Professional Documents
Culture Documents
90115
si794 P
pH
4-Wire Transmitters
USER MANUAL
Disposal
Please observe the applicable local or national regulations concerning
the disposal of “waste electrical and electronic equipment”.
Table of contents
Intended use............................................................................. 5
Safety information................................................................... 6
Overview of si794 P................................................................ 11
Assembly................................................................................. 12
Package contents................................................................................. 12
Mounting plan...................................................................................... 13
Pipe mounting, panel mounting.................................................... 14
Installation and connection................................................... 16
Installation instructions..................................................................... 16
Terminal assignments......................................................................... 16
pH wiring examples............................................................................ 18
Protective wiring of relay outputs................................................. 20
Interface and navigation....................................................... 22
User interface........................................................................................ 22
Display...................................................................................................... 23
Operation: Keypad................................................................. 24
Safety functions ..................................................................... 25
Sensocheck, Sensoface sensor monitoring................................ 25
GainCheck device self-test................................................................ 25
Automatic device self-test................................................................ 25
Hold mode ........................................................................................... 26
External activation of HOLD mode................................................ 27
Configuration.......................................................................... 28
Menu structure of configuration.................................................... 29
Overview of configuration steps.................................................... 30
Output 1.................................................................................................. 32
Output 2.................................................................................................. 40
Temperature compensation............................................................. 46
Calibration mode................................................................................. 48
3
Alarm settings....................................................................................... 50
Limit function........................................................................................ 52
Switchover of parameter sets (manual)....................................... 60
External switchover of parameter sets......................................... 61
Default settings of parameter sets................................................ 63
Parameter set, individual settings.................................................. 64
Calibration.............................................................................. 66
pH calibration........................................................................................ 67
Automatic calibration with Calimatic . ........................................ 70
Manual calibration............................................................................... 72
Data entry of premeasured electrodes........................................ 74
Product calibration . ........................................................................... 76
Redox calibration................................................................................. 78
Temp probe adjustment.................................................................... 80
Measurement.......................................................................... 80
Diagnostics functions............................................................ 81
Controller functions............................................................... 84
PID controller......................................................................................... 84
Pulse length / pulse frequency controller.................................. 86
Error messages (error codes)................................................. 87
Calibration error messages............................................................... 89
Operating states..................................................................... 91
Sensoface................................................................................ 93
Appendix................................................................................. 95
Product line and accessories........................................................... 95
Specifications......................................................................................... 96
Buffer tables.........................................................................................102
Glossary.................................................................................110
Contact information.............................................................114
Limited warranty..................................................................116
Index......................................................................................119
4
Intended use
The si794 P transmitter is used for pH/mV, ORP, and temperature
measurement in industry, environment, food processing, and
sewage treatment.
The sturdy molded enclosure can be attached to a panel, wall, post
or pipe railing. The optional hood provides protection against
direct weather exposure and mechanical damage.
The transmitter can easily be replaced and it accepts commercially
available electrodes with a nominal zero point at pH 7 and ISFET
sensors. It provides a second current output for temperature
measurement, a PID controller (making use of the relay contacts),
and a universal power supply for 24 ... 230 V AC/DC.
For CIP applications, you can switch between two parameter sets.
5
Safety information
Be sure to read and observe the following!
The device has been manufactured using state of the art technology
and it complies with applicable safety regulations.
When operating the device, certain conditions may nevertheless
lead to danger for the operator or damage to the equipment.
Therefore, please read this entire manual before unpacking, setting
up, or operating this equipment. Pay particular attention to all
danger and caution statements.
Precautionary labels
Read all labels and tags attached to the instrument. Personal injury
or damage to the instrument could occur if not observed. A symbol,
if noted on the instrument, will be included with a danger or
caution statement in the manual.
6
This symbol, when noted on the product, identifies
a risk of chemical harm and indicates that only indi-
viduals qualified and trained to work with chemicals
should handle chemicals or perform maintenance
on chemical delivery systems associated with the
equipment.
This symbol, when noted on the product, identifies
the presence of a noxious substance and a risk of
chemical harm. Only individuals qualified and
trained to work with chemicals should handle
chemicals or perform maintenance on chemical
delivery systems associated with the equipment.
This symbol, when noted on the product, indicates
the presence of devices sensitive to electrostatic
discharge (ESD) and indicates that care must be
taken to prevent damage with the equipment.
Electrical equipment marked with this symbol may
not be disposed of in European public disposal
systems after 12 August of 2005. In conformity with
European local and national regulations (EU Directive
2002/96/EC), European electrical equipment users
must now return old or end-of life equipment to the
Producer for disposal at no charge to the user.
Note:
You can obtain instructions on the correct disposal
of all (marked and unmarked) electrical products
that have been supplied or manufactured by Hach-
Lange from your local Hach-Lange sales office.
7
Signal words for hazard information
This manual uses signal words to mark safety information.
They are used alone or in combination with a safety symbol.
If multiple hazards exist, this manual will use the signal word
(Danger, Caution, Note) corresponding to the greatest hazard.
8
General safety information
Do not use or install the si794 transmitter in any manner other
than that which is specified in this manual.
Important Note
Note
Important Note
9
Information on how to prevent electrostatic discharges (ESD)
Important Note
10
Overview of si794 P
Glass
1 pH / mV / Output 1 9 + Output 1
electrode
temp
Reference input – Output 1/2
electrode
2 10
Output 2 11 + Output 2
Auxiliary 3
electrode
R1 12 Relay 1
RTD E
RTD Relay 1/2
D 13
R2 14 Relay 2
Shield C
Alarm 15 Alarm
ISFET ±3V
+3V 4 for ISFET
sensor 16 Alarm
ISFET
-3V 5
Clean 17 Clean / PSet 2
11
Assembly
Package contents
Check the shipment for transport damage and completeness.
