mr TECHNOCRATS Nr. Soni ni Chal, Anmedabad - 362415 Prone (079) 2267012, Tle Fax: 078) 22800610 | Fe Sales & Services Pvt. Ltd. =a SE E-mail; info@ technoorats.co.in [Tec TAB-ID/8536/Technical 11" February, 2009 To, Larsen & Toubto Limited; E &C Division, EPC Center, Ashish Complex, Opp. GEB sub station, N.H. 8, Chhani, Vadodara-391 740 Mr. Rajiv Naik, Procurement Engineer RFQ. Ref. LTV/LOBS/Chain Pulley/RMM/01, dtd. 13.1.2009 : Offer for spark proof chain pulley blocks with geared trolley, for HIPCL-LOBs Project, Mahul, Dear Sir, We refer the above mentioned bid documents in name of our principals, M/s. Herculese Hoists Limited, Mumbai. We are pleased to submit our offer and other documents, on behalf of our principals, for INDEF make spark-proof chain pulley blocks with geared trolleys. Enclosed find the followings: TECHNICAL OFFER : 1, Table-I, scope of work, 2. Table 2A, Manufacturer’s Data / Drawing Requirement (General) for chain pulley blocks 3. Table 28, Manufacturer's Data / Drawing Requirement (Mechanical Items), as agreed in the meeting. 4, Sub-suppliers’ List 5. Mechanical Data-sheet, with G.A, Drawing sheets for all required capacity chain pulley blocks, with geared trolley. Note that MoC for sparkproof chain pulley blocks, Dimensions and other Mechanical data is given in G.A. drawing sheets. 6. General Catalogs 7. Filled in Lubrication consumption sheet 8. Recommended two years of operation spare parts list with price break- down 9. Technical Exception and Deviation to project specifications in deviation list format 10. Proven track record 11. Inspection and Test plans (QAP) for your preview and approval. 12, Table of Technical Data. We hope, you will find the offer in line with your requirement. In case of further information / clarification, please feel free to contact us. Thanking you, SERVICES OVT. LTD; (R.K-SHAH) 98253 12045 Leen ee icici anaiiaal@ JACOBS se LaT- CHIYODA wares PROJECT: | LOBS QUALITY UPGRADATION PROJECT —_| Doe. No. 18:3188-0-99-6B402 REQUISITION FOR ENQUIRY FOR CHAIN , TITLE: | PURLEY BLOCKS Rey, Nos 0 Page 17 of 32 ‘TABLE -1. BIDDER’ (OF WORK / SUPPLY FOR CHAIN BLOCK The broad scone of Work / Supply for Chain Pulley Block shall include design, engineering, manufacture, inspection, testing, painting, packing and supply of material as mentioned in table below as a minimum. Bidder shall include in their scope of work / supply all other items essential for proper ‘erection, smooth, trouble free operation as well as maintenance of the equipment. AAll Chain Pulley Blocks with / without Trolley shall be suitable for the Hazardous area class as indicated in datasheet and hazardous area classification layout (Refer- Hazardous Area Classification Layout Dig. No, 18-3188- D-99- 9113, Rev. 1 attached with Annexute-1). Note: Bidders shall fil in the assigned cofumn and submit these tables as a part of their technical proposal, (X): Required (): Not Required (.)N.A.: Not Applicable SALES & S°PYICES PVT. LTD. 53, Me. Marat Highway, Re Sus 2AD-382415. Bs waz ‘322890610 Wa Se S.C z 3 oe fe 5 Gs lz Tew as REMARKS az |3 ga ge z 8 1.0 | GHAINPULLEY BLOCK (GPE) | (x) | (X) As per Standard Specification |QyVES AND ITS ACCESSORIES for Chain Pulley Block, Doc. No 48-3188-99-00-M-02-0012-A4,|( )NO ‘00 (Non-sparking material Revo suitable for Hazardous ONA Area): (X) As per IS 3832, latest edition (X) As per Data sheets / CPB Schedule (Refer Annexure-1) (00 As per Applicable Standards / Code and Project Specifications TECHNOCRATS For Tochnocrat Sates Se-yipes Pvt. Ltd[~ ===] | HG sacoss aT CHIVORA vara S | PROJECT: | LOBS QUALITY UPGRADATION PROJECT | Doc. Nos 18-2188-0-99.5n402 REQUISITION FOR ENQUIRY FOR CHAIN ; creme: | REQUISTTION FO Rev. Nos 0 Page 18 of 32 z 3 a gs ra vem bs REMARKS ae g° 2 fe 8 4.4 [CPBS with Gear Type Monorail (x) | (x) As per Ci. No. 3:.2 of Standard YES ‘Trolley and all Accessories Specification for Chain Pulley : (Suitable for Non-Hazardous Block, Doc. No. 18-3188-99.00- |) NO € Area) M-02-0012-A4, Rev.0 A (Refer Datasheet / Chain Pulley (2 Block Schedule for cetails as attached in Annexure-1 of the Requisition) 4.2 | CPBs with Gear Type Monorail | (x) | (x) Material of Construction (MOC) ves Trolley and all Accescories for all non-ubricated rubbing (Suitable for Hazardous Area} paar shall be of non-sparking | )NO (Refer Datasheet / Chain Pulley type (non-ferrous) an Block Schedule for details as attached in Annexure of the (0%) As per Cl, No. 3.1.2 of Standard Requisition) ‘Specification for Chain Pulley Block, Doc, No. 18-3188-99-00- M-02-0012-A4, Rev.0 1.3 | CPBs and all Accessories 0%) | 00) Material of Construction (MOC) | (ES. (suitable for Hazardous Area) forall non-lubricated rubbing (Refer Datasheet / Chain Pulley pats shall be of non-spatking | )NO Block Schedule for details as type (non-ferrous) NA attached in Annexure-t of th Requistion (X) As per Cl. No. 3.1.2 of Standard Specification for Chain Pulley Block, Doc, No. 18-3188-99-00- M-02-0012-A4, Rev.0 4.4. | CPB Accessories « 1.41 | Frame (00 | 00 Stee! plates with bolted /weldea [ayes construction (no (X) As per Cl. No. 3.2 of Standard Specification for Chain Pulley |( )NA Block, Doc. No. 18-3188-99-00- M-02-0012-A4, Rev.0 |eRe EG sacops [aT- CHTYOBA ura PROJECT: | LOBS QUALITY UPGRADATION PROJECT —_| Doc. No: 18-3188-0-99-6B402 REQUISITION FOR ENQUIRY FOR CHAIN, | ay, n, PULLEY BLOCKS ae TITLE: Page 19 of 32 SL. fol ITEM REMARKS, REQDD. FROM BIDDER BIDDER’S. CONFIRMATION REV. yl 1.42 | Gear (%) } (© Helical / Spur Gear type Z é ( (0) As per Cl. No. 3.3 of Standard Specification