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Journal of Agromedicine, 18:368–378, 2013

Copyright © Taylor & Francis Group, LLC


ISSN: 1059-924X print/1545-0813 online
DOI: 10.1080/1059924X.2013.839977

Preliminary Ergonomic Evaluation of Barn Tasks


in Intensive Swine Production
Catherine Trask, PhD

ABSTRACT. This exploratory pilot study analyses musculoskeletal symptoms and working expo-
sures of intensive pig barn tasks. Methods included a questionnaire phase to gather information about
workers’ symptoms and video analysis to assess exposures during typical production tasks. Ninety-two
percent of workers reported symptoms in the last 12 months in any body part; 58% reported interrup-
tion of work activities in the last 12 months. The task “moving dead pigs” exceeded 3400 N during
6 of 18 observations. Frequency of hand gripping and trunk bending >45 degrees were moderate to
high in many tasks. These biomechanical exposures suggest a need for further study, particularly on
interventions to limit bending, lifting, and repetitive gripping.

KEYWORDS. Ergonomics, hog, musculoskeletal disorders, pig, pork production

INTRODUCTION be 78% in pork workers, with the most common


injuries being in the upper extremities (62%)
Agriculture is widely acknowledged as “one and the back (57%).4 Similarly, Danish swine
of the most hazardous occupations worldwide,”1 workers were found to have high rates of MSD,
both in terms of acute and chronic injuries. particularly in the lower back, with a 12-month
Farmers’ lifetime prevalence of any type of prevalence of 60%.5
musculoskeletal disorder (MSD) is 91% and Although the number of hog farms in Canada
1-year prevalence averaged over all studies that decreased from 15,472 in 2001 to 11,497 in
measured it was 77% (95% confidence interval 2006 (∼25% decrease), the total number of pigs
[CI] = 60–92%).2 Sprains and strains account produced increased from 13.9 million in 2001 to
for 28.2% of the approximately 200,000 time- 15 million in 2006 (∼7% increase), indicating
loss injuries on US farms, and 43% of all an overall trend of intensification of pork pro-
agricultural injuries are categorized as “overex- duction into larger barns. This trend is even
ertions” or MSDs.3 Animal handling introduces more pronounced in Saskatchewan, where the
unique risks; a study of Swedish pig and dairy number of farms has dropped from 1677 in
farms found a 12-month prevalence of MSD to 2001 to 930 in 2006 (∼44% decrease), but the

Catherine Trask is affiliated with the Canadian Centre for Health and Safety in Agriculture (CCHSA),
University of Saskatchewan, Saskatoon, Saskatchewan, Canada.
The author would like to thank Bobbie-Jo Porter, Denys Robidoux, and Lori Rowat of Big Sky Farms
for their assistance and cooperation throughout the project. Appreciation also goes to Prairie Swine Centre
for hosting pilot measurements, and Aaron Unger of the Saskatchewan Ministry of Labour Relations and
Workplace Safety research assistant support. A special thanks to Julia Wellman for assistance with video
analysis and Dr. Shelley Kirychuck for reviewing the manuscript.
Address correspondence to: Catherine Trask, PhD, Canadian Centre for Health and Safety in Agriculture
(CCHSA), University of Saskatchewan, 103 Hospital Drive, PO Box 120, Saskatoon, SK S7N 0W8, Canada
(E-mail: catherine.trask@usask.ca).