The package should contain:
• Front unit
• Rear unit
• Bag containing small parts
• User manual
• Specific test report
1
11
10 2
3
9
7 6 5 4
1 Jumper (2 x) 6 Sealing insert (1 x)
2 Washer (1 x), for conduit 7 Rubber reducer (1 x)
mounting: Place washer between 8 Strain relief (3 x)
enclosure and nut 9 Filler plug (3 x)
3 Cable tie (3 x) 10 Hex nut (5 x)
4 Hinge pin (1 x), insertable from 11 Sealing plug (2 x),
either side for sealing in case of wall mounting
5 Enclosure screw (4 x)
12
Mounting plan
144 105
27
144
15
42 21
84 43
1 2
32 80
1 Strain relief (3 x)
2 Strain relief or 1/2“ conduit
opening, ø 21.5 mm (2 x)
Conduit hardware not included!
72
13
Pipe mounting, panel mounting
132
40 60
1
2
3
4
165 132
1 1
173
14
max. 25 1 Screw (4 x)
78 27 2 Gasket (1 x)
3 Control panel
4 Span piece (4 x)
5 Threaded sleeve (4 x)
5 4
2
1...22 3
15
Installation and connection
Installation instructions
Caution! Danger of electric shock!
Any work on the electrical installation may only be undertaken by
experienced and qualified personnel in accordance with the applicable
local safety regulations.
• Always disconnect power to the device when making any electrical
connections!
• Be sure to follow the instructions in the user manual!
• Only connect the power supply when all internal wirings have been
completed and the system is correctly grounded!
When using an external voltage supply, always connect a ground-fault
circuit interrupter (tripping current max. 30 mA) between mains and
controller system! A ground-fault circuit interrupter is not required
when safety extra-low voltages (24 V DC supply via rechargeable
batteries or 24 V DC/AC supply through an isolation transformer)!
When operating the system outdoors, connect a surge voltage
protection between mains and controller system!
The terminals are suitable for single wires and flexible leads up to
2.5 mm² (AWG 14). Attach end ferrules to the leads.
Terminal assignments
16
4 3 1
17
pH wiring examples
Example 1:
pH measurement with
monitoring of glass electrode
Color
Terminal
Assign-
Top 68 SMEK 8350.0
ment
cable cable
Jumper
across 1 Glass Coax Trans- Trans-
2 and 3 elec- core parent parent
trode (coax (coax
core) core)
2 Ref. Coax Black Black
elec- (shield) (coax (coax
trode shield) shield)
Do not ground!
Cable shield –
3 (Jumper
2-3)
C Shield Green/
yellow
D RTD Red Green Red
E RTD White White White
18
Example 2:
pH measurement with
monitoring of glass and
reference electrode
Color
Terminal
8350.3
Assign-
ment
8350.4
8350.5
1 Glass Transparent
electrode (coax core)
2 Reference Black
electrode (coax shield)
3 SG Blue
C Shield
Do not ground!
D RTD Red
Cable shield –
E RTD White
19
Protective wiring of relay outputs
Typical AC applications
with inductive load
1
1 2
1 Load
2 RC combination, e.g. RIFA PMR 209
Typical RC combinations
2 for 230 V AC:
3
Capacitor 0.1µF / 630V,
3 Resistor 100 ohms / 1 W
3 Contact
20
Typical protective wiring measures
A1 Inductive load
A2 Free-wheeling diode, e.g. 1N4007 (Observe polarity)
A3 Contact
B1 Capacitive load
B2 Resistor, e.g. 8 Ω / 1 W at 24 V / 0.3 A
B3 Contact
C1 Incandescent lamp, max 60 W / 230 V, 30 W / 115 V
C3 Contact
Warning!
Make sure that the maximum ratings of the relay contacts are
not exceeded even during switching!
21
Interface and navigation
4 7
8
3
9
2
10
1 11
22
Interface and navigation
Display
4.3 Display
The figure
Figure below identifies
11 identifies all of theall of the possible
possible icons andicons andthat
symbols symbols
may be
that
seenmay besi792
in the seentransmitter
in the si794 transmitter display.
display.
Figure 11 Display
Fig.: si794 display
1 Passcode 13 Secondary display
2 Temperature 14 Alarm mode
1 Passcode 13 Secondary display
3 4–20 mA/HART output 15 Manual temperature on
2 Temperature 14 Alarm mode
4 Limit values (FF and Profibus PA) 16 Calibration mode
3 4–20 mA/HART output 15 Manual temperature on
5 Alarm 17 Hold mode active
4 Limit values 16 Calibration mode
6 Sensocheck—probe error 18 Hourglass (waiting indication)
5 Alarm 17 Hold mode active
7 Calibration active 19 Measure mode active
6 Sensocheck: Sensor error 18 Hourglass (waiting indication)
8 Calibration interval 20 Calibration complete
7 Calibration active 19 Measure mode active
9 Parameter display 21 Calibration—zero or first point
8 Calibration interval 20 Calibration complete
10 Enter prompt 22 Calibration—second point
8 Parameter display 21 Calibration: zero or first point
11 Configuration mode
10 Enter prompt 2223Calibration:
Sensofaces second point
12 Main display
11 Configuration mode 23 Sensofaces
12 Main display
33
23
Operation: Keypad
• Calibration:
Continue in program sequence
• Configuration: Confirm entries,
next configuration step
• Measuring mode: Display output current
24
Safety functions
25
Safety functions
Hold mode
Display:
26
External activation of HOLD mode
Power supply
Hold 12...24 V AC/DC
input 7
Alarm
The alarm delay is configurable.
During an error message the alarm LED blinks or lights.
Error messages can also be signaled by a 22 mA output current.
The alarm contact is activated by alarm or power failure,
see also Pg 50.
27
Configuration
In the Configuration mode you set the device parameters. The device can
store two different parameter sets and switch between them. Sensor data and
“Clean/Pset2” output are edited in parameter set 1 only. They are valid for
both parameter sets.
Configuring Press conf.
Parameter set 2
Configure: Enter mode code “1288”:
“88” appears in the Edit parameter set 2 with and , con-
display. firm/proceed with enter.
28
Menu structure of configuration
The configuration steps are assigned to different menu groups.
