Minipack, PS System: Quick Start Guide

Quick Start Guide
Installation, Operation, Commissioning and Maintenance

356808.103
Minipack, PS System
DC Power Supply System
Integrated Applications
Introduction
o The Smartpack based Product Range (2 )
o Brief System Description  Minipack (2 )
Installation
o Installing Smartpack, Rectifier Modules and Blind Covers ( 3)
o Installation and Maintenance Details
 Opening or Closing the Minipack Drawer Shelf (4 )
 Mounting or Removing Minipack Blind Covers (old type) (4 )
 Removing or Mounting Load MCBs ( 5)
 Configuring Priority and Non-Priority Load Circuits ( 5)
o Installation steps; mechanical, electrical (6-7)
o Location of Components, GA drawing; 6 and 4 rectifiers systems (8 )
o Connections, Factory Settings, etc. ( 9)
Commissioning
o Pre-start check (10 )
o Commissioning steps, Startup (10-11)
Operation
o Front keys and display, Installing PowerSuite – PC software (12 )
o Software Menus – Smartpack controller ( 13)
Appendix
Communication
o CAN Bus Termination & Addressing (14 )
AC Mains
o External AC Fuses ~ Recommended Rating ( 15)
o Mains Reconfiguration – AC Input Connection Kit (16 )
o Mains Feeds versus Rectifier ID ( 17)
Battery Monitoring
o Controller’s 48V Battery Symmetry Connections (18 )
o Battery Monitor’s 48V Battery Symmetry Connections (19-20)
o Battery Interface Card ~ Terminals & Pin-out, ( 21)
Alarms & Monitoring
o Standard Alarm Relays & Digital Inputs (22 )
o Alarm Interface Card ~ Terminals & Pin-out (22 )
o Alarm Interface Card, Extended ~ Terminals & Pin-out ( 23)
o Alarm Interface Card, External ~ Terminals & Pin-out ( 23)
Internal Connections
o System Interface Card ~ Terminals & Pin-out (24 )
o LVD Latching Contactors (24 )
CAN Bus Nodes
o Battery Monitor CAN Node ( 25)
o Load Monitor CAN Node (26 )
o I/O Monitor CAN Node ( 27)
Drawings
o Schematic Diagram Minipack 48VDC, 3.2kW ( 29)
o Schematic Diagram Minipack 48VDC, 4.8kW (30 )
Check Lists pullout forms

o Installation Check List
o Circuit Distribution List
o Commissioning Procedure
o Maintenance Procedure
Introduction
The Smartpack based Product Range

Eltek's Smartpack based product range utilizes the Smartpack controller, and Flatpack2 rectifiers,
Powerpack rectifiers and Minipack rectifiers as building blocks for implementing effective DC
power systems, suitable for a wide range of applications and power ratings.
Powerpack System Flatpack2 System, Cabinetized Flatpack2 System, Integrated Minipack System, Integrated
Indoor and Outdoor Cabinets 4U and 1U Distributions
Cabinetized systems are suitable for indoor or outdoor applications. In addition to the power
system and the distribution unit, the cabinet may also contain battery banks, additional distribution
and other dedicated equipment.
Integrated systems consist of the power system, which includes rectifiers and controller(s), and the
distribution unit (1U or 4U high). Integrated systems are sold primarily for mounting in existing
cabinets.
Powerpack systems are suitable for large Central Office power plants, and use three-phase rectifier
modules.
Minipack systems are suitable as small, stand-alone battery chargers and DC power supplies.
Brief System Description  Minipack

The Minipack PS system is a compact and cost-effective DC power supply system, specifically
developed for the telecom industry.
Alarm Outputs NC-C-NO PowerSuite
Digital Inputs Application
Remote
Monitoring
Minipack
USB cable
Smartpack
(Ctrl. Unit) Fuse Alarm
AC Fuses,
external
(230V) LVLD
CAN Bus
Telecom
equipment
Minipack rectifiers LVBD
Load Fuses
& MCBs
Symmetry
Alarm & DC
AC Supply Temp. Sensor Battery distribution DC Supply
(Single- or Fuses 48V
three-phase)
*
Battery string #1
Example of a typical Minipack PS system for DC power supply of telecom equipment. The system
is supplied from an external AC mains supply, and is delivered in one power shelf for integration in
existing cabinets (integrated). An external battery bank is to be connected.
Quick Start Guide Minipack PS System

2 356808.103, 1v4e-2012-02
Controller & Modules Installation
Installing Smartpack and Rectifier Modules
CAUTION: Do not hand-carry the controller by its handles. Cables and circuit
boards are plugged to the controller’s rear panel. Open the handles before
Device inserting the controller into the power shelf.
Hole to release the hazard
Smartpack handle’s spring
controller mechanism
Mounting or Removing Smartpack Controller
Mounting the Smartpack controller

1. Open the handles by
inserting a screwdriver into the holes to release the spring
Handle in locked position mechanism
2. Insert the module fully into the power shelf, after plugging the
cables to the rear panel
3. Lock the handles by
pushing the handles up into their housings (locked position), so
that the module is securely locked
Smartpack rear connections
Removing the Smartpack controller
1. Open the handles by
Smartpack
controller inserting a screwdriver into the holes to release the spring
mechanism
2. Remove the module by
using both handles to pull the module loose gently; support from
underneath; unplug the cables connected to the rear panel
Handle in
unlocked position
Mounting or Removing Minipack Rectifiers and Blind Covers
1. Unlock the module by

using a screwdriver to loosen the locking screw
Minipack
rectifier 2. Insert or remove the module by
sliding it on its mounting rail fully into the power shelf, so that
the module makes proper contact (hot-pluggable)
or
using the front handle to pull the module loose; support from
underneath before the unit is completely free
Mounting 3. Lock the module by
Rail
screwing home the locking screw (locked direction). Then, the
Front Handle module will be securely locked in the shelf, or ready for transport
Locking Screw 4. Mount blind covers in
unused module locations
(the same mounting and removing procedure as for rectifiers)
Electric
shock
CAUTION: The modules may be warm. Remove the locking screw before
inserting them into the power shelf (hot-pluggable).
Minipack Device
hazard CAUTION: Do not relocate already hot-plugged rectifiers to other positions in
blind cover the power shelf. New rectifiers must be hot-plugged in the power shelf, one at
time, starting from the left with position 1, 3, 5 and 2, 4, 6.
WARNING: To replace installed rectifiers with new ones, remove the installed
Locking Screw rectifiers and wait for the controller to notify communication error with the
extracted rectifiers. Slide the new rectifiers fully into the power shelf — one
module at a time, allowing a 2s delay. Start with the shelf position with lowest ID
number. Lock the modules.
Quick Start Guide Minipack PS System 356808.103, 1v4e-2012-02

3
Installation Details
Installation and Maintenance Details
Opening or Closing the Minipack Drawer Shelf

To access the Minipack distribution area, you have to open the
Fastening screws sliding drawer shelf. Do following to open or close the drawer:
for the drawer
Fastening screws
for the shelf frame 1. Unlock the drawer shelf by
using a screwdriver to loosen the upper and lower locking
screws. Do not loose the screw in the middle!
Minipack Sliding Drawer Shelf
in Operation Position 2. Open or close the drawer shelf by
holding the drawer from the side plates — or by the
Shelf
protection bars, if fitted — and sliding it outwards.
Fastening screws
for the shelf frame Frame The drawer shelf is then in the Maintenance Position.
or
close the drawer by
sliding it on its mounting rail fully into the shelf
Holes for 3. Lock the drawer shelf by
fastening
Protection screwing home the upper and lower locking screws on
Bars both left and right side plates.
F1, F2…Plastic
Cover The drawer is then securely locked in the shelf, in its
Minipack Sliding Drawer Shelf
Operation Position
in Maintenance Position
Mounting or Removing Minipack Blind Covers (old type)
For new blind covers, refer to page 3.

Minipack 1. Unlock the blind cover by
blind cover using a screwdriver to loosen the locking screw
2. Insert or remove the blind cover by
sliding it on its mounting rail fully into the power shelf
or
sliding it out, by inserting your fingers in the cover’s front
handle and pulling it loose
3. Lock the blind cover by
screwing home the locking screw (locked direction).
Then, the blind cover will be securely locked in the shelf,
Front handle Locking screw
to secure the blind cover or ready for transport

4 356808.103, 1v4e-2012-02
Details Installation
Removing or Mounting Load MCBs
CAUTION: Power must be OFF during this operation!

Plug for MCB1
1. Remove the F1, F2… plastic cover by
Minipack front MCB1 unscrewing the cover’s frontal screw,
then inserting a small screwdriver into the cover’s gap and
MCB8 carefully press down and out to release the locking tabs.
0 2. Switch OFF the MCB by
switching the MCB handle to “0” position (upwards)
3. Remove or insert the MCB by
1
using your fingers — or the MCB extraction tool, if
available — to pull out and unplug the MCB
or
MCB8 pressing the MCB into the upper and lower plugs
(Upper and
lower plugs)
Configuring Priority and Non-Priority Load Circuits
CAUTION: Power must be OFF during configuration! Only one screw may be
removed.
1. Remove the F1, F2… plastic cover by
unscrewing the cover’s frontal screw,
then inserting a small screwdriver into the cover’s gap and
carefully press down and out to release the locking tabs.
2. Switch OFF and unplug the actual MCBs by
switching the MCB handle to “0” (upwards),
then using your fingers to pull out the MCB
3. Remove the actual Priority Load Screw by
using a screwdriver to unscrew the Priority Load Screw
(refer to table below).
Keep the removed screw in the clip, on the cover’s inside
Priority Load Screws

(accessible with unplugged MCBs)
Configuration of Priority & Non Priority Load Circuits
Screw Removed F1 F2 F3 F4 F5 F6 F7 F8 F9 F10
None P P P P P P P P P P
Y25 NP NP NP NP NP NP NP NP P P
Y24 NP NP NP NP NP NP P P P P
Y7 NP NP NP NP P P P P P P
Y6 NP NP P P P P P P P P
WARNING: Only one screw can be removed at a time.
Plugs for MCB1 P=Priority Load Circuits NP =Non Priority Load Circuits
F3-F10 Screw (Y6)

F5-F10 Screw (Y7)
F7-F10 Screw (Y24)
F9-F10 Screw (Y25)

5
Installation
Installation Steps
Check off in the Installation Check List, that you find in the pullout section of
this folder. Also, refer to the system’s specific drawings.
200 mm
Preparing the Installation Site
Begin preparing the following:
2U 1 Organize the installation site

o A 2U high spare location in existing 19”, 250 mm cabinet !
EMC
o Min. Clearances: 60 cm in front Regard
o Explosive atmospheres are to be avoided. Ensure suitable

ventilation. Install only in Restricted Access Locations.
Electric
2 Prepare the installation tools Shock
o Use insulated tools suitable for telecom installations
600 mm 3 Prepare AC Supply: AC input cable(s) and fuses
Minipack System, Cabinetized
o Correct type AC supply is available
(Minipack PSS subassembly o External AC fuses have correct rating
mounted in a cabinet)
o AC input cable(s) are sized correctly
For external AC fuses and AC input cable ratings, refer to your site’s AC
supply specification. Read also our external AC fuse recommendations
in section “Appendix”. In general, a site with better AC supply quality
(stable nominal voltage) may use smaller breakers.
Mechanical Installation Power is OFF!

