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сервис мануал на английском Sony KDL-22BX320 шасси AZ2EK 9-888-407-05 PDF
сервис мануал на английском Sony KDL-22BX320 шасси AZ2EK 9-888-407-05 PDF
SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 1/2011
AZ2EK CHASSIS
Segment: P-2F
Version Date Subject
1.0 1/2011 Original manual issue.
1.1 1/2011 Addition models of KLV-22/26/32/40CX320,420 (P.12~24, P.30)
1.2 2/2011 Addition of destination MEDDLE EAST.
Addition models of KDL-22/26/32BX320, 40BX420(SINGAPORE)
1.3 4/2011 Addition of destination IRAN/SOUTH AFRICA/PAKISTAN/EGYPT/GENERAL AREA.
1.4 5/2011 Addition of destination AUSTRALIA/NEW ZEALAND. (P.3, P.35)
9-888-407-05
SERVICE MANUAL
AZ2EK CHASSIS
Segment: P-2F
9-888-407-05
MODEL LIST
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
3
22/26/32BX320,40BX420(SIN)
WARNINGS AND CAUTIONS - ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
4
22/26/32BX320,40BX420(SIN)
WARNINGS AND CAUTIONS - FRENCH
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.
Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.
WARNING!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est
directement raccordé à l’alimentation du secteur.
ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a l’alimentation du secteur.
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
5
22/26/32BX320,40BX420(SIN)
WARNINGS AND CAUTIONS
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
6
22/26/32BX320,40BX420(SIN)
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
7
22/26/32BX320,40BX420(SIN)
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
8
22/26/32BX320,40BX420(SIN)
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.
*
Info Channel 5 Volume TV POWER
* : Note that this differs from entering the service mode (volume +)
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
9
22/26/32BX320,40BX420(SIN)
SELF DIAGNOSIS FUNCTION
SELF CHECK
Item name
BACK <<
002 MAIN_POWER 000
003 DC_ALERT1 000
003 AUDIO_PROT 000
004 BALANCER_ERR 000
STBY LED flash time 005 TCON_ERR 000 Error count
005 PANEL_ID_NVM_ERR 000
006 BACKLITE_ERR 000
007 TEMP_ERR 000
12345‐67891‐23456
[Home] Exit
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
10
22/26/32BX320,40BX420(SIN)
SEC 1. DISASSEMBLY AND PARTS LIST
• Items with no part number and no description are not stocked because they are seldom required for roution service.
• The construction parts of an assembled part are indicated with a collation number in the remark colum.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
11
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-1. KLV-22BX320/CX320
1-1-1. STAND BLOCK AND REAR COVER ASSY REF. No. PART No. DESCRIPTION MARK
1 4-270-687-11 REAR COVER (GW22) (KLV-22BX320)
4-270-703-01 REAR COVER (CW22) (KLV-22CX320)
2 4-266-623-01 BRACKET, VESA (GW22B)
1
3 4-266-619-01 COVER, NECK (S3B) (IN)
4-158-399-01 COVER, NECK (S3B) (ME)
4 4-266-620-01 NECK (S5) (IN)
* 4-158-356-03 NECK (S5) (ME)
5 X-2580-705-1 BASE (S3B) ASSY (IN)
X-2514-989-2 BASE (S3B) ASSY (ME)
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
12
