm) Weatherproof
Mounting Strain Relief
VS2C Model Bracket Bushing

C-clamp 1/4 x 1/2 in.


Mounting (6 mm x 13 mm)
Bracket Slot 2 places
VS2C Model
2-1/4 in. 5-1/8 in. (130 mm)
(57 mm) Mounting Holes

VS2EX R
5-5/8 in. (143 mm)
3 in.
• NEMA 7/IP50 Specifications 4-40 NC
Screw
(76 mm)
Mounting
Terminal Holes
• Snap-switch Contacts
Permanent
®
• TATTLETALE Reset Button
Magnet 5-1/4 in.
(133 mm)
TATTLETALE® NC NO COM Mounting
Model VS2EX is housed in an explosion-proof enclosure with Reset Push
Button
Holes
threaded cover. This enclosure is CSA and UL listed for Class I, NC NO COM

Division 1, Groups C & D hazardous locations. In place of the Air Gap 6-3/8 in.
leaf type contacts, 2-SPDT snap-switches are used in this model.
(162 mm)

Sensitivity is externally adjustable and, when tripped, the VS2EX 3/8 in.
gives a TATTLTALE® indication on the reset button. It is con- (10 mm)
4 places
structed to meet NEMA 7 specifications. TOP VIEW
(Cover removed)

ELECTRICAL 2-SPDT Switches (DPDT)


Contact Rating:
5 A @ 125–480 VAC
1/2 A @ 125 VDC 1/2 NPT Slotted
1/4 A @ 250 VDC N.O. N.C. COM Conduit Sensitivity
2 A Resistive 30 VDC Adjustment
1 A Inductive 30 VDC 4-7/8 in.
(124 mm) MORE LESS
SENSITIVE SENSITIVE
N.O. N.C. COM 1-3/4 in.
(44 mm)

SIDE VIEW

VS-96013B page 2 of 4
VS2EXR R

5-5/8 in. (143 mm)

• Remote Reset Feature


3 in.
(76 mm)
Remote Mounting
• NEMA 7 Specifications Reset Coils Holes

• Snap-switch Contacts Permanent 5-1/4 in.


Magnet (133 mm)
• TATTLETALE ® Reset Button TATTLETALE®
Mounting
Holes
Reset Push
Model VS2EXR features an electric remote reset feature in addi- Button NC NO COM
tion to the TATTLETALE® reset button. The VS2EXR uses only Air Gap 6-3/8 in.
one SPDT snap-switch and is CSA and UL listed for Class I, (162 mm)
4-40 NC
Division 1, Groups C & D hazardous locations. It is constructed Screw Terminal
to meet NEMA 7 specifications. 3/8 in.
(10 mm)
4 places TOP VIEW
(Cover removed)

ELECTRICAL
Contact Rating: Remote SPDT
5 A @ 125–480 VAC Reset Snap-switch
1/2 A @ 125 VDC 1/2 NPT
Conduit Slotted
1/4 A @ 250 VDC Sensitivity
2 A Resistive 30 VDC Adjustment
1 A Inductive 30 VDC
N.O. N.C. COM 4-7/8 in.
Remote Reset Rating: (124 mm) MORE LESS
115 VAC or 24 VDC (Specify) SENSITIVE SENSITIVE
1-3/4 in.
350 mA AC/DC (44 mm)

SIDE VIEW

10-5/8 in.

VS2EXRB
(270 mm)
8 in.
(203 mm)

• For Group B Locations


• Snap-switch Contacts 9-1/8 in.
10-3/16 in.
(259 mm)
(232 mm)
• DPDT Feature Optional Mounting
Centers 8-5/8 in.
(219 mm)
• TATTLETALE ® Reset Button NC NO COM
6 in.
Model VS2EXRB is constructed for use in Class I, Division 1, (152 mm)
Group B, hazardous locations. It has, as standard, a SPDT snap-
switch and an electric remote reset. Option is available for DPDT
snap-switch.
TOP VIEW
(Cover removed)
ELECTRICAL Remote SPDT
Contact Rating: Reset Snap-switch
5 A @ 125–480 VAC
1/2 A @ 125 VDC
1/4 A @ 250 VDC 6 in.
2 A Resistive 30 VDC (152 mm)
N.O. N.C. COM 1/2 NPT
1 A Inductive 30 VDC Conduit
Remote Reset Rating:
115 VAC or 24 VDC (Specify) 2-1/2 in.
350 mA AC/DC (64 mm)
N.O. N.C. COM

Option SPDT 4-1/2 in.