Carry out the following:
CAUTION: When transporting cabinetized Minipack systems with mounted rectifier modules,
ensure that support plates or structures are always mounted under the Minipack PSS
subassemblies.
4 Remove packaging and check equipment !
o Check you have received all the parts and correct documentation Device
Hazard
o Inspect the equipment for physical damage (report any damages)
Minipack PSS (subassembly), o Leave rectifier modules in their packaging or in the selves, if
Doc. Chart, QS Guide, Spec.
Dwgs, CD-ROM factory installed. To be installed under commissioning
5 Remove the cabinet’s top cover and dummy front panel
o Connection terminals are accesses by opening the drawer shelf
o Battery shelves (if any) are placed behind the lower panels
6 Position and fasten the subassembly
o Minipack is fastened in existing 19” or in ETSI cabinets, using
brackets
o If required, mount the special 3ph AC Input Connection Kit, part
Electric
228898 (4800W systems) or part 238394 (3200W systems). Shock
Follow the kit’s documentation Doc 2045795 or Doc. 2045089

7 Mount the external batteries on the shelves
o Start (if applicable) placing the batteries on the lower shelf first,
Plastic Cover and continue upwards
o Do not terminate the battery cables yet!
8 Open the Minipack drawer shelf and lift the plastic cover
o Unlock the upper and lower screws and slide the drawer shelf
Minipack drawer shelf slid out in open; read the Installation & Maintenance Details chapter
the maintenance position
o Lift the Melenex plastic cover to access the connection terminals

6 356808.103, 1v4e-2012-02
Installation
Service Loop Electrical Installation Power is OFF!
Cable lengths
enabling to open Carry out the following: (Refer to the next chapters “Location of
the drawer shelf
Components…” and “Connections…” or to the system’s specific drawings)
CAUTION: The cable lengths must be long enough (service loop) to allow opening the
Minipack drawer shelf.
Device
9 Make the system completely voltage free hazard
o Switch OFF or remove all load fuses (MCB1, MCBx), battery
fuses (Fb1, Fbx) and the AC supply fuses, in external fuse
boards
10 AC Connections
o Check AC configuration: the external AC supply consists of 3
Minipack drawer shelf slid out in single phase mains feed and earth (PE).
the maintenance position Note: If the 3ph AC Input Connection Kit, part 228898 or
238394 is used, follow instead the instructions on page 16
o Connect the AC Earth wires (PE) to the terminals X5:1-2 (PE)
o Connect the AC input cables to the terminals X5:3-4, 5-6, 7-8.
Cable and terminal block labeling are to correspond
11 DC Connections  Load Circuits
o DC Earth (TE); check that the common DC Output Rail is
connected to “Telecom Earth” (TE) at only one place (at the
Common Battery
cabinet , cable X7A, or at a central distribution point)
Cables (+) o For each DC load, connect one of the cables to the common DC
output terminal, and the other to terminal X6B:F1, F2, etc.
12 DC Connections  Alarm & Signal Circuits Electric
o Refer to your system’s connection drawings and configuration, or shock
to the “Appendix, Alarms & Monitoring” section, terminal
Cable lugs mounted
blocks X1, X2A and or X2B.
upside down o Terminate Alarm Circuit cables to the relay output terminals
o Terminate Signal Circuit cables to the digital input/output
terminals
Link 2 (X7A) Chassis
(DC Earth) 13 DC Connections  Battery Cables
Common CAREFUL! Use correct polarity.
Battery EG Battery X7A
Fuse, Fbx For 48V systems using the battery symmetry mid-point
measurement, refer to the figure in this page.
Card Art.200576
2-1 15 pins D-Sub For other measurement methods, refer to the Battery Symmetry
(male)
Connections chapters in this guide’s Appendix section.
For each battery shelf:
CAUTION: Mount cable lugs upside down on the (+) battery cables
a Mount 3 intercell links to connect in series 4 battery blocks
Temp. Sensor cable 1
b-c Connect battery cables to fuses (Fb1, Fb2, etc.) and

Common Battery (X7A) and to the battery shelf’s outer
terminals; (+) and (-)
d-e Connect battery symmetry cables, if applicable, to the input
Symmetry 1
terminals, and to the center terminal of the battery string

Temp. sensor
(+) and to the -48V outer terminal. Deviation from factory

Battery
Cable settings requires Symmetry reconfiguration via PowerSuite
- + f-g Connect the temperature sensor cable, if applicable, to the
D-Sub plug or input terminal, and fix the temperature
sensor (at the end of the cable) to a suitable place in the
— - + - + - + - + middle of the installed battery bank
(-48V) Outer
Terminal Block1 Block3 Block4
+
Intercell Links 0V Outer
Terminal

7
Installation
Location of Components, GA drawing

The drawings show the location of components in Minipack PS Systems. Or refer to specific
drawings included with your system.
Plastic Protective Cover for AC Terminals CAN1

OR location of CAN bus communication with rectifiers (to Smartpack rear)
AC Mains, when using the AC kit, part 228898 CON5A, For internal connections
(to Smartpack rear)
Cable Fastening Plate
LVBD latching contactor
Minipack, 6 Rectifiers (48V, 4800W)
Top view
LVLD latching contactor (optional)
X5: pin 1
AC Mains DC Earth
AC Mains & Earth (PE) Terminals X7A, Exchange Ground (EG) or system
ground. Link connected to chassis
X6A: Common Battery (+)

Common DC Output (+) X7A, Battery connections
Load terminal block
Fb1, Fb2
Battery connections ()
X6B: pin 1 Location of
DC Output () Smartpack controller
Load terminal block
Forward sliding
Minipack Rectifier drawer shelf
Smartpack controller
NOTE: For information about connecting
Battery Fuses Battery Symmetry, Temperature Sensor,
Alarm and Monitoring circuits, refer to
Front view Load MCBs section “Appendix”, and read the Battery
Monitoring, Alarms & Monitoring chapters.
Minipack rectifiers
CAN1
Plastic Protective Cover for AC Terminals CAN bus communication with rectifiers
OR location of (to Smartpack rear)
AC Mains, when using the AC kit, part 238394 CON5A, For internal connections
(to Smartpack rear)
Cable Fastening Plate
LVBD latching contactor
Minipack, 4 Rectifiers (48V, 3200W)
X5: pin 1
AC Mains LVLD latching contactor (optional)
AC Mains & Earth (PE) Terminals
Top view DC Earth

X7A, Exchange Ground (EG) or
Common Battery (+) system ground.
X7A, Battery connections Link connected to chassis
X6A:
Common DC Output (+) Fb1
Load terminal block
Fb1, Fb2, Fb3, Fb4
X6B: pin 1 Battery connections ()
DC Output ()
Load terminal block Location of
Minipack Rectifier Forward sliding
drawer shelf
Battery Fuses
Front view Load MCBs

Minipack rectifiers

8 356808.103, 1v4e-2012-02
Installation
Connections, Factory Settings, etc
The schematic shows the connection terminals in Minipack PS Systems. Or refer to specific
drawings included with your system.
Minipack
PS System, Integrated
Notice:
If the “3ph AC Input Connection Kit”, part 228898 or 238394
is used, follow the AC connection instructions on page 16.
Smartpack
(Front) FUNCTION SIGNAL TERM. POINT
X5
PE 1 AC Earth (PE)
AC Mains Inputs
USB PE
Com 2
USB 2.0 N3 3 Mains Feed 3
Cable Type B serial port L3 4
N2 5 Mains Feed 2
Plug (120)
End-of-Line
(Rear) L2
CAN bus
6
CAN1 port N1 7 Mains Feed 1
RJ45, 8 pins L1 8
Interface Cards Connections
Refer to the connections for the actual terminal 2
circuit boards installed in your system Max. 2.5 mm (12AWG)
CAN1 port wire section. M4 terminals
RJ45, 8 pins Battery Connections (X4)
CAN FUNCTION SIGNAL PIN-OUT
Com Terminal Circuit Board, Art. 200576
Cable (For CAN bus
Battery Symmetry 1-4 and Temp. Sense 1 X6B** X6A**
(See page 21 for pin-out information) Load Circuit 1
termination, see section MCB1 + 1
“Appendix”)
Battery Connections, Extended (X3) + 2 Load Circuit 2
MCB2
Load Fuses
Terminal Circuit Board, Art. 200576
Batt. Symmetry 5-8, Temp. Sense 2, Batt. Current
and Batt. Fuse Fail
UL Approved System Ambient Temperatures (Not applicable for Smartpack RS232 D-Sub option, + 8 Load Circuit 8
with Specified DC Cables and DC Load Breakers on rear panel) MCB8
System’s DC Cables’ DC Load (See page 21 for pin-out information)
Ambient Temp Temp Rating Breaker
Max. 30°C 60°C, Cu wire** Max. 30A
+ 10 Load Circuit 10
Max. 50°C 75°C, Cu wire Max. 25A
Alarm Outputs & Digital Inputs (X1) MCB10
Max. 50°C 90°C, Cu wire Max. 30A
2
** Default UL approved DC cables
Max. 6 mm (8AWG)
Digital Input 1-2 and Relay Output 1-2 wire section
(See page 22 for pin-out information) X7A
Battery Cables, string 1
Alarm Outputs & Digital Inputs
Battery
Fb1
Fuses
Extended (X2A & X2B) Battery Cables, string x

Digital Input 3-6 and Relay Output 3-6 Fbx
M6 screws, cable lugs
(Not applicable for Smartpack Ethernet option) max. 15 mm width
(See page 23 for pin-out information)
Common
Battery “Rail”
Notice:
** Minipack 6 rectifiers systems have 8 DC load outputs available. Systems with 4 rectifiers have 10 DC load outputs
— Both Minipack 4 and 6 rectifiers systems are shipped with fixed shunts (not replaceable), size 100A, 60mV
!
CAUTION:
— Minipack systems are suitable for connection to IT networks (Isolated Terra).
— The DC short circuit capacity is 1KA max.

9
Commissioning
The Minipack PSS startup consists of following stages:
I. Perform a pre-start check before the PS system is switched ON
II. Switch ON the system with disconnected load; adjust output voltage
III. Adjust the nominal output voltage with connected batteries and load
I Pre-Start Check Power is OFF!

