Document Details Vendor Name Dresser Al Rushaid Valve and Instrument Go Ltd Vendor Doc. Reference DMN-4394-012 Revision o- Purpose of Issue For Approval : Customer Name GULF FARABI, clo SNC LAVALIN. Requisition Eccontic Rotary Plug Valves | | Customer P.O. Ik 8410-03 Customer Doc. No. VOR SECTION - It Project Name N PARAFINS & LAB PLANT PROJECT Location Al Jubail, Saudi Arabia : Document Seat Leakage Test Procedure Date of Submittal oh 14% March 2005 Total No of Pages 5 (including this page) Lorre | ~ 840-03 |B | OF Dresser Al Rustoid Valve and instrument Co Lid > ow ‘VENDOR DOCUMENT REVIEW Fas manera 2stememmeatonan 2 tetera a eae la L>" | ee" Pae Ol of OS”CONTROLLED ENGINEERING SPECIFICATION CES 1002 SEAT LEAKAGE TESTING 0.0 SUMMARY. All Masoneilan valves are to be tested for seat leakage to ensure that actual measured leakage rates do not exceed specifications or publis hed values for each valve configuration. 1.0 SCOPE 1.1 This procedure describes the minimum requirements for seat leakage testing of all Masoneilan valves, whatever the valve Cv. 2.0 PURPOSE 2.1 To mect the minimum requirements for testing necessary to assure compliance with the industry's and Masoneilan’s standards of quality. 3.0 REFERENCED DOCUMENTS: 3.1 This procedure complies with the following standards for Cv values greater than 0.1: 3.1.1 ANSVFCI70-2 3.1.2 IEC Publication 5344 3.1.2.1 IEC Pab 534-4 includes leakage class IV-SI and class IV S2, w not included here. are 40 DEEINITIONS 4.1 Orifice Diameter 4.1.1 The Diameter at the Body ID for Butterfly Valves, or 4.1.2 the Diameter at the line (locus of points) of seat contact et. This doctreat and al Information Nish Divison of Dresser Equipment Group, Ie. tis SRSION nial and rust aot be made public or epied ands subject orem open demand, Avon, Mastachusets, U.S.A. Revisions Prepared By: R.F.Estes Date: 12/10/1999 Rev. Description Date Approved By: J.C. Mascart Date: 01/10/2000 A ADR 1344 1oz92 B General Update si00 © Update Table, 5.3.1.5.1 U/L CES. 1002 REV. c SHEET 1 OF 4 w%5.0 REQUIREMENTS 3.1 Equipment 5.1 Accuracy: All acceptance measurement equipinent is to be accurate to within 10% of reading $1.2 Test Medium: Testing may be performed with any of the following media in accordance with the chart below, (reference ANSVFCI 70-2) for the tabulated leakage classes : 5.1.2.1 Clean water at 10°-52°C (50°-125°F) 5.1.2.2 Clean air at 10°-52°C (50°-125°F) 5.1.2.3 Nitrogen gas at 10°-52°C (50°-125°F) 5.1.24 Chart of applicability LEAKAGE RATE MEDIUM 1] @ |) w] vy we | ones [wae x]x]x|x x AirorNitogen | X | | x x x 52 Procedure 5.2.1 Test Prossure 5.2.1.1 Class V - Test Pressure is to be equal to the maximum service pressure drop ocross the closure or 7 bar (100 psi gauge), whichever is higher. 5.2.1.2 All Others - Test Pressure isto be 3.5 bar (50 psi gauge) or equal to the maximum pressure drop, whichever is lower. 5.2.2 Seat Force This is to be applied by the actuator specified and fully adjusted for the intended service or a similar device which will simulate and not exceed the force applied by such an actuator so adjusted. 5.23 Other Requitements 5.2.3.1 Pressure Application Test pressure is to be applied to the valve inlet. Copyright 1999 ae an unpublished wade secs. Ths documene ondall information reins CEST002. REV. C ‘Property of Valve Division of Dresser Equipment Group, ne. Its confidential ond must act be SHEET? OF 4 ‘rade public or copied andi subject to etn uoca demand, ¥$2.32 Testing with Water Fill the entire valve cavity, including downstream piping, eliminat air pockets prior to seating the valve closure. 52.33 Testing with The valve outlet is to be open to atmosphere or connected to a low head- loss flow measurement device 53.1 Allowable Leakage Rates* +5, 1 Class I: Maximum of 0.5% of Rated Valve Capacity, taken as GPM =3.2x102x Cv SCFM =0.157 xv mih= 73x 10°x Cv Nami = 2.62 101 x Cv “53.12 Class Ik; Maximum of 0.1% of Rated Valve Capacity, taken as GPM = 6.4x 103 xCv SCFM =3.1x 10-2x Cy wf = 146 x 10° x Cv Nm’ = 5.24 10? x Cv "53.13 Class IV: Maximum of 0.01% of Rated Valve Capacity, taken as GPM=64x 10-4 x Cv SCFM =3.1x 103 xcv mi = 1.46 x 10x Cv Nun’mh = 5.24 10° x Cy *Critical flow, a F, of 0.8, and test pressure of 3.5 bar are assumed for cealeulating Icakage rates in above formulae, 5.3.1.4 Class V: Allowable leakage (AL/L) is determined by: S341 Metric Units: ALL) Droptbar) 53.142 English Units ALIL(ml/min) = 5 x 10-4 x Orifice Diam.(in.) x Press. 8x 10°5 x Orifice Diam.(mm) x Press. Droptpsi) 5.3.1.5 Class VI; 53.151 Allowable leakage for Class VI cenificaton shal be determined from the following chart: Copynate ‘inpablished wade soe. This document an ll informaon hain isthe CES 1002 REV. C Property of Valve Divison of Dreseer Equipmen: Group nc. is confdenal sed mat ot be SHEET3 OF + ‘made public or copied and x sobee to retin upon detand Ws.ORIFICE DIAMETER | ALLOWABLE LEAKAGE mm Inches mimin | Bubbles per min* 25 i os. 1 38 1s 0.307 2 31 2 0.45 3 4 25-4 0.60 4 76 3 0.90 6 102 4 1.70 Ty 152 6 4.00 27 203 8 6.75 45, 250, 10 merit 300. 2 16.0 350. 14 21.6. eS 400 16 28.4 = “53.152 Bubbles per minute tabulated are a suggested altemative ‘measurement method based on a suitable calibrated ‘measuring device, inthis case a tube of 6.33 mm (0.25 in) OD x 0.8mm (0.032 in) wall thickness submerged in water to a depth of from 3 to 6 mm (0.125 t0 0.25 in), or a tube of 6 mm OD by 1 mm wall thickness submerged water to a depth between 5 to 10 mm. The tube end Shall be cut square and smooth with no chamfers or burrs, and the tube axis shall be perpendicular to the surface of the water. (Other apparatus may be Constructed and the number of bubbles per minute may differ from those shown as long as the apparatus is calibrated to correctly interpret flow in ml per min) 54 Documentation Permanent records of Seat Leakage Testing results shall be maintained, Copyright 1999 as an unpublished rade secret. Tht document and all fofrmation hrs ln do CES 1002 REV. C propery of Valve Division of Dresser Equipment Group, fa. tis confidential and ow ne SHEET 4 OF 4 ‘ade public or copied ands subject o return opon demand, ss