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Product Manual

Guangzhou Doppler Electronic Technologies Co., Ltd.

Add: No.1501 Kaichuang Avenue, Huangpu District, Guangzhou, China,510530


Tel: +86-20-82260495
Fax: +86-20-82086200
Mail: cndoppler@cndoppler.com C h i n a·G u a n g Z h o u
www.cndoppler.com

© 2019All rights reserved by doppler. All specifications are subject to change without notice.
Company Profile Contents
Company Profile
Instruments
Guangzhou Doppler Electronic Technologies Co., Ltd. is a high-tech enterprise engaged in R&D, manufacturing of ultrasonic instruments

& transducers (probes),and is committed to provide high-level solutions to the nondestructive testing industry. The company's products Phascan || Portable Ultrasosic Phased Array Flaw Detector .................................................. 03

cover phased array instruments, probes, scanners and automatic systems, with the capability of customize all kinds of special probes, Phascan Portable Ultrasosic Phased Array Flaw Detector .................................................. 05
phased array instruments. A variety of products meet the advanced international level. Flexscan Compact Portable Phased Array Detector .......................................................... 07
PAUT/UT Board ................................................................................................................... 11
Doppler has built production lines with advanced level and passed the ISO 9001: 2008 quality management system certification, CE
Anyscan Digital Ultrasonic Flaw Detector ........................................................................ 13
certification and EN12668 standard compliance certification. Doppler is the first enterprise that has established advanced probe
production line, also has developed the domestic first phased array unit.
Phased Array Probes
Doppler will continue to focus on industrial non-destructive testing industry, promote advanced technology development and industry
standards establishing, and strive to build a high level, diversified modern enterprise. Linear Small Series . ............................. 15 DLA/DMA ................ ............... ............... 20
Wedge Integrated Series ....................... 15 Wheel Series ................... ........ ............... 21
Linear Medium Series ........................... 16 Flexible Array Series ............................... 22
Linear Large Series .............................. 17 High Temperature Series ......................... 22
Linear Immersion Series ........................ 18 Complicated Workpiece Probe ................... 22
Matrix 2D/1.5D ..................................... 18 Connectors and Cables ............................ 23
Laterally Focused Array ......................... 19 Adapters & Extension Cables .................... 24
Concave Series ................................... 20 Wedge & Protective Film .......................... 25

Ultrasonic Probes
Conventional UT Probe Instructions ..... 26 Delay Line Probe ............................... 38
Doppler has received numerous national,provincia and ministerial honors over several years of development. Probe Test Reports ............................. 27 Immersion Probe ................................... 39
Normal Beam Probe ........................... 29 High Temperature Probe . ....................... 42
Soft Protective Membrance Probe ....... 32 TOFD Probe .......................................... 43
Dual Element Probe ........................... 32 T hickness Measurement Probe .............. 44
Angle Beam Probe ............................. 34 Custom and Special Probes .................... 45
TRL Angle Beam Probe ...................... 37 Probe Cables ........................................ 46

Scanners
FC-01 PA+TOFD Scanner ........ .. ............................................................................ 47
HIGH-Tech Enterprise of China Science and Technology Achievement Award National Key New Product Certificate MOS-40 Dual Probes Spiral Welded Pipe Scanner .... .... ................................................... 47
of China Instrument and Meter Association
ENC-10 Wheel Encoder ............. .... .......................................................................... 47
MOS-01 Mouse Type Girth Weld Scanner ..................................................................... 48
MOS-02 Mouse Type TKY Conner Weld Scanner ........................................................... 48
MOS-03 Mouse Type PA/TOFD Dual Probes Scanner ..................................................... 48
CRS-7/CRS-15 Chain Scanner for Small Pipes ..................................................................... 49
CRS-3 Bracelet Scanner ......................................................................................... 50
MOS-04 Chain Scanner for Large Pipelines .................................................................... 50
FC-02 PA+TOFD Scanner ....................................................................................... 51
FC-02+ PA+TOFD Scanner ....................................................................................... 51
Certificate of National CE Certificate Certificate of Adopting Guangdong Province European EN-12668 ISO9001 Quality Managemet System Certification
Torch Program Project International Standard High Tech Product Certificate Standard Compliance
DSC-06 / DSC-09 Corrosion Scanner ..................................................................................... 52
Product Mark Certificate ENCODER Cobra Scanner ........................................................................................... 52
GECKO Automated Crawler Scanner ........................................................................... 53
DSC-08 Multi-function Automated Scanner .. .................................................................. 54
CRS-25 Chain Scanner for Small Pipes ........................................................................ 55
FS-04 / FS-05 Tubule Corrosion Scanner .............................................................................. 55
FC-XY02-DD XY Dual-axis Automated Scanner .................................................................... 56
01 www.cndoppler.com
02