Use the arrow keys to jump between the individual menu
groups. Each menu group contains menu items for setting the
parameters.
Press enter to access a menu item. Use the arrow keys to edit
values. Press enter to confirm/save the settings.
To return to measurement, press conf and then enter.
Output 1 o1.
Menu item 1
Menu item 2
...
Output 2 o2.
Temperature
tc.
compensation
Cleaning contact
Cn.
PSet 2 selection
29
Overview of configuration steps
out1 Output 1
o1. Select process variable PH/ORP PH
Select electrode type (GLAS EL/FEt EL ) GLAS EL
Select current range 0-20 mA/4-20 mA 4-20 mA
Enter current start xxxx 00.00 pH
Enter current end xxxx 14.00 pH
Time averaging filter xxxx SEC 0 SEC
22 mA signal in the case of error ON / OFF OFF
Signal response during HOLD Last / Fix Last
Enter fixed value xxx.x mA 021.0 mA
out2 Output 2
o2. Select temperature unit °C / °F °C
Select temperature probe 100 Pt/1000 Pt/30NTC/
8.55NTC/3000B 1000 Pt
Select current range 0-20 mA/4-20 mA 4-20 mA
Enter current start xxx.x 000.0 °C
Enter current end xxx.x 0100.0 °C
Time averaging filter 0000 ... 0120 SEC) 0 SEC
22 mA signal for temp error ON / OFF OFF
Signal response during HOLD Last / Fix Last
Enter fixed value xxx.x mA 021.0 mA
30
Code Menu Choices Default
ALrt Alarm settings
AL. Select Sensocheck ON / OFF OFF
Enter alarm delay xxxx sec 0010 sec
LED in HOLD mode ON / OFF OFF
rLAY Relay 1/2: Limit values, controller
rL. Select limit function / controller LiMIT / CtROL LiMIT
L1. Select contact function Lo / Hi Lo
Select contact response N/O / N/C N/O
Enter setpoint xxxx 00.00 pH
Enter hysteresis xxxx 00.50 pH
Enter delay xxxx SEC 0010 SEC
L2. Select contact function Lo / Hi Hi
Select contact response N/O / N/C N/O
Enter setpoint xxxx 14.00 pH
Enter hysteresis xxxx 00.50 pH
Enter delay xxxx SEC 0010 sec
Ct. Enter controller setpoint xxxx 07.00 pH
Enter neutral zone xxxx 01.00 pH
(P) Controller gain KP xxxx % 0100 %
(I) Reset time TR xxxx SEC 0000 SEC
(D) Rate time TD xxxx SEC 0000 SEC
Pulse length/frequency controller PLC / PFC PLC
PLC: Pulse length xxxx SEC 0010 SEC
PFC: Pulse frequency xxxx /min 0060 /min
Select HOLD response Y Last / Y Off Y Last
Cln. Cleaning contact
Cn. Select cleaning contact or signaling rinse / Pset2 rinse
of parameter set 2
rinse Cleaning interval xxx.x h 000.0 h
Cleaning duration xxxx SEC 0060 SEC
Select contact response N/O / N/C N/O
31
Configuration
Output 1
Select type of electrode / Measurement procedure
Output 1 o1.
Select process variable
Select electrode type
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode
Exit:
Press conf, then enter.
32
Code Display Action Choices
o1. Select configuration
(Press conf.)
Enter passcode “1200”
(Use to select the position, use
to edit the number. When the
After correct input a display reads “1200”, press enter
welcome text (CONF) is to confirm.)
displayed for approx. 3 sec
33
Configuration
Output 1
Output current range / Current start / Current end
Exit:
Press conf, then enter.
34
Code Display Action Choices
o1. Set output current range 4 - 20 mA
Select using key (0 - 20 mA)
Press enter to proceed
35
Configuration
Output 1
Time averaging filter
Exit:
Press conf, then enter.
36
Code Display Action Choices
o1. Time interval of output filter 0 sec
Default setting: 0 sec (inactive). 0...120 sec
To specify a time interval:
Select position using ,
edit number using .
Press enter to proceed.
37
Configuration
Output 1
Output current during Error and HOLD
Exit:
Press conf, then enter.
38
Code Display Action Choices
o1. 22 mA signal for error message OFF
Select using key (ON)
Press enter to proceed
Output current Output signal for HOLD Output signal for HOLD
[mA] FIX setting = 21.0 mA LAST setting
21
4
HOLD active HOLD active
39
Configuration
Output 2
Temperature unit and probe / Output current
Output 2 o2.
Select °C/°F
Select temperature probe
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for temp error
HOLD mode
Exit:
Press conf, then enter.
40
Code Display Action Choices
o2. Specify temperature unit °C
Select using key (°F)
Press enter to proceed
41
Configuration
Output 2
Time averaging filter
Select °C/°F
Output 2 o2.
Exit:
Press conf, then enter.
42
Code Display Action Choices
o2. Time averaging filter 0 sec
Default setting: 0 sec (inactive). (0...120 sec)
To specify a time constant: Select
using , edit number using.
Press enter to proceed.
43
Configuration
Output 2
Temperature error / Output current during HOLD
Select °C/°F
Output 2 o2.
Exit:
Press conf, then enter.
44
Code Display Action Choices
o2. 22 mA signal for error message OFF
Select using key (ON)
Press enter to proceed
Output current Output signal for HOLD Output signal for HOLD
[mA] FIX setting = 21.0 mA LAST setting
21
4
HOLD active HOLD active
45
Configuration
Temperature compensation
Temp detection for meas/cal / TC process medium
Exit:
Press conf, then enter.
46
Code Display Action Choices
tc. Select temp detection during AUT
measurement (Auto/MAN) (MAN)
AUTO: Temp detection with
temperature probe
MAN: Manual temperature input
Select using key,
press enter to proceed
47
Configuration
Calibration mode
Calibration mode
Calibration mode CA.
Exit:
Press conf, then enter.
