Combined Drawing Systems
for coil to bar and bar to bar production 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
               
 
Combined Drawing Systems
for the efficient production from coil to bar and bar to bar made of steel or non-ferrous
metals
 
 
 
 
 
 
 

 Combined Drawing Systems                     
   
                     
 Type        CT‐CDS   CT‐CDS   CDS     CDS    CDS     CDS     CDS 
          20 / 150    50 / 150   50 / 100   100 / 100  200 / 100  300 / 80  460 / 60 
 Drawing Pull Force    2 to     5 to     5 to      10 to    20 to    30 to    46 to 
 Max Speed (m/min.)    150     150     100 (120)   100 (120)  100    80    60 
 Working range (mm) 
 Round        2 ‐ 8     5 ‐ 16    5 ‐ 16    6 ‐ 25   10 ‐ 32  20 ‐ 48  19 ‐ 55 
 Hexagon       2 ‐ 7     5 ‐ 14    5 ‐ 14    8 ‐ 20   10 ‐ 28  20 ‐ 46  19 ‐ 50 
 Square        2 ‐ 6     5 ‐ 12    5 ‐ 12    8 ‐ 16   10 ‐ 26  20 ‐ 40  19 – 51 
 Flat        2 ‐ 8     5 ‐ 15    5 ‐ 15    8 ‐ 25   10 ‐ 38  19 ‐ 52  20 ‐ 70 
 Tube        3 ‐ 15   6 ‐ 30    6 ‐ 30    8 ‐ 38   10 ‐ 45  19 ‐ 50  20 ‐ 75 
 Installed total power    approx.   approx.   approx.   approx.  approx.  approx.  approx. 
 (KW)         150     300     300     400    600    700    1050 

 
 
 
 
 
 
 
 
 
 
 

2
  
 
Combined Drawing Systems
for the efficient production from coil to bar and bar to bar made of steel or non-ferrous metals

Pay-off

Coil Opening Robot (for production from coil to bar)

Moveable Loading Table with kick out (for production from bar to bar)

Pointer

Horizontal Prestraightener (with quick-change system)

Vertical Prestraightener (with quick-change system)

Shotblaster

Push Pointer

Drawing Unit

Vertical Straightener

Non-Destructive Testing

Horizontal Straightener

Hydraulic Impact Shear

Recoiler

Tube Guide

Two Roll Straightener and Polisher (with HMI)

Two Way Delivery Table

Double End Chamfering and Facing Unit

Double Easy Down Collecting Pocket

3
  
 
Combined Drawing Systems
for the efficient production from coil to bar and bar to bar made of steel or non-ferrous
metals
 
 
 
 
 
 

Pay-off
Coil weights up to 3.000 kg
• single Pay-offs
• Double Carousel Pay-offs
• tiltable Double Carousel Pay-offs
• overhead Pay-offs

Main Features
• all Pay-offs are designed vertically for maximum drawing speeds
• all Pay-offs are available with no foundation (for load up to 2.5to) or max. 900 mm foundation (for load up
to 3.0to)

Coil End Opening Robot

with integrated Prestraightener
The Robot introduces the leading Coil End after
straightening with the integrated Prestraightener first
into the Pointer and than into Prestraightener of the
line.

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Combined Drawing Systems
for the efficient production from coil to bar and bar to bar made of steel or non-ferrous
metals

Following Coil Opening Robots are available:

Working range Unit CO 10 – 30 CO 20 - 55
Round ø mm 10 – 30 20 - 55
Hexagon AF mm 10 – 28 20 - 52
Rectangle AF mm 10 – 25 20 - 47
Indicated working range for materials with tensile strength 800 N / mm²

Coil Opener (conventional)

The Coil Opener introduces the leading Coil End
first into the Pointer and than into the
Prestraightener of the line.

Following Coil Openers are available:

Working range Unit CO 10 – 30 CO 20 - 55
Round ø mm 10 – 30 20 - 55
Hexagon AF mm 10 – 28 20 - 52
Rectangle AF mm 10 – 25 20 - 47
Indicated working range for materials with tensile strength 800 N / mm²

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Combined Drawing Systems
for the efficient production from coil to bar and bar to bar made of steel or non-ferrous
metals

Horizontal and Vertical Prestraightener

• driven Horizontal Prestraighteners in scale
proof design for hot rolled steel with 6 rolls
• Vertical non driven Prestraighteners with
five rolls

The working ranges are adapted to those of the

Drawing Units.

Options
• indicator for the roll positions
• motorized roll adjustment
• scale evacuation with mechanical
conveyors
• quick-change system for changing
from round to profiled material and vice
versa in 5 seconds

Main features
• to avoid the accumulation of the dust or
scale the machine is in a “Skelaton-Execution”
• cartridge system on all straightening rolls
(Horizontal Unit)

6
  

Combined Drawing Systems

for the efficient production from coil to bar and bar to bar made of steel or non-ferrous
metals

Conventional Draw Bench (Two Carriage System)

• maximum drawing speeds up to 150 m/min
• hydraulic jaw control
• Push Pointers can be used for material
dimensions larger than 12 mm

Caterpillar (Chain Track Machine)

• maximum drawing speeds up to 250 m / min

• two chains in horizontal arrangement hold the
drawing jaws and guarantee a continuous,
straight drawing process.
• The specific layout of the drawing jaws typically
means coverage of the complete working range
with one set of jaws.