Check off in the Commissioning Procedure, that you find in the pullout section of this folder.
If you have just finished the system installation successfully and filled in the Installation
Check List, jump over the Pre-Start Check and continue with stage II.
Before you switch ON the Minipack PS system, verify the following:
1. System installation is completed

o Ensure a correctly performed system installation, with correct polarity on all
connections (Installation Check List filled in)
Device
hazard o All cabling is securely terminated and supported
o All components, terminal blocks, MCBs/ fuses, etc. are clearly labeled
2. Battery and load fuses are disconnected
o Verify that all battery and load MCBs/ fuses are switched OFF
3. AC input cable(s) and AC Earth wire (PE) are terminated
o Make sure that the AC input cable(s) are correctly connected to the AC terminals
o Verify that the AC input cable(s) and external AC fuses are sized and rated as specified
o Check that AC Earth (PE) is terminated, and electrically connected to chassis
4. Site specific parameters and settings are known
o Read the site specific drawings and documentation
5. AC supply and all MCBs, fuses are switched OFF
o Make sure that all external AC fuses and internal MCBs/ fuses are switched OFF
Commissioning Steps, Startup

Check off in the Commissioning Procedure, that you find in the pullout section of this folder.
After the ”Pre-start Check” is performed, you can begin with stage II. During the stage, you
will switch ON the Minipack PSS — while the batteries and load are disconnected  then
measure the output voltage, and adjust it if required. Carry out the following:
II Startup and No-Load Adjustments Power is ON!
1. Disconnect all rectifier modules, without removing them (keep original location)
o Verify that all Minipack rectifier modules are disconnected (unplugged) but NOT
physically removed from the power shelf.
Also, read about the correct rectifier position, page 17, and how to mount them, on
Device
page 3.
hazard
2. Switch ON the system
o Switch ON the AC input supply (external AC fuses) to the Minipack system
3. Measure and verify that the AC input voltage is correct
o Measure the AC terminals’ input voltage at the system’s AC Mains terminals
o Verify that the AC voltage is within range

10 356808.103, 1v4e-2012-02
Commissioning
4. Mount all Minipack rectifier modules in the power shelves (keep original location)
o Plug all rectifiers firmly inwards  one module at a time, allowing a 2s delay  to plug
them in the same self location. Secure them with the locking screws. Refer to page 3.
o Mount Minipack blind covers over unused positions
5. Ensure that the Smartpack and all rectifier modules are working: LEDs are ON
o Verify correct operation, by monitoring the modules’ LED lamps and display:
No alarm are present on rectifiers. The Smartpack displays fuse alarms
6. Connect the a PC to the PS system (to facilitate operation)
o Plug a standard USB A-B cable between the PC and the Smartpack controller
o Start PowerSuite on the PC; select: Start > All Programs > Eltek> PowerSuite
Refer to chapter “Installing PowerSuite” page 12, if required
o On the toolbar, click the “Connect” button to establish connection
7. Measure and adjust DC output voltage
o Read the DC output voltage on the controller’s display
o With a multi-meter, measure the DC output voltage at the most accessible point, e.g.
between the common DC rail and the lower connection of one of the priority load MCBs
o If required, adjust the voltage using the controller’s front keys or via PowerSuite
8. Verify the alarm relays are working correctly (alarm relay test)
o Run the alarm relay test using the controller’s front keys (refer to page 12) or via
PowerSuite (select the menu Go > Output Test)
9. Make sure the System Setup is in accordance with configuration
o Verify system settings using the controller’s front keys or via PowerSuite
o Use the opportunity to enter site related information, number of used AC phases,
type of batteries, etc.
Load Adjustments Power is ON! III

Now, you can begin with stage III, where you will adjust again the output voltage to the
battery voltage, and connect the batteries and the load. Carry out the following:
10. Adjust DC output voltage to measured battery voltage
o Measure the battery voltage is within range (check connections have correct polarity)
o Adjust DC output voltage — using the controller’s front keys (refer to page 12) or via
PowerSuite— to equal the measured battery voltage. Device
(Important adjustment to avoid arcing when connecting the batteries) hazard
11. Unplug all rectifiers but one, and connect the battery fuses /MCBs
(CAUTION: Have only one rectifier connected, when switching ON the battery fuses.
Thus, avoiding damaging all rectifiers, due to possible incorrect polarity connections, etc.)
o Disconnect all rectifiers but one, by unlocking the locking screw and pulling them
Device
partially out. Do NOT physically remove them from the power shelf hazard
o Switch ON all battery fuses or MCBs
12. Adjust DC output voltage again to equal the nominal battery voltage
o Adjust DC output voltage — using the controller’s front keys or via PowerSuite — to
equal the nominal battery voltage (or the nominal load voltage, when not using batteries)
13. Plug in again all rectifiers, and verify the rectifiers’ current sharing
o Connect all rectifiers again by pushing them firmly inwards  Repeat step 4, in stage II
o Wait for about 2 min., and check — using the PowerSuite application —that each of the
rectifiers delivers the same output current. A deviation of 1A is acceptable.
14. Connect the load breakers and verify that no alarms are displayed
o Switch ON all load MCBs/ fuses
o Verify correct operation: rectifiers and controller display no alarms

11
Operation
Front Keys and display, Installing PowerSuite

Graphical Alarm
Display LED Lamp (red)
Minipack
16 char. x 2 lines Warning rectifier
LCD display LED Lamp (yellow)
Power
”Enter” key LED Lamp (green) Alarm
LED Lamp (red)
”Up” arrow key
USB Power
”Down” arrow key 0ype B port LED Lamp (green)
Smartpack control unit Warning
LED Lamp (yellow)
Smartpack Controller — front keys, display Minipack Rectifier Module — front panel
Display: is in Status Mode (displays the system’s Power LED is OFF (mains unavailable), Flashing
status) or in Menu Mode (displays the menu (controller accessing information) or ON (powered).
structure). Warning LED is ON (derating or similar minor
Operation: Press on the key to change from warning), Flashing (over-voltage mode) or OFF (OK)
Alarm LED is ON (shutdown or similar major alarm)
Status Mode to Menu Mode. Press the or
or OFF (OK, no alarm)
keys to scroll up or down and navigate to find menu
options (function or parameter). Press then the
key to select the function.
Menus: When you “enter” Menu Mode (Level 1),
you access the User Options. You may also scroll
down to password protected Service Options.
Default password <0003> should be changed.
Installing PowerSuite  PC Application

The PowerSuite software application enables you to configure and operate your Smartpack based
power supply system from a personal computer running MS Windows XP or Vista.
1. Install PowerSuite
1 Insert the CD in your PC drive, start the PowerSuite installation and follow &
accept the wizard default steps
2. Switch Smartpack ON and plug USB cable (Part 202073)
2 to Smartpack and to any available USB port in the PC
3. Wait for Windows to install USB drivers
Follow & accept the wizard default steps to automatically install the USB
drivers; the wizard runs twice
3 New hardware 4. Start PowerSuite and establish connection
is ready to use
Select “Start > All Programs > Eltek> PowerSuite”. On the toolbar, click
“Connect” button. On the Connection dialogue box, click the “Connect” button
4
If PowerSuite fails communicating via the standard COM port, find the COMx assigned to
Smartpack (My Computer/ Properties/ Hardware/ Device Manager) and configure PowerSuite to
communicate via this COMx (read the instructions in the installation CD).
PowerSuite’s newest version is always available on our FTP server. Call your Eltek’s contact
person.

12 356808.103, 1v4e-2012-02
Operation
Software Menus  Smartpack Controller
The Smartpack-based DC power system’s functionality is accessed via a network of software
menus and submenus 1 , enabling you to configure and control the whole power system from the
controller’s front keys. Two different hierarchical menu structures are available: the User Options
menus and the Service Options menus (password protected).
Level 2 Level 3 Level 2 Level 3

User menu <UserOption> Service menu <ServiceOption>
AlarmReset Reset Change Language  English  2v0
NomVolt NomVolt 
The ”XvX” references, if any, on the right hand of the option, are not shown in the display. They only indicate the
BoostVolt BoostVolt 
LoBattMaj LoBattMaj 
VoltageInfo LoBattMin VoltAdjustment LoBattMin 
HiBattMaj HiBattMaj 
HiBattMin 
The ”XvX” references, if any, on the right hand of the option, are not shown in the display. They only indicate
HiBattMin
LVBD LVBD 
LVLD 1.1 LVLD 1.1 
Firmware 402073.009 3v05 Smartpack, Distributed
DisplayMessages Message  VoltCalibration  VoltCal 

Firmware 402073.009 3v05 Smartpack, Distributed
ChangePassword  
firmware version (402073.009 XvX) the option was first implemented or updated.
SoftwareInfo nnnnnn.nnn vv.vv Password
SerialNumber xxxxxx SetManBoostTime  
the firmware version (402073.009 XvX) the option was first implemented or updated.
Rectifier nn Mod.Current
Start/StopBoost  Start/Stop
Mod.Serial #
Mod.InputVolt
Auto Boost Config.  Enable/Disable  & Threshold 
Mod.Status 3v03
Nxt Test DateTime Date  Time 
Mod.Temp
Mod.OutputVolt
End Volt 
Mod.SW Ver Batt Test Setup MaxTestDur 
DCDC24 nn 3v03 Test Int 
Module Info DCDC48 nn 3v03 Guard Time 
SolarCharger nn 3v03 Start/Stop Test  Start/Stop
NoOfPhases nn RemoveUnit(s)  Rem  (Reset) 3v03
Mains Info MainsStatus
MainsVoltage Rectifier ON/OFF**  3v03
Rectifier Setup System ON/OFF**  3v03
Temp Level Info Level  RectWalkInTime Short/Long 3v03
NoOfString Nn Enable/Disable 
BattMonitorCurr  3v05 Charge Curr Lim.  MainsFeed  3v03
GenFeed  3v03
SmartPackCurr  3v05
BatteryInfo SmartPackTemp  3v05 NumOfString 
SmartPackSymm  3v05 Battery Setup CellCap Ah nn 
BatteryTempSet #,Enable/Disable,Alarms,Calib 3v04
Battery H-D-W-U 3v03 BatteryCurrentCalib LowPoint/HighPoint 3v04
SolarCharger H-D-W-U 3v03 Slope mV/C  3v05
Energy log Generator H-D-W-U 3v03
Output Control  VoltageCtrl / TempComp 
Rectifier H-D-W-U 3v03
Load H-D-W-U 3v03 Change Date/Time  Date  Time 
LoadMonitor Info LoadMonitor ↑↓ V-A-W-Total3v05 Alarm Output 1 
RelayTest Alarm Output 2 
Batt Contactor 
Load Contactor 
Alarm Output nn 
BlockOutputs  Enter OutpBlocked / Exit OutpBlocked 2v0
BattLifeTime Rst  Reset

Reboot CtrlUnit  Yes/No 3v03
NoOfPhases   3v03
Disable 3v03
EfficiencyManagr HE Priority 3v03
Enable Redundancy(E/D)OffTimeShuffleTime 3v03
** Only available for special regions, when enabled from factory
1
From a PC’s web browser, via WebPower, or running the PowerSuite program — you can also access the
complete functionality of the Smartpack-based DC power system.