SERVING THE SOCIETY


Benefiting human safety and health
Culture Strong Technology

Mission
Service to the Community for the Benefit to Human Safety and Health Probe frequency range: 50KHz ~ 50MHz

Probe elements optional range: 4 ~ 1024 elements


Vision
Elements array mode: Linear, Matrix, Concave, 1.5D Matrix, Annular, Internal focused, etc
Creating a World-Class Ultrasound Brand
With the ability to process piezoelectric single crystal composite materials and transducers
Core Values Phased array instruments and phased array boards
Love, Integrity, Innovation, Dedication
With all kinds of scanners for flat plate, pipe weld and base metal inspection

Philosophy
Pursuit of Excellence - Constantly Improving, and Try the Best!
Honest and Trustworthy - Be Sincerely, and Keep the Promise!
Solidarity and Cooperation - Integrating Resources and Create a Prosperous Business.

A high-level of technical team


World-class equipments
Innovative production methods
Complete quality management

An Innovative Global Enterprise

Quality Control
Complete Quality Management in Production Process

Quality is the foundation for the company, which is essential for the future.With to the company concept of “Service to the community for the
benefit of human security and health”, all staff in Doppler regard quality as the lifeline, adhering to the principle of “Technology innovation,
consistent improvement, and customer satisfactory” in all processes including product development, production and service, taking zero
defect as the responsibility, combining high-tech and high-quality perfectly, and building a renowned world brand of ultrasound .

Quality Management Objectives


Doppler products are designed to offer brilliant qualities to supply NDT Ultrasonic Instruments & probes in the world.
Qualified rate of finished products: 100%
With Doppler's strong technology power, products are well accepted by the domestic & oversea markets, such
Customer satisfaction rate: 95%, annual growth rate of 0.5%
as USA, Germany, UK, France, Japan, Israel, Czech, Russia, India, Argentina, Korea, Indonesia, etc. Due to our
Product one-time inspection pass rate: 95%, annual growth rate of 0.5%
excellent R&D teams and advanced production lines, Doppler's UT flaw detectors & UT probes have been
Wrong or missing inspection on delivered goods: 0
accepted and well commented in every international NDT fairs.
ISO9001: 2008 Quality Management System Certification
Doppler is powered by senior UT experts, oversea Doctors, and a group of young engineers to form a professional Doppler is the first company that passes EU EN12668 standard
team with technologies in acoustics, material science, electronics, mechanical & application sectors, and also conformance certification in China
employ UT experts as consultants from US famous universities. Together to develop & create a world-class NDT
Ultrasonic Instruments & probes company, and build a renowned world-brand of ultrasonic.
Performance 04
II Portable Phased Array Flaw Detector
www.cndoppler.com PAGE-

