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To cite this article: Sijia Min , Xin Gao , Lin Liu , Li Tian , Liangjun Zhu , Haiping Zhang
& Juming Yao (2009) Fabrication and Characterization of Porous Tubular Silk Fibroin
Scaffolds, Journal of Biomaterials Science, Polymer Edition, 20:13, 1961-1974, DOI:
10.1163/156856208X396056
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Journal of Biomaterials Science 20 (2009) 1961–1974
www.brill.nl/jbs
Sijia Min a,∗ , Xin Gao a , Lin Liu b , Li Tian a , Liangjun Zhu a , Haiping Zhang a and
Juming Yao b
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a
College of Animal Sciences, Zhejiang University, Kaixuan Road 268, Hangzhou 310029,
P. R. China
b
The Key Laboratory of Advanced Textile Materials and Manufacturing Technology of Ministry of
Education, College of Materials and Textile, Zhejiang Sci-Tech University, Hangzhou 310018,
P. R. China
Received 27 September 2008; accepted 28 November 2008
Abstract
Silk fibroin (SF) has been one of promising resources of biotechnology and biomedical materials due to
its unique properties. Here, different sizes of porous tubular scaffolds were fabricated from a SF aqueous
solution with the addition of poly(ethylene glycol diglycidyl ether) (PGDE). The scaffolds were generally
flexible and transparent at the wet state with a pore size of 81–128 µm and porosity of 90–96%, depending
on the concentrations of SF and PGDE. The mechanical properties measurement showed that the tubular SF
scaffolds had satisfying tensile and compression properties, especially the excellent deformation–recovery
ability. FT-IR spectra indicated that the SF in the tubular scaffolds was in a β-sheet structure, and no PGDE
characteristic band was observed, suggesting that the PGDE could be removed from the scaffolds by soaking
in deionized water. The cell compatibility of scaffolds was evaluated, and no obvious cytotoxicity to mouse
L-929 fibroblasts was detected.
© Koninklijke Brill NV, Leiden, 2009
Keywords
Silk fibroin, porous scaffold, tubular scaffold, polyethylene glycol diglycidyl ether (PGDE), biomaterial
1. Introduction
In the past decades, a variety of tubular scaffolds has been prepared as artificial
substitutes for vascular surgery, which is rapidly becoming the most promising
experimental approach for regenerating the native structural and functional prop-
erties of living tissues [1–7]. However, these scaffolds were only achieved for
* To whom correspondence should be addressed. Tel.: (86-571) 8697-1812; Fax: (86-571) 8697-1815;
e-mail: minsj@zju.edu.cn
relatively large diameter arteries. The patency rates have been disappointing when
they are used as small-diameter (<6 mm) arterial substitutes such as for coronary
and the infragenicular vessels, because of the acute thrombogenicity of the graft,
anastomotic intimal hyperplasia, aneurysm formation, infection and progression of
atherosclerotic disease [6, 8]. To construct an artificial vessel, three basic elements
are generally required, i.e., a structural scaffold, cells and a nurturing environment.
The scaffold provides a temporary skeleton to support the growing tissue and pro-
vides the desired shape until the cells produce their own extracellular matrix. As a
natural polymeric material, collagen was widely reported to construct the artificial
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vessels in vitro [1, 9–11], in which the researchers have explored many routes to
overcome the poor mechanical strength of collagen-based artificial vessels. Also,
several synthetical polymers have been used as scaffolds for the construction of ar-
tificial vessels, e.g., poly(glycolic acid) (PGA) [3], polytetrafluoroethylene (PTFE)
[12], the co-polymers of PGA with polyhydroxyalkanoate (PHA) [13] or poly(L-
lactic acid) (PLLA) [14], modified PTFE [15], etc.