13
Appendix Communication
CAN Bus Termination

Minipack systems are shipped from factory
CAN bus with the CAN bus already terminated with
USB A-B cable (twisted-pair internal 120 resistors.
(standard) CAT5 cable)
1 To ensure a correct bus communication and
120
End-of-Line End-of-Line avoid data reflection, you must always
Resistor Resistor
120
terminate the CAN bus with two 120
resistors, one at each end of the line (60 bus
Minipack 01 02 n impedance). The figure shows a Minipack sys-
DC Power System
tem with its controller communicating with the
rectifiers via the CAN bus.
CAN Bus Addressing

All rectifiers, Compack and Smartpack controllers and other control units connected to the Eltek’s
CAN bus must have a unique address or ID number. The control system’s master controller assigns
automatically the rectifiers’ addresses (software assignment). The controller registers the
rectifiers’ ID numbers – or CAN bus address (01, 02 ...) – together with their Serial Numbers.
The control system’s controllers — except Compack — and control units use DIP switches for
configuring their unique CAN bus ID number (hardware assignment).
You can address a maximum of 14 control units of each type – max. 8 Smartpack controllers and
Smartnode units – to the control system’s CAN bus. See table below:
Number of nodes >> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Control Units’ Name
Smartpack Controllers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 << ID #

Smartnode Control Units 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 << ID #
Battery Monitor CAN nodes 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 << ID #
Load Monitor CAN nodes 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 << ID #
** 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 << ID #
I/O Monitor CAN nodes 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 << ID #
Mains Monitor nodes 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 << ID #
ID numbers formatted in red italics are not available due to software constraints.
** Only 4 of the 8 mounted DIP switches may be used (max. 14 Load Monitors may be connected).
For DIP switch configuration, refer to actual unit’s guide or to PowerSuite Help and to chapter
“CAN Bus Nodes”, page 25.
The figure shows a Minipack DC power system expanded with 3 CAN nodes to implement
additional digital inputs, relay outputs or similar functionality.
Alarm Outputs
NC-C-NO
Digital Inputs
USB A-B cable (standard)

Smartpack
1 controller, Master 120
CAN bus CAN bus

(twisted-pair CAT5 cable)
Minipack Rectifiers
ID Number 01 02 n
33 81 49 120
Battery CAN bus
End-of-Line
Monitor Resistor
I/O Monitor Shunts
Current Monitoring
Load Monitor Sense Inputs
Battery string #1 Temp, Fan Speed Mon & Ctrl Fuses

Alarm Outputs NC-C-NO
Fuse Monitoring
Configurable Inputs
Minipack Config. Inputs
DC Power System

14 356808.103, 1v4e-2012-02
AC Mains Appendix
External AC Fuses  Recommended Rating
The site’s AC supply quality is of great importance. In general, a site with better AC supply quality
(stable nominal voltage) may use smaller breakers.
Recommended External AC Fuses per AC Mains Feed Input

Minipack Systems with 48 VDC 800W Rectifiers
AC Mains No of Current Max. Ext. Fuse
Input Type Rectifiers per input (A) Type
205VAC 185VAC 205VAC 185VAC
TN net (Y) 3 phase 4 8.77 9.72 ← 10A-D/16A-C →
400VAC +N 6 8.77 9.72 ← 10A-D/16A-C →
IT net (Δ) 3 phase 4 15.2 16.8 16A-C 20A-C
230VAC 6 15.2 16.8 16A-C 20A-C
1 phase 4 17.5 19.4 ← 20A-C →
230VAC 6 26.3 29.5 ← 32A-C →
Doc 2024398,1v0
Notes:
 Use the values in the 185VAC column,
if you are unsure or know that the available AC mains voltage may
drop below 205VAC.
 Each phase feeds two 800W rectifiers
 The recommendations apply for use of Thermal magnetic circuit
breaker, type Siemens 5SX or 5SY series, MG C60H series or
similar. For more information regarding External AC fuses and other
types of fuses, please read the document 2024398.
CAREFUL:
Minipack systems using 48V-400W rectifiers may also use the recommended external breakers specified in the 800W
Rectifiers table above, even though smaller breakers could be employed.
For more information, read document 2028364
Recommended External AC Fuses per AC Mains Feed Input

Minipack Systems with 48 VDC 800W WIR Rectifiers
AC Mains No of Current Max. Ext. Fuse
Input Type Rectifiers per input (A) Type
230VAC 150VAC 100VAC 230VAC 150VAC 100VAC
TN net (Y) 3 phase 4 7.73 7.73 14.22 ←←← 25A-C →→→
400VAC +N 6 7.73 7.73 14.22 ←←← 25A-C →→→
IT net (Δ) 3 phase 4 7.73 7.73 14.22 ←←← 25A-C →→→
230VAC 6 7.73 7.73 14.22 ←←← 25A-C →→→
1 phase 2 7.73 11.9 14.3 ←←← 25A-C →→→
230VAC 4 15.5 23.7 28.5 25A-C 32A-C 32A-C
6 23.2 35.6 42.7 32A-C 40A-C 50A-C
Doc 2043538,1v0
Notes:
 Use the values in the 150VAC column,
if you are unsure or know that the available AC mains voltage may drop between
230VAC and 150VAC,
or
use the values in the 100VAC column, if the voltage may drop below 150VAC
 Each phase feeds two 800W WIR rectifiers (Wide Input Range)
 The recommendations apply for following air breaker types:
- Up to 32A, use Melnrining DBN32 C char series or similar
- Bigger than 32A, use Melnrining DB47-63A C char series or similar.
For more information regarding External AC fuses and other types of fuses, please read
the document 2043538.
WARNING:
Always replace a rectifier with blown internal AC fuse with a new module, and send the malfunctioning module for servicing.
WARNING:
You must always consider re-dimensioning the external AC fuses and AC cabling, before swapping 400W, 800W or
800W WIR Minipack rectifiers in the same Minipack system.

15
Appendix AC Mains
Mains Reconfiguration — AC Input Connection Kit

Standard Minipack systems are fed with 3 One-phase 230VAC mains feeds connected to terminals
X5, see chapter “Location of Components, GA drawing”, page 8”.
To use 3-phase AC mains feeds and or thicker AC Mains cables, the standard Minipack system
must be expanded with an “AC Input Connection Kit”, part 228898 (for 6 rectifiers systems) or
238394 (for 4 rectifiers systems). Refer to the kit’s assembly guide.
To reconfigure the AC mains feed of Minipack systems that use the “AC Input Connection Kit”,
you have to reconnect the AC mains wires and fish plates on the terminal block, as shown in the
actual example in this section.
Configurable Mains Input Terminal Block — Minipack 4.8kW, 6 Rectifiers
Minipack System, 6 modules Minipack System, 6 modules

(To internal connections) Minipack System, 6 modules (To internal connections)
Minipack System, 6 modules
Chassis
Chassis
(To internal connections)
Chassis
1 fish (To internal connections) 0 fish

plate plates
Chassis
3 fish
plates 2 fish
AC Mains plates AC Mains
Terminal Terminal
Block AC Mains Block
1 2 3 4 5 6 Terminal 1 2 3 4 5 6
Block AC Mains
1 2 3 4 5 6 Terminal
AC Mains Block AC Mains
wires 1 2 3 4 5 6 wires
PE L 1 L 2 L 3 N AC Mains PE L L L N N N
wires
PE L1 L2 L3 AC Mains
wires
PE L N
AC Mains
Cable AC Mains
Cable 3 AC Mains
AC Mains Cables
 Mains, TN net Cable
3 phase & N, 400VAC Δ Mains, IT net
3 phase, 230VAC 3 Mains Feeds
1 phase, 230VAC 1 phase, 230VAC
Pin 1&4 → Rectifier 1&2
2
Max. wire section 10 mm
AC Input Connection Kit, part 228898 (for 6 rectifiers systems) 2045089, v1
Configurable Mains Input Terminal Block — Minipack 3.2kW, 4 Rectifiers
Minipack System, 4 modules Minipack System, 4 modules

(To internal connections) (To internal connections)
Chassis
Chassis
2 fish 0 fish
plates plates
AC Mains AC Mains
Terminal Terminal
Block Block
1 2 3 4 1 2 3 4
AC Mains AC Mains
wires wires
PE L N PE L L N N
AC Mains
Cable 2 AC Mains
Cables
2 Mains Feeds
1 phase, 230VAC 1 phase, 230VAC
2
Max. wire section 10 mm
AC Input Connection Kit, part 238394 (for 4 rectifiers systems) 2045089, v1

16 356808.103, 1v4e-2012-02
PULLOUT
Check Lists Pullout
Pull out the pages with the gray outer band,
and use them as check lists
INSTALLATION CHECK LIST
System Data Minipack PS System
Minipack Power Supply System, type: Article No.:
Site, name:
Serial No.: Software, version No.: Rectifiers, type & number of:
AC Input Voltage, measured: Battery Type: Battery Capacity: Installation carried out by, name:
Site Preparations
CARRY OUT FOLLOWING: OK
1. Organize the installation site
o Prepare a 2U high spare location in existing 19”, 250 mm cabinet; Check min. clearance: front access, 60 cm 
o Ensure the installation site is suitably ventilated, in a non-explosive atmosphere and in a RAL location.
EMC
regard 2. Prepare the installation tools
o Check that insulated tools suitable for telecom installations are used 
3. Prepare AC Supply: AC input cable(s) and fuses
o Check the AC supply is the correct type, and that the external AC fuses and AC input cable(s) are suitably rated 
Mechanical Installation Power is OFF!
4. Remove packaging and check equipment
o Check you have received all the parts and correct documentation. 
o Inspect the equipment for physical damage (report any damages)
Device o Leave rectifier modules in their packaging or in the selves, if factory installed. (commissioning task)
hazard
5. Remove the cabinet’s top cover and dummy front panels
o Check that cable entry from the top is possible 
o Connection terminals are accesses by opening the drawer shelf
6. Position and fasten the subassembly
o Subassemblies in existing 19” or in ETSI cabinets, using brackets. 
7. Mount the external batteries on the shelves
o Start (if applicable) on the lower shelf first, and continue upwards 
o Do not terminate the battery cables yet!
Electric 8. Open the Minipack drawer shelf and lift the plastic cover
shock 
o Unlock the upper and lower screws and slide the drawer shelf open, then lift the Melenex plastic cover
Electrical Installation Power is OFF!
9. Make the system completely voltage free
o Switch OFF or remove all load fuses (MCB1, MCBx), battery fuses (Fb1, Fbx) and external AC supply fuses 
10. AC Connections
o Check AC configuration: Make available 3 single phase mains feed and earth (PE) 
o Connect the AC Earth wire (PE) to the terminals AC Earth (PE)
o Connect the AC input cable(s) to the terminals. Cable and terminal block labeling are to correspond
11. DC Connections  Load Circuits 
Electric o Terminate DC Earth (TE): Common DC Output Rail is connected to TE at only one place
shock o For each DC load, connect one of the cables to the common DC output terminal; the other to the fuse terminal
12. DC Connections  Alarm & Signal Circuits 
o Refer to your system’s connection drawings and configuration, or to the Quick Start Guide
o Terminate Alarm Circuit cables to the relay output terminals
o Terminate Signal Circuit cables to the digital input/output terminals
13. DC Connections  Battery Cables Careful! Use correct polarity. 
For each battery shelf,
o Mount 3 intercell links to connect in series 4 battery blocks
o Connect battery cables to fuses and Common Battery, and to the shelf’s outer terminals; black (+); blue (-)
o Connect battery symmetry cables, if applicable, to the input terminals
o Connect the temperature sensor cable, if applicable, to the D-Sub plug or input terminal, and fix the sensor (at the
end of the cable) to a suitable place in the middle of the installed battery bank
Approval
Form 174-gb-v3-C01_356808-103_qstart_minipack-pssyst_1v4e.docx_mafe_2010-04-16
Responsible of installation, sign.: Date: Approved by customer, sign.:
CIRCUIT DISTRIBUTION LIST
System Data
Minipack PSS, type: Article No.:
Site, name:
CIRC. NO. FUSE TYPE LVD DESCRIPTION FUSE CABLE
- MCB CONTROLLED AMPERE mm2
Fb1
Fb2
Fb3
Fb4
BATT.
F1
F2
F3
F4
F5
F6
F7
F8
LOAD
F9
F10
COMMISSIONING PROCEDURE
Supplier’s Order No.: Minipack Power Supply System, type: Article No.:
Site, name:
AC Input Voltage, measured: Battery Type: Battery Capacity: Commissioning carried out by, name:
I Pre-Start Check Power is OFF!
CHECK FOLLOWING: OK
1.Minipack system installation is completed; The Minipack Installation Check List is filled in.
All cabling is securely terminated with correct polarity 
Device
hazard 2. All battery and load MCBs/ fuses are disconnected

3. AC input cable(s) and AC earth wire (PE) are terminated

4. Site specific parameters and settings are known

5. AC supply and all MCBs/ fuses are switched OFF

Start-up, No-Load & Load Adjustments Power is ON!
II CARRY OUT FOLLOWING: OK
1. Disconnect all rectifier modules, without removing them (keep original location)

Device 2. Switch ON the system (external AC fuses ON)
hazard 
3. AC input voltage is correct; Measure and verify

4. Insert all Minipack rectifiers in their original locations in the power shelves

5. The Smartpack and all rectifier modules are working, LEDs are ON; Verify

6. Connect a PC to the PS system Install the PowerSuite software, if required

7. DC output voltage; Measure and adjust

8. Alarm relay test; Verify all alarm relays are working correctly

9. System Setup is in accordance with configuration Enter site spec. info in PowerSuite

III 10. Adjust DC output voltage to equal measured battery voltage Check correct polarity!