368
Trask 369

number of pigs has increased from 1.1 mil- to generate hypotheses and test feasibility of
lion to 1.4 million (∼21% increase).6 With this assessment methods for future research. The
trend comes a change in the labor context, from objectives of this study are to (1) estimate
independent family farms where family mem- the prevalence of musculoskeletal symptoms
bers carry out a variety of farm tasks to an in pig barn workers; 2) describe pork produc-
employer-employee model where workers per- tion tasks and identify tasks that may present
form a narrow range of tasks as part of special- risk to musculoskeletal health; and (3) assess
ized occupational roles. This has the potential to biomechanical exposures during typical pork
increase the repetitiveness of work and decrease production tasks.
the amount of task variation that naturally arises
from work on a family farm. It also tips eco-
nomic conditions to favor investment in spe-
cialized equipment, technology, and facilities. METHODS
For example, needleless injections are avail-
able to replace hypodermic needle injections in This study involved two phases: (1) a ques-
large barn facilities, and are seen in pork pro- tionnaire phase to gather information about
duction in other industrialized nations such as workers’ MSD symptoms and perceptions of
Sweden.4 Similarly, industrial intensification of work tasks; and (2) a video phase to assess expo-
dairy farming has been shown to change expo- sures resulting from common pork production
sure profiles,7,8 as well as to increase9 or change tasks. Since the goal is to identify potentially
the nature of10 reported MSDs. However, little high-risk activities and opportunities for inter-
is known about the effects this industrial intensi- vention, this study employs a task-based anal-
fication has on swine workers’ musculoskeletal ysis. Pork production involves a wide variety
health. of work tasks embedded in several departments
There are few recent published studies exam- and occupations throughout the pig lifecycle, as
ining the biomechanical exposures of pig farm- described in Table 1.
ing. Detailed biomechanical exposure assess-
ments have been conducted in dairy facilities, Study Sample
which have similar rates/types of injury as
well as some overlap with swine work tasks. The self-administered questionnaire was dis-
Dairy workers have high degrees of non-neutral tributed by researchers and completed by work-
shoulder, knee, wrist, and trunk postures that ers during paid work time. All 26 workers who
are suspected of contributing to the high rates were scheduled to work during worksite visits
of injury in that industry.7,8,11,12 A series of to five barns were invited to participate; an addi-
questionnaire studies in swine and dairy farm- tional 9 workers were scheduled on another shift
ers found self-reported awkward postures and or on vacation and thus were considered ineli-
repetitive movements to be related to MSD.4 gible. The video portion of the study recruited
Biomechanical assessment of Danish pork pro- a convenience sample of 19 workers from five
duction showed swine workers to spend 30–60% work departments (breeding, farrowing, nurs-
of their work time bent forward, and can handle ery, finishing, and marketing) at five barn loca-
up to 259 kg in 10-min performance of cer- tions managed by a single corporate employer.
tain tasks.5 However, because this study took All workers who performed production tasks
place 20 years ago, it may not reflect inten- as part of their work duties were eligible to
sification trends and the most recent technolo- participate in the video phase, although some
gies used in intensive pork farming. There is declined to appear on camera. Participation in
a need for more information on the nature of both study phases was entirely voluntary and all
working exposures in modern, intensive pig participants signed an informed consent form.
farming. All methods were approved by the University
This exploratory pilot study aims to investi- of Saskatchewan Behavioural Ethics Review
gate pig barn tasks in modern, intensive barns Board.
370 ERGONOMIC EVALUATION OF INTENSIVE SWINE PRODUCTION

TABLE 1. Departments, Production Objectives, and Main Tasks Involved in Pork Production

Department Production objectives Main tasks

Breeding Impregnate sows through artificial Move sows into breeding room
insemination Move boar into “boar aisle” to help stimulate sows
Identify sow fertility/readiness
Clean ready sows
Stimulate sow with sand bag and “back massage” to simulate boar
activity
Insert catheter with semen bag and supervise insemination
Use ultrasound to check for pregnancy
Move sows to gestation pen

Farrowing Deliver and wean healthy piglets Move sows into gestation pen
Assist sows through farrowing (birth)
Identify and remove stillborn or terminally ill piglets
Remove runts/excess piglets and foster with sows that have fewer
piglets
Processing piglets: clipping tails, vaccinating, and castrating males.
Check piglet health and treat if needed
Wean piglets

Nursery Care for weaner pigs until they Load in newly weaned pigs
are larger and more robust Feed and water pigs 4–5 times/day
Check herd health and treat if needed
Remove sick and dead pigs
Load out pigs to grow/finish

Grow/finish Enable large groups of pigs to Load in nursery pigs


gain weight until they are Check automatic food and water systems
market size (125 kg) Check herd health and treat if needed
Remove sick and dead pigs

Marketing Select appropriate-size pigs and Sort pigs that are in the desirable weight range (118–125 kg) and
send them to the abattoir separate them
Load out pigs onto the truck

Maintenance Ensure proper operation of barn Power washing empty rooms


facilities through scheduled and Pull manure pits (pull plug to empty pits)
responsive maintenance Repair feed and water systems
Repair floor slats
Load out dead pigs