(114 mm)
Snap-switch (DPDT) Mounting Centers
SIDE VIEW

VS-96013B page 3 of 4
How to Order Service Parts
When ordering service parts, specify both part number and descrip-
To order your VS2 Series model use the diagram below. tion in listing below.
Part number example: VS2EXR-24
PART NO. DESCRIPTION
___ – ___ VS2 and VS2C
20-00-0030 Movement assembly
20-00-0031 Glass and gasket assembly
Base Model 20-00-0032 Reset push button assembly
VS2 20-05-0021 Mounting clamp
VS2C 20-00-0261 Cable clamp assembly (1 each)
VS2EX 20-05-0465 2-Conductor electrical cable, 45 feet (13.7 meters)
VS2EXR 20-00-0137 5 clamps and 45 feet (13.7 meters) of cable
VS2EXRB VS2EX
NOTE: Order C-clamp 20-01-0091 Movement assembly
mounting kit as a separate
20-05-0087 Cover
line item for VS2EX and
VS2EXR. 00-00-0309 Cover gasket
20-01-0090 Snap-switch and insulator kit (1 switch per kit)
prior to September 1, 1995.*
Options 20-00-0288 Snap-switch and insulator kit (1 switch per kit) for models
manufactured on September 1, 1995 or later.*
24 = 24 VDC reset coil on VS2EXR or VS2EXRB
20-00-0289 C-clamp conversion mounting kit
15 = 115 VAC reset coil on VS2EXR or VS2EXRB
D = DPDT switch on VS2EXRB only VS2EXR
LC = Less case 20-00-0262 Movement assembly
LCC = Less cable and clamps on VS2C 20-05-0087 Cover
00-00-0309 Cover gasket
20-01-0090 Snap-switch and insulator kit (1 switch per kit)
prior to September 1, 1995.*
20-00-0288 Snap-switch and insulator kit (1 switch per kit) for models
Shipping Information manufactured on September 1, 1995 or later.*
VS2 and VS2C 20-00-0049 Reset solenoid assembly (115 VAC)
20-00-0234 Reset solenoid assembly (24 VDC)
Shipping Weight:
20-00-0289 C-clamp conversion mounting kit
VS2: 2 lb 8 oz. (1.1 kg)
VS2C: 7 lb (3.2 kg) VS2EXRB
Shipping Dimensions: 20-01-0090 Snap-switch and insulator kit (1 switch per kit)
VS2: 8-1/4 x 9-1/4 x 5 in. (210 x 235 x 127 mm) prior to September 1, 1995.*
20-00-0288 Snap-switch and insulator kit (1 switch per kit) for models
VS2C: 12 x 7 x 5-1/2 in. (305 x 178 x 140 mm)
manufactured on September 1, 1995 or later.*
VS2EX 20-00-0057 Inside snap-switch and insulator kit (1 switch per kit) for
model VS2EXRB-D prior to September 1, 1995.*
Shipping Weight: 4 lb 8 oz. (2 kg)
20-00-0058 Outside snap-switch and insulator kit (1 switch per kit) for
Shipping Dimensions: 8-1/4 x 9-1/4 x 5 in. (210 x 235 x 127 mm) model VS2EXRB-D prior to September 1, 1995.*
20-00-0287 Inside snap-switch and insulator kit (1 switch per kit) for model
VS2EXR VS2EXRB-D manufactured on September 1, 1995 or later.*
Shipping Weight: 5 lb 8 oz. (2.2 kg) 20-00-0290 Outside snap-switch and insulator kit (1 switch per kit) for model
Shipping Dimensions: 8-1/4 x 9-1/4 x 5 in. (210 x 235 x 127 mm) VS2EXRB-D manufactured on September 1, 1995 or later.*
20-05-0077 Adjustment shaft
VS2EXRB 20-00-0262 Movement assembly
Shipping Weight: 17 lb 8 oz. (7.9 kg) 20-00-0049 Reset solenoid assembly (115 VAC)
Shipping Dimensions: 12 x 12 x 10 in. (305 x 305 x 254 mm) 20-00-0234 Reset solenoid assembly (24 VDC)

* Models with date 0895 and before use old switch. Dated 0995 after, use straight snap-switch
arm, no rollers.
RE

GI
ST ER
E

USA–ISO 9001:2000 FM 28221


UK–ISO 9001:2000 FM 29422

Printed in U.S.A.
VS-96013B page 4 of 4

You might also like