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Installation Guide

PRSB 15kW, 48VDC


351406.033
Information in this document is subject to change without notice and does not represent a
commitment on the part of Eltek Energy AS.
No part of this document may be reproduced or transmitted in any form or by any means —
electronic or mechanical, including photocopying and recording — for any purpose without
the explicit written permission of ELTEK Energy.

Copyright ©: Eltek Energy AS, Norway 2006


NS-EN ISO 9001:1994 Certificate no: 900005Q
NS-EN ISO 14001:1996 Certificate no: 900005E.
This product holds a CE mark and satisfies all requirements covering relevant standards and
directives.

EMC LVD
▫ EN61000-6-2 Industrial Environment ▫ LVD73/23/EEC Low Voltage Directive
▫ EN61000-6-3 Residential, Commercial and Light Industry ▫ EN60950 Safety of Technology Equipment
▫ ETS 300386 v1.3.1 Telecommunication Equipment

Certificate no: 900005Q Certificate no: 900005E


Head Office:
Eltek Energy AS
P.O. Box 2340 Strømsø
N-3003 Drammen
NORWAY
Phone: (+47) 32 20 32 00
Fax: (+47) 32 20 32 10
E-Mail eltek@eltekenergy.com
Internet: http://www.eltekenergy.com

Art. No. 351406.033 Issue 4, 2004 December


Published 2004-12-06
Mfm

Flatpack PRSB 15kW, 48VDC


(Outdoor Site Power Cabinet, Air Conditioned) has part no. CF1032.002

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
2
Table of Contents

1 DESCRIPTION OF FLATPACK PRSB 15KW, 48VDC 4


OVERVIEW – GENERAL ARRANGEMENT 4
INPUT AND DISTRIBUTION ARRANGEMENT 4
AC INPUT TERMINALS 5
DC DISTRIBUTION AND LVBD DEVICE 6
MONITORING, CONTROL AND SIGNAL INTERFACE 6
SYSTEM MONITORING 6

2 INSTALLATION PROCEDURES 7
SAFETY PRECAUTIONS 7
UNPACKING AND MECHANICAL INSTALLATION 7
ELECTRICAL INSTALLATION 8
RECTIFIER INSTALLATION — MAINS SUPPLY BALANCING EFFECT 10
RECTIFIER INSTALLATION — HANDLES AND LOCKING MECHANISM 10
COMMISSIONING 10

3 ALARM RELAY OUTPUTS AND SIGNAL CONNECTIONS 11


CONNECTIONS FOR INTERNAL SYSTEM WIRING 12
CONNECTIONS FOR GMT FUSES 13

4 SPECIFICATIONS FLATPACK PRSB 15KW, 48VDC, AIR CONDITIONED 14

5 APPENDIX: SCHEMATICS, DRAWINGS, FIGURES, ETC. 15


GENERAL ARRANGEMENT DRAWING 15
SYSTEM SCHEMATIC — PRSB 15KW, 48VDC, OUTDOOR CABINET, AIR CONDITIONED 16
ON SITE DOOR REMOVAL — OUTDOOR CABINET, AIR CONDITIONED 17
DRILLING TEMPLATE 18
AIR CONDITION UNIT SCHEMATIC DRAWING 19

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12 3
1 Description of Flatpack PRSB 15kW, 48VDC

This Installation Guide contains information about how to install the Flatpack PRSB 15kW,
48VDC system 1 , for outdoor site power cabinet, Air Conditioned. Please, refer to the
system’s Documentation Set (art. 351406.003) for an overview of related user
documentation.

Overview – General Arrangement


The Flatpack PRSB 15kW, 48VDC is a DC power supply system based on the Flatpack 1500
48V rectifier. The system contains AC termination blocks, DC distribution, Flatpack Power
Rack, Flatpack 1500 rectifier modules and the Flatpack Monitoring and Control Unit (MCU).
The system is designed for cable entry from top and the cabinet size is 770x820x2000mm,
(30.3 x 32.3 x 78.7”) (WxDxH).