Parameter PA Channel Conventional Channel

Model 32/128PR
PHASCAN II VS PHASCAN PHASCAN II Features Receiver / Pulser 32/128 2/4
Configuration
32 128PR Model Range 9900μs 9900μs
Phascan
Phascan II 128GB SSD Fast Data Storage Velocity 635-15240m/s 635-15240m/s
Single Data File up to 4GB Sampling Rate 100MHz 100MHz
2D Matrix Array,3D Simulation ADC Resolution 10bit 10bit
CAD Module Import Data Collection Max Length of A scan 8192 8192
SDK True Depth/Sound Path/
Focusing Type Projection/Focal Plane NA
Fast & Reliable
No. of Focal Laws 1024 NA
Incredibly Easy to Use
Gain Range 0-80dB 0-110dB
Receiver Bandwidth 0.5-15MHz 0.5-20MHz
Receiver Delay 10μs / 2.5ns 10μs / 2.5ns
CPU 4 × 1.2GHz 4 times RAM >10 times storage Storage speed 16 times single file size USB disk and system Scanning Type Linear/Sectorial NA
6-7 times higher 2~3 times update shorten to 9/10
computing capability
Scan/Display Display Mode A/B/C/S PA-TOFD A/B TOFD
Measure Units mm / inch mm / inch
Data Storage Pluggable Storage USB Disk / SD Card / SSD(Build-in)

Size 10.4 inch


Display Screen Resolution 800*600 pixel
Type TFT LCD Touch Screen

USB 3
I/O Port Internet 1000M (10/100M)
Video Output HDMI (DVI/VGA Compatible)
Language English / Chinese
DC Supply Voltage 15V DC 4A
Battery & Battery Type Li-ion Battery
Power Supply Charge Operatable while charging on the host
Continuous Working Time 6 Hours
Size 325mm*230mm*130mm
Case
Weight 4.5Kg (Without Battery)
CPU 4 × 1.2GHz
USB Disk FAT32 / NTFS
Hardware
SD Card For Data Storage / Support FAT32 / NTFS Formats
Volume 120GB

Weld Detection of Dissimilar Metals in Austenitic Stainless Steel


2-axis C-Scan YES
3D Beam Simulation YES
Matrix Array YES
Module Import YES
Topview C-Scan YES
Software
TKY Geometry Import YES
Multi-Touch Interface YES
SDK Support
Inspection of Pipe XY-dual axis scanning
Seat Intersection Line Online Monitoring Support
Sigle File Size 4GB
Performance www.cndoppler.com PAGE-06
Portable Phased Array Flaw Detector
Parameter PA Channel Conventional Channel

Model 32/64PR;32/128PR
Receiver / Pulser 32/128 2/4
New Upgrades Configuration
Range 9900μs 9900μs
Support AutoCAD Import Function! Velocity 635-15240m/s 635-15240m/s
Sampling Rate 100MHz 100MHz
ADC Resolution 10bit 10bit
32/64PR; 32/128PR Receiver/Pulser Channels for Phased Array Data Collection Max Length of A scan 8192 8192
Dual Independent Channels for High-performance TOFD Detection True Depth/Sound Path/
Focusing Type Projection/Focal Plane NA
Embedded Focal Law Calculator, which can perform: No. of Focal Laws 1024 NA
Four Kinds of Scanning Modes: Linear, Sectorial, Depth and Static
Gain Range 0-80dB 0-80dB
Four Kinds of Focal Types: True Depth, Sound Path, Projection, and Focal Plane
Receiver Bandwidth 0.5-15MHz 0.5-15MHz
Optional Display Mode of A / B / S / C, etc
Receiver Delay 10μs / 2.5ns 10μs / 2.5ns
Calibration is more convenient to implement and can be calibrated for each beam
Scanning Type Linear/Sectorial NA
Multiple Groups for Parallel Scanning, comparable to many instruments working simultaneously
Scan/Display Display Mode A/B/C/S PA-TOFD A/B TOFD
Negative Square Wave Pulse, with Resolution up to 2.5ns, PRF up to 20KHz
Measure Units mm / inch mm / inch
10.4" TFT LCD Color Touch Screen, Resolution 800×600 Pixel
Data Storage Pluggable Storage USB Disk / SD Card

Size 10.4 inch


Display Screen Resolution 800*600 pixel
Type TFT LCD Touch Screen

USB 3
I/O Port Internet 10/100M
Video Output DVI / VGA Compatible
Language English / Chinese
DC Supply Voltage 15V DC 4A
Battery & Battery Type Li-ion Battery
Power Supply Charge Operatable while charging on the host
Continuous Working Time 6 Hours
Size 325mm*230mm*130mm
Case
Weight 4.5Kg (Without Battery)
CPU 800MHz
USB Disk FAT32
Hardware
SD Card For System Card Only
Volume 8GB
2-axis C-Scan N/A
3D Beam Simulation N/A
Matrix Array N/A
Module Import N/A
Topview C-Scan N/A
Software
TKY Geometry Import N/A
Multi-Touch Interface N/A
SDK Half Support
Online Monitoring Half Support
Sigle File Size 256MB
Performance www.cndoppler.com PAGE-08
Portable Phased Array Flaw Detector
Parameter PA module Conventional UT

