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There is a lot of confusion around the industry about the difference between contactors and
relays and many times the terms are used nearly interchangeably. The defining differences
are not always clear, so we thought we’d try and help sort out the answer.
Relay – “A device by means of which contacts in one circuit are operated by a change
in conditions in the same circuit or in one or more associated circuits”
1. Load Capacity
Relays are generally classified as carrying loads of 10A or less, while a contactor would be
used for loads greater than 10A, but this definition, while simple, gives an incomplete
picture. It leaves out any physical differences, or standards.
Contactors are almost exclusively designed to operate with normally open (Form A)
contacts. Relays on the other hand can and often are both Normally Open and/or Normally
Closed depending on the desired function. This means that with a contactor, when it is de-
energized there is (typically) no connection. With a relay there very well could be.
3. Auxiliary Contacts
https://springercontrols.com/news/contactors-vs-relays/#:~:text=A contactor joins 2 poles,usually rated to only 250V. 1/3
11/6/2020 Contactor vs Relay: What's the Difference?
To confuse things a bit, contactors are often fitted with auxiliary contacts which can be NO
or NC however these are used to perform additional functions related the control of the
contactor. For example, the contactor may transmit power to the motor, while the auxiliary
contact is in the control circuit of the motor starter and commonly used to turn on a pilot light
indicating the motor is operating.
Because contactors are typically carrying high loads, they often contain additional safety
features like spring-loaded contacts to help ensure the circuit is broken when de-energized.
This is important because in high load situations contacts can weld themselves together.
This can create the dangerous situation of a circuit being energized when it is supposed to
be off. Spring-loaded contacts help to reduce this chance, as well as ensure all circuits are
broken at the same time. Since relays are typically for lower power, spring-loaded contacts
are much less common.
Another safety feature commonly included in contactors, due to the high loads they typically
carry, is arc suppression. Magnetic arc suppression works by extending the path an arc
would have to travel. If this distance is extended further than the energy can overcome, the
arc is suppressed. Since relays aren’t designed for high loads, arcing is less of a concern
and arc suppression is much less common on relays.
Lastly, contactors are commonly connected to overloads that will interrupt the circuit if the
current exceeds a set threshold for a selected time period, usually 10-30seconds. This is to
help protect the equipment downstream of the contactor from damage due to current.
Overloads are much less common on relays.
9A or more current
Up to 1000VAC
1 or 3 phase
Always consult the specifications of the items you are considering using and discuss with a
licensed electrician. This is for informational purposes only.
In practice, you should be looking at the function as well. For any circuit where an overload
condition could occur, and a failure to de-energize the circuit will create a dangerous
condition, then a contactor is likely the best choice because of the additional safety
features. For switching low power, when the additional safety features of a contactor are not
necessary, a relay is typically the more economical choice.