Milling

1. Explain different types of milling cutters.

2. Explain different indexing methods used in milling machine.
3. Index for 87 divisions with the help of compound indexing.
4. Explain basic methods of milling.
5. Write classification of milling machine. Explain principal parts of column & knee type
horizontal milling machine with neat sketch
6. Enumerate various milling operations. Explain any three of them with neat sketch.
7. Explain in brief the various ‘Indexing – Methods ‘ used on milling machine.
8. State the salient features of “Universal-Milling Machine Draw the ‘geometry profile
generated in the work piece body while taking cuts by following cutters
(1) Cylindrical cutter (2) Side and Face cutter (3) Double angle cutter (4) Tee-slot 07
Cutter.
9. Explain the difference between: (1) ‘Socket’ & ‘Sleeve ‘ (2) “Up-milling & “Down-
Milling “ (3) “Multi-spindle drilling machine “ & “Gang drilling Machine “ (4) Gang-
Milling & Straddle-Milling (5) “Shaper-M/c & “Planer M/c.
10.Draw a neat sketch with label of following operation and indicate direction of cutting
parameters on it. i) Plain or slab milling ii) Face milling iii) Angular milling iv) Form
milling v) Straddle milling vi) Gang milling vii) End milling
11.A slot of 30mm X 30mm is to be milled in a work piece of 300 mm length using a side
and face milling cutter of diameter 100 mm, width 30 mm and having teeth 20. Taking
depth of cut 5 mm, feed per tooth 0.1mm, cutting speed 35 m/min and over travel
distance of 5 mm. Calculate time required for milling the slot.
12.Sketch & Compare Up milling and down milling.
13.List different indexing methods used in milling machine and explain in detail
plain indexing with a neat sketch the layout of the drive from the universal
dividing head to the work piece.
14.What is the need of alignment test for a machine tool? What tools are used in
these tests? List the alignment tests to be carried out on the Milling machine.
15.Enlist various Milling Operations. Discuss the following operations. 1. Straddle Milling
2. Gear Milling 3. Face Milling
16.Give names of any two types of milling cutters.
17.Draw neat sketch of column & knee type milling machine. Label the main parts. State
functions of each part.
18.Explain Up milling with help of neat sketch,
19.Explain simple indexing and compound indexing for a milling machine