FLANGE DESIGN

As per ASME Sect VIII Div. 1, App. 2. 2013. P-373 (435 PDF)

1. DESIGN CONDITION
Design pressure P, psi 380 ALLOWABLE STRESS
Design temperature T, F o
680 Flange Bolting
Flange material SA-181 Design temp Sfo, psi 17500 Design temp Sb, psi 20000
Bolting material SA-193 B7 Atm temp Sfa, psi 17500 Atm temp Sa, psi 20000
Flange size, in 6 Flange class, lb #300 Bolt size, in 0.75
Corrosion allowance 0 Flange type WNRF Bolt number 12
2. GASKET AND FACING DETAIL
Gasket Corrugated metal : Soft Aluminium, Column II Facing RF (Rice Face)
3
Flange inside diamter B, in 5.761 Flange ouside A, in 12.5 Bolt cycle diamater C, in 10.62
Flange neck diameter FN, in 8.12
Thicknes of hub g1, in 1.180 Flange thickness t, in 1.38 Gasket ouside diameter Go, in 8.5
Thickness of small hub go, in 0.435 Hub length h, in 2.44 Gaske inside diameter Gi, in 6.5
Radial distance R, in 1.25 4 LOAD AND BOLT CALCULATIONS Total bolt area Am, in2 3.624
Width of gasket contact N, in 1 Wm2 = bπGy 32009.958 Am ≥ Wm1/Sb 1.810
Basic gasket seating width bo, in 0.5 HP = 2bπGmP 18081.301 Am ≥ Wm2/Sa 1.600
Gasket seating width b, in 0.354 H = G πP/4
2
18115.516 Bolt area Ab, in 0.302
Gasket diameter G, in 7.793 Wm1 = Hp + H 36196.816 W = 0.5(Am + Ab)Sa 39260.000
Gasket seating stress y, psi 3700 Bsmax = 2a + 6t/(m+0.5) 4.048 BSC = (Bs/(2a+1) 1.049
Gasket contact factor m 2.75 Bs = C sin(π/n) 2.749 GC = AbSb/(yπ(Go+Gi)) 0.035
5 MOMEN CALCULATIONS
Load x Lever Arm = Moment
Operating
HD = πB2P/4 9906.62 hD = R + 0.5g1 1.83975 MD = HDhD 18225.7054830318
HG = Wm1 - H 18081.30 hG = 0.5(C - G) 1.41355339059327 MG = HGhG 25558.883754501
HT = H - HD 8208.90 hT = 0.5(R - g1 + hG) 0.74202669529664 MT = HThT 6091.21928426818
Seating
HG = W 39260.000 hG = 0.5(C - G) 1.41355339059327 Ma 55496.1061146919
0.7855 Mo 105371.914636493
6 K AND HUB FACTORS
K = A/B 2.170 h/ho 1.542
T 1.600 F 0.640
Z 1.950 V 0.700
Y 2.800 f 1.000
U 3.400 e = F/ho 0.405
g1/go 2.715 d = U/Vhogo2 1.451
ho = (Bgo) 0.5
1.582
7. STRESS FORMULA FACTORS
t 1.38 8. BOLT STRESS CALCULATIONS
α = te + 1 1.558 BSO = Wm1 / Ab 119857.008
β = 4/3te + 1 1.744 BSA = Wm2 / Ab 105993.238
ϒ = α/T 0.974 BSO < Sb
δ = t3/d 1.811 BSA < Sb
λ=ϒ+δ 2.785
mo = MO / B 18290.5597355481
ma = Ma / B 9633.06823723172
if bolt spacing exceeds 2a + t, multiply mo and mG in above equation by Dimension data and force for a weld neck flange
(Bolt spacing/(2a + t))0.5 (integral)
8. FLANGE STRESS CALCULATIONS
Allowable Stress Operating Allowable Stress Seating
1.5 Sfo Longitudinal hub stress, 1.5 Sfo Longitudinal hub,
26250 SH = fmo/λg12 4720.062 26250 SH = fma/λg12 2485.910
Sfo Radial flange stress Sfo Radial flange
17500 SR = βmo/λt2 6014.6334 17500 SR = βma/λt2 3167.7201
Sfo Tangensial flange stress Sfo Tangensial flange
17500 ST = moY/t2 - ZSR 15163.697 17500 ST = maY/t2 - ZSR 7986.247
Sfo Greater of 0.5(SH + SR) Sfo Greater of 0.5(SH + SR)
17500 or 0.5(SH + ST) 9941.87969084373 17500 or 0.5(SH + ST) 5236.07843898363
Design Accepted Design Accepted