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TESTING MANUAL
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Alchemist Touchnology Limited
DISCLAIMER
The non-conformity to the testing regime as laid out in this document for materials
stabilized with RBI Grade 81 stabilizer shall render the test results incomplete for analysis
and shall therefore not be used in the determination of the efficacy of the product.
TABLE OF CONTENTS
1. Introduction ...................................................................................................................... 1
List of Tables:
Table 1: Treated Material: Number of compacted specimens for tests ……………………..5
Table 2: Drilled-core Specimens……………………………………………………….……..….9
1. Introduction
The main aim of these laboratory tests is to establish, firstly, the type and engineering
properties of the natural material (Soil) which is to be treated with RBI Grade 81, for the
necessary improvement thereof in order to meet the specified requirements for its intended
usage and secondly to achieve, by treating the natural material (Soil) with RBI Grade 81,
an acceptable strength gain or degree of hardness which will give an adequate
acceptance in bearing strength (CBR), unconfined compressive strength (UCS) and
durability. This will in turn prove the overall efficacy of the product.
Annexure A is for information purposes only and contains flow charts of procedures for
testing the natural (untreated) soil, treated soil and field tests (in-situ densities) to assist
and guide the users.
2. Description of Engineering Properties to Be Tested and List of Test
Methods.
2.7 Durability
To determine the resistance of compacted stabilized soils to repeated adverse weather
conditions. Therefore one must determine the minimum amount of stabilizer required in a
soil-stabilizer mixture to achieve a degree of hardness (strength gain) to resist field
weathering.
2.7.1 Test method for determining the durability of compacted soil-stabilizer mixtures
with RBI Grade 81 stabilizer under freeze and thaw conditions (deformation).
2.7.2 Test method for the determination of the abrasion resistance of a compacted
soil- stabilizer mixture with RBI Grade 81 stabilizer (loss of soil-stabilizer).
Days cured
Therefore, deducing from Graph 1 sufficient strength gain equivalent to that of cement at 7
days was achieved after 12 days curing for the stabilizer RBI Grade 81.
For Practical purpose RBI grade 81 specimen is kept minimum 7 days for curing before
conducting any test.
Test Results
Stabilizer content (%) UCS (MPa) CBR (%)
0 0.1 3
2 1.3 22
4 2.7 44
6 3.8 64
According to the client specification a CBR value of 40% is required and a UCS of
between 2 - 3 MPa. From the graph it can be shown that at a stabilizer content of 4% the
required specification is met with.
5. Field Tests - Quality Control
The following field tests shall be determined on the stabilized soil to ascertain if (i) the
required strengths and durability is attainable and (ii) the requirements have been met
with or achieved as specified.
Freeze-Thaw 2-3
Total 7-9
Notes:
(1) The method and mechanisms of drilling of core-specimens was designed for
concrete and asphaltic layers.
(2) Thus drilling of core-specimens of material stabilized with RBI Grade 81 is not
always possible as it is not a cementitious binder as cement and also depends on
its resistance to the harsh mechanisms of the drilling operation. This resistance
depends on the following factors:
(i) The composition of the stabilized material as to the coarse to fine material
ratio.
(ii) The physical properties of the coarse aggregate particles as to texture
(smooth or irregular), durability (hard or soft) and shape (round or angular),
(iii) The amount of fine material matrix in order to interlock the coarse aggregate
particles and
(iv) The effectiveness of the compactive effort (amount of voids).
Thus if the drilling of core-specimens is unsuccessful then alternative non-
destructive test methods must be implemented in the determination of performance
criteria i.e. plate bearing test for instance.
(3) What do we want to achieve? We want to construct a strong, durable flexible layer
capable of withstanding the deflective loads without cracking etc and thus
enhancing the life-span of the road.
