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HIGH POWER TWIN RELAY

1 POLE x 2—30A
(FOR AUTOMOTIVE APPLICATIONS)

FBR562 SERIES
■ FEATURES
● Two independent relays mounted in a single package
(43% of the volume of the two FRL-270 relays)
● High current contact capacity
(carrying current: 40 A/2 minutes, 30 A/1 hour)

NO
● High heat resistance and extended operating voltage

TF
OR
DE
■ ORDERING INFORMATION
[Example]

(a)
(b)
(c)
N
SIG EW
FBR562 N D12
(a)
Series Name
Enclosure
(b) (c)

Nominal Voltage
– W1 **
(d) (e)
FBR562: FBR562 Series relay for 12 V battery (contact gap 0.4 mm)
N
D06
: Plastic sealed type
: 6 VDC

N
D09 : 9 VDC
D12 : 12 VDC
W1 : Silver-tin oxide indium
(d) Contact Material
(e) Custom Designation To be assigned custom specification

1
FBR562 SERIES

■ SPECIFICATIONS
Item Specifications
Contact Arrangement 1 form C × 2 (SPDT × 2)
Material Silver-tin oxide indium (–W1 type)
Voltage Drop (resistance) Maximum 100 mV (at 2 A 12 VDC)
Ratings 14 VDC 20 A (locked motor load)
14 VDC inrush 20 A, break 4 A (motor free load)
Maximum Carrying Current 40 A/2 minutes, 30 A/ 1 hour
(25°C, 100% rated coil voltage)
Maximum Inrush Current –W1 type: 60 A

NO
(reference)
Max. Switching Current (reference) 40 A 16 VDC
Minimum Switching Load*1 –W1 type: 6 VDC 1 A

TF
(reference)
Coil Operating Temperature –40°C to +85°C (no frost) (refer to the CHARACTERISTIC DATA)
Storage Temperature –40°C to +100°C (no frost)

OR
Time Value Operate (at nominal voltage) Maximum 10 ms
Release (at nominal voltage) Maximum 5 ms
1 × 107 operations minimum

DE
Life Mechanical

N
Electrical 1 × 105 operations minimum (locked motor load)
1 × 106 operations minimum (motor free Load)

SIG EW
Other Vibration Resistance 10 to 55 Hz (double amplitude of 1.5 mm)
Shock Misoperation 100 m/s2
Resistance
Endurance 1,000 m/s 2

N
Weight Approximately 18 g
*1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment.
The minimum switching load varies with the switching frequency and operating environment.

■ COIL DATA CHART

MODEL Coil
Nominal Must operate Thermal
resistance
voltage voltage resistance
W1 contact (±10%) (at 20°C)

3.6 VDC (at 20°C)


FBR562ND06-W1 6 VDC 42 Ω
4.5 VDC (at 85°C)

5.4 VDC (at 20°C)


FBR562ND09-W1 9 VDC 95 Ω 77°C/W
6.8 VDC (at 85°C)

7.3 VDC (at 20°C)


FBR562ND12-W1 12 VDC 170 Ω
9.2 VDC (at 85°C)

2
FBR562 SERIES

■ SUITABLE APPLICATIONS
3 Recommended
Application Normal load current Life x 10
model (example)

Power Windows 20 to 30 A (switching at motor locking) 100 ■ -W1


FBR562N■

Automatic Door Lock 18 to 30 A/4 to 5 door (switching at motor locking) 100 ■ -W1
FBR562N■

INRUSH 15 to 30 A
Intermittent Wipers 300 ■ -W1
FBR562N■
BREAK 2 to 8 A (motor free)
For 12 V
battery
INRUSH 15 A
Tilt-Lock Wheel 100 ■ -W1
FBR562N■
BREAK 2.5 A (motor free)

NO
Sunroof 20 to 30 A (switching at motor locking) 100 ■ -W1
FBR562N■

Others Car audio system, etc — ■ -W1


FBR562N■

TF
■ CHARACTERISTIC DATA OR
1. MAXIMUM BREAK CAPACITY

DE N
2. LIFE

SIG EW
50

30
Contact switching current (A)

20 20
Number of operations (x104)

15

N
12 14 VDC
10 10

5 5

3
Locked motor load
Resistive load

1
10 15 20 25 30 40 50 8 10 12 15 20 30 40 50

Voltage between contacts (VDC) Locked motor current (A)

3
FBR562 SERIES

3. LIFE TEST (EXAMPLE)

¥ Test item ¥ Shift of pick-up drop-out voltage


14 VDC-20 A (%) 100
Motor lock

to rated coil voltages


200,000 operations minimum

Ratio of pick-up and


80
(FBR562 -W1 type)

drop-out values
PICK-UP
60

¥ Test circuit
40
RL-1 DROP-OUT
N.O. 20

N.C. M 0

NO
N.O. Initial 1 10 100

N.C. ¥ Shift of contact resistance (measured at 6 V-1 A)


RL-2 m‰ 1000

TF
¥ Current Wave Form
CONTACT RESISTANCE

20 sec 100
(RL-1)
20 A
0A

(RL-2)
OR 10

0.3 sec

DE N 0.3 sec
Initial 1 10
4
No. of operations (x 10 )
100

SIG EW
10 sec

¥ Test item ¥ Shift of pick-up drop-out voltage


14 VDC-30 A (%) 100
Motor lock
100,000 operations minimum
to rated coil voltages
Ratio of pick-up and

N
80
(FBR562 -W1 type)
PICK-UP
drop-out values

60

¥ Test circuit 40
RL-1 DROP-OUT
N.O. 20

N.C. M 0
N.O. Initial 1 10 100

N.C. ¥ Shift of contact resistance (measured at 6 V-1 A)