48
Code Display Action Choices
CA. For pH measurement only: -01-BUF
Select calibration mode (-02-BUF/
BUF: Calibration with Calimatic -03-BUF/
automatic buffer selection. -04-BUF/
To do so, you must select your -05-BUF/
buffer set: -06-BUF/
-01- BUF: Mettler-Toledo -07-BUF/
-02-BUF: Merck Titrisols, Riedel Fixanals -08-BUF/
-03- BUF: Ciba (94) MAN/
-04-BUF: NIST technical buffers
DAT)
-05-BUF: NIST standard buffers
-06-BUF: HACH buffers
-07-BUF: WTW technical buffers
-08- BUF: Hamilton Duracal
49
Configuration
Alarm settings
Select Sensocheck
Alarm settings AL.
Delay
LED in HOLD mode
Exit:
Press conf, then enter.
50
Code Display Action Choices
AL. Select Sensocheck ON/OFF
(continuous monitoring of glass
and reference electrode)
Select using key,
press enter to proceed.
LED state:
Setting Alarm HOLD
ON on blinks
OFF blinks off
51
Configuration
Limit function
Relay 1
Exit:
Press conf, then enter.
52
Code Display Action Choices
rL. Use of relays: LiMIT
• Limit function (LiMIT) (CtROL)
• Controller (CtROL)
Select using .
Press enter to proceed.
Note: Selecting CtROL leads to
Ct. controller menu group.
53
Configuration
Limit function
Relay 2
Exit:
Press conf, then enter.
54
Code Display Action Choices
L2. For limit 2 function principle, Hi
see Fig. below. Select using . (Lo)
Press enter to proceed.
Limit Lo Limit Hi
Signal Signal
Hysteresis +
Setpoint Setpoint
Hysteresis -
1 1
Contact Contact
0 0
55
Configuration
Controller (For description see Pg 84 and the following)
Setpoint / Neutral zone
Exit:
Press conf, then enter.
56
Code Display Action Choices
Ct. Setpoint 07.00 pH
Select using , edit number (xx.xx pH)
using . Press enter to proceed.
Neutral zone (dead band) 01.00 pH
Select using , edit number (xx.xx pH)
using . Press enter to proceed.
Controller: P action 0100 %
Select using , edit number (xxxx %)
using . Press enter to proceed.
57
Configuration
Controlling a rinsing probe or
Signaling parameter set 1/2
Clean 17
18
Power supply
Power supply
Clean
PSet2
17
18
59
Selecting parameter set 1/2
Manually or via a signal at the Control input
Select: -1-
• Parameter set 1 (MAN) (-1- MAN
• Parameter set 2 (MAN) -2-MAN
• Automatic switchover via Ctr-EXT)
control input (Ctr-EXT)
Select using 4, press enter to proceed. For Ctr-EXT,
see next
page
Note:
When pressing enter directly,
the selection is not stored.
Activation of parameter set 2 is
indicated by “88” in the upper left
corner of the display.
60
Display Action Choices
Power supply
Control
7
input 8
Note:
Parameter set 2 is indicated by “88” in the upper left corner of the
display.
61
62
Default settings of parameter sets
Two complete parameter sets are stored in the EEPROM.
As delivered, the two sets are identical but can be edited.
Note:
Fill in your configuration data on the following pages.
63
Parameter set, individual settings
64
Code Parameter Setting
rL. Relay function ____________ ____________
L1. Contact function ____________ ____________
L1. Contact response ____________ ____________
L1. Setpoint ____________ ____________
L1. Hysteresis ____________ ____________
L1. Delay ____________ ____________
L2. Contact function ____________ ____________
L2. Contact response ____________ ____________
L2. Setpoint ____________ ____________
L2. Hysteresis ____________ ____________
L2. Delay ____________ ____________
Ct. Setpoint ____________ ____________
Ct. Neutral zone ____________ ____________
Ct. P action ____________ ____________
Ct. I action ____________ ____________
Ct. D action ____________ ____________
Ct. PLC/PFC controller ____________ ____________
Ct. Pulse length ____________ ____________
Ct. Pulse frequency ____________ ____________
Ct. Hold response ____________ ____________
Cn. Rinse /Par.set2 ____________ ____________
Cn. Rinsing interval ____________ ____________
Cn. Rinse duration ____________ ____________
Cn. Contact type ____________ ____________
65
Calibration
Calibration adjusts the transmitter to the electrode.
Enter passcode.
Use and to edit a
parameter.
Press enter to confirm/continue.
(To exit, press cal, then enter.)
HOLD During calibration the transmit-
ter remains in the Hold mode
During cali- for reasons of safety. Output
bration the current is frozen (last value or
preset fixed value, depending
transmitter
on configuration), limit and
remains in alarm contacts are inactive. The
the Hold controller is in the configured
mode. state, Sensoface is off, “Calibra-
tion” mode indicator is on. The
HOLD icon red LED blinks when “HOLD ON”
has been set.
66
pH calibration
Calibration is used to adapt the transmitter to the individual
electrode characteristics, namely offset and slope. Calibration
can be performed with Calimatic automatic buffer recognition,
with manual buffer input, by entering premeasured electrode
data, or by sampling the product.
When using ISFET sensors, you must adjust the zero point first.
Then you can conduct either a one or a two-point calibration.
Caution
• All calibration procedures must be performed by trained
personnel. Incorrectly set parameters may go unnoticed, but
change the measuring properties.
• The response time of the electrode and temperature probe is
considerably reduced when the electrode is first moved about
in the buffer solution and then held still.
• The transmitter can only operate properly when the buffer
solutions used correspond to the configured set. Other buf-
fer solutions, even those with the same nominal values, may
demonstrate a different temperature response.
This leads to measurement errors.
67
Zero adjustment (ISFET)
Allows use of electrodes with differing nominal zero (pH only)
68
Display Action Remark
At the end of the adjustment This is not the final
procedure the zero offset [mV] calibration value of
of the electrode is displayed the electrode! Zero
(based on 25 °C). point and slope must
Press enter to proceed. be determined using
a complete 2-point
calibration (cal 1100)
(see following pages).