for Chain Pulley Block, Doc. No, 18-3188-99-00- |( )N-A. M-02-0012-A4, Rev.0 1.43 | Load Brakes 0X) | (X) Automatic mechanical load ves brake with Ratchet and Pawl ‘ype (No (X)As per Ci.No. 3.4 of Standard |( NA Specification for Chain Pulley Block, Doc. No. 18-3188-99-00- M-02-0012-A4, Rev.0 1.424 | Bearings &) | (%) Anti-fiction type (X) As per Cl. No. 3.5 of Standard Specification for Chain Pulley Block, Doc. No. 18-3188-99-00- M-02-0012-A4, Rev.0 1.45 | Top Lifting Hooke and Hook | (x) | (x) As per 1S:6610, latest ection Blocks with safety latch ~ (x) With Thrust bearing, as per Bidder's Recommendation (X) Ball and Roller bearings shall not be used (X) As per Cl. No. 3.6 of Standard Specification for Chain Pulley Block, Doc. No, 18-3188-99-00- M-02-0012-A4, Rev.0 TECHNOCRATS SALES & SERVICES PVT. LTD. rt 53, Mahakall Estate, Naroda-Narol Highway, ‘or Technocrats Sa/ Nr. Soni ni chawl, AHMEDABAD-382415. :079-22870152, Fax:079-22890610 Web Site 2 chnocrats.co.in Dimail, Hafe(@technocrats.c.in& | Kl sacces LaT- CHIVODA vara QZ} | PRoséct: | LoS QUALITY UPGRADATION PROJECT | Doc. Na: 1€-188-0-99.68402 _, | REQUISITION FOR ENOURY FOR CHAI cones 7 re; | REQUISITION FO Rev. Nos 0 Page20of 32 s ss wre ba eMaras No. ag ea a 1.4.6 | Bottom Lifting Hooks and Hook | (x) | (x) As per 1S:8610, latest edition Blocks wih safety latch (0) With marking at safe working | | (0) With Thrust bearing toad (9 Ball and Rolle bearings shall not be used (X) As per Cl. No, 3.6 of Standard Specification for Chain Pulley Block, Doc. No. 18-3188-9-00- N-02-0072.A4, Revd 147 | Load Chain ©) | 00 Minimum of Grade 80, as per (ves 1s.6216 (no (00 As per Cl, No. 37 of Standard Specification for Chain Pulley (INA Block, Doc. No. 18-3188-99-00- , M-02-0012.A4, Rev.0 4.48 | Hand Chain 00) | (0) Minimum of Grade 30, as per [Mes (00 Pitched and Polished 's:2429 nen (9 Chain ink diameter = 6.3mm | | 09 Lowest point of loop shall be 0.54 m above operating level (NA, (%) As per Cl, No. 37.1 of Standard Specification for Chain Pulley Block, Doc, No. 18-3188-99-00- M-02-0012-A4, Rev.0 7.4.9 | Load and Hand Chain wheels | (x) | (x) As per CINo. 3.8 of Standard |V/ves with guides ‘Specification for Chain Pulley Block, Doc. No. 18-3188-09-00- |() NO M-02:0012-A4, Rev.0 NA 710 | llr wheel (00) | 00 As per CINo. 39 ofStendara|( )YES Specification for Chain Pulley Block, Doc. No. 18:3188:99-00- WA NO . M-02-0012-A4, Rev.0, waCy EG secoas la}-CHIYOBA uma PROJECT: | LOBS QUALITY UPGRADATION PROJECT —_| Doc. No. 18-3188.0.99.6R402 REQUISITION FOR ENQUIRY FOR CHAIN a a Ee Rev.Nos 0 Page 21 of 32 z s.. of a & = s rem ef REMARKS Ge lg 6a BE 7 2 76 | Traveling Troley for GPB 0%) | 00 As applicable, as per datasheet [yes (%) Geared type (Refer Annexure-1) nel ( Suitabe forjoint size and (As per CI No. 2.10 of Standard hoisting capacity Specification for Chain Pulley |( )NA Block, Doc. No. 18-3188-99-00- M-02-0012-A4, Rev.0 “16 | Lubrication Schedule and (00) | 00) By Bidder hres Arrangement () ByL&T (NO ONA 20 | REQUIRED FASTENERS, BOLTS | (x) | 09 By Bidder (Ooves NUTS ()By L&T ON fig. 30 | SuBMission oF DRAWINGS | (x) | (x) As Per Table-2A & 2B ofthis WAVES ‘AND DOCUMENTS Requistion ()NO ONA 4.0 | SHOP INSPECTION AND &%) | 00 Applicable Codes / Standards & |ayvés TESTING Project Specifications nel (% Bidder's subrmitted ITP shall be approved by L&T / PMC / Owner |( NA (0) As per Cl. No. 4.0 of Standard Specification for Chain Pulley Block, Doc. No. 18-3188-99-00- M-02-0012-A4, Rev.0 4.1 | Inspection & Testing at Bidder’s | (x) | (X) As per applicable codes and Nerves ‘Work standards lars (NA TECHNOCRATS & SERVICE: . LTD. 55, Mahakall Estate, deena eale, For Technocrats Sales{i Sericee Prt Lta. Nr. Soni a chawl, AHMEDABAD-382415. ‘a :079-22870152, Fax:079-22880610 Weh Site wwactechnocrats.co.in e-mail Linfo@technocrats.” orised signature© iS EG sacoas LaT- CHIYODA uur PROJECT: | LOBS QUALITY UPGRADATION PROIECT | Doc. No: 18.3188-0-99-60402 , | REQUISITION FOR ENQUIRY FOR CHAIN res | OU OCs Rev. No 0 | Paw 220f 92 z 3 era oe SL. ea eu aaa Sz NO. y a ee ge |@ g= ae Eg 8 a 42 | Third Party Inspection 0% | 0 Separate Quote res 43 | Postive Material identification | (x) | (0) As per Specifications attached eM), in Annexure-4 of the Requisition 4.4 | Test Load for site testing () | () By Bidder By LAT (X) As applicable 50 | PRESERVATION AND SHIPPING | (x) (ves PREPARATION, ON . 5.1 | Surface Preparation, Primer | (X) | (X) As per Project Specifications YES Coating & Finish Paint ‘attached in Annexure-4 ofthis Requisition NO QNA 82 | Domestic Packing (%) | 00 For Indian Bidder yes (00) As per CI No 6.0 of Standara Specifications for Chain Pulley Block, Doc. No. 18-3188-99-00. M.02-0012-A4, Rev.0& Ed sacoss 1eT- CHIVODA uur PROJECT: | LOBS QUALITY UPGRADATION PROJECT _| Doe. No. 18:3188-0.99.68402 | REQUISITION FOR ENQUIRY FOR CHAIN , — rire: | REQUISITION FO} Rey. Nos Page 23 of 32 z 3 5. of ao rem ee REMARKS SS |g No. sa Be |e ga ae 7 8 53 | Sea worthy export packing & | 09 | (x) For Foreign Bidders OYES marking required (%)As per Cl No 6.0 of Standard | ( ) NO ‘Specifications for Chain Pulley Block, Doc. No. 18-3188-99.00- (A, M-02:0012-A4, Rev.0 5.4 | Rust Prevention for Short Term | (X) | (X) Outdoor storage of more than 12 |( ) YES & Long Term Preservation ‘months (No AA, 6.0 | SPARE PARTS (X) | (X) As per Bidder's recommendation ves (X) As per Cl. No7.0 of Standard |( ) NO ‘Specifications for Chain Pulley Block, Doc. No. 18-3188-99-00- |( ) NA M-02-0012-A4, Rev.0 61 | Construction and (X) | (%) Include in the base offer (YES