Questionnaire Data Collection Video Data Collection


After a short presentation on the purpose Participating workers were filmed for
of the research, workers completed a one-page 30–120 min as they performed their regular
questionnaire during an employee meeting. The work tasks (generally this spanned several
questionnaire took 5–15 min to complete and task cycles). Object weights and push/pull
contained questions on worker demograph- forces were assessed using a Shimpo FGE-HX
ics, working exposures, and musculoskeletal Javelin series force gauge (Shimpo Instruments,
symptoms from the standardized Nordic Itasca, IL, USA). In cases where assessing
questionnaire.13 Completed questionnaires were push and pull forces was not practical (i.e.,
returned directly to the researcher and sealed in when capturing an escaped pig), workers were
an envelope until transported to the University asked to reproduce the same amount of force
for analysis. using the force gauge and an average of three
Trask 371

trials was used. Pig weights were also assessed Video Analysis
using company records based on in-house pig
scales. Video was reviewed in real-time speed by a
trained kinesiologist to determine the number
and frequency of manual material handling and
Selecting Tasks for Video Analysis postural events, with particular focus on the
trunk, shoulder, and hand. Work tasks were
At the outset of the study, the scope analyzed for 1–5-task cycles, with an average
and nature of the musculoskeletal disorders analysis time of 5 min per participant/task com-
was explored quantitatively and qualitatively. bination.
Workers’ Compensation Claims and employ- A selection of 5–10 still images were
ers’ injury/incident records between 2006 and selected from the video of each participant/task
2011 were analyzed to determine the type combination to represent the “worst-case”
and reported cause of workplace injuries, rep- biomechanical events in that task and iden-
resenting 358 and 1219 records, respectively. tify opportunities for ergonomic interventions.
Preliminary site visits employed consultation Along with participant sex, height, and weight,
with workers and managers during informal measured lift/push/pull forces and postures
focus groups and interviews to identify specific from still images were used as inputs into a
tasks for further analysis. Tasks were selected computer-based biomechanical model (3DSSPP
for further analysis when workers or employ- version 6.0.5; University of Michigan). The
ers identified them as difficult, tiring, or painful. 3DSSPP model calculates lumbosacral com-
The tasks selected were moving pigs from one pression and shear and the percentage of the
room to another, heard health check, piglet population who possess the strength to per-
processing, feeding, pressure washing, pulling form the task, as well as muscle and liga-
manure pits, counting and sorting piglets, vacci- ment strain and joint torque. This program has
nation and treatments, farrowing and fostering, been used previously in ergonomics assessments
breeding sows, working with the boar, loading of hospitality14 and manufacturing.15 Figure 1
pigs in or out of trucks, moving dead pigs, and illustrates a sample 3DSSPP biomechanical
sorting pigs for market. analysis for “moving dead pigs.”

FIGURE 1. Postures, spinal forces, and predicted strength capabilities for the task “moving dead
pigs”16 (color figure available online).
372 ERGONOMIC EVALUATION OF INTENSIVE SWINE PRODUCTION

Statistical Analyses presented in Table 3. The spinal forces and


percentage of the population with the strength
Questionnaire and video data were summa- capacity to carry out this task (as assessed by
rized into frequencies, arithmetic means, and the 3DSSPP software16 ) is presented in Table 4.
standard deviations. The small sample size of
the pilot study precluded inferential analysis.