69
Automatic calibration with Calimatic (BUF -xx-)
Automatic or manual temperature detection
The transmitter can only operate properly when the buffer solutions used
correspond to the configured set. Other buffer solutions, even those with
the same nominal values, may demonstrate a different temperature
response. This leads to measurement errors.
70
Display Action Remark
Stability check: To abort stability
The measured mV value is check: Press cal.
displayed. (accuracy reduced)
71
Manual Calibration
Automatic or manual temperature detection
For calibration with manual buffer specification, you must enter the pH
value of the buffer solution used in the transmitter for the proper tempera-
ture. This presetting enables calibration with any desired buffer solution.
The MAN calibration mode and the type of temperature detection are
selected in the configuration mode.
72
Display Action Remark
Stability check: To abort stability
The measured mV value is check: Press cal.
displayed. (accuracy reduced)
73
Data entry of premeasured electrodes
You can directly enter the values for slope and offset of an electrode. The
values must be known, e.g. determined beforehand in the laboratory.
The DAT calibration mode must have been preset during configuration.
74
Converting slope [%] to slope [mV/pH] at 25 °C:
% mV/pH
78 46.2
80 47.4
82 48.5
84 49.7
86 50.9
88 52.1
90 53.3
92 54.5
94 55.6
96 56.8
98 58.0
100 59.2
102 60.4
75
Product calibration
Calibration by sampling
During product calibration the electrode remains in the process.
The measurement process is only interrupted briefly.
Procedure: During sampling the currently measured value is saved
in the transmitter. The transmitter immediately returns to measuring
mode.
The calibration mode indicator blinks and reminds you that calibra-
tion has not been terminated.
The sample is measured in the lab or directly on the site using a
portable meter. To ensure an exact calibration, the sample tempera-
ture should correspond to the measured process temperature.
The measured sample value is then entered in the transmitter.
From the difference between the saved measured value and entered
sample value, the transmitter calculates the new offset (one-point
calibration).
If the sample is invalid, you can take over the value saved during
sampling. In that case the old calibration values are saved.
Afterwards, you can start a new product calibration.
76
Display Action Remark
77
ORP calibration
78
Display Action Remark
79
Temp probe adjustment
Measurement
Display Remark
In the measuring mode the main display shows the
configured process variable (pH or ORP [mV]) and the
lower display the temperature.
During calibration you can return to measuring mode
by pressing the cal key, during configuration by
pressing conf.
(Waiting time for signal stabilization approx. 20 sec).
80
Diagnostics functions
Display Remark
Display of output currents
Press enter while in measuring mode.
The current at output 1 is shown in the main display,
the current at output 2 in the secondary display.
After 5 sec the transmitter returns to measuring mode.
Display of calibration data (Cal Info)
Press cal while in measuring mode and enter code:
0000. The slope is shown in the main display,
the offset in the secondary display.
After 20 sec the transmitter returns to measuring
mode (immediate return at pressing enter).
81
Diagnostics functions
These functions are used for testing the connected peripherals.
82
Display Action / Remarks
Controller test (manual specification of controller
output)
• Press conf, enter code: 5559
After function activation “Ctrl” is displayed for
approx. 3 sec. With the controller turned off, “OFF” is
displayed in addition, then return to measuring
mode.
The function is used to start up control loops or
Controller check the actuators.
characteristic
+100 % For bumpless changeover to automatic operation
Controller (exiting this function), configure an I-action
output
component (reset time).
Setpoint
Specify value:
Select usingkey, edit number usingkey.
-100 % Press enter to proceed.
The arrows indicate
which relay (valve) The transmitter is in Hold mode.
is active: Press enter to return to measurement (Hold remains
Relay 2 active active for another 20 sec).
(Meas. value >
setpoint) Controller output -100 to 0 %: Relay 2 active
Relay 1 active
(Meas. value < Controller output 0 to +100 %: Relay 1 active
setpoint)
83
Controller functions
PID controller
P Controller
Application in integrating systems
(e.g. closed tank, batch processes).
PI controller
Application in non-integrating systems
(e.g. drains).
PID controller
The additional derivative action compensates for measurement
peaks.
Controller characteristic
Proportional
+100 % action YP
Relay 1
[%]
pH
Setpoint
Relay 2
-100 %
84
Controller equations
1 dYP
Controller output Y = YP + TR YPdt + TD dt
with:
Proportional action YP YP Proportional action
TR Reset time [s]
Setpoint - Meas. value TD Rate time [s]
YP = * KC
Constant KC Controller gain [%]
Constant 5 (for pH)
500 mV (for ORP)
KC = 100 %
output Y
50 %
KC = 50 %
85
Controller functions
Pulse length / pulse frequency controller
Pulse length controller (PLC)
The pulse length controller is used to operate a valve as an actuator.
It switches the contact on for a time that depends on the controller
output. The period is constant. A minimum ON time of 0.5 sec is
maintained even if the controller output takes corresponding values.