11. Unplug all rectifiers but one, and connect all battery fuses/ MCBs

Device 12. Adjust DC output voltage to equal nominal battery or load voltage
hazard 
13. Plug in again all rectifiers, and verify the rectifiers’ current sharing

14. Connect all load MCBs/ fuses, and verify no alarms are displayed

Approval
Responsible of commissioning, sign.: Date: Approved by customer, sign.:
PULLOUT
MAINTENANCE PROCEDURE
Minipack Power Supply System, type: Article No.:
Site, name:
AC Input Voltage, measured: Battery Type: Battery Capacity: Maintenance carried out by, name:
WARNING: Maintenance work on live equipment is only to be performed by authorized and qualified
persons using calibrated instruments of measurement and insulated tools. Hazardous voltages inside may
Electric cause terminal injury.
shock
System Inspection Power is ON!
1. Site specific parameters and settings are known.
User manuals and site specific connection & arrangement drawings are available. 
2. The battery bank has been fully charged in advance.
At least for 12 hours since start-up or mains failure. Enables correct measurements & calibration 
3. The equipment is free from damage, dust or dirt; verify.
Carefully vacuum clean or remove any accumulation of dust, corrosion or dirt. 
4. All cabling and copper bars are securely terminated and supported.
Correct any loose connections, excessive cable temperature, defective insulation, etc. 
5. The Smartpack & all rectifier modules are ON, no alarm present; verify.
Otherwise, correct and put the PS system in normal mode of operation. 
6. All rectifier’s functionality & Smartpack’s keys and display work OK; verify
Correct possible abnormalities before continuing. 
7. Connect the PS system to a PC (install the PowerSuite application if required)
The PowerSuite program in the PC enables system configuration from the PC.
8. Rectifiers’ load current sharing; verify.
Use the PowerSuite PC application to check all rectifiers output the same amount of current (1A)

9. Display the stored log of Alarm Messages.
Using the keypad on the Smartpack controller or from the PC. 
System Adjustment Power is ON!
1. DC Output Voltage Calibration; ensure correct display readings.
If measured DC output voltage at the load terminals deviates more than 1% from the display reading, calibrate the

output voltage from the Smartpack’s keypad or the PC.
2. Load & Battery Current Calibration; verify correct display readings.
Measure with a clip-on ammeter the battery current & every load circuit current. Calculate the total load & battery 
current. If the calculated total values deviate more than 2% from the display readings, calibrate the current from the
PC (calibration value>50% of system’s max. capacity)
3. DC Output Voltage Adjustment; measure and adjust.
Measure and, if required, adjust the output voltage to the nominal voltage recommended by the battery manufacturer. 
(Voltage measurements to be done at the DC rail, with little load current)
4. Alarm Relay Test; verify all alarm relays are working correctly.
From the Smartpack’s keypad or PC use the Relay Test function; verify activation of external equipment 
5. Battery bank control; measure and verify battery specifications.
Follow the recommendations of the actual battery manufacturer. 
Approval
Responsible of maintenance control, sign.: Date: Approved by customer, sign.:
Check Lists Pullout
Pull out the pages with the gray outer band,
and use them as check lists
PULLOUT
AC Mains Appendix
Mains Feeds versus Rectifier ID Mains Monitoring
The Minipack system is fed with 3 One-phase 230VAC Mains input circuits. Each input circuit is
internally connected to feed 2 rectifiers, in such a pattern that loads the 3 circuits evenly.
If your system is supplied from a 3-phase Mains input circuit, the use of a 3ph AC Input
Connection Kit, part 228898 or 238394, is required. Refer to page 16.
Mains Feed 3
Mains Feed 2
Mains Feed 1
Distribution of Minipack rectifiers (ID #)

on the 3 AC Mains Input Circuits Mains Feed 3
One-phase, 230VAC
Minipack L(L1)
System Mains Feed 2 05 06
One-phase, 230VAC AC
Mains Feed 1 Mains
L(L1)
One-phase, 230VAC 230VAC
AC 03 04
L(L1) N(L2)
Mains
AC 01 02
01 02 03 230VAC
04 05 06 Mains
Position 6 N(L2)
230VAC
Position 1 ID number
(Assigned CAN N(L2)
bus address)
Plug-and-Play Rectifiers versus Mains Monitoring

When a rectifier is hot plugged in a power shelf for the first time, the Smartpack controller
assigns the next available ID number to the rectifier, starting with “01”.
When a previously installed (hot plugged) Minipack rectifier is inserted in a power shelf, the
Smartpack controller “recognizes” the module, and assigns the same ID to the rectifier. In other
words, the controller and the rectifier “remember” the assigned ID number, even after removing
and reinserting the rectifier in the shelf.
To achieve a more controlled ID assignment, you should always insert & hot-plug new Minipack
rectifiers in the power shelf, one module at a time, in following shelf position order: 1, 3, 5 and
2, 4, 6.
Position # 1 2 3 4 5 6
ID # 01 04 02 05 03 06
This position-versus-ID number relationship is very important for the correct monitoring of the
mains circuit, as the Smartpack controller always uses rectifier ID01, 02 and 03 to monitor the
Mains Feed 1, 2 and 3 respectively. If these rectifiers malfunction, rectifier ID 04, 05 and 06 will
automatically take over.
For example: accidentally inserting a rectifier with ID02 in a power shelf position internally
connected to mains feed 1, will cause the controller to monitor mains feed 1 “thinking“ it monitors
mains feed 2.

17
Appendix Battery Monitoring
Battery Symmetry Connections

Smartpack based systems have many inputs — on the controller and on Battery Monitors
connected to the CAN bus — which are dedicated for battery symmetry measurements.
Controller’s Battery Symmetry Connections  48V
Each Smartpack controller is equipped with 8 battery symmetry inputs (on connectors CON4 and
CON3), enabling symmetry measurement of:
 8 battery strings, using the Mid-Point Measurement Method
 4 battery strings, using the more accurate Double Mid-Point Measurement Method
 2 battery strings, using the even more accurate Block Measurement Method
You can implement any of these methods using one or two Battery Connection Kits and the
appropriate number of Battery Symmetry Kits, which contain a single wire with suitable cable lugs,
etc. Refer to the illustration on page 21.
Battery Symmetry Battery Symmetry
Mid-point Measurement Block Measurement
One measurement per string Four measurements per string
(Serial measurement)
Card, Art. 200576
Examples of Battery Symmetry Connections on the Smartpack controller — 48V Systems
Serial Switches 2-1 2-1 3 5 7

X:**** Card, Art. 200576 X:****
Serial Switches
Symmetry 1.3
Symmetry 1.4
Symmetry 1.1
Symmetry 1.2
Symmetry 1.1
Set all 4
switches
OFF (up) Set all 4 switches
ON (down)
- + + + + +
-
- + - + - + - + - + - + - + - +
— —
(-48V) Outer (-48V) Outer
Terminal Block1 Block3 Block4 Terminal Block1 Block3 Block4
+ +
Intercell Links 0V Outer Intercell Links 0V Outer
Terminal Terminal
Battery Symmetry
Double-point Measurement Notice that, if you open the serial switches in
card, Art. 200576  setting all to OFF (up) 
Two measurements per string, from the you have to connect the + and – wires of every
middle to the outer terminals symmetry input.
Card, Art. 200576 2-1 3
Serial Switches
X:****
Symmetry 1.1
Symmetry 1.2
Set all 4
Battery Terminology
switches ON
(down) Battery Block, Battery String and Battery Bank
Battery
Block (12V)
- + +
Battery
String #1
- + - + - + - + (48V)Batt.
— Symmetry
(-48V) Outer
Terminal Block1 Block3 Block4 7
Battery
+ Batt.
String #2
Intercell Links 0V Outer 48V Battery Bank Symmetry
(48V)
Terminal 6

18 356808.103, 1v4e-2012-02
Battery Monitoring Appendix
Battery Monitor’s Symmetry Connections  48V (Block Measurement)
Each Battery Monitor is equipped with 4 battery symmetry inputs, enabling symmetry
measurement of 1 battery string using the Block Measurement Method.
Read the “Installation Guide Battery Monitor CAN Node”, document number 351507.033. Refer
also to “Installation Guide Battery Monitor – Symmetry Kit”, document number 351497.033, which
is included with the kit. The Battery Fuse and Battery Current cables are not shipped with the
Battery Monitor ~ Symmetry Kit.
Battery Symmetry — String 1 to 4
Block Measurement
Four measurements per string Four measurements per string
Battery Monitor Battery Monitor

Part 242100.300 Part 242100.300
ID# <33> ID# <34>
Set all 4 1234 Set DIP switch 1 2 3 4

DIP 1 ON (down),
switches the rest OFF
OFF (up) (up)
Example of Battery Symmetry Connections on the Battery Monitor, 48V Systems
Symmetry 1.1
Symmetry 1.2
Symmetry 1.3
Symmetry 1.4
Symmetry 2.1
Symmetry 2.2
Symmetry 2.3
Symmetry 2.4
+ + + + + + + +
Battery Battery
String 1 String 2
- + - + - + - + - + - + - + - +
— —
+ +
Terminal Terminal
Four measurements per string Four measurements per string
Battery Monitor Battery Monitor

Part 242100.300 Part 242100.300
ID# <35> ID# <36>
Set DIP switch 1 2 3 4 Set DIP switch 1 2 3 4

2 ON (down), 1&2 ON (down),
the rest OFF the rest OFF
(up) (up)
Symmetry 4.4
Symmetry 3.1
Symmetry 3.2
Symmetry 3.3
Symmetry 3.4
Symmetry 4.1
Symmetry 4.2
Symmetry 4.3
Notice:
+ + + + + + + + Always connect Battery
Monitor with ID#<33> to
battery string 1 (lowest), with
Battery Battery ID#<34> to string 2, and so
String 3 String 4 on. PowerSuite will then refer
- + - + - + - + - + - + - + - +
— — to the correct battery string.
+ +
Terminal Terminal

19
Appendix Battery Monitoring
Battery Monitor’s Symmetry Connections  48V (Mid-Point Measurement)
Each Battery Monitor is equipped with 4 battery symmetry inputs, enabling symmetry
measurement of 4 battery strings using the Mid-Point Measurement Method.
Read the “Installation Guide Battery Monitor CAN Node”, document number 351507.033. Refer
also to “Installation Guide Battery Monitor – Symmetry Kit”, document number 351497.033, which
is included with the kit. The Battery Fuse and Battery Current cables are not shipped with the
Battery Monitor ~ Symmetry Kit.
Battery Symmetry — String 1 to 4

Example of Battery Symmetry Connections on the Battery Monitor, 48V Systems
Mid-point Measurement
One measurement per string, four strings
Battery Monitor
Part 242100.300
ID# <33>
Set all 4 1234

DIP
switches
OFF (up)
+ + + +
Battery String 4
Symmetry 1.4
Symmetry 1.3
Battery String 3
Symmetry 1.2
Battery String 2
Symmetry 1.1
Battery String 1
- + - + - + - +
—
(-48V) Outer
Terminal Block1 Block3 Block4
+
Intercell Links 0V Outer
Terminal
Notice:
Always connect Battery Monitor with ID#<33> to battery strings 1 (lowest),
2, 3 and 4. Then Battery Monitor with ID#<34> to string 5, 6, 7 and 8. And
so on. PowerSuite will then refer to the correct battery string.