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-1. KLV-22BX320/CX320
1-1-3. GD8 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET REF. No. PART No. DESCRIPTION MARK
6 1-489-627-11 SWITCH UNIT (KLV-22BX320)
9
1-489-628-21 SWITCH UNIT (KLV-22CX320)
10 7 1-857-895-11 GD8-STATIC CONVERTER(TV)
7
8 1-857-896-11 MOUNTED PWB A
9 4-270-698-01 BRACKET, VESA (GW22T) (KLV-22BX320)
4-270-708-01 BRACKET, VESA (CW22) (KLV-22CX320)
11 10 * 1-910-103-29 CONNECTOR ASSY 22 FFC WXGA
8
11 4-266-615-01 BRACKET, SIDE (PAA) (GW)
12 * 1-838-982-11 POWER SUPPLY CORD (WITH CORE)
6 * 1-838-982-21 POWER SUPPLY CORD (WITH CORE) (ME)
* 1-838-985-11 POWER SUPPLY CORD (WITH CORE) (ME)
* 1-838-985-21 POWER SUPPLY CORD (WITH CORE) (ME)
* 1-838-988-11 POWER SUPPLY CORD (WITH CORE) (ME)
* 1-838-988-21 POWER SUPPLY CORD (WITH CORE) (ME)
13 4-264-687-01 COVER, UNDER (GW22) (KLV-22BX320)
4-264-688-01 COVER, UNDER (CW22) (KLV-22CX320)
14 1-858-339-21 LOUDSPEAKER (4X10CM)
12 15 1-857-898-11 MOUNTED PWB H (KLV-22BX320)
1-857-899-11 MOUNTED PWB H (KLV-22CX320)
13
15
14
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
13
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-1. KLV-22BX320/CX320
1-1-5. BEZEL ASSY REF. No. PART No. DESCRIPTION MARK
16 4-270-686-01 BEZEL (GW22) (KLV-22BX320)
4-270-702-01 BEZEL (CW22) (KLV-22CX320)
17 1-811-130-12 LCD PANEL (C216B1-L03)
17
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
14
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-2. KDL-22BX320
1-2-1. STAND BLOCK AND REAR COVER ASSY REF. No. PART No. DESCRIPTION MARK
1 4-270-687-21 REAR COVER (GW22)
2 4-266-623-01 BRACKET, VESA (GW22B)
3 4-266-619-01 COVER, NECK (S3B)
1
4 4-266-620-01 NECK (S5)
5 X-2580-705-1 BASE (S3B) ASSY
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
15
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-2. KDL-22BX320
1-2-3. GD8 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET REF. No. PART No. DESCRIPTION MARK
6 1-489-627-11 SWITCH UNIT
9
7 1-857-895-11 GD8-STATIC CONVERTER(TV)
10 8 1-857-896-31 MOUNTED PWB A
7 9 4-270-698-01 BRACKET, VESA (GW22T)
10 * 1-910-103-29 CONNECTOR ASSY 22 FFC WXGA
11 4-266-614-01 BRACKET, SIDE (PAA) (GW)
11 12 * 1-838-982-11 POWER SUPPLY CORD (WITH CORE)
8 12 * 1-838-991-11 POWER SUPPLY CORD (WITH CORE)
13 4-264-687-01 COVER, UNDER (GW22)
14 1-858-339-21 LOUDSPEAKER (4X10CM)
6
15 1-857-898-21 MOUNTED PWB H
12
13
15
14
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
16
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-2. KDL-22BX320
1-2-5. BEZEL ASSY REF. No. PART No. DESCRIPTION MARK
16 4-270-686-01 BEZEL (GW22)
17 1-811-130-12 LCD PANEL (C216B1-L03)
17
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
17
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-3. KLV-26BX320/CX320
1-3-1. REAR COVER ASSY AND STAND BLOCK REF. No. PART No. DESCRIPTION MARK
1 4-270-689-11 REAR COVER (GW26) (KLV-26BX320)
4-270-705-01 REAR COVER (CW26) (KLV-26CX320)
2 4-166-867-01 COVER, NECK (M3B) (IN)
1 4-167-482-01 COVER, NECK (M3B) (ME)
3 4-166-864-01 NECK (M3B) (IN)
4-171-685-03 NECK (M3B) (ME)
4 X-2546-639-1 BASE (M3B) ASSY (IN)