Commissioning Spares (X) Bidder shall fumish list along |) NO with offer NA 6.2 | Mandatory Spares O (YES (No. Ta 6.3 | Spare Parts List for Two years’ | (X) | (X) As per Bidder’s recommendation \(7¥ES Normal Operation () Bidder shall furish the price list_|¢) NO separately for recommended spare parts NA TECHNOCRATS SALES & SERVICES PVT. LTD. 55, Mahakali Estate, Naroda-Narol Highway, For Technocrats Sal ry ices Pvt Lta, ‘Ne. Sent ni chawl, AHMEDABAD-382415. %< :079-22870152, Fax:079-22890610 Web Site swww.technocrats.co.in e-mail; infe@technocrats.c: SignatureHG sncoss LaT- CHIVODA vena LOBS QUALITY UPGRADATION PROJECT | Dec Noss8102q99-0402 ‘REQUISTTION TOR ENOUIRY FOR CHAN Ti, | REQUSTON ai Rewnasd | Page2ter 2 Fi a oat rem “8 REMARKS z No. sa z Fg q 7.0 | SPECIAL TOOLS & TACKLE! (0%) | (%) As per Bidder’s recommendation }( )¥ES (X) Bidder shall furnish list of (NC ‘Special tools required and include the same in base offer. NA. 6.0 | FIELD SUPERVISION (X) | (00) Separate quote per diem rate ‘YES bees (No (CNA. 81 | For Erection and Pre- “ TES Commissioning One. NA 8.2 | For Start-Up & Commissioning ” (YES. NS NA 9.0 | TRAINING (X) | (X) Bidder to Recommend and ( ) YES emit ive Seperate quotation (8) For operation and (No rulntonance Kn OQ At ite and at Bidders Shop/ Training facility 10.0 | FIRST FILL OF ALL LUBRICANTS | (x) |(x) By Bidder Yes Te te () By Lat ()NO Oye 10 | DENTICATION/ITEMDETAL | 0 ro MABE EA { }NO- ONA© ie HG sacoss PROsECT: LORS QUALITY UPGRADATION PROJECT LaT- CHIYODA ura Doc. No. 18-3188-0-99-6B402 PULLEY BLOCKS. REQUISITION FOR ENQUIRY FOR CHAIN Rev. Nos 0 Page 25 of 52 TABLE 2A JJREMENT FOR CHAIN PULLEY BLOCK (GENERAL) ‘The Bidder shall submit the data and / or drawings as listed below. The documents identified in ‘CAPS ‘& BOLD’ required longer cycle of review. jomiss ment: - 1: For Information; For Final Documentation, to be submitted in ‘Technical Data Manual’ "": fo be submitted in ‘QA/QC Record Book’ R For Review to be submitted in ‘Operation & Maintenance Manual’ Legend C-Hard Copy; EE Electronic (Editable); EP — Electronic (paf format); AFTER |ZySgq vm{ Ome |BuHe |Z sR. wr Bash |z = Ro. | DRAMNC SDATAREQURED |‘fp'|——T—,-| BGaE |= & 3895 |2 3385 1 | Bidders Project Organization ep | EP 2 Chart 2._| Bidder’s drawing/document ep] 2 submission schedule 3 | Bidder's Document Monitoring/ | EP EP | Fort Control Index nightly TECHNOCRATS SALES & SERVICES PVT. LTD. For Technocrats Sales 53, Mahakali Estate, Naroda-Narol Highway, ‘Nr. Soni ni chawl, AHMEDABAD-382415. ‘s :679-22870152, Fax:079-22690610 Web Site e-mail :www.technocrats.cn.in info@technocrats.co.i© | [eB] Bcees LaT- CHIYODA usr PROJECT: | LORS QUALITY URGRADATION PROMECT | Dec. Naz 18518-Q-97.6402 , | REQUISITION FoR ENOUIRY FOR CHAIN , 5 ‘rrr; | REQUISITION Fok Revnoso | Paee26ut 32 | wee JzaSals onoer | S4p2 | 2 sr. wrap OO oaee 2 elels No, | DRAWING &DATAREQUIRED |'Rp'|— 7 | 2hidz |= 3) 5) 8 ass5 |S gags | © 4 | Overall Engineering, EP ep} 2 Manufacturing, Testing, Equipment Delivery & Commissioning Schedule 5. | Equipment Reference list, P With data Catalogue & Brochure sheets PROVEN TRACK RECORDY =P EXPERIENCE RECORD PROFORMA FOR EACH ITEM 6 | SuB SUPPLIER List - el 4 |taceee| a 7 |Dewarionyexcerrionust | EP 8. | Spare Parts List wth sketches and | EP el 2 |raceee| a, standard parts interchangeably e report 2) Recommended Conatwuaion [3.8 and Commissioning b) Recommended 2 years Normal Operation ©) MANDATORY. SPARES & |Listorspeciat Tools (inciuding | EP | EP 2 |racetee| a, skelches and usage) for B construction & commissioning | «> 10 | List of special Tools (inctuding | EP | EP 2 fraceteel a, sketches and usage) for e 4 maintenance, if any feCHES EG sacoss LaT- CHIVOBA unr A PROJECT: | LOBS QUALITY UPGRADATION PROJECT —_| Doc. No 183188-0-9.68402 | REQUISTTTON FOR ENQUIRY FOR CHAIN , ; TITLE: | REQUISITION FO) Rev. Nos 0 Page of 32 — | se wm OO | RE |g . ast |z « x wo, | BRAMNC SoATAREaURED |p! — 7) 8H | = & t g Ba 2 g/e 11 | Utlity Consumptionlict(Statup, | ER | ER 8 |s2ceEe| A, Normal Operation &-ShutDown} 3 (Applicable for Electric! Broumatic Hoist ony 42, | Lubricant list for Chain Pulley ep | ep 40 [420+4€E] A, Blocks (Complied list for all the B Package components to be ‘submitted by Bidder) 13 | Complete Parts List EP 4c) |recHee] a. 8 46 | INSPECTION ANO Test ee | 42 | 4acuee| a PROCEDURE at Site 17 | Bidders shop inspection and test ep] a2 |racetee| a, procedure a 18. | Progress Status Report EP Monthly 19 | Un-priced Copy of Sub Orders EP Monthly 20 | Test & statutory approval EP ep | 10 |ractee| a certificates all equipments (rom approved hazardous area certification agency) 21 | Quanity PLAN/ INSPECTION EP ep | 2 |rzceee| a TEST PLAN 22 | Inspection schedule EP | 8 (Note) 23 | Manufacturer's Inspection & Test —P 2weeks |12C+HEE} Q Report (Including Material Test after Report etc) testing 24 | WPS & PQR with Welding Map EP 12 12C+H1EE| Q TECHNOCRATS. SALES & SERVICES PVT. LTD. 52, Mahakali Estate, Naroda-Naccl Highway, Nr. Soni ni chawl, AHMEDABAD-382415. ‘ :079-22870152, Fax:079-22/ 90610 swwu,technocrats.ce.