Model 16/64PR;32/64PR
Flexscan is the latest PAUT Flaw Detector developed by Doppler. It’s a Continuity of Receiver / Pulser 32/64 1/2
Phascan, with excellent performance. With 43% volume and 22% weight reduced, also Configuration Range 9900μs 9900μs
hardware and software optimized, Flexscan is ideal for on-site inspection. Velocity 635-15240m/s 635-15240m/s
Focal Law 1024
Test Mode PE / PC PE / PC / TT / TOFD
Voltage 50V / 1 00V / 130V 100V / 200V / 400V
16/64PR; 32/64PR Receiver/Pulser Channels for Phased Array
Pulse Shape Negative Square Wave Negative Square Wave
8.4" TFT LCD Color Touch Screen, easy to operate
Pulse Width 30-500ns 30-500ns
Pulser
PA, TOFD and Conventional UT can be performed simultaneously
Rise Time <8ns <8ns
Multiple Groups for Parallel Scanning, comparable to many instruments
PRF 20KHz 20KHz
working simultaneously
Delay 10μs / 2.5ns 10μs / 2.5ns
Fast Calibration of Velocity, Wedge Delay, Sensitivity, TCG and so on
Damping NA 50Ω/ 500Ω
Fast Setting of many kinds of Common Weld Graphs
Support AutoCAD Import Function Gain 0-80dB 0-110dB
Optional Display Mode of A / B / S / C / TOFD / Offline 3D Bandwidth 0.5-15MHz 0.5-20MHz
New Upgraded Offline Data Analysis Software, more powerful Receiver Input Impendance 500Ω 500Ω
Input Capacitance 60pF 60pF
Delay 10μs / 2.5ns 10μs / 2.5ns
Type Linear/Sectorial NA
Scan/Display Display Mode A/B/C/S A/B TOFD
Unit mm / inch mm / inch
DAC Points 16
Points 16
TCG Dynamic Range 40dB
Max Gain Slope 40dB/μs
Gates A/B/I
Gate Threshold 0-98%
Trig Mode Peak / Edge
Report HTML
Data Storage Storage Devices USB Devices / SD Card

Size 8.4 inch


Display Screen Resolution 800*600 pixel
Type TFT LCD Touch Screen

USB 2
Internet 10/100M
I/O Port
Video Output DVI-D
Encoder Applicable
Language English / Chinese
Power Supply 15V DC 4A
Battery Lithiumlon Battery
Power Supply
Battery Operatable While Charging
Battery Life 4h
Dimensions 296mm*209mm*89mm
Housing
Weight 3.5Kg (without battery)
Phased Array Ultrasonic Inspection Typical Applications 10
www.cndoppler.com PAGE-

T-Joint Inspection Y-Joint Inspection Wind Turbine Bolt Inspection


(AutoCAD Geometric) (AutoCAD Geometric) (Cylindrical Guided Wave) Oxide Deposit Level Detection

Straddle Type Turbine Root Groove Type Turbine Blade Root Aircraft CFRP Composite R Conner Inspection Square Steel + Plates Fillets T Welding
(AutoCAD Geometric) (AutoCAD Geometric) (Concave Probe) (AutoCAD Geometric)

PE Electrofusion Joint Inspection PE Fusion Joint Inspection Stainless Steel Welding Inspection High Voltage Grid GIS Conductor
(Wedge Integrated) Welding Inspection

Aircraft CFRP Composite Material


Wind Turbine Blade Bolts Inspection FPR Composite Wind Turbine Inspection (Wheel Probe) Aerospace Boost Shell Inspection