X-2546-140-2 BASE (M3B) ASSY (ME)
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
18
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-3. KLV-26BX320/CX320
1-3-3. G13 BOARD, A BOARD, SWITCH UNIT, VESA BRACKET AND REF. No. PART No. DESCRIPTION MARK
SIDE BRACKET 5 1-489-627-11 SWITCH UNIT (KLV-26BX320)
1-489-628-11 SWITCH UNIT (KLV-26CX320)
7 8
6 1-474-297-22 STATIC CONVERTER (TV)-G13
7 * 4-266-630-01 BRACKET, VESA (GW26) (KLV-26BX320)
* 4-268-179-01 BRACKET, VESA (CW26) (KLV-26CX320)
9 8 * 1-910-103-28 CONNECTOR ASSY 26 FFC WXGA
9 1-857-896-11 MOUNTED PWB A
10 4-266-615-01 BRACKET, SIDE (PAA) (GW)
6 11 * 1-838-982-11 POWER SUPPLY CORD (WITH CORE)
10
* 1-838-982-21 POWER SUPPLY CORD (WITH CORE) (ME)
5 * 1-838-985-11 POWER SUPPLY CORD (WITH CORE) (ME)
* 1-838-985-21 POWER SUPPLY CORD (WITH CORE) (ME)
* 1-838-988-11 POWER SUPPLY CORD (WITH CORE) (ME)
* 1-838-988-21 POWER SUPPLY CORD (WITH CORE) (ME)
12 4-264-311-01 COVER, UNDER (GW26) (KLV-26BX320) (IN)
4-264-311-11 COVER, UNDER (GW26) (KLV-26BX320) (ME)
4-266-662-01 COVER, UNDER (CW26) (KLV-26CX320)
13 1-858-339-21 LOUDSPEAKER (4X10CM)
11 12
14 4-264-309-01 BRACKET, SP (GW26R) (KLV-26BX320)
1-3-4. SPEAKER BRACKET AND SPEAKER 4-264-327-01 BRACKET, SP (CW26R) (KLV-26CX320)
15 4-264-310-01 BRACKET, SP (GW26L) (KLV-26BX320)
4-264-326-01 BRACKET, SP (CW26L) (KLV-26CX320)
14 15
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
19
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-3. KLV-26BX320/CX320
1-3-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY REF. No. PART No. DESCRIPTION MARK
16 4-278-121-01 SUPPORT, PANEL(D) (GW) (IN)
X-2581-455-2 SUPPORT, PANEL(D) ASSY (GW) (ME)
17 1-811-371-11 LCD PANEL (C26B3-L07)
18 4-270-688-01 BEZEL (GW26) (KLV-26BX320)
4-270-704-01 BEZEL (CW26) (KLV-26CX320)
19 1-857-898-11 MOUNTED PWB H (KLV-26BX320)
1-857-899-11 MOUNTED PWB H (KLV-26CX320)
16
17
18
19
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
20
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-4. KDL-26BX320
1-4-1. REAR COVER ASSY AND STAND BLOCK REF. No. PART No. DESCRIPTION MARK
1 4-270-689-21 REAR COVER (GW26)
2 4-166-867-01 COVER, NECK (M3B)
3 4-166-864-01 NECK (M3B)
1 4 X-2546-639-1 BASE (M3B) ASSY
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
21
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-4. KDL-26BX320
1-4-3. G13 BOARD, A BOARD, SWITCH UNIT, VESA BRACKET AND REF. No. PART No. DESCRIPTION MARK
SIDE BRACKET 5 1-489-627-11 SWITCH UNIT
6 1-474-297-22 STATIC CONVERTER (TV)-G13
7 8
7 * 4-266-630-01 BRACKET, VESA (GW26)
8 * 1-910-103-28 CONNECTOR ASSY 26 FFC WXGA
9 1-857-896-31 MOUNTED PWB A
9 10 4-266-614-01 BRACKET, SIDE (PAD) (GW)
11 * 1-838-982-11 POWER SUPPLY CORD (WITH CORE)
* 1-838-991-11 POWER SUPPLY CORD (WITH CORE)
6 12 4-264-311-01 COVER, UNDER (GW26)
10
13 1-858-339-21 LOUDSPEAKER (4X10CM)
5 14 4-264-309-01 BRACKET, SP (GW26R)
15 4-264-310-01 BRACKET, SP (GW26L)
BOTTOM FRAME
13
14 15
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
22
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-4. KDL-26BX320