* evrsailLaT- CHIVODA vers a) es EG sacoss PROJECT: | LOBS QUALITY UPGRADATION PROJECT _| Doc. No: 38-3188-0-99-63402 | REQUISITION FOR ENQUIRY FOR CHAIN : True) REQURFHON FD mont [own | arreR 24 5q asu|2 § NO. } ORAWING & DATA REQUIRED | "Bip [7 2 8 ag Pa g/8 Bs 2 sie 25 | Shipping Information & Supply List EP AC) |420+1EE] A, 8 26 | Shipping Weight & Volume for all EP | EP oe A2QO+IEE) A, items in the Bidder's scope of B ‘supply 27 | Painting QC Record (Submit after EP 2) |120EE] a final painting) 28 | Painting Specification / Procedure —P 16 12CHIEE] A, Q 29 | Rust Prevention Procedure at aus 16 120*1EE) A, ‘Vendor's Shop B 30 | Rust Prevention Procedure at Site EP 16 42C+1EE| A, for Storage Period over 12 Months 8 31 | installation Procedure EP 4c) [rece] a, B 32 | Installation, Operation & ep 4c [racHeel A Maintenance Manual for Complete 8 Package with al as built drawings, auxliaies, final datasheets and Parts List, 33 | QA/.QC Manual =P Aweeks |12C+1EE] Q after Dispatch NoTES :- t (*) marked period refer to the time period before shipment and not to the time period from the date of L.O.!o LaT- CHIVODA ums PROJECT: | LOBS QUALITY UPGRADATION PROJECT —_| Doc. No. 18.3188-Q.99-6407 REQUISITION FORENQUIRYFORCHAIN | py Noo page 29 of 32 TITLE: | PULLEY BLOCKS 2 Successful Bidder to use and follow standard formats and common philosophy applicable for this project. All documents shall be folded to size A4 while submitting, Bidder to note that above list is indicative only. Any additional data/details required during detail engineering stage, it should be provided to L&T without any implication. ‘To be submitted before scheduled inspection and testing, For Final submission, over and above the identified no. of hardcopies, Manufacturer has to submit 1 Complete set of Softcopy of editable Native File, 1 set of CD(s) for all documents / drawings / data, all as-buit drawings duly certified should be scanned and concerted into electronic files made on magnetic / discs / optical long storage. Documents under information category do not need purchaser's approval & shall be retained for information only. However. if any gross inconsistency with respect to the specifications & requirements as specified in Material Requisition is noticed, the same will be commented & shall be suitably incorporated by the Bidder. TECHNOCRATS LES & SERVICES Py Stal et eign, 0" T0OMOEat Sa Ne Sout ni chow, AHMECAB? 0.33241 ‘@ :079-22870152, Fax:07: Web Site e-mail& le BG sacogs LaT- CHIYODA wera PROJECT: | LOBS QUALITY UPGRADATION PROJECT _| Doc. No.: 18-3188-Q-99-68402 ‘REQUISITION FOR ENQUIRY FOR CHAIN PULLEY BLOCKS TABLE -28 NUFACTURER’S DATA/DRAWING REQUIREMENT FOR CHAIN PULI K (MECHANICAL ITEMS) The Bidder shall submit the data and / or drawings as listed below. The documents identified in ‘CAPS. & BOLD’ required longer cycle of review. Therefore, those shall be treated with top priority. ‘Submission Requirement: - 1: For \eformation; —_R: For Review For Final Documentation, tobe submitted in “Technical Data Manual “B" :to be submitted in ‘Operation & Maintenance Manual 'Q" : to be submitted in 'QA/QC Record Book’ egend C—Hard Copy, EE Electronic Edltabley; EP — Electronic (pdf format); if AFTER ‘SUBMISSION 7 wiry | ORDER | "SCHEDULE | FOR FINAL SL | DRAWING & DATA REQUIRED | WITH From pate | DATA |rvee| % " 1 neon (NOTE-4) 2 R | (NWEEKS) ) 4.0 | Documents. | { 1.1 | COMPLETED FILLEDIN EP EP 4 racetee | A.B | MECHANICAL DATA SHEETS FOR ALL TYPES OF CHAIN PULLEY BLOCKS WITH ALL AUXILIARIES, 20 | Drawings:& H secogs 1a T-CHIYODA wana OBS QUALITY UPGRADATION PROJECT _| Doe. No. 18-3188-0-99.60402 REQUISITION FOR ENQUIRY FOR CHAIN ees Rev.No 0 Page 31 of 32 AFTER | SUBMISSION er wia| ORDER | SCHEDULE | FOR FINAL eS No. | DRAWING & DATA REQUIRED WITH FROMDATE | DATA |TyPE| & : tte | (cnet, | motes) 7 (INWEEKS) | 2.1 | GENERAL ARRANGEMENT EP EP 4 w2cHEE | AB DRAWING WITH LOAD DATA FOR EACH CHAIN PULLEY BLOCK ‘AND MONORAIL TROLLEY 2.2 | Cross Sectional Drawings for ep | ep 6 12C¥IEE | A,B Chain Pulley Block with Bill of Material 2.3 | Cross Sectional Drawings of ep | ep 6 42C+1EE | AB Brake with Bill of Material 2.4 | Cross Sectional Drawings of ep | ep 6 12CHEE | AB Monorail Troiley with Bill of | Material NOTES: - 1. Successful Bidder to use and follow standard formats and common philosophy applicable for this project. 2. All documents shell be folded to size Ad while submiting. 3. Bidder to note that above list is indicative only. Any additional data/detaits required during detail engineering stage, it should be provided to L&T without any implication. 4. For Final submission, over and above the identified no. of hardcopies, Manufacturer has to submit 1 Complete set of Softcopy of editable Native File, 1 set of CD(s) for all documents / drawings / data, all as-built drawings duly certified should be scanned and concerted into electronic files made on magnetic / discs / optical long storage 5. Documents under information category do not need purchaser's approval & shall be retained for information only. However, if any gross inconsistency with respect to the specifications & TECHNOCRATS SALES & SERVICES PVT. LTD, 53, Mahakali Estate, Naroda-Narol Highway, Ne. Soni ni chawl, AHMEDABAD-382415, ‘@ :079-22870182, Fax:079-22880610 Wh Site swww.technocrats.co.in © 4 Finfo@technocrats,& | Hlarcces LaT- CHIYODA usr PROJECT: LOBS QUALITY UPGRADATION PROJECT Doc. No. 18:3188-Q-99-60402 ‘TITLE: ‘REQUISITION FOR ENQUIRY FOR CHAIN [ euuLEY BLocks. testes [ear requirements as specified in Material Req shall be suitably incorporated by the Bidder. N is noticed, the same will be commented & aNNr. Soni ni Chal, Ahmedabad - 38241: Sales & Services Pvt. Ltd. (079) 22870152, Tele Fax : (079) 22890610 Prone O79 25 a nfo echrorat con cnn [eeTECHNoCRaTS TECHNOCRATS | HPCL, LOBs Project, Mahul Hercules Hoists Limited, Mumbai iList of Subsuppliers: [ Item Sub suppliers Hooks 1. Nashik Forge Pvt. Ltd; Nashik 2. RA Engineering, Nashik 3. Fivebros, Mumbai 4. Sarvoday Forging, Mumbai Chains 1. Mega Linkchain, Thane 