DC Load Distribution:
MCBs, Mains, Alarm and
Signal Terminals
MCU, Monitoring & Control Unit

Flatpack 1500 rectifier modules


Figure 1
Flatpack
Power Rack System LTE Distribution, MCBs
General Arrangement
(top of cabinet)
Battery strings and MCBs inside,
in the lower part of the cabinet

Input and Distribution Arrangement

Cabinet main Protective Earth (PE). Connected


to powercore PE. Positioned in the ceiling
–ve DC Load Terminals (BTS MCBs) 2
On top of each load breaker, 25 mm
–ve Battery Terminals +ve DC Load Terminals
Bus bar, 35 mm2 Common positive bus bar, 70 mm2
+ve Battery Terminals
Common positive bus bar, 70 mm2

DC Earth (TE) terminal, M6

AC Earth (PE) terminal, M6

AC Mains Terminals
Terminals for 2GMT 10A Load
Fuses, 1.5 mm

CON 5, Alarm Terminals


1.5 mm2 (Front access)

MCU Ctrl. Unit, and


CON 4, Monitoring Terminals
Figure 2 Location of components (Back MCU)

1
PRSB = Power Rack System with Batteries

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
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AC Input Terminals

The AC terminal block is factory configured for mains supply type: 400VAC, 3 phase and N.

L1-bar L2-bar

N-bar L3-bar

N (neutral)
L1 (Terminal for
(Terminal for incoming wire)
incoming wire)

L2
(Terminal for
incoming wire)
L3
(Terminal for
incoming wire)

Labels on internal wires


(Wires may be reconnected to
match the site’s type of AC
mains supply)
Figure 3 AC input terminals, L1, L2, L3 & N, with internal terminal connection bars

AC Input Feed Sizing


(Recommended AC Breaker Rating and Min. Wire Size)
An external breaker is
VAC Input 18kW
required on all sights. This 400VAC +N, 3 ph 40A – C
should be turned OFF 4x6 mm2 Cu – max. 30m
under all installation. 230VAC, 3 ph 63A – C
3x10 mm2 Cu – max. 45m

You may reconfigure the AC terminal block for connection of 230VAC, 3 phase supply. To do
so, rewire the internal (blue) wires as described in the table below, and connect the AC
mains supply cable to terminals L1, L2 and L3.

AC Terminal Block AC Terminal Block


400VAC, 3ph+N 230VAC, 3ph
Internal Wire Connections Internal Wire Connections
Internal Wire Wire Color Connected to Internal Wire Wire Color Connected to
(Labeled) Terminal Bar (Labeled) Terminal Bar
L1,1 Black L1-bar L1,1 Black L1-bar
N1(L2) Blue N-bar N1(L2) Blue L2-bar
L2,1 Black L2-bar L2,1 Black L2-bar
N1(L3) Blue N-bar N1(L3) Blue L3-bar
L3,1 Black L3-bar L3,1 Black L3-bar
N1(L1) Blue N-bar N1(L1) Blue L1-bar
L1,2 Black L1-bar L1,2 Black L1-bar
N2(L2) Blue N-bar N2(L2) Blue L2-bar
L2,2 Black L2-bar L2,2 Black L2-bar
N2(L3) Blue N-bar N2(L3) Blue L3-bar
Factory configuration Customized configuration

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
5
To connect your system to 1
phase from a 230 VAC- AC Input Connection
system or a 400 VAC + N- 1-phase
External Wire Connections
system connect the input AC configuration in
cables as illustrated in the Terminal Block
table to the right. With one 400 VAC + N 230 VAC
phase the maximum amount Input 400VAC + L1 L1-terminal L1-terminal
of rectifiers is 4. These have (230 VAC, 3ph or N N N-terminal L2-terminal
to be placed in position 1,4,7 400 VAC, 3ph + 230VAC L1 L1-terminal L1-terminal
and 9 in Figure 4, page 10. N)
The other positions will not be L2 N-terminal L2-terminal
1 phase configurations
usable.

DC Distribution and LVBD device


The system is configured for negative distribution. The common positive bus bar is located
inside the distribution section; see Figure 2, on page 4. The system is equipped with LVBD
device.

Monitoring, Control and Signal Interface


The Flatpack PRSB 15kW, 48VDC is available with basic functionality for monitoring and
control of the system, and is equipped with:
Relay outputs, 6 pcs
Digital inputs, 4 pcs
Symmetry input signals, 2 pcs
(battery string midpoint measurements)
Digital input for external symmetry circuitry

One of the interface boards (104649) is located behind the MCU (with rear access to the
terminals), while the other board (104648) is mounted on top of the MCU (with front access
to the terminals).
Se “Figure 7 Customer connections interface”, page 11.