RL-2 m‰ 1000
¥ Current wave form
CONTACT RESISTANCE

20 sec 100
(RL-1)
30 A
0A
10

(RL-2)

0.3 sec Initial 1 10 100


4
0.3 sec No. of operations (x 10 )
10 sec

(Continued)

4
FBR562 SERIES

(Continued)

● Testitem ● Shift of pick-up drop-out voltage


16 VDC-25 A INRUSH (%) 100
Motor Free

to rated coil voltages


400,000 operations minimum

Ratio of pick-up and


80
(FBR562 -W1 type)
PICK-UP

drop-out values
60

●Test circuit 40
N.O. DROP-OUT
20

N.C. M 0

NO
Initial 1 10 100

● Shift of contact resistance (measured at 6 V-1 A)


m‰ 1000

TF
● Current wave form
CONTACT RESISTANCE

25 A
100

OR
4A
0A
10
16 A

DE N
Initial 1
No. of operations (x10 )
10
4
100

SIG EW
4. COIL TEMPERATURE RISE

N
120

100

(2)
80
Coil temperature rise (˚C)

(1)
60

40

20
*: One coil energized at 20˚C

If both coils are energized, temperature


0 rise will increase by
(1) 5˚C (0 A carrying current)
0 10 20 30 (2) 20˚C (10 A carrying current)
Applied time (minutes)

5
FBR562 SERIES

5. OPERATING COIL VOLTAGE RANGE (EXAMPLE)

Within 5 minutes Within 3 minutes


Continuous at carrying at carrying current at carrying current
current of 20 A of 20 A of 20 A
133
130

120

110

Ratio of operating 100


voltage to rated
coil voltage (%) 90

NO
80

70

60 Operating voltage

TF 50

10 20 30 40 50 60 70 80 85

OR
Operating temperature (˚C)

DE
6. VIBRATION RESISTANCE CHARACTERISTICS

N
SIG EW Z FBR562
X

10
N 4.4 G
Automotive
electronics
standard
5
Dual amplitude
1 0.5 0.1
Y
0.01

Range where chattering occurs


Acceleration N.O.contact
(G) coil not energized
on X-direction

10 50 100 200 600 1000 2000


Frequency (Hz)

6
FBR562 SERIES

7. SHOCK RESISTANCE CHARACTERISTICS

Y2
Y1
Z2

X1
FBR562
Z1

100
X2
80
Shock 60
level

NO
(G) 40 : N.C. contact (coil de-energized)
: N.O. Contact (coil energized)
20
0

TF
X1 X2 Y1 Y2 Z1 Z2
Shock direction

■ REFERENCE DATA

OR
Distribution of operate and release voltage Distribution of operate and release time Distribution of contact resistance

DE
80 100 100

N
FBR562 FBR562
FBR562
n = 100 n = 100
n = 100 Operate

SIG EW
Operate 80 80
60 Release
Distribution (%)

Release
Distribution (%)
Distribution (%)

60 60
40

N
40 40

20
20 20

0 0 0
0 10 20 30 40 50 60 70 80 0 1 2 3 4 5 6 7 8 0 10 20 30 40 50 60 70 80
Nominal voltage multiplying factor (%) Time (ms) Contact resistance (mΩ)

7
FBR562 SERIES

■ DIMENSIONS

● Dimensions ● PC board mounting hole layout (BOTTOM VIEW)

2—¿1.4 3.09

3.7
562ND12-W1

20.0+0.3

5.08 7.62
F&T 9112 4—¿1.3

26.0+0.5
16.2+0.3

4—¿1.5 7.62 7.62

NO
20.32

● Schematic
(3.09) (3.7) (BOTTOM VIEW)
3.5

TF
COM COM
1.2
10 5
0.3

0.3 II I
7.62

OR
9 8 4 3
1.0

7 6 2 1
0.5
5.08

N.C. N.O. N.C. N.O.


1.2

7.62 7.62

DE
20.32

● Tube carrier

N
SIG EW
22.9Max 562Maximum
25.2Max

N 20pieces/tube

Japan
Fujitsu Component Limited
Europe
Fujitsu Components Europe B.V. Unit: mm
Gotanda-Chuo Building Diamantlaan 25
3-5, Higashigotanda 2-chome, Shinagawa-ku 2132 WV Hoofddorp
Fujitsu Components Tokyo 141, Japan Netherlands
Tel: (81-3) 5449-7010 Tel: (31-23) 5560910
International Fax: (81-3) 5449-2626 Fax: (31-23) 5560950
Email: promothq@ft.ed.fujitsu.com Email: info@fceu.fujitsu.com
Headquarter Web: www.fcl.fujitsu.com Web: www.fceu.fujitsu.com
Offices North and South America Asia Pacific
Fujitsu Components America, Inc. Fujitsu Components Asia Ltd.
250 E. Caribbean Drive 102E Pasir Panjang Road
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Tel: (1-408) 745-4900 Singapore 118529
Fax: (1-408) 745-4970 Tel: (65) 6375-8560
Email: marcom@fcai.fujitsu.com Fax: (65) 6273-3021
Web: www.fcai.fujitsu.com Email: fcal@fcal.fujitsu.com
www.fcal.fujitsu.com

© 2005 Fujitsu Components America, Inc. All company and product names are trademarks or registered trademarks
of their respective owners. Rev. 06/08/2005.

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