2. Unistar Chains, Thane0ST. Aa JACOBS a HINDUSTAN PETROLEUM CORPORATION LIMITED MUMBAI REFINERY DOCUMENT NO: 18-3188-99-01-M-04-0013-A4 LOBS QUALITY UPGRADATION PROJECT PARTIV SECTION 1.2 TITLE: DATA SHEET FOR CHAIN PULLEY BLOCK FOR 0.5TON CAPACITY LTC Doc. No.: 18-3188-T-99-01-6B407 JE’s Revision History Rev | IssueDate | Pages | Rev Description Prepared By | Checked By | Approved By No. 0 06 Aug 2007 | 4 Issued for FEED PDB ‘SNG “NB LT¢'s Revision History Rev | Issue Date _| Pages | Rev Description Prepared By | Checked By | Approved By No. 0 20-Dec-08 4 Issued for FEED SAS ABK vay TECHNOCRATS SALES & SERVICES PVT. LTD, for Techocrats sal 24.s95186-990'5047.0 53, Mahakali Estate, Naroda-Narol Highway, ‘Nr. Soni ni chawl, AHMEDABAD-382415,. B:019-22870162, Fax:079-22890610 Seqvides Pvt LUG,JACOBS HPCL, MUMBAI Data sheet PART IV LOBS Quality Upgradation Project Chain Pulley Block SECTION 1.2 _ 18-9188 Doc, No: 18-3188-99-01-M-04-0013-A4 Page 2 of 3 10 GENERAL Behnocwts Sobeg & Ses cos P. Sn J4.01 Vendor om behalé dh ris. Hercules Haists Ud; Mumbar 1.02 tem No. Refer Page 4f 4 4.03 Quantity Refer Page 4 of 4 2.0 OPERATING PARAMETERS 201 Capacity 0.5 Tonnes 202 Lift Refer Page 4 of 4 2.03 Location Outdoor / indoor € 2.04 Type (Non-sparking type) Refer Page 4 of 4 2.05 Area Classification Refer Page 4 of 4 2.06 Duty Class Class II, 1S : 3832 3.0 CONSTRUCTION FEATURES . ' 3.01 Make and PhS chasm puiley block, etn Fe PPT Sieg wn tmat bearing 1” 302 Model eee a irck 3.03 Overall size Refer Page 4 of 4 3.04 Overall weight Refer Page 4 of 4 4.0 MATERIAL OF CONSTRUCTION 401 —Troley Maio - Side plore Ams. ic 402 Trolley Whee! - Liming cl, HTB-D on Os tread whet 403 Load Chain - Alley steel Cor 8°) 4.04 Hand Chain E m.S 4.05 Load Chain Wheel - HTB-2 406 Hand Chain Wheel - peu HTB-2 407 Gear [bin Gr 5 Case howd emed 408 Ratchet Whee! - PB-4. 4.09 Hook ~ Tin © 20 18: 8610 50 MANUFACTURERS SPECIFICATION: | 541 Hook type ALE 5b? SP? aJACOBS PART IV Data sheet for PCL, MUMBAT SECTION 1.2 Chain Pulley Block LOBS Quality Upgradation Project Page 30f3 Doc. No: 18-3188-99.01-M-04-0013-A4 18-3188 52 No.of Trolley Wheels, Refer Page 4 of 4 5.3 Wheel Diameter Refer Page 4 of 4 54 No. ofhand chain falls Refer Page 4 of 4 55 No.of Load chain falls Refer Page 4 of 4 56 Pull for Hoisting Refer Page 4 of 4 57 Type of load brake ~ Seveurforie tion Type olvse Boke 58 Bearings Antifriehion Ball Ba. 59 Lower Hook suspension Shame Collaw Type 5.10 Upper Hook suspension Shank Collav Type. 5.11 Hand chain length Refer Page 4 of 4 5.12 Hand chain trough details pass Strip brazedon ms, 6.0 Weight of chain pulley blocks Refer Page 4 of 4 70 Rims of geared / ungeared runners for trolley {TI3- 2. Lm mg, 80 Painting ‘As per painting specification (Doc No. 18-3188-99-00-V.02-0005-A4) Tl SALES & SE 53, Mahakalt Eewe eINyeuBis. FUS GM ) 7 Olooseze-6zorxes ‘ZSLOLez2-6/0: & “ST92RE-GVEVOIMHY “MELD tu N05 “ay "DIT Ine 82014108 B HoreS sTrevouUNe Joy “RenyCay JoseN-epouey “20853 NexeUeW ‘es ‘QL1 “LAd S30IAH3S 8 S31¥S SLVHSONHOSL [Oost eb 1 [az] 99 T+ [ser ‘G0 [oss.08z.00e] oStaWSI JYSLVT| osc [Rroiwmass | 1b | oso tons] 66 sz se er | + | 2 | WN] WN [esse | p50 |o0e.0r2.02r | oaasxeno Jos Ott Tarenomead | + | oF0 | 90-0 av} 68 ez suiezsinea 020-0 av so er |b [2 | WN[ WN [seer | pa0 [o00.crz.081 [oorawenn [ort] Ov zmmzleeTr | RmTomE | —T | O50 S00] 66 [Or 86] ee svensiwea AV 100 a¥| Oost wz | so | years | 200 [rome a ET a wales [a ye zee_| 9 |b [ror o59.092.006 | OSeEWST [OO OOF wuz 1 [oso | aiv-sea} 06 {e vey A Bae. $9 y_\e0' Or .089,082.00€ | O¢ZaWSI [00001 ‘au0z| L 09°0 Siv-S2-3] 66. Z [rey L e+e $9 + [voor £9'0__ | 099,092.00 | o¢zaws! |00°00) ‘B007| Aeon Wn BaD 4 0s'0. SIv-¥2-3] 66. g vey 1 ma $9 + _|v0'0r £9'0 _ | 989.092.00¢ | Oza! [00°00L 9007| FenooL GW BAD 4 0S°0 SIW-E2-3] 66. s vey 1 Fard $9 %_ [voor £9°0 _ [0s9.092.00¢ | pszaWs! [00°00 ‘3u07| fopou WM BaD L 0s°0 S/v-02-3] 66. % rer t—[-e2_[ 99] ~¥|vo'or | £90 | ose.08e.00e | oszawst joc oor stoz| TareLaeredo | 1 [oso | aivsi| 66. por 4 Zz so + __|v0'Or £9°0__| 099,082.00¢ [Oszawsi [00°001 [9's Suz] Rai, WWM BaD z oso. 66 poy 4 ote $9 voor £9°0__ | 0s9.082.00¢ | oszaWSI [00°00 ‘eu07| FayouL WM BAD z os'0 66 Tar T 9 ubuai|-6y pind] SPF lanes wel “wy | & opeousssera rey quBiom | ut ‘19 Susser vsou lure] 4 ureyo } xew jopueu| 1 ow 1 says Maou |iseom reyok | yas | exe reson |S 4S10P —m 41849 | urégp oedeo} woudinba {INN a jo-ou ooipeoy ado f ZOVES-66-O-SSLE-S}: “ON NATE eizz-710: ‘oN gor IOUL3d NVISNGNIH: LN3ITS 103f0Ud NOLLVGVUOEN ALTvND HOOLS ASVE IO 3aN1: LozrONdSpark Proof Chain Pulley Block With Trolley] eferee : a With Thrust Brg. L. B. eee = uo 238 toper oS Coke) Eats H S) +f @ 5 | | oe af ° g to GROUND LEVEL Running Pull_ (kg~) Note : 1) Trolley con be supplied suitable for bigger team sizes Hoist Trolley than the given dimns, at extra cost. a 15 3 2) This Hoist shall be designed as per 1S:3852 (latest) 3) Static testing shall be done ot HHL Min. Radius [Weight of [Extra Weight per Jof curvature| Sm. Litt additional Mtr. Lift Hardness of Hoist Gears : 53 HRC (Appr. 530 BHN) 10 Mire] 44 kg | __45 i Hardness of Hoist Pinion : 55 HRC (Appr. 550 BHN) Doto Tolerance + 10% 15_| Hand Chain Wheel Phosphor Bronze PB4 (S:28)/HTB—2 (IS:304) 14 | Brake(screw & friction disc type)| Moulded from frictional material TS_| Locking Ratchet Wheel Phosphor Bronze P84 (iS:28) 12 | Ratchet_pawi.(hardened tip) [En—SA (hordness—42 HRC Min) 65:970 Counter Shaft Gear 16 Wn Cr5_case hardened. _ Intermediate Gear 16 Mn Cr5 cose hardened. 