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    25 views5 pages

    (0007-01) Hydrostatic Test Procedure PDF

    Uploaded by

    Manjeet Saini

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    Document Details Vendor Name Dresser Al Rushaid Valve and Instrument Co Ltd Vendor Doc. Reference DMIN-4394-011 Revision Q Purpose of Issue For Approval | Customer Name GULF FARABI , clo SNC LAVALIN. Requisition Eccentric Rotary Plug Valves Customer P.O. 1K ~ 8410-03 Customer Doc. No. DR SECTION - Ill -J1 Project Name NPARAFINS & LAB PLANT PROJECT Location Al Jul, Saucl Arabia Document Hydrostatic Test Procedure Date of Submittal 14% March 2005 oe OOH DOME OTROL Total No of Pages 5 (including this page) orrys@ | ty way ero : fa:8t:0-02 ler? oy Dresser Al Rushaid Valve and instrument Co Lid > VENDOR DOCUMENT REVIEW TA Mb, en £m "en a 8 Matar ute tenon 3 ¢ yoann eon 2 tee 1 Fis ort ett ome oer ran [LS] ee [efi Page ol of OS 00 Lo 20 30 40 owe isthe property ofthe Valve Division of Dresser Extipment Group, loc. I ‘confidential and must not be made public or eopied an is subject to eran pon derand CONTROLLED ENGINEERING SPECIFICATION CES 1001 HYDROSTATIC TESTING SUMMARY ‘Valves built to ANSI standards are pressurized in the fally assembled condition to specified values ‘and examined for leakage through pressure-boundary walls and static seals and for unacceptable distortion. See text for tabulation of exteria, SCOPE 1.1 This procedure describes the minimum requirements for hydrostatic testing of ALL. valves built to ANSI standards, and having specific pressure boundary requirements, PURPOSE 2.1 To meer the minimum requirements for testing necessary to assure compliance with the industry's and Masoneilan's standards of quality. REFERENCED DOCUMENTS 3.1 This procedure complies with the following standards: 3.1.1 ASMEVANSIB16.34, Valves Flanged and Butt-Weld Ends [latest issue/revision] 3.1.2 ASMEYANST B16, Pipe Flanges and Flanged Fittings (latest issue/tevision} 3.13. ASMEYANSIBI6.1, Cast Iron Pipe Flanges and Flanged Fittings (latest issue/ revision} 3.1.4 1SA-$75.19-1989, Hydrostatic Testing of Control Valves [latest issue/revision) DEEINITIONS. 999 as en unpublished wade seer. Ths duet and al von, Masachusets, USA, Revisions Prepared By: RFEstes Date: 12/10/1999 Description Date Approved By: J.C. Mascart Date: 01/10/2000 ADRO392 10/28/88 ADR 1344 10/22/92 General Update 1/4/00 CES. 1001 REV.C SHEET 1 OF 4 52 52.1 $2.2 Pisssure Gauses: Calibrated pressure gauges with a measurement range benween 1.5 and 2 times the hydrosatic test pressure and calibration accuracy within ‘© 3% of full scale shall be used. Gauges shall be chosen so that test pressure is between 20% and 80% of seale range. . Digital gauges can be used for their full range, ‘Test Medium: Water at a maximum temperature of 52°C (125°F), or any suitable liquid with a viscosity rating equal to or less than water may be used, is allowed. 5.2.1.1 Vessels to be tested shall be thoroughly cleaned and free from foreign materials. Condition . 522.1 Allmachining must be finished prior to test. 5.2.2.2 Vessels to be tested must be unpaiited, 5222.1 Vessels may be disassembled after testing for painting of components. However, retest after reassembling, to verify joint integrity, is required per Section 5.2.2.3.3. 5.2.23 All pressure-boundary components of vessels to be tested must be fully assembled together, 5223.1 Exception dual part testing is acceptable: TE @) Test sinmlates all loads that would be ‘Present if the part were tested in a fully- assembled pressure vessel AND () Individual part testing has been agreed ‘upon by the purchaser, AND (©) All other requirements of this specification are met, including those of Section 5.2.2.3.3 $2232 : Packing leakage is not a failure criterion for this test. ‘Therefore, packing may be omitted from the assembly during ‘hydrostatic testing. However, in lieu of packing, a suitable device must be used to transmit the force generated by the ‘hydrostatic test pressure to the packing flange and studs, Observe Section 5.2.2.3.3 requirements Copyright 1999 as an unpublished wade aso, This ocumeat and all laformaion rans he ‘CES 1001 REV.C propery of Valve Division of Dresser Equipmet Group Ine. Is confidential end mat not be SHEET2 OF + ‘made public or copied and is ebjet to petten upon dead 53 54 Copyright 1999 as an unpublished tae sere. This osurent and ll ifoonaton areata ihe 5.24 Test Duration Minimum Test Duration (Minutes) ‘Nominal Valve Size 2” & Smaller 2 tara 3 thru & 10” & Larger 5.2.5 Pressure Application 5.3.1.1 Detectable leakage or seepage through the vessel wall. 5.3.12 Detectable leakage through static seals, 5.3.1.3 Distortion, due to the hydrostatic pressure, which impairs ‘satisfactory operation of the vessel for its intended purpose. $3.2 Specific Exclusions 5.3.2.1 Leakage through dynamic seals, e.g. packing, is not cause for Procedure. ‘ejection under this Documentation ” S41 Permanent records of hydrostatic tests and acceptance of vessels per this procedure shall be maintained. ‘CES 1001 REV.C Propery of Valve Division of Dresace Equipment Govp, las. Is conden and must sot bo SHEET 4 OF 4 ‘made publ or copied and is subject to etm upon dem 52233 PosteAssembly Testing: Tall cases where a valve or pressure vessel is assembled or re-assembled after testing: (@) Gaskets identical to those used in testing must be used. (©) Studs afd nits equivalent to those used in testing must be used. (©) Torquing procedures identical to those used in ‘testing must be employed. @ A pressure test must be performed after assembly ‘with air or water at a minimum pressure of 3.45 bar (50 psig) to assure proper gasket installation. 5.2.2.4 All fabrications used in construction of the vessel under test must be ‘completed before testing. 52.24.1 — Excention: Vessels may be tested prior to welding of inline expanders, extenders, or reducers. Retesting after this, ‘welding is not required by this document ( Ref. ANSI B16.37, Section 4.4), 5.22.42 Exception: Certain pressure vessels, such as liquid level chambers and some regulators and valves which have elements, such as bellows seals, rated below the full ANSI Pressure rating may be tested without those clements installed. However, they must be retested after final assembly to the maximum design pressure (for the weaker

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