Oil Pipelines Flange Inspection Complex Surface Inspection


Aluminum Stir Weld Inspection Electron Beam Welding(AutoCAD Geometric) (AutoCAD Geometric) (Flexible Probe)
PAUT/UT Board www.cndoppler.com PAGE- 12

Robust - 256 Channels PAUT Board Genuine - Wireless PAUT Board


32/64PR;32/128PR;32/256PR Genuine Wireless PAUT Board has compact size, open source
TFM/FMC supported software/hardware interface, to meet the requirements of Theoretical

Optional Display Mode: A / B / S / C / 3D research, Imaging algorithm research and PAUT software development. Also
it is ideal to small aperture applications.
WIFI Supported
Extended hardware and software can be provided to redevelop
Use for all kinds of automatic phased array ultrasonic testing system platform 32/128PR PAUT Board

32/64PR PAUT Board

32/256PR PAUT Board


Powerful Simulation, Imaging, and Data Analysis Software
Process simulation platform based on real time graphics of workpiece
Powerful phased array imaging technology
Multiscan - 8 Channels Conventional UT Board
Fast and convenient data analysis software
Multiscan 8 Channels Conventional UT Board
is modular designed, can be multiple
combination as a multi-channel system.
Dedicated software integrated, to perform
AUT inspection or UT imaging application. It's
reliable and easy to maintain.

Process Simulation TFM (Spherical Hole) 3D Display

Robust PAUT Board Performance


Option Parameter Option Parameter
Receiver/Pulser 32/64、32/128、32/256 Sampling Rate 100MHz

Config
Probe Delay 0-80μs
Data Sampling
ADC Resolution 10bit 8 Channels PAUT/Conventional UT Board Specification
Digital Frequency 50-200MHz Adjustable Delection FW/HW+/HW-/RF
Velocity 100-15240m/s Synchronization Initial Pulse / Gate Item Specification Item Specification
Test Mode PE Scan Type Sectorial / Linear Detection Range 0.5 - 9999mm (in Steel), Continuously Adjustable Rectification Bipolarity / Positive / Negative / RF
Voltage -100V Scan / Dispaly Display Mode A/B/C/S Velocity 1000-15000m/s, Continuously Adjustable Alarm Gate A / B Two Way Gate, Positive and Negative Logic Adjustable
Pulse Shape Negative Square Wave Unit mm / inch Pulse Displacement -10~2000mm Detection Mode Flank or Peak
Pulse Width 30-1000ns ,Step Valye: 2.5ns Adaptive Filtering Yes Probe Delay 0.00~199.9μs Horizontal Linearity Error ≤ 0.1%
Pulser
Rise Time <8ns Band Filter Full Date Real Time Averaging Pulser PA: ±100V; Conventional: 100-400V Negative Square Wave,10V Steps Vertical Linearity Error ≤ 3%
PRF 10Hz-10KHz Points 16 Pulse Width 30ns - 1000ns, resolution 2.5ns Sensitivity Allowance ≥ 62dB
Delay 0-20μs/2.5ns TCG TCG Dynamic Range 40dB Rise Time ≤15ns Dynamic Range ≥ 40dB
Damping NA Max Gain Slope 40dB/μs Impendence 50/200Ω Far Field Resolution ≥ 30dB
Gain 0-80dB Gate No. 3 Damping 100/200Ω Sampling Rate PA: 100MHz, 12Bit Conventional: 400MHz, ≥400Mbps
Bandwidth 0.5-15MHz Gate Threshold 0-98% Channels 8CH Pulsers, 8CH Receivers Data Transfer Bandwidth ≥400Mbps
Receiver Input Impendance 200Ω Trig Mode Peak / Edge Mode PA: PA Probes Conventional: Single or Multi-Probes Playback Continuously Recoding, Dynamic Echo Playback Functions
Input Capacitance 60pF Power Supply DC 15V/4.2A Frequency Range PA: 1 - 18 MHz Conventional: 0.5 - 20 MHz Auto Gain 20%~80%
Delay 0-20μs/2.5ns Working Temperature -10~50 ℃ Max PRF 10Hz~10KHz Communication Interface PA: WIFI Conventional: Gigabit Ethernet Interface
Ambient
Internet 100/1000M Storage Temperature -40~60 ℃ Gain Adjustment 0.0~110.0dB Operation Temperature -10℃~+50℃
I/O Port Temperature
Encoder Applicable Relative Humidity 20%~90%RH(+40℃) TCG Gain Adjustment 40dB Power Supply PA: DC 5V / 2A Conventional: DC 15V/4.2A
Anyscan-30 Ultrasonic Flaw Detector Phased Array Probes www.cndoppler.com PAGE- 14