9 [Hook Min 620 ((S:1875) & | Load Chain Mloy Steel Gr.80_(S:6216) 7 [toad Chain Wheel High Tensile Grass (HIB=2) (1S:304) 6/6A_[ Hand Chain MS_@6mm._(I5:2429—PART_II-GR.30) 5 [Hand Chain Wheel Phosphor Bronze PBS ((S:28)/HTB-2 (IS:304) ee EN-32B a 3_| Trolley Wheel Axle En-8 (85:970) _| 2 | Side plate MS _ 1_[ Trolley Wheel HB-2 on WS. Tread Wheel Oia. — \Part_No| Description Material orn HEV ‘iaatons [Gonged by [Checked by | Aspe by [Dal Dig, Nos Grockais HYA — HERCULES HOISTS 7 Dete: 03.05.05 LIMITED, x 06055 a A —| S.P.T.B[EL sacoss HINDUSTAN PETROLEUM CORPORATION LIMITED MUMBAI REFINERY DOCUMENT NO: 18-3188-99-01-M-04-0013-A4 LOBS QUALITY UPGRADATION PROJECT PARTIV SECTION 1.2 TITLE: DATA SHEET FOR CHAIN PULLEY BLOCK FOR 1TON CAPACITY LTC Doc. No.: 18-3188-T-98-01-6B408 ‘JE’s Revision History _ Rev | Issue Date | Pages | Rev Description Prepared By | Checked 8y | Approved By No. 0 06 Aug 2007 [4 Issued for FEED PDB ‘SNG INB LTC’s Revision History Rev | Issue Date | Pages | Rev Destrigtion Prepared By | Checked By | Approved By No. ° 20-Dec-08 4 Issued for FEED SAS ABK vu TECHNC arseswerssorenano SALES & 53, Mahakali Estate, Naroda-Narol Highway, Ne. Soni ni chawl, AHMEDABAD-382415. '9-22870182, Fax:079-22890610 wos Site an echnacrats, AVICES FYT. LTD, FOr Teonnoorats Saies & servipey Pvt tte, rise SignatueeJACOBS HPCL, MUMBAY Data sheet PART IV LOBS Quality Upgradation Project Chain Pulley Block SECTION 1.2 18-3188 Doo. No: 18-3188-99-01-M-04-0013:A4 Page 2 of3 10 GENERAL ces PL —— on BERS ri engl es? 1.02 Item No. Refer Page 4 of 4 4.03 Quantity Refer Page 4 of 4 2.0 OPERATING PARAMETERS. 2.01 Capacity 4 Tonnes 202 Lift Refer Page 4 of 4 2.03 Location utdoor / Indoor 2.04 Type (Non-sparking type) Refer Page 4 of 4 c 2.05 Area Classification Refer Page 4 of 4 2.06 Duty Class Class Il, IS : 3832 3.9 CONSTRUCTION FEATURES 3.01 Make Indet jay block, 302 oe SORPAMEE Gent, ESN onct beans jn Lower block 3.03 Overall size Refer Page 4 of 4 3,04 Overall weight Refer Page 4 of 4 4.0 MATERIAL OF CONSTRUCTION 401 Toley-Main Frame ob MS C 492 Trolley Wheel HTB. 2 Limint om ms. : 403° Load Chain Alloy steel Chr. 92) . 4.04 Hand Chain m.$. Grade do 4.05 Load Chain Wheel HTB-2- 408 Hand Chain Wheel Pa.u)] HTB.2. hoe 407 Gear Li mn Cr5, Alay steel, Care a 4.08 Ratchet Wheel pB- u. 409 Hook 1s: 8610 5.0 MANUFACTURERS SPECIFICATION: Bs. (sve? QWJACOBS PART IV Data sheet for : HPCL, MUMBAI ‘SECTION 1.2 Chain Pulley Block OBS Quality Upgradation Project Page 3 of 3 Doc. No: 18-3188-99-01-M-04-0013-A4 18-3188 52 No. of Trolley Wheels Refer Page 4 of 4 53 Wheel Diameter Refer Page 4 of 4 54 No. of hand chain falls Refer Page 4 of 4 5.5 No. of Load chain falls Refer Page 4 of 4 5.6 Pull for Hoisting Refer Page 4 of 4 57 Type of load brake Cove forvehom 17 PE ise Proad 68 Bearings Bonk: frichion Ball Bees 59 Lower Hook suspension Shawl, Collar Tyre: 5.10 Upper Hook suspension Shark Collar Tyre 5.11 Hand chain length Refer Page 4 of 4 8.12 Hand chain trough details Pyrass Grip brazed om ms 60 Weight of chain pulley blocks Refer Page 4 of 4 7.0 Rims of geared / ungeared runners for trolley HoT Be 2 Lining 80 Painting ‘As per painting specification (Boe No. 18-3188-99-00-V.02-0005-A4) TECHNOCRATS SALES & SERVICES PVT. LTD. 53, Mahakali Estate, Naroda-Narol Highway, ‘Soni ni chawl, AHMEDABAD-382415. @ 1079-22670152, Fax:079-22890610 Web Site e-mail For Technocrats Sales & Services Pvt Lta, iorised Signatureeunreu8:s pages "B17 ag 8001 A,95 9 shy STes00uy08] 40g -Stvest-avavaani ‘Remybery vosey-epasey : fuss ‘isa exeueH “eg “LT ‘LAd S390!Au3S B saivs SLVYSONHOSL jee by 9% L z WN | WN joss SQ [009,012.08 wal eooze | Menem om edo + 00F re i OL | 6 ou oe 26h 9% L a WN | WN [ose SO [009.01z.081 joo'ee | fauea omen L 00F eSil z OS'€6 ‘SO [008.012.08r [00'8z OH OF BAD V 00 VSL) ~ ae seve | 600 _|ore.08e.008 lesz [oor | sera} 66. G+e OS bE £9°0 _[099.092.006 00°81 1 00'h ‘S/v-S1-3] 66 far [Sze £9'0 __[059.052,006 j0s"6 L 001 £13] 66 aid Iszbb 90 | 099.052.008 losz | Keronuweado | z | oot | arv-o1-a] 66 amu Tar uur T wuBiem | UL | Lowe ual |, vsou fur Ay] cou wey | 1 yepue Teo | umus | ezteerong [P25 38I0r ayeys | 849 | uray foedeo| guewdinba inn ano ued | 8d9 19 -ou| °° jooupeoH peo} ado ZOvaS-66-O-281e-ST @izz-10: “ON sor S1OULad NVISNONIH : LN3NO 1osPOUd NOLLWavuOdN ALTYND HOLS 3SvE TO 3aN1: LosrONdWith Thrust Brg. L. B. 2 Spark Proof Chain Pulley Block With Trolley Capacity : 1.0T Reference : 470. | 8 . = . coer pao, ar tongs | | 128) 630 ‘ee ) : 2) This Hoist shall be designed as per 15:3832 (latest) 3) Static testing shall be done ot H.H.L. i UJ GROUND LeveL gh § Running Pull (kg™) Note : 1) Trolley can be supplied suiteble for bigger beom sizes Hak Trolley than the given ‘dims. ot extra. cost 26 2 Min, Radius | Weight of lof curvature] 3m. Lift Extra Weight per lodditional Mtr. Lift 1.0 Mtr. 44 kg Hardness of Hoist Gears + 53 HRC (appr S30 BHI) 45 kg Hardness of Hoist Pinion : 88 HRC (Appr. §50 BHN) Dete Tolerance + 10% [5 | Hand Chain Wheel Phosphor Bronze PB (IS:28)/HTB~2 (|S:304) 14 Brake(screw & friction disc type)| Moulded from frictionol material T3__{ Locking Ratchet Wheel Phosphor Bronze PE4 (|S:28) 12 | Ratchet _pawi,(hardened_tip) En—3A*(hardness—42 HRC Min) BS:070 11 | Counter Shaft Gear 18 Wn Cr5 cose hardened. 