System Monitoring
The Flatpack MCU Monitoring & Control Unit monitors and controls the entire rectifier
system including distribution and batteries, as well as other equipment on site. The unit also
incorporates a communication port for connecting computers via the RS232C interface.
The Flatpack system can be operated and configured locally via the keypad on the MCU
unit, by selecting commands from set-up menus in a hierarchical menu system.
Please refer to the Flatpack MCU Operation Guide for detailed information about system
monitoring.
Remote system monitoring and configuration may also be performed using WinPower Silver
— a Windows-based program that runs on a connected PC.
Following configuration tasks require the use of a PC:
Installation settings
System calibration
Battery configuration
Alarm setup
Alarm log retrieval
Site information
Site specific configuration

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
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2 Installation Procedures

This section describes how to install the Flatpack PRSB 15kW, 48VDC. Step-by-step
procedures will guide you through the installation.
For full description of the Flatpack Rectifier and the Flatpack MCU monitoring and control
unit, please refer to the Operation Guides for the respective parts.

Safety Precautions

The equipment described in this manual must only be


installed by authorized personnel, and only operated by
persons who have attended a suitable Eltek Energy
training course.

The equipment represents an energy hazard and failure


to observe this could cause terminal injury and invalidate
our warranty.

There are hazardous voltages inside the rectifier system.


As the rectifier units incorporate large charged
capacitors, it is dangerous to work inside the system
even if the mains supply is disconnected.

Products into which our components are incorporated


have to comply with a number of requirements.
Installation is to be in accordance with the
recommendations herein.

Please read the manual carefully before using the


equipment.

Unpacking and Mechanical Installation

Installation Step Comments OK

Inspect the unit for any physical or transit


1 TAKE THE FLATPACK POWER damage, and tighten the screws that connect
SYSTEM OUT OF THE PACKAGING conductors. Report any transit damage to Eltek
Energy immediately

2 DRILL HOLES IN THE GROUND


The Drilling Template with instructions is located
ACCORDING TO DRILLING
in section 5, page 18.
TEMPLATE

3 POSITION THE CABINET IN THE The floor construction must be capable of


REQUIRED LOCATION supporting the equipment.

Bolts are not included in the cabinet. If a plinth


4 BOLT THE CABINET TO THE
is used, refer to ‘Installation Guide, Kit for
GROUND/PLINTH
Plinth’, Doc. No. 351416.033.

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
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Warning!
The cabinet has to stand upright (vertical position) for at least 2 hours before the Air-
Condition devise is started.

Electrical Installation
For location of components, see “Figure 2”, page 4, Figure 3, page 5, and Figure 9, page 15.

Installation Step Comments OK


Connect the AC Earth (PE) and DC Earth (TE) to the copper
terminal positioned in the
cabinet ceiling.
The Common Positive Bus bar
is internally cabled to DC
Earth (TE); thus the positive
1. EARTH CONNECTIONS output of the rectifiers is
connected to ground (TE),
and the negative output
represents the –48Vdc supply
voltage.
• If required, you can remove the internal cable that
connects the positive bus bar to local PE.
• Switch OFF the AC input power (external MCBs), before
connecting the cable.
• Open the clamps that fasten the cable entry rubber
gland.
• Shape the cable entry rubber gland with a knife to fit the
mains cables, and draw the cables into the top of the
cabinet. It is recommended to do the same with the load
cables at this time. Fasten the cables with strips to the
brackets inside the cabinet. Do not make the cable slot
too wide! Use silicon to make the input hole watertight.

2. AC CONNECTIONS

• Connect the AC cables, max. 35sq mm(AWG 2), to the


terminal block in the top of the cabinet as the labels
indicate. Replace the cable entry clamps. Do not power
up the system until the whole installation is complete.
• Connect the external AC ground wire to the cabinets
main Protective Earth (PE) terminal. See Figure 2.- page
4.