1-4-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY REF. No. PART No. DESCRIPTION MARK
16 4-278-121-01 SUPPORT, PANEL(D) (GW)
17 1-811-371-11 LCD PANEL (C26B3-L07)
18 4-270-688-01 BEZEL (GW26)
19 1-857-898-21 MOUNTED PWB H
16
17
18
19
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
23
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-5. KLV-32BX320/CX320/CX420
1-5-1. REAR COVER ASSY AND STAND BLOCK REF. No. PART No. DESCRIPTION MARK
1 4-270-691-31 REAR COVER (GW32) (KLV-32BX320)
4-270-706-01 REAR COVER (CW32) (KLV-32CX320/CX420)
2 4-266-658-01 BRACKET, VESA (M6) (GW)
1 3 4-166-867-01 COVER, NECK (M3B) (ONLY FOR INDIA)
4-167-482-01 COVER, NECK (M3B) (EXCEPT FOR INDIA)
4 4-166-864-01 NECK (M3B) (ONLY FOR INDIA)
4-171-685-03 NECK (M3B) (EXCEPT FOR INDIA)
5 X-2546-639-1 BASE (M3B) ASSY (ONLY FOR INDIA)
X-2546-140-2 BASE (M3B) ASSY (EXCEPT FOR INDIA)
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
24
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-5. KLV-32BX320/CX320/CX420
1-5-3. G13 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET REF. No. PART No. DESCRIPTION MARK
6 1-489-627-11 SWITCH UNIT (KLV-32BX320)
1-489-628-11 SWITCH UNIT (KLV-32CX320/CX420)
7 * 1-910-103-54 CONNECTOR ASSY 32 WXGA 14P (KLV-32BX320/CX320)
8 1-474-297-22 STATIC CONVERTER (TV)-G13
9 9 * 1-910-103-27 CONNECTOR ASSY 32 FFC WXGA (KLV-32BX320/CX320)
* 1-910-103-34 CONNECTOR ASSY 32 FFC FHD (KLV-32CX420)
7 10 10 1-857-896-11 MOUNTED PWB A (KLV-32BX320/CX320)
8 1-857-896-21 MOUNTED PWB A (KLV-32CX420)
11 4-266-615-01 BRACKET, SIDE (PAA) (GW)
11
12 * 1-910-103-51 CONNECTOR ASSY 32 WXGA 3P (KLV-32BX320/CX320)
13 * 1-838-983-11 POWER SUPPLY CORD (WITH CORE)
6 * 1-838-983-21 POWER SUPPLY CORD (WITH CORE) (ME)
* 1-838-986-11 POWER SUPPLY CORD (WITH CORE) (ME)
* 1-838-986-21 POWER SUPPLY CORD (WITH CORE) (ME)
* 1-838-989-11 POWER SUPPLY CORD (WITH CORE) (ME)
* 1-838-989-21 POWER SUPPLY CORD (WITH CORE) (ME)
12
14 4-264-311-01 COVER, UNDER (GW26) (KLV-32BX320)
4-157-976-03 COVER, UNDER (32) (KLV-32CX320)
14
13 15 * 4-266-636-01 BRACKET, VESA (GW32) (KLV-32BX320)
* 4-268-180-01 BRACKET, VESA (CW32) (KLV-32CX320/CX420)
1-5-4. VESA BRACKET, BOTTOM FRAME AND H BOARD 16 4-264-313-01 BRACKET, SP (GW32L) (KLV-32BX320)
4-266-663-01 BRACKET, SP (CW32L) (KLV-32CX320/CX420)
15
15 17 1-858-341-11 LOUDSPEAKER (4X10CM)
18 4-264-312-01 BRACKET, SP (GW32R) (KLV-32BX320)
4-266-664-01 BRACKET, SP (CW32R) (KLV-32CX320/CX420)
18 16
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
25
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-5. KLV-32BX320/CX320/CX420
1-5-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY REF. No. PART No. DESCRIPTION MARK
19 4-165-056-01 PANEL SUPPORT (B) (ONLY FOR INDIA)
4-157-992-11 PANEL SUPPORT (B) (EXCEPT FOR INDIA)
20 1-857-898-11 MOUNTED PWB H (KLV-32BX320)
1-857-899-11 MOUNTED PWB H (KLV-32CX320/CX420)
21 1-811-372-11 LCD PANEL (C32B6-L03) (KLV-32BX/320CX320)
1-811-373-11 LCD PANEL (C32B3-L01) (KLV-32CX420)
22 4-270-690-01 BEZEL (GW32) (KLV-32BX320)
4-272-672-01 BEZEL (CW32) (KLV-32CX320)
4-272-672-11 BEZEL (CW32) (KLV-32CX420)
19
21
22
20