DISCUSSION
RESULTS
Reported Musculoskeletal Disorders
Participant Characteristics
The present study showed high rates of
All 26 workers who were invited to partic- reported MSD: 92% in any body part over the
ipate submitted a questionnaire, leading to a last 12 months, with 58% of workers stating
response rate of 100%. These 26 workers repre- that any type of MSD had interrupted their
sent a 74% sample of the 35 full-time workers home or work activities. The most common
who work in the selected barns. As 19 of the body part affected was the back (79%), fol-
26 invited workers agreed to participate in the lowed by the hands (57%) and neck and shoul-
video phase, the video phase has a response rate ders (both 55%). Using the same type of sur-
of 73% of the workers who responded to the vey questions, Christensen et al. investigated
survey. Participant characteristics as well as the the musculoskeletal symptoms of Danish swine
characteristics of all workers at this multisite workers and found slightly lower rates with
company are shown in Table 2. The video par- a similar pattern; the body parts most often
ticipant group had slightly fewer males than the reported in that study were the back (60%) and
questionnaire participants. Both study groups neck (32%). Upper extremities were relatively
had substantially lower proportion of males than lower, with shoulder trouble reported by 20% of
the overall workforce at all barns. workers and hands and elbows by 4%.5 A sim-
ilar study of large-scale pig farms in Sweden
Questionnaire Phase found a 12-month prevalence of “any MSD”
to be 78% in pig barn workers, with the most
The results of the standardized Nordic common injuries being in the upper extremi-
Questionnaire are shown in Figure 2. ties (62%) and the back (57%).4 One would
Video Phase expect the Scandinavian countries to be more
consistent with one another given the similari-
The frequencies of tasks, cycle lengths, and ties in culture, language, and regulatory frame-
frequency of postures and manual handling work; the difference may be in the 12-year gap
events as recorded via video observation are between the Danish and Swedish study resulting

TABLE 2. Participant Characteristics From the Questionnaire and Biomechanics Phases

Variable Questionnaire participants Video participants Entire workforce

n 26 19 334
% male 42% 38% 65%
Age in years (SD) 36.6 (SD = 12.8) 37.9 (SD = 10) 39
(range: 18–58) (range: 18–50)
Months working at company 49.5 (SD = 52.1) — 39.2
(range: 0.5–134)
Height in cm — 166.9 (SD = 9.8) —
(range: 147–182)
Weight in kg — 79.9 (SD = 12) —
(range: 56.8–105)
Trask 373

FIGURE 2. (a) Frequency of reporting musculoskeletal trouble in the last 12 months and (b)
frequency of musculoskeletal trouble interfering with activities at work or home in the last
12 months, by body part.

in changes in technology and farming practices. farming and this limits development of effective
In fact, trends in Swedish dairy workers do show prevention strategies.
increasing rates of MSD from 83% in 1988 and
90% in 2002.9 This change was concurrent with Biomechanical Exposures
increased awkward posture duration using mod-
ern milking equipment.17 The National Institute for Occupational
MSD in agriculture is a critical concern not Safety and Health (NIOSH) spinal compression
only because it impacts farmers’ quality of guidelines are well established and based on
life, but also farm economics. Indeed, 58% of convergent findings from many different kinds
respondents in the present study reported having of research, from cadaver studies to psychophys-
their activities interrupted by MSD symptoms. ical assessments.23,24 The NIOSH action limit
MSDs have been shown to decrease productiv- (AL) of 3400 N (762 lbs) is designed to be safe
ity in construction and industrial workers even for 99% of men and 75% women; when a task
when workers are at work.18 In agriculture, requires forces at this level or higher, it is a
MSDs are the most common cause of work signal to redesign the task, equipment, or work-
absence in self-employed Dutch farmers,19 and ing environment to lower exposures. The task
Irish farm income is lower when operators have “moving dead pigs” was by far the most biome-
MSD-related disability.20 Interestingly, work- chanically challenging task in terms of peak,
ers’ mental and physical health have also been instantaneous forces on the body. It was the only
shown to be linked to dairy herd health.21 task that exceeded the NIOSH action limit dur-
Clearly, interventions are needed to prevent ing 6 of 18 analyzed snapshots, and on average
MSD in agriculture and particularly animal exceeded predicted strength capability for 6 of
handling professions.22 Unfortunately, little is 7 body parts. Although the loading can be split
known about the exposures encountered in pig between several workers using a “team lift” on a
374
TABLE 3. Video Task Analysis for Main Pork Production Tasks

Task n Repetitions Daily duration n task Cycle Shoulder lift Trunk bend Lift Push/pull Hand grip
obs. per week of task (h) cycles duration (min) (lifts/min) (bend/min) (lift/min) (effort/min) (grip/min)