Output signal (relay contact) of pulse length controller
ON time (Y = 20 %)
0
ON time (Y = 80 %)
0
Pulse length
ON time
1
0
Pulse frequency (Y = 20%)
1
0
Pulse frequency (Y = 80%)
86
Error messages (error codes)
Alarm contact
Red LED
Possible causes
87
Alarm contact
Red LED
(blinks) Possible causes
88
Calibration error messages
Problem
Icon blinks:
Possible causes
Offset out of range (±60 mV)
• Electrode worn out
• Buffer solutions unusable or contaminated
• Buffer does not belong to configured buffer set
• Temperature probe not immersed in buffer
solution (for automatic temperature
compensation)
• Wrong buffer temperature set
(for manual temperature specification)
• Nominal electrode zero point ≠ pH 7
89
Problem
Icon blinks:
Possible causes
Problems during recognition
of the buffer solution (continued)
• During manual calibration the buffer solutions
were not used in the specified order
• Buffer solutions unusable or contaminated
• Wrong buffer temperature set
(for manual temperature specification)
• Electrode defective
• Electrode not connected
• Electrode cable defective
90
Operating states
Alarm contact
Limit value
Controller
Operating state
Timeout
Rel.1/2
Rel.1/2
Out 1
Out 2
LED
Measuring
Cal Info 20
s
(cal) 0000
Error Info 20
s
(conf ) 0000
Calibration
(cal) 1100
Temp adjustment
(cal) 1015
Explanation: active
as configured (Last/Fix or Last/Off)
LED blinks during HOLD (configurable)
91
Alarm contact
Limit value
Controller
Operating state
Timeout
Rel.1/2
Rel.1/2
Out 1
Out 2
LED
Product calibration
Step 1:
(cal) 1105
Step 2:
(cal) 1105
Configuration 20
min
(conf ) 1200
Parameter set 1/2 20
min
(conf ) 7654
Sensor monitor 20
min
(conf ) 2222
Current source 1 20
min
(conf ) 5555
Current source 2 20
min
(conf ) 5556
Relay test 20
min
(conf ) 5557
Manual controller 20
min
(conf ) 5559
Rinse function
HOLD input
92
Sensoface
(Sensocheck must have been activated during configuration.)
Sensocheck
Continuously monitors the electrodes and wires for short circuits
or open circuits. Critical values make the Sensoface “sad” and the
corresponding icon blinks:
Note
The worsening of a Sensoface criterion leads to the devaluation
of the Sensoface indicator (Smiley becomes “sad”).
An improvement of the Sensoface indicator can only take place
after calibration or removal of the electrode defect.
93
Display Problem Status
Offset and Offset (zero point) and slope of the
slope electrode are still okay,
however, the electrode should be
replaced soon.
94
Appendix
si794 P LXV505.99.00002
Mounting accessories
Bracket kit LZY483
Panel mounting kit LZY484
Protective hood LZY485
Pillar incl. protective hood and bracket kit LZY576
Spare parts
Installation kit, si792 / si794 LZY486
Rear housing, si792 / si794 LZY487
95
Specifications
96
Temperature input * Pt100/Pt1000/NTC 30 kΩ/NTC 8.55 kΩ/Balco 3kΩ
2-wire connection, adjustable
Measuring range Pt 100/Pt 1000 -20.0 ... +200.0 °C
(-4 ... +392 °F)
NTC 30 kohms -20.0 ... +150.0 °C
(-4 ... +302 °F)
NTC 8.55 kohms -10.0 ... +130.0 °C
(-4 ... +266 °F)
Balco 3 kohms 0.0 ... +100.0 °C
(+32 ...+212 °F)
Adjustment range 10 K
Resolution 0.1 °C / 1 °F
Measurement error1,2,3 <0.5 K (<1 K for Pt100; <1 K for NTC >100°C)
97
Specifications
Output 2 0/4 ... 20 mA, max. 10 V, floating
(galv. connected to output 1)
Process variable Temperature
Overrange* 22 mA in the case of temp error messages
Output averaging filter * Low-pass, filter time interval 0 ... 120 s
Measurement error 1 < 0.3% current value + 0.05 mA
Start/end of scale * 20 ... 200 °C / -4 ... 392 °F
Span allowed 20 ... 220 K (36 ... 396 °F)
PID process controller Output via relay contacts R1, R2 (see limit values)
(Relay R1: base valve, relay R2: acid valve)
Setpoint specification * pH -02.00 ... 16.00 / -1500 ... +1500 mV
Neutral zone * pH 00.00 ... 05.00 pH / 0000 ... 0500 mV
P-action component * Controller gain KP: 0010 ... 9999 %
I-action component * Reset time Tr: 0000 ... 9999 s
(0000 s = no integral action)
D-action component * Rate time Td: 0000 ... 9999 s
(0000 s = no derivative action)
Controller type * Pulse length or pulse frequency controller
Pulse period * 0001 ... 0600 s, min. ON time 0.5
(pulse length controller)
98
Max. pulse frequency * 0001 ... 0180 min-1
(pulse frequency controller)
Power supply 24 (-15%) ... 230 V AC/DC (+10%); approx. 5 VA, 2.5 W
AC: 45 ... 65 Hz
Overvoltage category II, protection class II
99
Specifications
Nominal operating conditions
Ambient temperature -20 ... +55 °C
Transport/Storage temp -20 ... +70 °C
Relative humidity 10 ... 95% not condensing
Power supply 24 (-15%) ... 230 V AC/DC (+10%)
Frequency for AC 45 ... 65 Hz
EMC EN 61326