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
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• Turn OFF the Load/BTS MCBs.
3. LOAD CONNECTIONS
• Turn OFF the PRS battery MCBs on the left side of the
Alarm cabinet.
connection
• Loosen the screws and pull the black cable gland back to
draw the load cables down to the powercore.
• The kit includes two copper bridges. One for 100 A (two
pins) and one for 150 A. If the load current is larger than
100A 150A 50 A use the two pin copper bridge. Then the 3rd hole in
the breaker cannot be used. If the load current is larger
than 100 A, use the three pin copper bridge. Insert the
chosen copper bridge on to the top of the MCB.
• Connect the orange alarm cable to the copper bridges
Cable gland with a screw if the bridges are used.
• Connect the positive cable(s), max 70 mm sq (AWG 2/0), to
the common positive bus bar on the top of the power
core. 2
• Connect the negative (-48V) cables, max 25 mm sq each
(AWG 3), to the top of the MCBs or the copper bridges.
Connect the negative (-48V) cables to the MCBs.
Connect the adequate cables, 1,5 mm sq (AWG 15), to the
4. GMT FUSE CONNECTION
GMT fuse card according to the table in section 3 – page 13
The positive and negative (-48V) battery cables are
5. BATTERY CONNECTIONS
connected from factory to the common positive bus bar and
to the battery MCBs. (Excluding additional battery string
kits) The battery temperature sense cable is also pre-wired
Right Corner to CON4, and temporally fixed to the cabinet’s wall.
• Connect the loose end of the battery cables to the
battery terminals; blue cable to the negative terminal
Battery ventilation and black cable to the positive terminal.
hole with gland • Connect all battery intercell links
removed
• Place the temperature sensor, located at the end of the
battery temperature sense cable, on top of the topmost
battery string.
• Connect and fasten the ventilation hose kit (follows the
Battery ventilation batteries) to every battery block, guiding the exhaust
hole with gland end of the hose out of the cabinet through the upper
whole on the side of the cabinet. Fasten the exhaust host
to the cabinet with strips. Make sure that the fixings do
not limit the airflow in the hose.
Please follow chapters “Pre Start Check” and “Start Up
Procedure” in manual “Commissioning Guide Flatpack 1500
6. POWER UP DC Rectifier Plant”, Doc. No. 360006.163.

2
The bus bar is prepared for connection of cables with lugs or ferrules. M8 bolts are fitted
at delivery.

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
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Rectifier Installation — Mains Supply Balancing Effect
The Flatpack PRSB system may be expanded to a maximum of 10 Flatpack 1500 rectifiers.
In order to load the supply net evenly — similar current load from the 3 phases of the mains
supply — it is advisable to mount the required number of rectifiers in the following order:
MCU Rectifiers

1st Pos 4th Pos


(on L1) (on L1)
2nd Pos 5th Pos
(on L2) (on L2)
3rd Pos 6th Pos
(on L3) (on L3)

9th Pos
7th Pos (on L1)
(on L1)
8th Pos 10th Pos
(on L2) (on L2)

Figure 4 Rectifier mounting order to load the mains supply evenly.


When possible, mount an equal number of rectifiers on each phase, L1, L2 and L3.

Rectifier Installation — Handles and Locking Mechanism


The Flatpack 1500 rectifier module is equipped with handles that serve two purposes:

Locking the module into position

Open both handles, insert and plug the module into power
shelf. Then lock it into position by rotating the handles upwards
and pushing them firmly home; failure to do so will prevent the
module from making proper contact.
Figure 5 Module with released handles

Pulling the module out


Upper hole to
Unlock and release the handles by inserting
release the spring
a small screwdriver into the upper holes,
mechanism
thus releasing the spring mechanisms. Do
not use excessive force. The handles will
release and pop out. When both handles are
released, use them to pull the module out.
Do not hold or carry the rectifier by its
handles. Handle in locked position
Figure 6 Releasing the module’s handles

Commissioning
For information regarding system commissioning, please read manual “Commissioning
Guide Flatpack 1500 Dc Rectifier Plant”, art. No. 360006.163.

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
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3 Alarm Relay Outputs and Signal Connections

The digital inputs are configured as fail-safe, i.e. if the input is Input 1
enabled, it will trig an alarm if the input is open. If several AGND
external devices are going to the same digital input, they
must be connected in series.
The alarm relays are also operated in fail-safe, i.e. the relays
are energized when there is no alarm. The description below CON4
describes the pin out in normal state, i.e. the NO output is External device
alarm state
open in normal operation and shorts to the COM output in the
alarm-state.