Moving live pigs 3 6.5 (0.7) 0.2 1.0 4.2 (3.6) 0.030 (0.34) 0.70 (0.75) 0.28 (0.49) 0.081 7.9 (5.6)
(0.14)
Heard health check 1 7.0 2.0 1.0 2.0 0.0 1.5 1.5 0 16
Feeding 2 16.5 (17) .28 (0.035) 21 0.7 (0.10) 0.67 10 3.7 4.0 13
Pressure washing 2 6.0 0.1 0.5 2.0 (2.8) 1.0 (0.67) 0 0.5 0 2.5
Counting and sorting piglets 4 5.0 2.0 9.8 (10.6) 0.47 (0.44) 3.5 (3.3) 8.2 (5.1) 6.4 (4.0) 1.5 (3.0) 15 (2.9)
Vaccination and treatments 4 5.3 (0.57) 1.8 (0.87) 4.8 (5.2) 4.5 (4.3) 2.8 (3.3) 1.6 (1.6) 3.2 (4.3) 2.5 (4.3) 12 (7.3)
Breeding sows 1 7.0 3.5 1.0 8.3 0.24 2.3 0.12 1.2 7.1
Loading pigs in or out of trucks 4 4.4 (0.55) 0.7 (0.27) 1.1 (.63) 4.7 (3.9) 0.32 (0.35) 0.41 (0.41) 2.2 (2.2) 1.0 (1.2) 5.7 (5.6)
Moving dead pigs 1 11.5 (19.0) 0.43 (0.15) 7.25 (2.9) 1.1 (0.75) 0.47 (0.40) 3.5 (3.7) 2.1 (2.7) 0.86 (0.46) 11.3 (16)
Sorting pigs for market 3 5.0 3.0 0.50 4.7 1.7 (0.86) 1.3 (1.3) 2.4 (0.35) 0.56 (0.1) 8.9 (2.4)
Pregnancy checking 1 2.0 1.0 9.0 0.22 0 6.0 0 2.5 18
Piglet processing 2 6.0 3.5 21 (2.8) 0.14 (0.19) 3 (2.8) 2.5 (2.6) 6.2 (0.24) 0.33 (0.47) 29 (1.4)
Farrowing and fostering 1 6.0 5.0 2.0 1.5 3.0 3.0 3.0 3.3 18.3
Note. n obs. = number of observed task cycles; n task cycles = number of task cycles observed.
TABLE 4. Biomechanical Analysis for Main Pork Production Tasks

Task n L5/S1 Sagittal Minimum Minimum Minimum Minimum Minimum hip Minimum Minimum
compression in shear in wrist elbow shoulder torso percentile knee ankle
newtons (SD) newtons percentile percentile percentile percentile (SD) percentile percentile
(SD) (SD) (SD) (SD) (SD) (SD)

Moving live pigs 3 1174 (759) 284 (35) 98 (0.6) 100 99 (0.6) 97 (2.3) 95 (4.2) 74 (40)∗ 69 (50)∗
Heard health check 2 1160 (411) 251 (24) 98 (1) 98 (1.4) 99 95 (2.1) 93 (8.5) 96 98 (1.4)
Feeding 1 2606 464 99 100 99 96 84 96 81
Pressure washing 4 1014 (681) 296 (43) 99 99 (0.5) 98 (0.6) 96 (4.5) 94 (10) 92 (13) 91 (16)
Counting and sorting piglets 6 2099 (260) 314 (40) 98 (1.2) 99 (1) 98 (1) 93 (1.80) 78 (14.6) 89 (10) 81 (5.5)
Vaccination and treatments 8 1603 (579) 275 (47) 98 (0.5) 99 (0.5) 99 88 (19) 89 (6.5) 89 (10) 82 (12)
Breeding sows 4 2420 (553) 332 (41) 99 (5) 99 (0.5) 98 (2.7) 96 (2.8) 80 (15) 98 (1) 79 (17)
Loading pigs in or out of trucks 1 522 263 99 99 99 99 99 99 100
Moving dead pigs 19 2983 (1181) 421 (215) 74 (35)∗ 88 (21) 74 (40)∗ 74 (24)∗ 49 (28)∗ 59 (34)∗ 49 (39)∗
Sorting pigs for market 8 1256 (471) 262 (28) 99 99 (0.5) 99 (0.4) 97 (2.2) 94 (4.5) 96 (7) 95 (8.7)
∗ Mean exposure exceeds the NIOSH action limit.