Emitted interference Class B (residential area)
Class A for mains > 60 V DC
Immunity to interference Industry
* User-defined
1) To IEC 746 Part 1, at nominal operating conditions
2) ± 1 count
3) Plus sensor error
100
101
Buffer tables
°C pH
0 2.03 4.01 7.12 9.52
5 2.02 4.01 7.09 9.45
10 2.01 4.00 7.06 9.38
15 2.00 4.00 7.04 9.32
20 2.00 4.00 7.02 9.26
25 2.00 4.01 7.00 9.21
30 1.99 4.01 6.99 9.16
35 1.99 4.02 6.98 9.11
40 1.98 4.03 6.97 9.06
45 1.98 4.04 6.97 9.03
50 1.98 4.06 6.97 8.99
55 1.98 4.08 6.98 8.96
60 1.98 4.10 6.98 8.93
65 1.99 4.13 6.99 8.90
70 1.99 4.16 7.00 8.88
75 2.00 4.19 7.02 8.85
80 2.00 4.22 7.04 8.83
85 2.00 4.26 7.06 8.81
90 2.00 4.30 7.09 8.79
95 2.00 4.35 7.12 8.77
102
-02- Merck Titrisols, Riedel Fixanals
°C pH
0 2.01 4.05 7.13 9.24 12.58
5 2.01 4.04 7.07 9.16 12.41
10 2.01 4.02 7.05 9.11 12.26
15 2.00 4.01 7.02 9.05 12.10
20 2.00 4.00 7.00 9.00 12.00
25 2.00 4.01 6.98 8.95 11.88
30 2.00 4.01 6.98 8.91 11.72
35 2.00 4.01 6.96 8.88 11.67
40 2.00 4.01 6.95 8.85 11.54
45 2.00 4.01 6.95 8.82 11.44
50 2.00 4.00 6.95 8.79 11.33
55 2.00 4.00 6.95 8.76 11.19
60 2.00 4.00 6.96 8.73 11.04
65 2.00 4.00 6.96 8.72 10.97
70 2.01 4.00 6.96 8.70 10.90
75 2.01 4.00 6.96 8.68 10.80
80 2.01 4.00 6.97 8.66 10.70
85 2.01 4.00 6.98 8.65 10.59
90 2.01 4.00 7.00 8.64 10.48
95 2.01 4.00 7.02 8.64 10.37
103
Buffer tables
°C pH
0 2.04 4.00 7.10 10.30
5 2.09 4.02 7.08 10.21
10 2.07 4.00 7.05 10.14
15 2.08 4.00 7.02 10.06
20 2.09 4.01 6.98 9.99
25 2.08 4.02 6.98 9.95
30 2.06 4.00 6.96 9.89
35 2.06 4.01 6.95 9.85
40 2.07 4.02 6.94 9.81
45 2.06 4.03 6.93 9.77
50 2.06 4.04 6.93 9.73
55 2.05 4.05 6.91 9.68
60 2.08 4.10 6.93 9.66
65 2.07 * 4.10 * 6.92 * 9.61 *
70 2.07 4.11 6.92 9.57
75 2.04 * 4.13 * 6.92 * 9.54 *
80 2.02 4.15 6.93 9.52
85 2.03 * 4.17 * 6.95 * 9.47 *
90 2.04 4.20 6.97 9.43
95 2.05 * 4.22 * 6.99 * 9.38 *
* extrapolated
104
-04- NIST technical buffers
°C pH
0 1.67 4.00 7.115 10.32 13.42
5 1.67 4.00 7.085 10.25 13.21
10 1.67 4.00 7.06 10.18 13.01
15 1.67 4.00 7.04 10.12 12.80
20 1.675 4.00 7.015 10.06 12.64
25 1.68 4.005 7.00 10.01 12.46
30 1.68 4.015 6.985 9.97 12.30
35 1.69 4.025 6.98 9.93 12.13
40 1.69 4.03 6.975 9.89 11.99
45 1.70 4.045 6.975 9.86 11.84
50 1.705 4.06 6.97 9.83 11.71
55 1.715 4.075 6.97 9.83 * 11.57
60 1.72 4.085 6.97 9.83 * 11.45
65 1.73 4.10 6.98 9.83 * 11.45 *
70 1.74 4.13 6.99 9.83 * 11.45 *
75 1.75 4.14 7.01 9.83 * 11.45 *
80 1.765 4.16 7.03 9.83 * 11.45 *
85 1.78 4.18 7.05 9.83 * 11.45 *
90 1.79 4.21 7.08 9.83 * 11.45 *
95 1.805 4.23 7.11 9.83 * 11.45 *
* extrapolated
105
Buffer tables
Note:
The actual pH values of the individual batches of the reference materials are
documented in a certificate of an accredited laboratory. This certificate is sup-
plied with the respective buffers. Only these pH(S) values shall be used as
standard values for the secondary reference buffer materials. Correspondingly,
this standard does not include a table with standard pH values for practical
use. The table above only provides examples of pH(PS) values for orientation.
106
-06- HACH buffers
Nominal values: 4.00, 7.00, 10.18
°C pH
0 4.00 7.14 10.30
5 4.00 7.10 10.23
10 4.00 7.04 10.11
15 4.00 7.04 10.11
20 4.00 7.02 10.05
25 4.01 7.00 10.00
30 4.01 6.99 9.96
35 4.02 6.98 9.92
40 4.03 6.98 9.88
45 4.05 6.98 9.85
50 4.06 6.98 9.82
55 4.07 6.98 9.79
60 4.09 6.99 9.76
65 4.09 * 6.99 * 9.76 *
70 4.09 * 6.99 * 9.76 *
75 4.09 * 6.99 * 9.76 *
80 4.09 * 6.99 * 9.76 *
85 4.09 * 6.99 * 9.76 *
90 4.09 * 6.99 * 9.76 *
95 4.09 * 6.99 * 9.76 *
* Values complemented
107
Buffer tables
°C pH
0 2.03 4.01 7.12 10.65
5 2.02 4.01 7.09 10.52
10 2.01 4.00 7.06 10.39
15 2.00 4.00 7.04 10.26
20 2.00 4.00 7.02 10.13
25 2.00 4.01 7.00 10.00
30 1.99 4.01 6.99 9.87
35 1.99 4.02 6.98 9.74
40 1.98 4.03 6.97 9.61
45 1.98 4.04 6.97 9.48
50 1.98 4.06 6.97 9.35
55 1.98 4.08 6.98
60 1.98 4.10 6.98
65 1.99 4.13 6.99
70 2.00 4.16 7.00
75 2.00 4.19 7.02
80 2.00 4.22 7.04
85 2.00 4.26 7.06
90 2.00 4.30 7.09
95 2.00 4.35 7.12
108
-08- Hamilton Duracal buffers
°C pH
0 4.01 * 7.12 * 10.19 *
5 4.01 7.09 10.19
10 4.00 7.06 10.15
15 4.00 7.04 10.11
20 4.00 7.02 10.06
25 4.01 7.00 10.01
30 4.01 6.99 9.97
35 4.02 6.98 9.92
40 4.03 6.97 9.86
45 4.04 6.97 9.83
50 4.06 6.97 9.79
55 4.08 * 6.98 * 9.77 *
60 4.10 * 6.98 * 9.75 *
65 4.13 * 6.99 * 9.74 *
70 4.16 * 7.00 * 9.73 *
75 4.19 * 7.02 * 9.73 *
80 4.22 * 7.04 * 9.73 *
85 4.26 * 7.06 * 9.74 *
90 4.30 * 7.09 * 9.75 *
95 4.35 * 7.09 * 9.75 *
* Values complemented
109
Glossary
110
Electrode slope Is indicated in % of the theoretical slope
(59.2 mV/pH at 25 °C). The electrode slope is
different for each electrode and changes
with age and wear.