Silk proteins are usually produced within the specialized glands of silkworms
after biosynthesis in epithelial cells, followed by secretion into the lumen of these
glands, where the proteins are stored prior to spinning into fibers [16]. Bombyx
mori silk is the most extensively characterized silkworm silk, consisting of two fi-
broin threads adhered together with sericin gum resulting in a single thread about
10–25 µm in diameter [16, 17]. As a fibrous protein, silk fibroin (SF) fibers from
B. mori have been used as biomedical suture material for their outstanding me-
chanical properties, in contrast to the catalytic and molecular recognition functions
of globular proteins [16]. Also, researchers have investigated SF as promising re-
source of biotechnology and biomedical materials due to its other unique properties,
including excellent biocompatibility, favorable oxygen permeability and outstand-
ing biodegradability, the fact that the degradation product can be readily absorbed
by body with minimal inflammatory reaction, etc. [18, 19]. Recently, with the im-
provement of tissue engineering and the need for porous scaffolds, SF has been
explored for an extended variety of biomedical applications, including osteoblast
and fibroblast cell support matrices and for ligament tissue engineering [20, 21].
By dipping straight lengths of stainless steel wire into aqueous SF, the microtubes
were possibly prepared, where the addition of poly(ethylene oxide) (PEO) enabled
control of microtube porosity [7].
In this work, the porous tubular SF scaffolds with different sizes were fabri-
cated from SF solution with the addition of poly(ethylene glycol diglycidyl ether)
(PGDE). The properties, e.g., pore size and porosity, mechanical properties, as well
as the cell biocompatibility and enzymatic degradation of different tubular SF scaf-
folds were investigated.
S. Min et al. / Journal of Biomaterials Science 20 (2009) 1961–1974 1963
For comparison, the SF solutions (4%, w/v) with PGDE (3%, v/v) and without
PGDE were poured into the polystyrene disks and kept at 60◦ C for 8 h and 3 days,
respectively, to obtain the SF gels. Here, the SF gel with PGDE was prepared by
the addition of 2% (w/v) NaCl. The SF gels with PGDE obtained were also soaked
in deionized water as described above.
2.3. Characterization
The L-929 mouse fibroblasts were cultured in Dulbecco’s modified Eagle medium
(DMEM) high glucose, supplemented with 10% fetal bovine serum (FBS) and an-
tibiotics (100 U/ml penicillin and 100 U/ml streptomycin). The cells were digested
using 0.25% (w/v) trypsin for 3–5 min, centrifuged at 800 × g for 5 min, and re-
suspended in the medium. 100 µl/well of mixture with 4% (w/v) SF and 3% (v/v)
PGDE was poured into the 24-well plate followed by freezing at −20◦ C for 4 h.
The samples were then thawed at ambient temperature and soaked by immersing
in deionized water for 3 days to remove the redundant PGDE, where the deionized
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water was replenished every 8 h. The sample surfaces were scraped with a knife in
order to allow the cell transfer into the scaffolds, followed by sterilization in 60 Co
γ irradiation (25 kGy). After immersion in 1 ml of culture medium for 24 h, 100 µl
cell suspension (about 6 × 105 cells/ml) was added into each well. The scaffold/cell
constructs were incubated at 37◦ C for 2 h to allow the cells to attach to them. Then
the scaffold/cell constructs were turned over and 100 µl of cell suspension at the
same cell density were added in each well again. After another 2 h of incubation,
1 ml culture medium was added. The scaffold/cell constructs were cultured in a hu-
midified incubator at 37◦ C with 5% CO2 . Culture medium was replenished every
2 days.
After cultivation, the scaffold/cells constructs were fixed with 2.5% (v/v) glu-
taraldehyde overnight at 4◦ C and washed with PBS solution (pH 7.4) for 3 times.
The samples were then fixed with 1% (v/v) osmic acid for 2 h and washed with
PBS solution (pH 7.4), followed by dehydrating with the aqueous ethanol, i.e., 50%
(v/v), 70% (v/v), 80% (v/v), 90% (v/v) and 95% (v/v) gradually for 15 min, and
lastly with 100% ethanol twice for 20 min. The dehydrated scaffold/cells constructs
were treated with a mixture of ethanol and isoamyl acetate (1:1, v/v) for 30 min,
followed by treating with isoamyl acetate for 2 h. The constructs were dried on a
K850 critical point dryer (Emitech, UK) and the morphology was observed on a
XL30-ESEM scanning electron microscopy (SEM) (Philips) with an accelerating
voltage of 10 kV.