10 | intermediate Gear = 16 Mn Cr5 case hardened. ‘9 | Hook Min_C20_(IS:1875) 8 | load Chain Alloy Steel Gr.80_(1S:6216) 7 | "Load Chain Wheel High Tensile Grass (HTB—2) (IS:304) 6/6A_| Hand Chain MS_@6mm._(IS:2429—PART lI-GR.30) 5 [Hand Chain Wheel Phosphor Bronze P34 (IS:28)/HIB—2_(1S:304) 4 [Load pin EN=328 3_| Trolley Wheel Axle ‘n=8 (8S:970) : 2 | Side plate MS. a Lining of HTB-2 on MS. Tread Wheel Dio. — 650 [Part_No] Description Material = aes ose | ee aoa [ereckeds HTA Oste: 05.05.05 AR LIMITED, X—0605 sr Ze MUMBAI, S.P.T.B]= oo ISTi27 [JE JACOBS mene HINDUSTAN PETROLEUM CORPORATION LIMITED MUMBA! REFINERY DOCUMENT NO: 18-3188-99-01-M-04-0013-A4 LOBS QUALITY UPGRADATION PROJECT PARTIV SECTION 1.2 TITLE: DATA SHEET FOR CHAIN PULLEY BLOCK FOR 1.5TON CAPACITY LTC Doc. Ne JE’s Revision History Rev] issueDate | Pages [Rev Description | PreparedBy | Ghecked By | Approved By No. 0 | o6mugz00r | 4 issued for FEED PDB SNG IN LTC's Revision History Rev | Issue Date _| Pages | Rev Desoription Propared By | Checked By | Approved By No. ° 20-Dec-08 4 Issued for FEED SAS ABK uy | L il TECHNOCRATS ALES & SERVICES PVT.LTD. — For Techno mamssonsonS Mahakali Estate, Naroda-Narol Highway, orats Sales & Services Pvt Lta, Wir. Soni ni chawl, AHMEDABAD-382415. @ :079-22870152, Fax:079-22890610 Authorised signaturerile JACOBS HPCL, MUMBAI Data sheet PART IV. LOBS Quality Upgradation Project Chain Pulley Block SECTION 1.2 18.3188 _ Dos. No: 18-3188-99-01-N-04-0013-A4 Page 20f3 19 general Technocvats Sales & Semieces? UB 4.01 Vendor On behalfdh rails. Hereubes Hoists Lid ;M Wmbter! 1.02 Item No. Refer Page 4 of 4 4.03 Quantity Refer Page 4 of 4 20 OPERATING PARAMETERS 2.01 Capacity 41.8 Tonnes 202 Lift Refer Page 4 of 4 2.03 Location ‘Qutdoor / Indoor 2.04 Type (Non-sparking type) Refer Page 4 of 4 ¢ 2.05 Area Classification Refer Page 4 of 4 2.08 Duty Class Class Il IS : 3832 30 CONSTRUCTION FEATURES ; 301 Me stefooefonain pulley black, 3.02 Medel corth| whol roley, wit tywot bereiy a 303 Overall size Refer Page 4 of 4 3.04 Overall weight Refer Page 4 of 4 40 MATERIAL OF CONSTRUCTION 401 Trolley-Main Foare brs . fe 402 Trolley Whee! HTB-2L Lining ie “ 403 Load Chain Gor. 80 Alloy Steel. 4.04 Hand Chain M.S 4.05 Load Chain Whee! HT B-2- 408 Hand Chain Wheel 407 Gear rem or5 Alloy steel, Case ' Adrrdenrg 408 Ratchet Wheel PB-4- 409 Hook is:e610 in. C20. 5.0 MANUFACTURERS SPECIFICATION: 51 Hook ype ASS 15° IOP VMS JACOBS PART IV Data sheet for HPCL, MUMBAI SECTION 1.2 Chain Pulley Block LOBS Quality Upgradation Project Page 3 of 3 Doc. No: 18-3188-99-01-M-04-0013-A4_ 18-3188 52 No. of Trolley Wheels Refer Page 4 of 4 63 Wheel Diameter Refer Page 4 of 4 54 No. of hand chain falls Refer Page 4 of 4 55 No. of Load chain falls, Refer Page 4 of 4 56 Pull for Hoisting Refer Page 4 of 4 57 Typeofload brake Seg forvehog Disc Typ e+ 58 Bearings Date friebion Ball Bemng, 59 Lower Hook suspension Shook C9) anv THE. 5.10 Upper Hook suspension Show. Max T7 pe 511 Hand chain length Refer Page 4 of 4 5.12 Hand chain trough details PRrtss- Stop brazed m mg. 6.0 Weight of chain pulley blocks Refer Page 4 of 4 7.0 Rims of geared / ungeared rumers for roley PG-Y Limimy, 8a Painting ‘As per painting specification (Doe No. 18-3188-99-00-V.02-0005-A4) TECHNOCRATS For Teennocrais Sales & Services Pvt Lta. SALES & SERVICES PVT. LTD. 153, Mahakali Estate, Naroda-Narol itigh way, Nr. Soni ni chawl, AHMEDABAD-382415. ‘@ :079-22870152, Fax:079-22690610 Web Site :www.technocrats.co.in itt iefs@technocrats.co.ia T9ET signature aesaeT war amaOT (a JACOBS . HINDUSTAN PETROLEUM CORPORATION LIMITED MUMBAI REFINERY DOCUMENT NO: 18-3188-99-01-M-04-0013-A4 LOBS QUALITY UPGRADATION PROJECT PARTIV SECTION 1.2 TITLE: DATA SHEET FOR CHAIN PULLEY BLOCK FOR 2TON CAPACITY LTC D 9-01-6B410 {E's Revision History Rev | IssueDate | Pages | Rev Description Prepared By | Checked By | Approved By No. 0 06 Aug 2007 | 4 Issued for FEED PoB ‘SNG NB LTC’s Revision History Rev issue Date —_| Pages | Rev Description Prepared By | Checked By | Approved By No. ° 20-De008 4 Issued for Enquiry sas BK va TECHNOCRATS SALES & SERVICES PVT. LTD. © 33, Mahokal estate, Naroda-Narollighway, 0" T@Chnocrats Sales & Services Pvt Lta. 24.1831 T9901e540.0 Nr. Soni ni chawl, AHMEDABAD-382415. 3:079-22070152, Fax:078-22600610 Authorised signature emailJACOBS HPCL, MUMBAI Data sheet PARTIV LOBS Quality Upgradation Project Chain Pulley Block SECTION 1.2 16-3188 Doc, No: 18-3188-99-01-M-04-0013-A4 Page 20f3 1.0 GENERAL echnpevots Soles EB ae ae te a) 4.01 Vendor on Rehalfdy mis. Hercules mia 1.02 Item No. Refer Page 4 of 4 4.08 Quantity Refer Page 4 of 4 20 OPERATING PARAMETERS 201 Capacity 2 Tonnes 202 Lift Refer Page 4 of 4 2.03 Location Outdoor / Indoor c 2.04 Type (Non-sparking type) Refer Page 4 of 4 2.05 Area Classification Refer Page 4 of 4 2.08 Duty Class Class I, 1S : 9832 3.0 CONSTRUCTION FEATURES 301 Mate wr bapeh chain pulley block, 3.02 Model wel at oud ale. CL 3,03 Overall size Refer Page 4 of 4 3.04 Overall weight Refer Page 4 of 4 4.0 MATERIAL OF CONSTRUCTION 4.04 Trolley - Main boome mM-S, c 4.02 Trolley Wheel ming A HTB2 O77 71S, 403 Load Chain Gr. go Piley steef 4.04 Hand Chain mS. 4.05 Load Chain Whee! HTB. 2— 4.06 Hand Chain Whee! peu (HTB. 2. col, Case howd en 407 Gear IGmn Cs 5, Alloy Steet, 4.08 Ratchet Whee ep-4- 4.09 Hook fin C22 18: 8610 5.0 MANUFACTURERS SPECIFICATION: 64 i gxv? Hook type z Zy7l BVJACOBS PART IV Data sheet for PCL, MUMBAI SECTION 1.2 Chain Pulley Block LOBS Quality Upgradation Project Page 30f3 Doc. No: 18-3188-99-01-M-04-0013-A4 18-3188 5.2 No. of Trolley Wheels Refer Page 4 of 4 5.3 Wheel Diameter Refer Page 4 of 4 54 No. of hand chain falls Refer Page 4 of 4 5.5 No. of Load chain falls Refer Page 4 of 4 56 Pull for Hoisting Refer Page 4 of 4 57 Type of load brake Cowes. Fas chon Disc Type- 58 Beemngs Aarbfrichon Ball Beesny 52 Lower Hook suspension Shank £ Collar