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
26
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-6. KDL-32BX320
1-6-1. REAR COVER ASSY AND STAND BLOCK REF. No. PART No. DESCRIPTION MARK
1 4-270-691-41 REAR COVER (GW32)
2 4-266-658-01 BRACKET, VESA (M6) (GW)
3 4-166-867-01 COVER, NECK (M3B)
1 4 4-166-864-01 NECK (M3B)
5 X-2546-639-1 BASE (M3B) ASSY
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
27
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-6. KDL-32BX320
1-6-3. G13 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET REF. No. PART No. DESCRIPTION MARK
6 1-489-627-11 SWITCH UNIT
7 * 1-910-103-54 CONNECTOR ASSY 32 WXGA 14P
8 1-474-297-22 STATIC CONVERTER (TV)-G13
9 * 1-910-103-27 CONNECTOR ASSY 32 FFC WXGA
9 10 1-857-896-31 MOUNTED PWB A
11 4-266-614-01 BRACKET, SIDE (AD) (GW)
7 10 12 * 1-910-103-51 CONNECTOR ASSY 32 WXGA 3P
8 13 * 1-838-983-11 POWER SUPPLY CORD (WITH CORE)
* 1-838-992-11 POWER SUPPLY CORD (WITH CORE)
11
14 4-264-311-01 COVER, UNDER (GW26)
15 * 4-266-636-01 BRACKET, VESA (GW32)
6 16 4-264-313-01 BRACKET, SP (GW32L)
17 1-858-341-11 LOUDSPEAKER (4X10CM)
18 4-264-312-01 BRACKET, SP (GW32R)
15
15
BOTTOM FRAME
17
18 16
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
28
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-6. KDL-32BX320
1-6-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY REF. No. PART No. DESCRIPTION MARK
19 4-165-056-01 PANEL SUPPORT (B)
20 1-857-898-21 MOUNTED PWB H
21 1-811-372-11 LCD PANEL (C32B6-L03)
22 4-270-690-01 BEZEL (GW32)
19
21
22
20
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
29
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-7. KLV-40BX420/CX420
1-7-1. REAR COVER ASSY AND STAND BLOCK REF. No. PART No. DESCRIPTION MARK
1 4-270-695-31 REAR COVER (GW40) (KLV-40BX420)
4-270-707-01 REAR COVER (CW40) (KLV-40CX420)
2 4-266-658-01 BRACKET, VESA (M6) (GW)
1 3 4-166-871-01 COVER, NECK (ML3B) (ONLY FOR INDIA)
* 4-167-483-01 COVER, NECK (ML3B) (EXCEPT FOR INDIA)
4 4-166-868-01 NECK (ML3B) (ONLY FOR INDIA)
4-171-686-03 NECK (ML3B) (EXCEPT FOR INDIA)
5 X-2546-640-1 BASE (ML3B) ASSY (ONLY FOR INDIA)
X-2546-141-2 BASE (ML3B) ASSY (EXCEPT FOR INDIA)
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
30
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-7. KLV-40BX420/CX420
1-7-3. G13 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET REF. No. PART No. DESCRIPTION MARK
6 1-489-627-11 SWITCH UNIT (KLV-40BX420)
1-489-628-11 SWITCH UNIT (KLV-40CX420)
7 1-474-310-21 STATIC CONVERTER (TV)-G14
8 * 1-910-103-26 CONNECTOR ASSY 40 FFC FHD
8 9 1-857-896-21 MOUNTED PWB A
10 4-266-615-01 BRACKET, SIDE (PAA) (GW)
9 11 * 1-838-984-11 POWER SUPPLY CORD (WITH CORE) (KLV-40BX420)
7
* 1-838-984-21 POWER SUPPLY CORD (WITH CORE) (ME)
* 1-838-987-11 POWER SUPPLY CORD (WITH CORE) (ME)
10
* 1-838-987-21 POWER SUPPLY CORD (WITH CORE) (ME)
* 1-838-990-11 POWER SUPPLY CORD (WITH CORE) (ME)
6 * 1-838-990-21 POWER SUPPLY CORD (WITH CORE) (ME)
* 1-838-983-11 POWER SUPPLY CORD (WITH CORE) (KLV-40CX420)
12 4-264-314-01 COVER, UNDER (GW37) (KLV-40BX420)
4-268-174-01 COVER, UNDER (CW40) (KLV-40CX420)