The in vitro degradation experiments were carried out using protease XIV
(5.9 U/mg). The tubular SF scaffolds (od 8 mm, twt 1 mm) with the length of
10 mm were immersed in 3 ml PBS buffer solution (pH 7.4) containing antibiotics
(100 U/ml penicillin, 100 U/ml streptomycin) and protease XIV at 37◦ C. Here, dif-
ferent concentrations of protease XIV, i.e., 0 U, 1 U and 2.5 U in 3 ml PBS buffer
solution were used for comparison. The solution was replenished every 2 days. The
scaffolds immersed for different times were removed from the enzyme solution and
dried at 105◦ C to constant weight. After cooling, the scaffolds were weighed and the
mass residues were calculated. The data reported are the mean of 3 examinations.
1966 S. Min et al. / Journal of Biomaterials Science 20 (2009) 1961–1974
(A) (B)
Figure 2. Images of tubular SF scaffolds (4% (w/v) SF, 3% (v/v) PGDE). (A) (a) outside diameter
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(od) of 8 mm and tube wall thickness (twt) of 1 mm; (b) 5 mm od and 0.8 mm twt; (c) 4 mm od and
0.8 mm twt. (B) Scaffolds (5 mm od, 0.8 mm twt) in the (a) wet state and (b) dry state, respectively.
Figure 3. SEM images of tubular SF scaffolds (8 mm od, 1 mm twt) (4% (w/v) SF, 3% (v/v) PGDE).
(a, b) Transverse sections, scale bars 2 µm and 1 µm, respectively; (c) vertical section, scale bar 1 µm;
(d) outside surface, scale bar 200 µm; (e) inside surface, scale bar 200 µm; (f) outside surface after
scraping with a knife, scale bar 200 µm.
Figure 4. SEM images of tubular SF scaffolds (8 mm od, 1 mm twt) prepared from (a) 2.5% (w/v) SF,
3% (v/v) PGDE, (b) 4% (w/v) SF, 3% (v/v) PGDE, (c) 6% (w/v) SF, 3% (v/v) PGDE, (d) 4% (w/v)
SF, 1% (v/v) PGDE, (e) 4% (w/v) SF, 3% (v/v) PGDE and (f) 4% (w/v) SF, 5% (v/v) PGDE. Scale
bars = 200 µm.
Table 1.
Pore size and porosity of different tubular SF scaffolds
1 mm without any fracture, which could return to the original size after soaking in
the water. Figure 6 shows the last 5 cycles of tensile–recovery curve of tubular SF
scaffold (4% (w/v) SF, 3% (v/v) PGDE) (8 mm od, 1 mm twt), indicating that the
scaffold had a high tensile–recovery ability.
S. Min et al. / Journal of Biomaterials Science 20 (2009) 1961–1974 1969
Table 2.
Tensile mechanical properties of different tubular SF scaffolds
Table 3.
Tensile mechanical properties of tubular SF scaffolds after sterilization
Controla 587 ± 15 70 ± 9 54 ± 7
Radiation sterilizationb 622 ± 13 75 ± 9 52 ± 6
Steam sterilizationc 934 ± 26 80 ± 15 30 ± 8
a Tubular SF scaffolds (4% (w/v) SF, 3% (v/v) PGDE) (8 mm od, 1 mm twt).
b Scaffolds irradiated at a dose of 25 kGy.
c Scaffolds autoclaved at 121◦ C for 20 min.
Figure 5. Compression curves of cylindrical SF scaffolds (15 mm od) prepared from (a) 2.5% (w/v)
SF, 3% (v/v) PGDE, (b) 2.5% (w/v) SF, 5% (v/v) PGDE, (c) 4% (w/v) SF, 1% (v/v) PGDE, (d) 4%
(w/v) SF, 3% (v/v) PGDE, (e) 4% (w/v) SF, 5% (v/v) PGDE, (f) 6% (w/v) SF, 1% (v/v) PGDE, (g)
6% (w/v) SF, 3% (v/v) PGDE and (h) 6% (w/v) SF, 5% (v/v) PGDE.