111
Glossary
112
Two-point Calibration with which the offset (zero point)
calibration and slope are determined. Two buffer solu-
tions are required for two-point calibration.
113
Contact information
114
HACH LANGE LTD HACH LANGE HACH LANGE S.L.U.
Unit 1, 8, Kr. Sarafov str. Edif. Arteaga Centrum
Chestnut Road BG-1164 Sofia C/Larrauri, 1C- 2ª Pl.
Western Industrial Estate Tel. +359 (0)2 963 44 54 E-48160 Derio/Vizcaya
IRL-Dublin 12 Fax +359 (0)2 866 04 47 Tel. +34 94 657 33 88
Tel. +353(0)1 46 02 5 22 info@hach-lange.bg Fax +34 94 657 33 97
Fax +353(0)1 4 50 93 37 www.hach-lange.bg info@hach-lange.es
info@hach-lange.ie www.hach-lange.es
www.hach-lange.ie
115
Limited warranty
Limitations
This warranty does not cover:
• Damage caused by acts of God, natural disaster, labor unrest,
acts of war (declared or undeclared), terrorism, civil strife or acts
of any governmental jurisdiction
• Damage caused by misuse, neglect, accident or improper
application or installation
• Damage caused by any repair or attempted repair not authorized
by Hach Company
• Any product not used in accordance with the instructions
furnished by Hach Company
• Freight charges to return merchandise to Hach Company
116
• Freight charges on expedited or express shipment of warranted
parts or product
• Travel fees associated with on-site warranty repair
Limitation of remedies
The remedies of repair, replacement or refund of purchase price
as stated above are the exclusive remedies for the breach of this
warranty. On the basis of strict liability or under any other legal
theory, in no event shall Hach Company be liable for any inciden-
tal or consequential damages of any kind for breach of warranty
or negligence.
117
118
Index
A
Access codes 128
Accessories 95
Alarm settings 50
Alarm contact 50, 98
Error messages 87
Operating states 91
Assembly 12
B
Bracket kit (LZY483) 14
Buffer tables 102
C
Cal Info 81
Calibration error messages 89
Calibration interval 49
Calibration 66
Automatic calibration 70
Configuration 48
Data entry of premeasured electrodes 74
Display of calibration data 81
ISFET sensors 67
Manual calibration 72
119
Index
Product calibration 76
Zero adjustment 69
Calimatic 70
Configuration: Alarm settings 50
Alarm delay 51
LED in HOLD mode 51
Sensocheck 51
Configuration: Calibration mode 48
BUF 49
Calibration mode selection 49
DAT 49
MAN 49
Configuration: Controller 56
Neutral zone 56
Setpoint 56
Configuration: Limit function 52
Delay limit 1 53
Delay limit 2 55
Hysteresis limit 1 53
Hysteresis limit 2 55
Contact response relay 1 53
Contact response relay 2 55
Select limit 1 53
Select limit 2 55
Setpoint limit 1 53
Setpoint limit 2 55
Use of relays 53
120
Index
Configuration: Output 1 32
Current range 35
Electrode type selection 32
Output current during Error and HOLD 38
Process variable 32
Time averaging filter 36
Configuration: Output 2 40
Current range 41
Output current during HOLD 44
Output current range adjustment 41
Temperature error 44
Temperature probe 40
Temperature unit 40
Time averaging filter 42
Configuration: Temperature compensation 46
Temp detection during meas 47
Temperature compensation of process medium 47
Configuration steps 30
Connection 16
Wiring examples 18
Contact information 114
Controller 84
Controller test 83
Specifications 98
Current range 35, 41
Current source 1/2 82
121
Index
D
Device self-test 25
Diagnostics functions 81
Controller test (man. entry of controller output) 83
Display of calibration data 81
Display of last error message 81
Display of output currents 81
Display of sensor current 81
Relay test (manual test of contacts) 82
Specify current at output 1 / 2 82
Display 23
Disposal 2
E
EMC 100
Err 28, 66
Error codes 87
Error messages 87
Display of last error message 81
ESD 10
G
Glossary 110
122
Index
H
Hold mode 26
External activation of Hold mode 27
LED in Hold mode 50
Output signal during HOLD 39
I
Installation 16
Intended use 5
K
Keypad 24
L
Limit function (LiMIT) 53
Limited warranty 116
M
Mounting plan 13
O
Operating states 91
ORP measurement 33
Calibration 78
Output filter 37, 43
123
Index
P
Package contents 12
Panel mounting 14
Panel mounting kit (LZY484) 15
Parameter set, individual settings 64
Passcodes 128
pH calibration 67
PID controller 84
Pipe mounting 14
Product calibration 76
Product line and accessories 95
Protective hood (LZY485) 14
Protective wiring 20
Pulse frequency controller (PFC) 86
Pulse length controller (PLC) 86
R
Redox measurement 33
Calibration 78
Relay outputs 52
Relay test (manual test of contacts) 82
Returning a product 2
124
Index
S
Safety information 6
Installation 16
Sensoface 93
Sensor connection 18
Specifications 96
T
Temperature probe adjustment 80
Terminal assignments 16
Time averaging filter 37
U
User interface 2
W
Warranty 116
Wiring examples 18
Z
Zero adjustment 68
125
126
127
Passcodes
(For fast access to the functions)
Calibration
Configuration
1200 Configuration
Sensor monitor
2222 Display of uncorrected electrode potential (mV)
Parameter set 1/2
7654 Selecting parameter set
Current source 1
5555 Output current 1 specified
Current source 2
5556 Output current 2 specified
Relay test
5557 Manual test of contacts
Manual controller
5559 Manual specification of controller output