13 4-264-316-01 BRACKET, SP (GW40L) (KLV-40BX420)
4-264-328-01 BRACKET, SP (CW40L) (KLV-40CX420)
14 1-858-341-11 LOUDSPEAKER (4X10CM)
12
11 15 4-264-315-01 BRACKET, SP (GW40R) (KLV-40BX420)
4-264-329-01 BRACKET, SP (CW40R) (KLV-40CX420)
1-7-4. BOTTOM FRAME AND SPEAKER
2-580-592-01 SCREW, +PSW M3X8
2-580-640-01 SCREW +BVTP2 4X16
7-685-647-79 SCREW +BVTP2 3X12
4-159-298-01 SCREW, +PSW M4X10
13 14
BOTTOM FRAME
15
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
31
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-7. KLV-40BX420/CX420
1-7-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY REF. No. PART No. DESCRIPTION MARK
16 4-163-795-01 PANEL SUPPORT (A) (ONLY FOR INDIA)
X-2581-453-1 PANEL SUPPORT ASSY (A) (EXCEPT FOR INDIA)
17 1-857-898-11 MOUNTED PWB H (KLV-40BX420)
1-857-899-11 MOUNTED PWB H (KLV-40CX420)
18 1-811-329-11 LCD PANEL (S40ESP)
19 4-270-694-01 BEZEL (GW40) (KLV-40BX420)
4-279-179-01 BEZEL (CW40) (KLV-40CX420)
16
18
19
17
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
32
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-8. KDL-40BX420
1-8-1. REAR COVER ASSY AND STAND BLOCK REF. No. PART No. DESCRIPTION MARK
1 4-270-695-41 REAR COVER (GW40)
2 4-266-658-01 BRACKET, VESA (M6) (GW)
3 4-166-871-01 COVER, NECK (ML3B)
1 4 4-166-868-01 NECK (ML3B)
5 X-2546-640-1 BASE (ML3B) ASSY
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
33
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-8. KDL-40BX420
1-8-3. G13 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET REF. No. PART No. DESCRIPTION MARK
6 1-489-627-11 SWITCH UNIT
7 1-474-310-21 STATIC CONVERTER (TV)-G14
8 * 1-910-103-26 CONNECTOR ASSY 40 FFC FHD
9 1-857-896-41 MOUNTED PWB A
8 10 4-266-614-01 BRACKET, SIDE (PAD) (GW)
11 * 1-838-984-11 POWER SUPPLY CORD (WITH CORE)
9 12 4-264-314-01 COVER, UNDER (GW37)
7
13 4-264-316-01 BRACKET, SP (GW40L)
14 1-858-341-11 LOUDSPEAKER (4X10CM)
10
15 4-264-315-01 BRACKET, SP (GW40R)
11 12
13 14
BOTTOM FRAME
15
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
34
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-8. KDL-40BX420
1-8-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY REF. No. PART No. DESCRIPTION MARK
16 4-163-795-01 PANEL SUPPORT (A)
17 1-857-898-21 MOUNTED PWB H
18 1-811-329-11 LCD PANEL (S40ESP)
19 4-270-694-01 BEZEL (GW40)
16
18
19
17
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
35
22/26/32BX320,40BX420(SIN)
DISASSEMBLY AND PARTS LIST
1-9-1. MISCELLANEOUS
PART No. DESCRIPTION MARK PART No. DESCRIPTION MARK
* 4-269-387-01 CUSHION, LOWER (CW22) (KLV-22CX320) * 4-267-932-01 CARTON, INDIVIDUAL (KLV-32BX320) (IN)
* 4-269-377-01 CUSHION, LOWER (GW22) (KLV-22BX320) * 4-267-932-11 CARTON, INDIVIDUAL (KLV-32BX320) (ME,SA,PK,GA)
* 4-269-386-01 CUSHION, UPPER (CW22) (KLV-22CX320) * 4-267-932-21 CARTON, INDIVIDUAL (KLV-32BX320) (IR)
* 4-269-376-01 CUSHION, UPPER (GW22) (KLV-22BX320) * 4-267-932-31 CARTON, INDIVIDUAL (KLV-32BX320) (EG)
* 4-273-518-01 BAG, PROTECTION (GW22) (KLV-22BX320) (IN/SIN) * 4-267-933-01 CARTON, INDIVIDUAL (KLV-32CX320) (IN,ME)