1970 S. Min et al. / Journal of Biomaterials Science 20 (2009) 1961–1974
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Figure 6. Tensile recovery curve of tubular SF scaffolds (8 mm od, 1 mm twt) (4% (w/v) SF, 3% (v/v)
PGDE). Here, the last 5 of 100 cycles are shown.
Figure 7. FT-IR spectra of (a) SF gel prepared from 4% (w/v) SF solution, (b) SF gel prepared from
4% (w/v) SF solution with the addition of 3% (v/v) PGDE and 2% (w/v) NaCl after washing and
(c) tubular SF scaffolds (4% (w/v) SF, 3% (v/v) PGDE).
then began to grow rapidly, reaching a maximum density of 5.15 × 105 cells/ml
after 11 days. Further cultivation led to the decline of cell density. Figure 9 shows
the morphology of L-929 on the surface and inside of scaffolds cultivated for 5
and 10 days, respectively. The fibroblasts attached to the surface of scaffolds were
flattened and extensively spread out, and their filopodia could be observed clearly.
On the inside of the scaffolds, the fibroblasts attached on the pore walls or spread
in the pores with filopodia as the bridges.
1972 S. Min et al. / Journal of Biomaterials Science 20 (2009) 1961–1974
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Figure 8. In vitro proliferation of mouse L-929 fibroblasts on SF scaffolds (4% (w/v) SF, 3% (v/v)
PGDE).
Figure 9. Morphology of mouse L-929 fibroblasts on the SF scaffolds (4% (w/v) SF, 3% (v/v) PGDE).
(a) Surface, 5 days; (b) surface, 10 days; (c) inside, 5 days; (d) inside, 10 days.
Figure 10. In vitro enzymatic degradation of tubular SF scaffolds (8 mm od, 1 mm twt). (×) without
enzyme; (Q) 4% (w/v) SF, 5% (v/v) PGDE, 1 U enzyme; (2) 4% (w/v) SF, 3% (v/v) PGDE, 1 U
enzyme; (F) 2.5% (w/v) SF, 3% (v/v) PGDE, 1 U enzyme; (!) 4% (w/v) SF, 3% (v/v) PGDE,
2.5 U enzyme.
the same scaffolds was 87% and 69% with 1.0 U protease concentration. However,
further treatment in the protease XIV buffer solution did not show any significant
degradation of scaffolds at 2.5 U, while the scaffolds still degraded gradually at
1.0 U of protease. After 20 days of degradation treatment, the mass residues were
37% and 43%, respectively, for the scaffolds (4% (w/v) SF, 3% (v/v) PGDE) treated
with 2.5 U and 1 U of protease XIV.
4. Conclusion
Porous tubular SF scaffolds with an outside diameter of 4–8 mm and tube wall
thickness of 0.8–1 mm were fabricated from SF solution by the addition of PGDE.
The pore size of the tubular scaffolds ranged from 81 µm to 128 µm, and the poros-
ity was from 90–96%, depending on the concentrations of SF and PGDE, where the
pores both on the outside and inside surface of the tubular scaffold are mostly fine
and close in texture, which become loose and are interconnected with each other
in the scaffolds. The FT-IR spectra showed that the scaffolds had a β-sheet struc-
ture, providing the scaffolds with satisfying mechanical properties, especially the
high ability of deformation–recovery. The PGDE in the scaffolds may be only the
solidifier for SF and does not react with it, because it could be removed by soaking
in deionized water. Thus, the scaffolds showed excellent biocompatibility to mouse
L-929 fibroblasts, suggesting that the tubular SF scaffolds prepared in this work
may be an ideal candidate for the temporary skeleton to support the growing tissue,
providing the desired shape until the cells produce their own extracellular matrix.
1974 S. Min et al. / Journal of Biomaterials Science 20 (2009) 1961–1974
Acknowledgements
This work was financially supported by Special Funds of Cooperation between
Hangzhou City and Zhejiang University, Key Program of Science and Technol-
ogy Plan of Zhejiang Province (2007C2118), Program for New Century Excellent
Talents in University (NCET070763) and National Natural Science Foundation of
China (Nos 30870628 and 10672145).
References
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