Alarm relay specification


Nominal switching capacity 2A/30V DC
Maximum switching power 60W (resistive load)
Maximum switching voltage 220V DC
Maximum switching current 2A DC

Interface Customer Connection Pin Out


Interface Card 104648
Interface Card 104649 Located on top of the
Located back the MCU MCU Ctrl. Unit
Ctrl. Unit
(plug for MCU)

Pin 11
Pin 20
Pin 12
Pin 1

CON2
CON5
CON3 CON4
Pin 1
Pin 10 Pin 20
Pin 1

Terminal Description Terminal Description


CON 2 Internal system connections CON 4 Customer connections (digital inputs, symmetry, etc.)
CON 3 Internal communication CON 5 Customer connections (alarm relay outputs)
Figure 7 Customer connections interface and internal terminals. (Max. 1,5 mm2, AWG 15)

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
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CON 5 Pin Assignment
for basic PCB version, art. No. 104648

Pin Signal Function Pin Signal Function


1 NC Relay 6: 10 NC Relay 3:
2 NO Common Alarm 11 NO Low Battery Alarm
3 Com 12 Com
4 NC Relay 5: 13 NC Relay 2:
5 NO Module Alarm 14 NO Heat Management
6 Com 15 Com Alarm
7 NC Relay 4: 16 NC Relay 1:
8 NO Load / Battery Fuse Alarm 17 NO High Temp.
9 Com 18 Com (Fan regulation)
19 (not used)
20 (not used)
Factory Settings

CON 4 Pin Assignment


for basic PCB version, art. No. 104649

Pin Signal Function Pin Signal Function


1 + Digital Input 1 11 + Battery Symmetry 1
2 AGND (Heat Management) 12 — (analogue input)
3 + Digital Input 2 13 + Battery Symmetry 3
4 AGND (programmable) 14 — (analogue input)
5 + Digital Input 3 15 + +21V Auxiliary Supply
6 AGND (programmable) 16 — (for modem or ext.equipment)
17 (not used)
7 + Digital Input 4 18 + Battery Temperature Sense
8 AGND (programmable) 19 —
20 screen Analogue ground (system ref.)
9 + Battery Symmetry 2
10 AGND (digital input)

Connections for Internal system wiring


CON3 is used for rectifier and power shelf communication. CON2 is used for internal system
wiring, which has been done at the factory. These connectors are not involved in the system
installation and commissioning process. The table below shows the pin assignment for
CON2.

CON 2 Pin Assignment


for basic PCB version, art. No. 104649

Pin Signal Function Pin Signal Function


1 + Shunt 2: 9 + Battery Fuse State
2 — Battery current measurement (digital input)
3 + Shunt 1: 10 + Load Fuse State
4 — Battery current measurement (digital input)
5 + Auxiliary Supply 11 — LVBD control
6 — (for Flatpack MCU) (Battery Disconnect contactor)
7 VDC+ Voltage Sense 12 — LVLD control
8 VDC— (system signal reference) (Load Disconnect contactor)

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
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Connections for GMT fuses

Pin 16 Pin 1

GMT fuses
Max. 10 A each

Figure 8 GMT fuse card (Max. cable size 1,5 mm sq)

The table below shows the pin assignment for the GMT load fuse card.

Pin Assignment for GMT Fuse


Pin Signal Function Pin Signal Function
1 + GMT fuse 1 (F4) 9 + GMT fuse 5 (F8)
2 — 10 —
3 + GMT fuse 2 (F5) 11 + GMT fuse 6 (F9)
4 — 12 —
5 + GMT fuse 3 (F6) 13 + GMT fuse 7 (F10)
6 — 14 —
7 + GMT fuse 4 (F7) 15 + GMT fuse 8 (F11)
8 — 16 —

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
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4 Specifications Flatpack PRSB 15kW, 48VDC, Air Conditioned