 
 

7
  

Combined Drawing Systems

for the efficient production from coil to bar and bar to bar made of steel or non-ferrous
metals

Eddy Current Testing with Encircling Coils Straightening of Profiles

The tester is located between the Vertical and
Horizontal Straighteners to considerably reduce
vibrations. One or several demagnetizers are
positioned further down the line depending on
the application.
The Vertical and Horizontal Roller
Straighteners of the Combined Drawing
Machine are used to straighten profiles.

Advantages of Inline Eddy Current Testing

• bars are tested end to end
• defect bars are automatically rejected
• no additional handing necessary
• finished bundles at the end of the line are
tested and ready for sale

Options
• Straighteners with 7 or 9 straightening rolls each
• digital display of the roll positions
• motorized roll adjustment
• quick-change system for changing from round to
profiled material and vice versa in 5 seconds

Recommended Partners for NDT – Testing Equipment:

Dr. Förster GmbH & Co. KG, Reutlingen

Krautkrämer, Cologne
Gemit GmbH, Aachen
Cenith ND-TEQ GmbH, Artholderberg

8
  
 
Combined Drawing Systems
for the efficient production from coil to bar and bar to bar made of steel or non-ferrous
metals

Hydraulic Impact Shear

Flying Impact Shears with two bushings are used to
cut steel and non-ferrous materials.

Features
• precise speed control through electric servo
drive system
• tight tolerances of the shear bushings assure
high quality cuts with minimum deformation
• manual cuts possible
• rest end control for automatic evacuation of
the material tail end according to customer
specifications

Flying Saw
Flying Saws are used to cut non-ferrous materials.

Features
• precise speed control through electric servo-drive
system
• exact perpendicular cuts without deformation
• manual cuts possible
• rest end control for automated evacuation of
the materials tail end according to customer
specification
 
 

9
  
 
Combined Drawing Systems
for the efficient production from coil to bar and bar to bar made of steel or non-ferrous metals

Straightening and Polishing of Rounds

Two Roll Straightening Machines are the industry
standard to straighten and polish round bars of
steel or non-ferrous metals.

This application offers:

• superior straightening results
• excellent surface quality
• high processing speeds

 
 
Options
• Human Machine Interface (HMI) with automatically
controlled movements by PLC-System
• Recipe-Storage-System
• Straightening Roller Changing Device
• Prespinner-System

 
 
 
 
 

10
  
 
Combined Drawing Systems
for the efficient production from coil to bar and bar to bar made of steel or non-ferrous metals

Chamfering and Facing Unit

Bar end machining units are used to finish the tail
and leading ends of straight solid bars and tubes.
They can be operated as individual machines with
Separate handling system or inline with Combined
Drawing Machines and bright steel processing lines.
The modular design offers a number of different
applications:

• sawing
• facing by turning
• facing by milling
• chamfering
• turning
• centering

Features
• quick-change system for changing the
tooling within 5 seconds
• positive stop-system for precise positing
the material in front of the chamfer heads
• Chain-Track and Chamfering head movement
by servo-step motors

Optional
• Recipe-Storage-System
• integrated Resawing Unit

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Combined Drawing Systems
for the efficient production from coil to bar and bar to bar made of steel or non-ferrous
metals

Intermediate Storage and Collecting Pockets

The finished bars are conveyed to the Intermediate
Storage and from there to the receiving cradle.
• strapping and uploading of the bundles while the
production continues
• Easy-Down Collecting Pockets to prevent surface
defects
• additional scales for exact bundle weights and
automatic lowering of the Intermediate Storage
• standard pockets for maximum bundle diameter
of 500 mm available

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Electrical controls
for the EJP machines and integrated lines

Functions and features

Modern PLC controls made by Siemens are our
standard for both individually operated machines and
integrated processing lines.
The modular design allows the use of internally tested
hard- and software modules for all standard and
custom designed layouts. An upgrade or modification is
possible at any time. This offers great flexibility and
individual solutions.
The terminals are equipped with fault diagnoses
systems. In the event of a disruption the fault message
indicates the cause as well as the related component.
Rapid fault elimination and improved machine;
Available are the results of these features.
The devices are generally designed for the connection
with superior software systems. Different interfaces
are available depending on the customer’s specification.

Options
Each machine is optional equipped with a modem to enable
remote maintenance using standard phone lines. This
further improves the machine control and reduces
down times significantly.

Hydraulic Equipment
for EJP machines and integrated lines

Hydraulic components and power packs made by Vickers, Hydac or Bosch-Rexroth are our standard.

All hydraulic central units are supplied complete of:

1. Oil tank complete with level gauge and accessories
2. Heating Elements
3. Oil filters
4. Monitoring Equipment such as Thermostat, Thermometer, Pressure Switch and Pressure Gauge
5. Oil / Water heat Exchanger
6. Value Bench

The Modular design allows fulfilling all required applications our internal company standards.

13
14
Max-Planck-Straße 4
D - 52499 Baesweiler
Tel.: +49 (0) 2401 / 9541-0
Fax: +49 (0) 2401 / 9541-99

www.ejpmachines.com
info@ejpmachines.com

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