375
376 ERGONOMIC EVALUATION OF INTENSIVE SWINE PRODUCTION

dead pig, it can be challenging to fit several peo- and back bending has been identified as a partic-
ple into tight spaces and then navigate doorways ularly relevant hazard in agriculture.31 A study
and other living and dead animals. In addition, of Danish pig farmers performing various tasks
barn staffing does not always allow for several and found that in most tasks workers had trunk
people to perform this task at the same time. bending more than 20 degrees for about 40%
This is a good opportunity to use mechanization of the time,5 and a Dutch study found workers
through electric or mechanical winches on dead exhibited trunk bending over half of working
carts and over the load out door. time.32
For the other assessed tasks, spinal com-
pression and most strength predictions were Identifying Future Research Needs
within the action limit. Since the biomechanical
analysis was based on “worst-case” snapshot The current paper contributes to a sparse
sampling of pig farm tasks, it seems reasonable literature on pig barn tasks. Catching and lift-
to assume that (with the exception of “moving ing piglets has been identified as a physically
dead pigs”) that peak spinal loading is not demanding pig farming tasks,9 as well as barn
a primary concern for many pig barn tasks. cleaning, piglet processing, and sorting piglets.4
According to the 3DSSPP documentation, Both these studies relied on survey methods
NIOSH and 3DSSPP are “. . . most useful in the to assess exposure rather than direct measure-
analysis of the “slow” movements used in heavy ment or observation. Like the current study,
materials handling tasks . . .”16 It is therefore Christiansen et al. used observation techniques
vital to consider not only peak forces, but also to assess manual materials handling and postural
cumulative exposures arising from excessive exposures, assessing 27 workers prior to 1992.5
duration and repetition. Although the observational methods have many
Repetitive movements during work tasks such similarities, the present study expanded on the
as trunk bending, arm abduction, hand gripping, work of Christiansen et al. by looking at an
and lifting have been consistently shown to expanded list of tasks and examining postures
increase risk of musculoskeletal disorders.25,26 of multiple body parts. Direct comparison of
Such movements were common among the the swine industry literature is difficult not
assessed tasks. For example, observed hand grip only because of the variety in exposure met-
frequencies between 10 and 15 per minute were rics, but also the distribution over different geo-
found in tasks such as herd health checks, feed- graphic regions and time periods means the
ing, farrowing, and counting and sorting piglets, level of industrialization/intensification and task
with nearly 30 hand grips per minute during specialization can vary substantially. However,
piglet processing. This repetitive, often forceful even in studies spanning several methods and
gripping can be expected to increase risk of decades, there is a consistent impression of
hand and wrist disorders such as carpal tunnel awkward postures and repetitive, challenging,
syndrome.27 The lifting frequencies over 6/min physical workloads.
during piglet sorting and processing also gives The need for ergonomic interventions in the
cause for concern. The frequency multiplier agricultural industries has been identified and
associated with the NIOSH lifting equation caps prioritized,33,34 but few prevention strategies
lifting frequency at 15/min even when the work have been evaluated and implemented in ani-
is performed for less than 1 h under otherwise mal commodities. In pig farming, improvements
ideal conditions. Lifting over a greater distance may include strategies such as developing a
and at high frequencies requires reductions device or method for catching and lifting piglets
up to 13% of the maximum acceptable load to avoid bending and twisting the back, or adapt-
of 23 kg. Trunk bending >45 degrees was ing a piglet processing cart that can limit bend-
moderately frequent while moving dead pigs ing hold the piglets during processing. There is
(3.5/min) and high while counting and sorting substantial opportunity to enhance working con-
piglets (8.2/min). High levels of trunk bending ditions in pig barn occupations via development
have been reported in many occupations,28,30 of novel methods. There is also opportunity for
Trask 377

a “natural experiment” evaluating work meth- occupations in heavy industrial contexts. Taken
ods and equipment that are undergoing change altogether, the biomechanical exposures suggest
right now (for example, needleless injectors are a need for further study, particularly on inter-
becoming more common for mass vaccination.) ventions to limit bending, lifting, and repetitive
The impact on productivity and farm economics gripping. It is hoped this will be of use to health
needs to be considered in any proposed inter- care professionals who may provide care to pig
vention, as pork production involves narrow barn workers with MSD and health and safety
financial margins. professionals working in agriculture.

Strengths and Limitations


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