* 4-273-519-01 BAG, PROTECTION STAND (S3B) (KLV-22CX320) * 4-267-933-11 CARTON, INDIVIDUAL (KLV-32CX320) (SA,PK)
* 4-267-933-21 CARTON, INDIVIDUAL (KLV-32CX320) (EG)
* 4-269-389-01 CUSHION, LOWER (CW26) (KLV-26CX320) * 4-267-934-01 CARTON, INDIVIDUAL (KLV-32CX420)
* 4-269-379-01 CUSHION, LOWER (GW26) (KLV-26BX320) * 4-267-937-01 CARTON, INDIVIDUAL (KLV-40BX420) (IN)
* 4-269-388-01 CUSHION, UPPER (CW26) (KLV-26CX320) * 4-267-937-11 CARTON, INDIVIDUAL (KLV-40BX420) (ME,SA,PK,GA)
* 4-269-378-01 CUSHION, UPPER (GW26) (KLV-26BX320) * 4-267-937-21 CARTON, INDIVIDUAL (KLV-40BX420) (IR)
* 4-267-937-31 CARTON, INDIVIDUAL (KLV-40BX420) (EG)
* 4-269-391-01 CUSHION, LOWER (CW32) (KLV-32CX320) * 4-267-935-01 CARTON, INDIVIDUAL (KLV-40CX420)
* 4-269-381-01 CUSHION, LOWER (GW32) (KLV-32BX320)
* 4-269-390-01 CUSHION, UPPER (CW32) (KLV-32CX320) PART No. DESCRIPTION MARK
* 4-269-380-01 CUSHION, UPPER (GW32) (KLV-32BX320) 1-489-460-11 REMOTE COMMANDER (RM-GA020)
1-822-631-11 PLUG CONVERSION ADAPTOR (IN)
* 4-269-393-01 CUSHION, LOWER (CW40) (KLV-40CX420) 1-569-008-33 ADAPTOR, CONVERSION 2P (ME)
* 4-269-385-01 CUSHION, LOWER (GW40) (KLV-40BX420) 1-821-926-11 PLUG CONVERSION ADAPTOR (ME,SA)
* 4-269-392-01 CUSHION, UPPER (CW40) (KLV-40CX420) 4-270-478-11 MANUAL, INSTRUCTION (IN)
* 4-269-384-01 CUSHION, UPPER (GW40) (KLV-40BX420) 4-270-479-11 MANUAL, INSTRUCTION (AUS/NZ)
4-270-479-21 MANUAL, INSTRUCTION (SIN)
* 4-267-926-01 CARTON, INDIVIDUAL (KLV-22BX320) (IN) 4-270-477-14 MANUAL, INSTRUCTION (ME,IR,SA,PK,EG,GA)
* 4-267-926-11 CARTON, INDIVIDUAL (KLV-22BX320) (ME) 4-270-477-23 MANUAL, INSTRUCTION (ME)
* 4-267-927-01 CARTON, INDIVIDUAL (KLV-22CX320) 4-270-477-33 MANUAL, INSTRUCTION (ME,EG)
* 4-267-929-01 CARTON, INDIVIDUAL (KLV-26BX320) (IN) 4-270-477-43 MANUAL, INSTRUCTION (ME,IR)
* 4-267-929-11 CARTON, INDIVIDUAL (KLV-26BX320) (ME) 4-270-477-53 MANUAL, INSTRUCTION (ME)
* 4-267-930-01 CARTON, INDIVIDUAL (KLV-26CX320) 4-270-477-63 MANUAL, INSTRUCTION (ME)
* 4-267-928-01 CARTON, INDIVIDUAL (KDL-26BX320) 4-270-477-73 MANUAL, INSTRUCTION (ME)
4-270-477-83 MANUAL, INSTRUCTION (ME)
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
36
22/26/32BX320,40BX420(SIN)
SEC 2. ADJUSTMENT
Service Mode
Status Information >>
Self diagnosis history >>
Panel Selection <[ SONY_WXGA_32_2 ]>
NO_SIGNAL_MUTE <[ Off ]>
TUNING SYSTEM <[ AUTO ]>
LVDS Spectrum (%o) <[ 20 ]>
Low of HPD <[ 5 ]>
[</>]Set[Home]Exit
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
37
22/26/32BX320,40BX420(SIN)
ADJUSTMENT
5) After entering service mode, then turn off the power switch.
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
38
22/26/32BX320,40BX420(SIN)
SEC 3. DIAGRAMS
3-1. BLOCK DIAGRAM
3-1-1. BLOCK
Crystal
DDR DDR Flash EEPROM WS
512Mbit 512Mbit 512Mbit 128Kbit
OSDA0/OSCL0
DDC_LUT0
SAW RA*/RBA*/RDQ PDD*/etc crystalin
DDC_LUT1
DDC_LUT2
Co
Filter RDQM* crystalout
RF ADCINN/P_DEMOD DRAM Nand Flash CLK/Crystal PANEL_SEL
OSDA0/OSCL0
ntr Pa
Demod
TUNER_DATA/CLK
IF_AGC
Interface Interface ol ne
Tx even/odd
LVDS_CTRL1
HDMI1 HDMI_SDA0/SCL0
HDMI LVDS LVDS_CTRL2 TCON_RDY T? l
HDMI_HPD0/1/2 LVDS_SEL(FFC:0,
othre:1)
PWR5V_0/1/2 Contro VSYNC
Co