Ordering Instructions
Conventional Ultrasonic Phased Array transducer frequency is 1MHz ~15MHz. Element quantity is from 8 to 128, custom order can be up to
1024 elements. In this handbook, contains full information of transducers including Linear(L), Matrix(M), Annular(A), Concave(C), Wedge
Integrated and so on. Other type of transducers can be customized according to customers’requirements. Wedges, connectors, connector
switchs and extension cables also can be customized.

Linear(L) Internal Focused(S) 1.5D Array(M) 2D Array(M) Convex(V) Concave (C)

Annular(A) Annular Sectorial(S) Variable angle(L) Skew(S) Dual linear(S) Dual 1.5(S)

A: Active aperture Px:Primary Pitch


g:Internal element spacing Py:Secondary Pitch
W:Element width Iex:Primary element spacing
p:Elementary pitch Iey:Secondary element spacing
E:Elevation Lx:Primary Aperture
Ly:Secondary Aperture
n:Number of elements in the PA probe

an - 30 Active aperture:A = n × p

Anysc
Precise active aperture: A = (n - 1)× p + W
2
Near field:N =D /(4λ)

Probe Model Illustration:


5 L B U
Frequency Array No. Pitch Elevation Probe Casing Cable Cable Cable Connector
type elements type type jacket capacitance length type
Performance type (/m)

Instrument Model Wedge Model Illustration:


SB 6 - N 55 S - I H C - AOD 50
Functions A30 Wedge Mounting Refraction Wave Irrigation Scanner yoke Adjustable Radius Tube
type method angle type attachment carbide type diameter
Spike Wave √ points wear pins
Square Wave
Weld Graph Illustration √
Series Storage √
RF √ Probe Model Illustration Wedge Model Illustration
Chinese/English √
Frequency :1=1MHz 2=2MHz 3.5=3.5 MHz 5=5 MHz 7.5=7.5 MHz 10=10 MHz 15=15MHz Wedge Type :S××:Casing type matched to the wedge ××
Peak holding √ :L(linear) V(convex) C(concave) M (matrix ) A(Annular)
Array Type S(special) Mounting Method :N = Normal
Envelope √ No. Elements :64=64 Elements L = Lateral
Surface Amend √ Pitch :0.8=0.8mm(Elementary pitch) Refraction Angle :0=0° 45=45° 55=55°
Auto Gain Elevation :10=10mm Wave Type :S=Share Wave  L=Longitudal Wave 
√ :A:Wedge integrated (A45: Integration 45°wedge,A0:Integration 0°wedge) :I=Irrigation
Probe Type IHC
DAC √ B :Wedge un-integrated contact probe (B1 ,B2 …) H =Scaner yoke attachment points
AVG √ R :Radius of concave or convex probe (R29 :Radius 29 ) C =Adjustable carbide wear pins
I :Immersion probe Radius Type : AOD= Axial outside diameter ( circumferential scan)
:According probe serial  COD=Circumferential outside diameter (axial scan)
Casing Type P:PVC U:PU ( Required by nuclear industry )
Cable Jacket Type :50=50PF 60=60PF 75=75PF 90=90PF 110=110PF Tube Diameter :50=50mm
Cable Capacitance :2.0=2.0m

Cable Length
:H1:Hypetronics P1:Omni Connector 160PIN D3:DL-96P
Connector Type
D1:DL-156P D2:DL-260P M2:MOLEX 160PIN
J1:D38999/26FF35SN M1:MOLEX 78PIN
C1:CONEC 78PIN T1:ITT-cannon QLC260P

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