20 356808.103, 1v4e-2012-02
Battery Monitoring Appendix
Battery Interface Card ~ Terminals & Pin-out
The Smartpack controller’s battery monitoring signals are accessible on D-Sub connectors CON4
and CON3, on the controller’s rear panel.
Using the Battery Connection Kit  which consists of a Battery Interface Card (Art. 200576) and
a standard 15 pins D-Sub cable  you can make the signals on CON4 accessible at any suitable
location inside your system, e.g. near the battery blocks.
When extra battery monitoring signals are required, you can use an extra Battery Connection Kit
connected to the controller’s CON3.
For detailed information about the card’s pin-out location and terminal block connections, see the
figures in this section.
Battery Connection Kit
Batt. Symmetry Kit, Art. 200830
Battery Connections (Internal)

Configurable monitoring digital inputs
15 pins D-Sub cable
Card Art.200576 FUNCTION SIGNAL PIN-OUT
X4
Single Wire
In
1
Batt. Symmetry 1 +
 2
3
Batt. Symmetry 2 +
(From internal
 4
Card Art.200576
batteries)
Batt. Symmetry 3 + 5
Cable  6
Lugs + 7
internal batteries)
Batt. Symmetry 4 
(From area with

8
+ 9
1 11 Temperature Sense 1  10
Temperature Sense Kit
11
5 15 (NA)
12
Temp. Sensor cable
CON3A or (NA) 13 Temperature
sensor
Temp. sensor CON4A 14
To Smartpack,
CON4
15-pins
D-Sub female (Internal Connections)
For temperature monitoring of the battery 2
1.5 mm , max.
1 5
compartment, we recommend the use of the X**/X* wire section
15-pins D-Sub male
Temperature Sense Kit, instead of 11 15
internal batteries)
15-pins
connecting the sensor cable directly to the
(From area with

D-Sub female
Temperature Sense 1
terminals, pin 9-10. (Alternative use of Temp. Sense Kit,
instead of connecting to X4: 9-10) Temperature
The Temperature Sense Kit is connected to sensor
the Battery Interface Card (Art. 200576), or

Battery Connections (Internal)
directly to the controller’s CON3 or CON4, Configurable monitoring digital inputs
if unused. Card Art.200576 FUNCTION SIGNAL PIN-OUT
In X3
1
Batt. Symmetry 5 + 2
3
Batt. Symmetry 6 +
(From internal
Terminals & Pin-out Location  4

batteries)
CON3 Batt. Symmetry 7 + 5

 6
+ 7
internal batteries)
CON2 Batt. Symmetry 8 

(From area with
8
Smartpack + 9
PCB 200576 1 11 Temperature Sense 2  10
11
5 15 Batt Current 2
CON1 12
CON4 CON3A or Batt Fuse Fail 2 13 Temperature
CON5 sensor
CON4A 14
To Smartpack,
CON3
15-pins
PCB 200576 D-Sub female (Internal Connections)
2
1 5
1.5 mm , max.
CON3A or CON4A For Temp. Sense Kit wire section
X**/X*
X**/X* 11 15 15-pins D-Sub male
internal batteries)
X3/X4 15-pins
(From area with
Serial Switch D-Sub female

Temperature Sense 2
(Alternative use of Temp. Sense Kit,
1 1 instead of connecting to X3: 9-10) Temperature
14 sensor
The Temperature Sense Kits may also be connected directly to the
Battery Interface Card, Art. 200576 Smartpack controller’s CON3 or CON4, if these connectors are unused.

21
Appendix Alarms & Monitoring
Standard Alarm Relays & Digital Inputs Connections
Standard Relays & Digital Inputs

The alarm outputs in Minipack systems use the Fail-Safe
Operation Mode (relay coils energized in the system’s
Normal Mode NO normal operation mode). When the system is in alarm mode,
Relay X Com +
(Energized coil) NC the alarm relay coils are de-energized.
—
Alarm Mode NO The figure shows the position of the relay contacts when the
Relay X Com +
(De-energized coil) NC relay coils are de-energized (PS system in alarm mode)
—
Minipack PS System
Correct Use of Alarm Outputs (example)
Digital Input X + Normal Mode In order to implement monitored fail-safe digital inputs
(Normal mode) External Relay Y
— (Energized coil) circuits, the external relay coil must be energized and the
Digital Input X
(Activated)
+ Alarm Mode
External Relay Y
contacts closed in the system’s normal mode of operation.
— (De-energized coil)
Minipack PS System
Correct Use of Digital Inputs (example)
Alarm Interface Card ~ Terminals & Pin-out

The Smartpack controller’s alarm and digital input monitoring signals are accessible from the
controller’s rear panel, on mini power connector CON1 (2 outputs & 2 inputs).
Using the Alarm Interface Card (Art. 218470) plugged to Smartpack’s CON1, you can make the
signals on CON1 accessible on terminal block X1.
For detailed information about the card’s pin-out location and terminal block connections, see the
figures in this section.
Terminals & Pin-out Location

CON2
CON3
CAN1
Alarm Outputs & Digital Inputs

Voltage free relay outputs and Configurable monitoring digital inputs
10 FUNCTION SIGNAL PIN-OUT
Card neck for Smartpack CON4 Card Art.218470
cable fastening CON5 X1 To CON1
CON1 1
In Out X:1
1 Digital Input 1 1 + Input Circuit 1
Card 218470 2 
external equipment)
X1 3 Input Circuit 2
Digital Input 2 +

(To and from
10 4
Alarm Outputs & Digital Inputs Card Relay 1 NO 5
Art. 218470 Common Alarm COM 6
To Smartpack,
Alarm Circuit 1
NC 7
CON1
Relay 2 NO 8
Mains Alarm COM 9 Alarm Circuit 2
NC 10 2
1.5 mm , max.
(Customer Connections) wire section
The figure shows the position of the relay contacts when the PS
system is in alarm mode of operation; the relay coils are then de-
energized (fail-safe mode). The relay outputs are preprogrammed
from factory (Factory Settings).

22 356808.103, 1v4e-2012-02
Alarms & Monitoring Appendix
Alarm Interface Card, Extended ~ Terminals & Pin-out
Additional alarm and digital input monitoring Alarm Outputs & Digital Inputs, Extended
signals are accessible from the Smartpack
controller’s rear panel, on D-Sub connector Card Art. 218473
To CON2
FUNCTION SIGNAL PIN-OUT
CON2 (4 outputs & 4 inputs). In Out X2A
(From external equipment)

+ 1 Input Circuit 3
Using the Alarm Interface Card, Extended (Art. 11 10 Digital Input 3
 2
218473) plugged to Smartpack’s CON2, you can X2B X2A
Digital Input 4 + 3 Input Circuit 4
20 1  4
make the signals on CON2 accessible on terminal Digital Input 5 + 5 Input Circuit 5
blocks X2A and X2B. The figures show the  6
+ 7 Input Circuit 6
card’s pin-out location and terminal block Digital Input 6

To Smartpack,
8
connections. NO 9
CON2
Relay 3 COM 10
Terminals & Pin-out Location Fuse Alarm
Load & Battery X2B Alarm Circuit 3
Card 218473 11 NC
(To external equipment)

12
Relay 4 NO
X2B X2A High Battery Alarm COM 13 Alarm Circuit 4
20 CON2 NC 14
CON3 NO 15
11 1 Relay 5
Low Battery Alarm COM 16
CAN1 10
Alarm Circuit 5
NC 17
Relay 6 NO 18
Rectifier Alarm COM 19 Alarm Circuit 6
NC 20 2
Card neck for CON4
1.5 mm , max.
cable fastening Smartpack (Customer Connections) wire section
CON5
CON1
The figure shows the position of the relay contacts when the PS
Alarm Outputs & Digital Inputs Card, Extended system is in alarm mode of operation; the relay coils are then de-
Art. 218473 energized (fail-safe mode). The relay outputs are preprogrammed
(NA for Smartpack Ethernet option) from factory (Factory Settings).
Alarm Interface Card, External ~ Terminals & Pin-out

Instead of the piggy-back cards 218470 and Alarm Outputs & Digital Inputs
218473, you can use the Alarm Interface Card
(Art. 105954) and two interface cables, to make Card Art.105954 FUNCTION SIGNAL PIN-OUT
the signals on CON1 & 2 accessible at any In Out X:*

suitable location inside your cabinet. Digital Input 1 + 1 Input Circuit 1
 2
external equipment)
The figures show the card’s pin-out location and Digital Input 2 + 3 Input Circuit 2

(To and from

4
terminal block connections. Relay 1 NO 5
Common Alarm COM 6 Alarm Circuit 1
NC 7
Terminals & Pin-out Location
Relay 2 NO 8
System Connections 9
Card, Art. 200625 Battery Connections Mains Alarm COM Alarm Circuit 2
Card, Art. 200576 NC 10
To Smartpack,
CON1
CON2
CON1
CON2A Battery Connections X:**

Alarm Outputs & Digital Smartpack Card, Art. 200576

1 Input Circuit 3
Inputs Card, Art. 105954 CON1A Digital Input 3 +
2 
Digital Input 4 3 + Input Circuit 4
CON1A CON2A 
4
X* X** 6 
8 
Relay 3 NO 9
1 10 1 20
Fuse Alarm COM 10 Alarm Circuit 3
Alarm Outputs & Digital Inputs Card, Art. 105954
Load & Battery NC 11

(or Art. 200916 when X** and CON2A are not mounted) 12
Relay 4 NO
To Smartpack,
CON2
High Battery Alarm COM 13 Alarm Circuit 4

NC 14
8 Relay 5 NO 15
The figure shows the position of the relay contacts when the PS Low Battery Alarm COM 16 Alarm Circuit 5
NC 17
system is in alarm mode of operation; the relay coils are then de-
energized (fail-safe mode). The relay outputs are preprogrammed Relay 6 NO 18
from factory (Factory Settings). Rectifier Alarm COM 19 Alarm Circuit 6
NC 20
2
(Customer Connections) 1.5 mm , max.
wire section

23
Appendix Internal Connections
System Interface Card ~ Terminals & Pin-out

Minipack systems are shipped from factory with the CON5 signals already connected.
Some of the Smartpack controller’s internal system signals are accessible on D-Sub connector
CON5, on the controller’s rear panel.
Using a standard 15 pins D-Sub cable, the signals on CON5 are routed to the Minipack system’s
main circuit board. See the figure in this section for an overview of the signals on CON5,
Smartpack
controller CON5
15 pins D-Sub (female)
FUNCTION SIGNAL PIN-OUT
LVD1A +/ 1
LVD2A +/ 2
LVD Common +/ 3
5 1 System Voltage + 4
System Voltage  5
a
*Batt Current 1 + 6
*Batt Current 1 
b
15 11 7
NC 8
CON5 Load Fuse Fail 1 + 9
(female; orange) Power Input + 10
Load Fuse Fail 1  11
c
*Batt Fuse Fail 1 + 12
*Batt Fuse Fail 1  13
d
System Reference 14
System Power Input  15
Connections
LVD Latching Contactors Connections
Minipack systems’ LVBD and LVLD functionality (Low Voltage Battery Disconnect; LV Load
Disconnect) is implemented by the Smartpack controlling magnetically latching contactors.
The coil of latching contactors is not energized in any state. They change state from open to close,
or vice versa, when a reversed pulse is applied to the coil.
Latching Contactors, LVD1 & LVD2