APPENDIX
Tests to be determined
Soil Classification
Technical Report
Annex A1: Flow chart for the testing procedure of treated soil with RBI Grade 81
stabiliser
Compaction of specimens
LABORATORY TESTING
Tests to be
determined on
CBR
UCS Durability
Field Application
ANNEX A3 (a): FLOW CHART FOR FIELD TESTS FOR QUALITY CONTROL
PURPOSES
FIELD APPLICATION
Before compaction
Tests to be
determined on
Moulded Extruded
specimen specimen
LABORATORY TESTING
CBR
UCS Durability
Technical Report
ANNEX A3 (b): FLOW CHART FOR FIELD TESTS FOR QUALITY CONTROL
PURPOSES
Field
test
FIELD APPLICATION
Field tests
Tests to be
determined:
Laboratory
Durability UCS
LABORATORY TESTING
Technical Report
ANNEX B
The above recommended grading will achieve a high mechanical stability due to the
prefered continuously smooth curve from the maximum particle size to the smallest
particle size, consisting of a mixture of coarse and fine aggregate, silt and clay particles
with no excess or lack in certain particles. This will have a marked effect on the
compactibility and bearing strength of the material and therein further enhancing the
stabilization effort.
ANNEXURE C
CLASSIFICATION SYSTEMS
The Unified Soil Classification System
MAIN GROUPS GROUP TYPICAL NAMES
SYMBOLS
GW Well graded gravels, gravel-sand
(Little or no
mixtures, little or no fines
gravels
sieve size (4.75mm_)
More than half of material is larger than No.200 sieve
Clean
fines)
GP Poorly graded gravels, gravel-
sand mixtures, little or not fines
Gravels
amount of fines)
size 0,075mm
(Appreciable
(0.075mm)
Gravels with
gravel – sand – clay mixtures
fines
(Little or no
smaller than No 4 sieve size (4.75mm)
fines)
amount of fines)
silt mixtures
(Appreciable
less
INTERMEDIATE
EXTREMELY
VERY
HIGH
HIGH
HIGH
LOW
(H)
(V)
(E)
(L)
(I)
70
Plasticity index (%)
0 ML
Liquid limit (%)
(The letter O is added to any material containing a significant proportion of organic matter
e.g. MIO)
Classification of Soils and Soil-Aggregate Mixtures
* Plasticity index of A-7-5 subgroup is equal to or less than << minus 30. Plasticity index of A-7-6 subgroup is greater than >> minus 30
GROUP INDEX
The Group Index of soils is a value calculated by means of an empirical formula derived by
AASHO from observations of the behaviour of soil and soil materials in embankments,
(3)
sub-grades and sub-bases. The formula gives values ranging from 0 to 20 and is so
weighted that the maximum influence of each of the three variables is in the ratio of 8 for
percentage passing the 75 µm sieve, 4 for liquid limit, and 8 for plasticity index. This
weighting and the adopted critical ranges are based on the study of average relative
evaluations placed on materials by several highway organisations.
Under average conditions of good drainage and thorough compaction, the supporting
value of a material may be assumed as an inverse ratio to its group index, that is, a group
index of 0 indicates a “good” material and group index of 20 indicates a “very poor”
material.
Calculation of Group Index (GI):
GI - 0.2 a + 0.005 ac + 0.01 bd
Where a - That portion of percentage passing 75 µm sieve greater than 35% and not
exceeding 75%, expressed as a positive whole number (0 to 40).
b- That portion of percentage passing 75 µm sieve greater than 15% and not
exceeding 55%, expressed as a positive whole number (0 to 40)
c- That portion of the numerical liquid limit greater than 40 and not exceeding
60, expressed as a positive whole number (0 to 20)
d- That portion of the numerical plasticity index greater than 10, and not
exceeding 30, expressed as a positive whole number (0 to 20).
Examples
1. Assume that a soil has 65% passing 75 µm sieve, a liquid limit of 32 and a plasticity
index of 13. The calculation of its group index is as follows:
a = 65 – 35 = 30
b = 55 – 15 = 40 (55 is substituted for 65 as critical range is 15 to 55)
c = zero, since liquid limit is below 40
d = 13 – 10 = 3
Group Index = 0.2 x 30 + 0 + 0.01 x 40 x 3 = 7.2
Recording to nearest whole number, GI = 7
2. Assume that soil has 54% passing 75 µm sieve, a liquid limit of 62 and a plasticity
index of 33. The calculation for group index is as follows:
a = 54 – 35 + 19
b = 54 – 15 = 39
c = 60 – 40 = 20 (60 is substituted for 62 as critical range is 40 to 60)
d = 30 – 10 = 20 (30 is substituted for 33 as critical range is 20 to 30)
Group Index = 0.2 x 19 + 0.005 x 19 x 20 + 0.01 x 39 x 20 = 13.5
Recording to nearest whole number, GI = 14