HDMI2 HDMI_CEC
Analog V_Sync n
RX0_0/1/2/C HDMI
Video Out
Video1 RX1_0/1/2/C Reciever
AOMCLK Audio Speaker
Comp1 AV_COMP_SEL CVBS1
IIS
AOBCK
AOLRCK
AMP
Out
CVBS3 Analog RESET_AMP
AODATA0
PC Y0P/PB0P/PR0P/SOY0
Y1P/PB1P/PR1P/SOY1Video In
AMP_MUTE
Audio
Buffer
BP/GP/RP/VSYNC/HSYNC PWM Audio Out
Video2 AL0/AR0_PWMDAC
Mute
Out
SPDIF ASPDIF
(Side) AIN1_L/R_AADC SPDIF
AIN2_L/R_AADC Analog
AIN3_L/R_AADC Audio In AVDD12(1.2V)
AIN6_L/R_AADC Power AVDD33(3.3V)
EEPROM VCCK(1.0V)
VCC2IO(1.8V)
WC
USB_DP USB VCC3IO(3.3V
Po
GPIO
USB USB_DM Interface
I2C
GPIO0 PTSI_CLKPTSI_CLK DD & LDO we
USB_PWR_EN0 ServoADC GPIO1 OPCTRL0 PTSI_VALID
USBCurrent USB_PWR_ERR GPIO2 OPCTRL1 PTSI_SYNC r/
Limitter UART OSDA0/ GPIO3 OPCTRL2 PTSI_D0?D7
3.3STBY
Reset IR OSCL0
ADIN5_SRV
GPIO4 HDMI_HPD2 POWERON ENABLE
Inv
ADIN4_SRV
ACOFFDET
Keep
OSDA1/ ADIN3_SRV GPIO5 HDMI_SDA2
LVDSPOWRON ert
RST OIRI OSCL1 ADIN2_SRV GPIO6 HDMI_SCL2
Inverter Dimming
100ms
IC ADIN1 SR GPIO7 er
or more 12V KeyPA Bal
12V
_S_A NEL anc
Pad
WMP _SE er
L Err
OSDA0/OSCL0 Po
wer Key OSDA0
Key Pad /OSCL0
12V_SW
Balancer Error
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
39
22/26/32BX320,40BX420(SIN)
DIAGRAMS
3V3_SW
Temp Light
EEPROM T-Con
Sensor Sensor
WS# 3V3_SW
EEPROM
OSDA1/OSCL1
Audio AMP
USB_PWR_EN
EN USB
OCP 5V_TUNER
I2C
TUNER_CLK/TUNER_DATA
Reset IC ORESET#
Tuner
3V3_SW
D-SUB15
UART
For Debug
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
40
22/26/32BX320,40BX420(SIN)
DIAGRAMS
T-CON Board
Panel
CN1
CN202 CN1
CN101
Red
CN204
CN203 CN8156
Blue
CN13
Red
CN202
CN17
CN201
Blue
Main board
Power Board
CN9101 IR board
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
41
22/26/32BX320,40BX420(SIN)
DIAGRAMS
3-2-2. KLV-26BX320/KLV-26CX320/KDL-26BX320
T-CON Board
Panel
CN202 CN1
CN6401
CN6402 CN8156
CN13
CN17
G13
Main board
Power Board
Inverter
CN9101 IR board
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
42
22/26/32BX320,40BX420(SIN)
DIAGRAMS
3-2-3. KLV-32BX320/KLV-32CX320/KDL-32BX320
T-CON Board
Panel
CN202 CN1
CN6401
CN6402 CN8156
CN13
CN17
G13
Main board
Power Board
Inverter
CN9101 IR board
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
43
22/26/32BX320,40BX420(SIN)
DIAGRAMS
3-2-4. KLV-32CX420
T-CON Board
Panel
CN2
CN6401 CN202
CN6402 CN8156
CN13
CN17
G13
Main board
Power Board
Inverter
CN9101 IR board
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
44
22/26/32BX320,40BX420(SIN)
DIAGRAMS
3-2-5. KLV-40BX420/KLV-40CX420/KDL-40BX420
T-CON Board
Panel
CN2
CN6401 CN202
CN6402 CN8156
CN13
CN17
G14
Main board
Power Board
Inverter
CN9101 IR board
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
45
22/26/32BX320,40BX420(SIN)
DIAGRAMS
Switch Unit
Switch Unit
H Board H Board
KLV-32BX320/CX320/CX420, KDL-32BX320 KLV-40BX420/CX420, KDL-40BX420
G14Board
G13 Board A Board
A Board
H Board
H Board
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
46
22/26/32BX320,40BX420(SIN)
END
English
2010AL08-Data
Sony EMCS Corporation Made in Japan
9-888-407-05 Tokai TEC Inazawa Site © 2010. 01
KLV-22/26/32BX320,CX320,CX420,40BX420/CX420(IN/ME/IR/SA/PK/EG/GA), KDL-
47
22/26/32BX320,40BX420(SIN)