A latching contactor changes state only when a Y
reversed pulse voltage is applied to its coil Bidirectional
diode
ON OFF Warning! The
bidirectional
+ Pulse - Pulse diode must
always be
X mounted to
Minipack
Main PCB LVD1A avoid dam-
+ X aging the
Latching controller.
Contactor
X:***** LVD1 Latching Contactor A
8 Y
9 LVD Common
LVD2A
X
10 X
11 Latching
Contactor Y
— LVD2
Y
Smartpack
controller LVD Common
Latching Contactor B
Minipack PS System (internal)
Two Types of Latching Contactors
Correct Use of Latching Contactors (example)

24 356808.103, 1v4e-2012-02
CAN Bus Nodes Appendix
CAN Bus Nodes
The CAN Bus Nodes are control units connected to the power system’s CAN bus. They have a
rugged sealed-plastic design, with DIN-rail or Velcro tabs as standard mounting options.
When the CAN bus address is configured and the unit connected to the bus, it will automatically
communicate with the Smartpack controller (“plug and play”). Configure then the CAN node
functionality using PowerSuite.
Battery Monitor CAN Node
The Battery Monitor CAN Bus Node enables you to decentralize and increase the number of battery
symmetry measurements in your Smartpack based DC power supply system. Also, it monitors the
battery compartment temperature – using the built-in sensor – the battery fuse – with a fuse
monitoring input – and the battery current – via a current sense input.
Warning
Alarm LED Lamp (yellow)
LED Lamp (red)
CAN port 1&2
Electrically identical Pin 8 Power
LED Lamp (green)
Pin 1
Battery Monitor
Battery Monitor
DIP switches
CAN ID address Monitor Inputs
Terminal Block
DIP switch #1
Battery Monitor
DIP switch configuration
Battery ID DIP Switch Position ID <33>

(All switches OFF)
Monitor # 1 2 3 4
1st Monitor 33 OFFOFFOFFOFF
2nd Monitor 34 ON OFFOFFOFF
To next CAN bus
3rd Monitor 35 OFF ONOFFOFF

4th Monitor 36 ON  ONOFFOFF Note:
5th Monitor 37 OFFOFFON OFF  The Battery Monitor Connections
6th Monitor 38 ON OFF ONOFF monitor’s Part 242100.300
7th Monitor 39 OFFON ON OFF ID # Battery FUNCTION SIGNAL PIN-OUT
corresponds Monitor
8th Monitor 40 ON  ON ONOFF to the DIP X:*
node
9th Monitor 41 OFFOFFOFFON switch’s Batt. Symmetry 1 + 1

10th Monitor 42 ON OFFOFFON binary value Batt. Symmetry 2 + 2
11th Monitor 43 OFFON OFFON plus 33 Batt. Symmetry 3 + 3
12th Monitor 44 ON ON OFFON Batt. Symmetry 4 + 4
13th Monitor OFFOFFON ON Batt. Fuse + 5
batteries)
(From the
45
 6
14th Monitor 46 ON OFF ON ON
Or Batt. Current + 7
RJ45 CAN bus  8
termination plug,
if the Battery 2
(From the current shunt)
Monitor is the 1.5 mm , max.

last node in the wire section
(From the current shunt)
CAN bus CAN port 1&2

RJ45, 8 pins
From previous CAN
bus node
Built-in Battery
Temperature Sensor
Read also the “Installation Guide Battery Monitor CAN Node”, document 351507.033.

25
Appendix CAN Bus Nodes
Load Monitor CAN Node

The Load Monitor CAN Bus Node enables you to decentralize and increase the number of input
fuse monitoring and current sense signals in your Smartpack based DC power supply system. The
fuse monitoring inputs are suitable for monitoring a wide range of breakers in both positive and
negative DC distributions.
Alarm
LED Lamp (red)
DIP switches
CAN ID address Warning
LED Lamp (yellow) Screw head DIN Rail
DIP switch #1 mounting slot (2x) mounting
(Head’s diameter >5 mm clips
Power and <8 mm)
LED Lamp (green)
CAN port 1&2
Electrically identical
Load Monitor
Load Monitor
Current Sense Inputs

Input 1 Terminal Block X**
Fuse Monitoring Inputs
Terminal Block X* Input 1
Load Monitor Connections

CAN bus node
From previous
Voltage free relay outputs and Configurable monitoring inputs

Read also the “Installation Guide Load Monitor FUNCTION SIGNAL PIN-OUT
Load Monitor CAN Node”, X:*

document 351506.033. Config. Input 1 – Input Circuit 1
+
(From breakers and external equipment)

Config. Input 2 – Input Circuit 2
Fuse Monitoring Inputs
+
+
– Input Circuit 4
Config. Input 4
+
– Input Circuit 5
Config. Input 5
+
RJ45 CAN bus termination plug, if the Load
CAN – Input Circuit 6

port 1&2 Config. Input 6
Monitor is the last node in the CAN bus
RJ45, 8 pins +
To next
CAN bus node

Load Monitor +
DIP switch configuration
+
DIP
Switches X:**
Load ID DIP Switch Position ID <49>
1
Sense Input 1 – Input Circuit 1
Monitor # 1 2 3 4 (All switches OFF) 2 +
– Input Circuit 2
1st Monitor 49 OFFOFFOFFOFF 3 Sense Input 2
+
Current Sense Inputs
2nd Monitor 50 ON OFFOFFOFF 4

Or
Sense Input 3 – Input Circuit 3

(From current shunts)
3rd Monitor 51 OFF ONOFFOFF (5-8 always +

4th Monitor 52 ON  ONOFFOFF Note: OFF)
Sense Input 4
– Input Circuit 4
5th Monitor 53 OFFOFFON OFF  DIP switch +
6th Monitor 54 ON OFF ONOFF positions 5 Sense Input 5 – Input Circuit 5
through 8 are +
7th Monitor 55 OFFON ON OFF
always to be OFF – Input Circuit 6
8th Monitor 56 ON  ON ONOFF Sense Input 6
+
9th Monitor 57 OFFOFFOFFON  The monitor’s – Input Circuit 7
Sense Input 7
10th Monitor 58 ON OFFOFFON ID # corresponds +
11th Monitor 59 OFFON OFFON to the DIP – Input Circuit 8
switch’s binary Sense Input 8
12th Monitor 60 ON ON OFFON value plus 49
+
13th Monitor 61 OFFOFFON ON (Customer Connections)
2
1.5 mm , max.
14th Monitor 62 ON OFF ON ON wire section

26 356808.103, 1v4e-2012-02
CAN Bus Nodes Appendix
I/O Monitor CAN Node
Alarm
DIP switches LED Lamp (red)
Screw head DIN Rail CAN ID address
mounting slot (2x) mounting Warning
(Head’s diameter >5 mm clips DIP switch #1 LED Lamp (yellow)
and <8 mm)
Power
CAN port 1&2 LED Lamp (green)
Electrically identical
I/O Monitor
I/O Monitor
Fan Control Inputs & Outputs

Terminal Block X*** Configurable Inputs Relay Outputs
Pin 1 Terminal Block X* Terminal Block X**
Input 6 Relay 1
The I/O Monitor CAN Bus Node

enables you to decentralize and
increase the number of input I/O Monitor Connections
CAN bus node
From previous
monitoring and output controlling Voltage free relay outputs and Configurable monitoring inputs
signals in your Smartpack based DC I/O Monitor FUNCTION SIGNAL PIN-OUT
power supply system. Also, it X:*

monitors and controls the Config. Input – Input Circuit 1
1
+
compartment temperature inside fan- Programmable Inputs –

Input Circuit 2
Config. Input 2
cooled outdoor cabinets. +
Config. Input – Input Circuit 3
3
+
– Input Circuit 4
Config. Input 4
+
– Input Circuit 5
Config. Input 5
+
Read also the “Installation Guide CAN –
RJ45 CAN bus termination plug, if the I/O
Input Circuit 6
port 1&2 Config. Input 6
Monitor is the last node in the CAN bus
I/O Monitor CAN Node”, document RJ45, 8 pins +

To next
CAN bus node
351503.033. X:**
Relay 1 NO
C Alarm Circuit 1
DIP NC
Switches Relay 2 NO
C Alarm Circuit 2
Alarm Relay Outputs
1
NC

2
Relay 3 NO
3
C Alarm Circuit 3
4 NC
Or
Relay 4 NO
(5-8 always
OFF) C Alarm Circuit 4
I/O Monitor
DIP switch configuration NC
Relay 5 NO
C Alarm Circuit 5
NC
Relay 6 NO
I/O ID DIP Switch Position C Alarm Circuit 6
ID <81>
NC
Monitor # 1 2 3 4 (All switches OFF)
– (To be shorted)
1st Monitor 81 OFFOFFOFFOFF Not in use
+
2nd Monitor 82 ON OFFOFFOFF Temperature
3rd Monitor 83 OFF ONOFFOFF X:*** Sensor 1
4th Monitor ON  ONOFFOFF 1
Inputs & Outputs
84 Note: Temperature Sense 1 +

 2
5th Monitor OFFOFFON OFF  DIP switch
Fan Control
85 Temperature
Temperature Sense 2 + 3
6th Monitor 86 ON OFF ONOFF positions 5  4
Sensor 2
7th Monitor 87 OFFON ON OFF through 8 are
always to be OFF Tachometer Input 1 5
(To and from
external fans
Fan Speed Monitor 1

8th Monitor 88 ON  ON ONOFF Tachometer Input 2 6 Fan Speed Monitor 2
9th Monitor 89 OFFOFFOFFON  The monitor’s Speed Control Output 1 7
Fan Speed Control 1
10th Monitor 90 ON OFFOFFON ID # corresponds Speed Control Output 2 8 Fan Speed Control 2
11th Monitor 91 OFFON OFFON to the DIP
switch’s binary
12th Monitor 92 ON ON OFFON value plus 81 (Customer Connections)
2
1.5 mm , max.
13th Monitor 93 OFFOFFON ON wire section
14th Monitor 94 ON OFF ON ON Out In