Site Power Outdoor cabinet DC OUTPUT


Voltage 48 VDC
Current Up to 15 KW – 300 Amps

SPECIFICATION CONNECTIONS
Battery Battery cable, M8 bolts
Max. number of rectifiers 10 connections
AC INPUT Load MCB Negative distribution, Load
Voltage 1 phase 230 VAC (max. 4 connections cable, M8 bolts. Common
positive bus bar, M8 bolts
rectifiers)
3 phase 208 VAC ( ∆ ) Alarm Plug-in wire connectors front
3 phase 230 VAC ( ∆ ) connections access
3 phase 400 VAC+N ( Y ) DISTRIBUTION OPTIONS
Frequency 45 to 66Hz No. of DC 3 x 50 Amps -150Amps MCBs
Load breakers
Maximum See Flatpack 1500 48VDC No. of Battery Up to 3 x 150 Amps MCBs mount
Current datasheet (241114.100.DS3) fuses next to each battery shelves
Protection Soft start No. of Aux. 8 x 10 Amps GMT type
Surge protection (varistors) fuses
Disconnect above 312 VAC Programmable Standard: 1 LVBD (max. 400 Amps)
LVD
MONITORING OTHER SPECIFICATIONS
Isolation 3.0 KVAC – input and output
Monitoring Unit Flatpack MCU
1.5 KVAC – input earth
Local operation Menu driven software via
1.0 KVDC – output earth
keypads and LCD or PC
Operating temp -40 to +50°C (-40 to +122°F)
(WinPower)
Storage temp -40 to +85°C (-40 to +185°F)
Remote WinPower via modem or Web
Dimensions 770 x 910 x 2000mm (WxDxH)
operation NMS via SNMP-agent
(30.3 x 35.8 x 78.7”)
Alarm relays 6 relays are standard
Weight Approx. 235kg excl. rectifiers and
batteries
Visual indications Green LED – System ON
Max. 250kg per battery shelf
Red LED – Active alarm(s)
LCD – system status APPLICABLE STANDARDS
Digital inputs 5 (for monitoring of external Electrical safety EN 60950
equipment) UL 60950
Current Battery current EMC ETSI EN 300 386 V.1.3.1
measurements tifier current (telecommunication network)
Alarms Load fuse alarm EN 61000-6-3
Battery fuse alarm (emission, light industry)
EN 61000-6-2
LVD operated
(immunity, industry)
Low output voltage alarms
Environment ETSI EN 300 019-2
(2 individual alarm levels)
ETSI EN 300 132-2
High output voltage alarms
(2 individual alarm levels)
Battery capacity
Temperature alarm
Symmetry alarm

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
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5 Appendix: Schematics, Drawings, Figures, etc.

General Arrangement drawing


See also Figure 2, page 4, for more detailed information about DC distribution.

Main Protective Earth (PE)

Heater MCB (AC)

DC Distribution, Alarm,
AC Terminals, etc.

Rectifiers

LTE Fuses
MCBs

Battery MCB
FB4

Battery MCB
FB3

Battery MCB
FB2

Battery MCB
FB1

Figure 9 General Arrangement drawing, PRSB 15kW, 48VDC Outdoor Cabinet, Air Conditioned

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
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System Schematic — PRSB 15kW, 48VDC, Outdoor Cabinet, Air Conditioned

Figure 10 Schematic
drawing, PRSB 15kW, 48VDC
system

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
16
On Site Door Removal — Outdoor Cabinet, Air Conditioned

Step Description Ok
1 Switch OFF AC
supply to Air Air
Condition Condition
AC supply
2 Remove the AC cable.
supply cables from
the door terminals.
Make sure the AC
cable is completely
freed from the door.
3 Disconnect the earth Air
connection cable on Condition
the bottom of the AC supply
door cable
4 Lift the door off the connection
hinges. This might terminal
require two or more
persons, since the
door is heavy.
5 When the door is
mounted back on,
lift the door back on
to its hinges
6 Reconnect the earth Eart
and AC supply connection
cable. cable

7 Fasten the AC
supply cable to the
door.
8 Switch the AC
supply back ON.

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
17
Drilling Template

Figure 11 Top
view of the
cabinet’s bottom
plate.
700x700 mm
external
dimensions Holes for mounting
the cabinet to the
ground without a Holes for the
plinth. plinth.

Holes for the


plinth.

The cabinet
overhangs by 35
mm outside the
plinth on the rear,
on the left hand
and on the right
hand side

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
18
Air Condition unit schematic drawing

Figure 12 Air Condition unit schematic drawing

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v4—2004-12
19
Main Office:

Eltek Energy AS
P.O. Box 2340 Strømsø
N-3003 DRAMMEN
Norway
Phone: 47 32 20 32 00
Fax: 47 32 20 32 10
Art. No. 351406.033
E-Mail: eltek@eltek.no
Issue 4, 2004 December
Internet: www.eltekenergy.com
Published 2004-12-06

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