27
28 356808.103, 1v4e-2012-02
Dist board 1 Minipack System MCB
Underwiring MPBB 6pos 3AC
10 pos load
LVBD
4 pos batt X6A*
DC output + - FB1
Power module 1 1
PE 2
3
Y X
+
N 4
Customer
5
connections
NEG. DIST.
POS. DIST.
NEG. DIST.
POS. DIST.
0r -60Vdc
- JP1 JP2 6
L
- FBn
7 Battery Strings
Circuits -48Vdc
1 2 3 1 2 3 8
9
Power module 2 10 0V
PE
Y20
Customer
+
connections
N Y19
- X7A*
Y18
L To battery +
Y12
Y9 Alarm Outputs and
Power module 3
PE
Digital Inputs
Power DC Earth (TE)
X5* + output + Y7 Y1 Power input + To battery contactor X1*
8 N Alarm I/O Connections
L1
N 7 - + 1
Digital Input 1 -
L2 6 L 2
N 5 Power SH1 + 3
Digital Input 2 -
L3 4 4
3
output – Y8 Y2 Power input - NO 5
terminals
Customer
N Power module 4 Con 1A*
Mains input
connections
2 Alarm I/O Relay 1 COM 6
PE PE TB1
PE 1 Connections NC 7
+ System connections 10
NO 8
N Batt. Fuse Fail + 1 Relay 2 COM 9
- Batt. Fuse Fail - 2 NC 10
LVD 1A 3
L K1 LVD Common 4
LVLD
Alarm Outputs and
Dist.Board 2 MPBB 100A Digital Inputs
Y X 10pos G1
X6B* X2A*
Y7 Y5 low pri load DC output - Ext. Alarm I/O Connections
Y6 Y4 F1 10 + 1
Digital Input 3 - 2
Optional Y3 Fuse + 3
To Dist Y5 alarm Digital Input 4 - 4
F2 9
board 2 + 5
CAN1 Digital Input 5 -
Y6 6
Smartpack Y2 high
+ 7
Power -/CAN bus Y4 pri load F3 8 Digital Input 6 - 8
Interconnections Con5A* Y3 Y1 NO 9
pin 1-8
Smartpack Connection Con 2A* COM 10
F4 7 Ext. Alarm I/O
26
Connections
Y7
F5 6 X2B*
8
15
Ext. Alarm I/O Connections
F6 5 Relay 3
NC 11
or -60Vdc
Y24 NO 12
Relay 4 COM 13
F7 4
NC 14
Customer connections
NO 15
Load circuits -48Vdc

Relay 5 COM 16
F8 3 NC 17
NO 18
Y25 Relay 6 COM 19
F9 2 NC 20
F10 1
Rear connections Front connections
Smartpack
monitoring and
NA for Smartpack Web/SNMP
15 control unit
CON5
System Connections USB 2.0 type B port USB
15 (PC connection) Customer
CON4 9 connections
Battery connections
1: Optional: RS232
9/15 CON3
NA for Smartpack RS232 rear Ext. Battery connections
1: Optional: RS 232
8/26 CON2
2: Optional: Web/SNMP (ENET)
10
CON1
Alarm I/O Connections
8
CAN port
8
CAN port
1: Optional 9 pin D-sub RS232 connection.

Battery Connections Battery Connections Can be mounted in front or on rear side of
*X3 *X4 Smartpack. Replaces ”Ext. Battery Connections”
Battery Connections Battery Connections when mounted on the rear side of Smartpack
+ 1 + 1
Con 3A* Batt. Symmetry 5 Con 4A* Batt. Symmetry 1
15 - 2 15 - 2 2: Optional Web/SNMP (ENET) connection.
Battery Connections 3
+ +
Batt. Symmetry 6 Batt. Symmetry 2 Replaces ”Ext. Alarm I/O Connections”
- 4 - 4
+ 5 + 5
Batt. Symmetry 7 6 Batt. Symmetry 3 6
- -
+ 7 + 7
Batt. Symmetry 8 - 8 Batt. Symmetry 4 - 8
+ 9 + 9
Temperature Sense 2 - 10 Temperature Sense 1 - 10
+ 11 + 11
SERIAL Battery Current 2 SERIAL Not Connected
- 12 - 12
356804.10x
356804.10x
S1 S1
+ 13 + 13
DIFF Battery Fuse Fail 2 DIFF Not Connected
- 14 - 14
Date Design Draw Approved Scale Projection
See Std. Documentation
*Con 7 *Con 6 07 Dec. 2006 ORSKNO ORSKNO FRNONO

15 15
Temp sense Temp sense
Schematic Diagram Minipack

Eltek
Copyright A/S Eltek. All rights reserved
25-10-07 4 Module System -48Vdc or -60Vdc Replace for Replaced by
3 CR 071024NB
CHLAGB - -
* To be labeled Consultant Format Page Draw. No. Rev.
Sym. Alteration Date/Sign
- A3 1 of 1 2023227 3
Dist board 1 Minipack System MCB
Underwiring MPBB 6pos 3AC 8 pos load
LVBD
2 pos batt
X6A* - FB1
Power module 1
PE
DC output
+1 Y X
+
N 2
Customer
3
connections
NEG. DIST.
POS. DIST.
NEG. DIST.
POS. DIST.
Or -60Vdc
- JP1 JP2 4
L
- FB2
5 0V Battery Strings
Circuits -48Vdc
1 2 3 1 2 3 6
Customer
7
connections
Power module 2 8
PE
+ Customer
N connections
-
L
X7A*
To battery + Y9 Alarm Outputs and
Power module 3
PE
Digital Inputs
DC Earth (TE)
X5* + Power To battery contactor X1*
8 N output + Y7 Y1 Power input + Alarm I/O Connections
L1
7 - + 1
N1 Power Digital Input 1
L2 6 L - 2
N2 5 output – Y8 Y2 Power input - SH1 + 3
Digital Input 2 -
L3 4 4
NO 5
terminals
3
Customer
N3 Power module 4 Con 1A*
Mains input
connections
2 Alarm I/O Relay 1 COM 6
PE PE TB1
1 Connections NC 7
PE System connections 10
Mains input
+ NO 8
N Batt. Fuse Fail + 1 Relay 2 COM 9
- Batt. Fuse Fail - 2 NC 10
LVD 1A 3
L
connection terminals
K1 LVD Common 4
LVLD
Power module 5
PE
Alarm Outputs and
+ Dist.Board 2 MPBB 100A Digital Inputs
Y X Y8 8pos G1
N X6B* X2A*
- Y7 Y5 low pri load DC output - Ext. Alarm I/O Connections
L Y6 Y4 F1 8 + 1
Digital Input 3 - 2
Optional Y3 Fuse + 3
Power module 6 To Dist Y5 alarm Digital Input 4 - 4
F2 7
PE board 2 + 5
CAN1 Y2 high Digital Input 5 -
+ Y6 6
Smartpack Y4 pri load + 7
N F3 6 Digital Input 6
Power -/CAN bus - 8
- Con5A* Y3 Y1
Interconnections NO 9
L pin 1-8 Smartpack Connection Con 2A* COM 10
F4 5 Ext. Alarm I/O
26
Connections
Y7
F5 4 X2B*
8
15
or -60Vdc
F6 3 Relay 3
Customer connections
NC 11
Load circuits -48Vdc

Y24 NO 12
Relay 4 COM 13
F7 2
NC 14
NO 15
Relay 5 COM 16
F8 1 NC 17
NO 18
Relay 6 COM 19
NC 20
Rear connections Front connections

Smartpack
monitoring and
NA for Smartpack Web/SNMP
15 control unit
CON5
System Connections USB 2.0 type B port USB
15 (PC connection) Customer
CON4 9 connections
Battery connections
1: Optional: RS232
9/15 CON3
NA for Smartpack RS232 rear Ext. Battery connections
1: Optional: RS 232
8/26 CON2
2: Optional: Web/SNMP (ENET)
10
CON1
Alarm I/O Connections
8
CAN port
8
CAN port
1: Optional 9 pin D-sub RS232 connection.

Battery Connections Can be mounted in front or on rear side of
Battery Connections
*X3 *X4 Smartpack. Replaces ”Ext. Battery Connections”
Battery Connections Battery Connections when mounted on the rear side of Smartpack
+ 1 + 1
Con 3A* Batt. Symmetry 5 Con 4A* Batt. Symmetry 1
15 - 2 15 - 2 2: Optional Web/SNMP (ENET) connection.
+ +
Batt. Symmetry 6 Batt. Symmetry 2 Replaces ”Ext. Alarm I/O Connections”
- 4 - 4
+ 5 + 5
Batt. Symmetry 7 6 Batt. Symmetry 3 6
- -
+ 7 + 7
Batt. Symmetry 8 - 8 Batt. Symmetry 4 - 8
+ 9 + 9
Temperature Sense 2 - 10 Temperature Sense 1 - 10
+ 11 + 11
SERIAL Battery Current 2 SERIAL Not Connected
- 12 - 12
356804.10x
356804.10x
S1 S1
+ 13 + 13
DIFF Battery Fuse Fail 2 DIFF Not Connected
- 14 - 14
Date Design Draw Approved Scale Projection
*Con 7 *Con 6 31 oct. 2006 ORSKNO ORSKNO HAHANO

15 15
Temp sense Temp sense
Schematic Diagram Minipack

Eltek
Copyright A/S Eltek. All rights reserved
25-10-07 6 Module System -48Vdc or -60Vdc Replace for Replaced by
3 CR 071024NB
CHLAGB - -
* To be labeled Consultant Format Page Draw. No. Rev.
Sym. Alteration Date/Sign
- A3 1 of 1 2021886 3
31
This product is CE marked and
complies with all current requirements
for relevant standards and directives.

Minipack, PS System: Quick Start Guide

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Minipack, PS System: Quick Start Guide

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Quick Start Guide

Installation, Operation, Commissioning and Maintenance

Check Lists pullout forms

The Smartpack based Product Range

Brief System Description  Minipack

Minipack rectifiers LVBD

Quick Start Guide Minipack PS System

Mounting the Smartpack controller

1. Unlock the module by

Quick Start Guide Minipack PS System 356808.103, 1v4e-2012-02

Installation and Maintenance Details

Opening or Closing the Minipack Drawer Shelf

Mounting or Removing Minipack Blind Covers (old type)

For new blind covers, refer to page 3.

Quick Start Guide Minipack PS System

Removing or Mounting Load MCBs

CAUTION: Power must be OFF during this operation!

Configuring Priority and Non-Priority Load Circuits

Priority Load Screws

F3-F10 Screw (Y6)

Quick Start Guide Minipack PS System 356808.103, 1v4e-2012-02

2U 1 Organize the installation site

o Explosive atmospheres are to be avoided. Ensure suitable

Mechanical Installation Power is OFF!

Follow the kit’s documentation Doc 2045795 or Doc. 2045089

Quick Start Guide Minipack PS System

b-c Connect battery cables to fuses (Fb1, Fb2, etc.) and

terminals, and to the center terminal of the battery string

(+) and to the -48V outer terminal. Deviation from factory

Quick Start Guide Minipack PS System 356808.103, 1v4e-2012-02

Location of Components, GA drawing

Plastic Protective Cover for AC Terminals CAN1

X6A: Common Battery (+)

Top view DC Earth

Front view Load MCBs

Quick Start Guide Minipack PS System

Extended (X2A & X2B) Battery Cables, string x

Quick Start Guide Minipack PS System 356808.103, 1v4e-2012-02

I Pre-Start Check Power is OFF!

Before you switch ON the Minipack PS system, verify the following:

1. System installation is completed

Commissioning Steps, Startup

II Startup and No-Load Adjustments Power is ON!

Quick Start Guide Minipack PS System

Load Adjustments Power is ON! III

Quick Start Guide Minipack PS System 356808.103, 1v4e-2012-02

Front Keys and display, Installing PowerSuite

Installing PowerSuite  PC Application

Quick Start Guide Minipack PS System

Level 2 Level 3 Level 2 Level 3

DisplayMessages Message  VoltCalibration  VoltCal 

SoftwareInfo nnnnnn.nnn vv.vv Password

SerialNumber xxxxxx SetManBoostTime  

BattLifeTime Rst  Reset

** Only available for special regions, when enabled from factory

Quick Start Guide Minipack PS System 356808.103, 1v4e-2012-02

CAN Bus Termination

CAN Bus Addressing

Smartpack Controllers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 << ID #

USB A-B cable (standard)

CAN bus CAN bus

Battery string #1 Temp, Fan Speed Mon & Ctrl Fuses

Quick Start Guide Minipack PS System