Type. 5.10 Upper Hook suspension Shank & Callan Type. 5.11 Hand chain length Refer Page 4 of 4 8:32 Hand chain rough details Parnas Strip bea r0d on Ms, 6.0 ‘Weight of chain pulley blocks Refer Page 4 of 4 70 Rims of geared / ungeared runners fortroley }rivyg of HT B- 2— 8.0 Painting As per painting specification (Doc No. 18-3188-99-00-V.02-0005-A4) TECHNOCRASS SALES & SERVICES PVT. LTD. 53, Mahakali Estate, Naroda-Narol Highway, Nr. Soni ni chawl, AHMEDABAD-382415- ‘@ :079-22870152, Fax:079-22690610 Web Site rmw.technocrats.co.in ennai Linfo@technocrats.co.in For Technocrats 3 & Services Pvt Lta. ithorisea signature Pate aaTHeaTaRTesnyeud:s_ ato orgosazz-6u os ToT EDOM NON Trosayenauper nam o:xes ‘ZShOLez /gaHuy “RE? 5B sai 40. sgtyZBe-aVEN' rear CS spy7 yng sa01asag 1 sajeS sresT0UUdeL JO sengbq oe eTOeN MET “an ind sa01neae te uoal Slvui fare ew _[ 2 [ee [08 | > [ooor [180 [oveate.0es [ostansi os eee [poe [aI TT sé eer ez | + fz | WN] WN |se%6 | +50 |oszove.car jose | tion omaan va ist neg 08801 t ¢ [ic eres em |e | & | WN] WN loco, | va0 | oezcre.car Dueaedooee | MAT OMEID Zoe ro ses. } val ., [oad among} I y-vezgunea }OF€0t + joss ‘sunevodo}| ¥ [oe sopeey| are ve |e [ee [06 |b loazs | reo [orense.cee loscamiet [oo oor ailosy | wrimme |—t | ost | aword)oo] © | © uz sue ary ve |-@ | ez | 06 | » lordly | 180 |orsoseoze| osamst [oT OoD ailose | Prirmmea|—T [ost | ended} eo} 2 | 2 au 2 e002 we [06 | b lorze | eo fososeoee | oseawsr [oooor ail Teiciamaad | —t [ost | awaval et > | t sv '2 2007 = a qT el fsves wre] ww 4 luoneoutssei ; r “ON cep [224] wuBIeM | UL | Loum sine sou juju} -ouwey | 4 | | hs i eae TeIOL | ynmus | exe eI0%9 |P!S4!°T esadiqy) SOY eM 49lurAyp foedeo| uewdinbs lin} IS |S pued | ado | PP! | so-ou senoprezen nah 30-0u looupeoy S01 B49 ZOvas-66-O-8a0-Sr a10uL: ad NVISNGNIH: LNM9 A08COUd NOLVaVEDdN ALITWND HOLS 3SV IO 3aN1: Loarowd[Spark Proof Chain Pulley Block With Trolley With Thrust Brg. L. B. 2.01 Reference : Capacity : 150 170 350 toper ‘on flange { GROUND LEVEL Running Pull (ke~) Note : 1) Trolley can be supplied auitebie for bigger beam sizes Hoist Trolley thon the given dimns. at extro cost. 28 10 2) This Hoist shall be designed of per 'S:5852 (late!) = 3) Static testing shall be done at HHL Min. Radius [Weight of [Extra Weight per lof curvature] Sm, Lift Jadeitional Mtr. Lit Hardness 53 HRC (Appr. 530 BHN) 18 Me | _ 80 ig a Hardness 55 HRC (Appr. 550 BHN) Dato Tolerance + 10% Hand Chain Wheel Phosphor Bronze PB4 (S:28)/HTB~2 (1S:304) Brake(screw_& friction disc type)| Moulded from fricticnal_material Locking Ratchet Wheel Phosphor Bronze PB4 (15:28) Ratchet_pawi,(hardened tip) [En—SA. (hardness—42 HRC Min) BS:970 Counter Shaft Gear in Cr5_cose hardened. intermediate Gear 16 Mn_CrS cose hardened. _ Hook “Min C20_(1S:1875) — Load Chain ‘Alloy Steel_Gr.80_('S:6276) Load Chain Wheel ~~ High Tensile Brass (HTB-2) (IS:304) Hand Chain MS 6mm. (IS:2429—PART li-CR.30) Hand Chain Wheel Phosphor Bronze PB4 (1S:28)/HTB-2 (1S:304) Lood pin EN=328 Trolley Wheel Axle [En-8 (8S:970) ae Side_plote MS. ie Trolley Wheel Lining of HIB-2 on MS. Tread Wheel Die, — 008 lPart_No| Description Material rewne HPV Tisaions [Changed ty [ Ohecked by | Ape by [ae mac oeciear HTA HERCULES HOISTS paar 10.05.04 Ry LIMITED, X—0608 ae t ‘MUMBAI. S.P.T.Bale Hi JACOBS HINDUSTAN PETROLEUM CORPORATION LIMITED MUMBA! REFINERY DOCUMENT NO: 18-3188-99-01-M-04-0013-A4 LOBS QUALITY UPGRADATION PROJECT PART IV SECTION 1.2 € TITLE: DATA SHEET FOR CHAIN PULLEY BLOCK FOR 3TON CAPACITY LTC Doe, No.:18-3188-T-99-00-68411. ‘J's Revision History | | Rev] lesue Date] Pages | Rev Description | Prepared By | Checked By | Approved By No. 0 | 06Aug2007 | 4 Issued for FEED POB SNC NB) LTC’s Revision History Rev | Issue Date _| Pages | Rev Description Propared By | Checked By | Approved By No. ° 20-Dec-08 4 Issued for Enquiry sas BK vv TECHNOCRATS SALES & SERVICES PVT.LTD, 0 Technocrats Sates & Services Pot Lta. 53, Mahakali Estate, Naroda-Narol Highway, Nr. Soni ni chawl, AHMEDABAD-382415. '® :079-22870152, Fax:079-22890610 Web Site 25,sostenrseaneestt_0JACOBS _ _ PCL, MUMBAI Data sheet PART IV LOBS Quality Upgradation Project Chain Pulley Block SECTION 1.2 18-3188 Doc, No: 18-3188-99-01-M-04-0013-A4_ Page 2of 3 Tlechnocyats Sobes ESerwicees pl) 10 GENERAL on beholk Sh Ht ovis Lol; 4.01 Vendor Pre» 4.02 Item No. Refer Page 4 of 4 1.03 Quantity Refer Page 4 of 4 20 OPERATING PARAMETERS: 2.01 Capacity 3 Tonnes 202 Lift Refer Page 4 of 4 2.03 Location Outdoor / Indoor ¢ 2.04 Type (Non-spatking type) Refer Page 4 of 4 2.05 Area Classification Refer Page 4 of 4 2.06 Duty Class, Class Il, 1S : 3832 3.0 CONSTRUCTION FEATURES AE a of 301 Moke Poot Clout Pulley yee! ante Coe out Fyaley, LST Thovrt, 3.02 Model pe Banbeg in LEE ‘block, 3.03 Overall size Refer Page 4 of 4 3.04 Overall weight Refer Page 4 of 4 40 MATERIAL OF CONSTRUCTION 4.01 Trolley-Main . Prome- MS , 402 Trolley Whee! Liming A UTB-2 Mm Mrs C 403 Load Chain Gr-80 Alley steef 4.04 Hand Chain mS: 4.05 Load Chain Wheel HTB- 2 4.08 Hand Chain Whee! BY [HTB DL S 407 Gear le ne ine ot ‘ailey cree, Casehandent 4.08 Ratchet Wheel PB-4. 409 Hook Is:8610 [Yin Cire, 5.0 MANUFACTURERS SPECIFICATION: 64 Hook type ‘ dee seeJACOBS = _ PART IV Data sheet for HPCL, MUMBAI SECTION 1.2 Chain Pulley Block LOBS Quality Upgradation Project _Page 30f3 Doc. No: 18-3188-09.01-M-04-0013-A4 18-3188 52 No. of Trolley Wheels Refer Page 4 of 4 53 Wheel Diameter Refer Page 4 of 4 54 No. of hand chain falls Refer Page 4 of 4 5.5 No. of Load chain falls Refer Page 4 of 4 56 Pull for Hoisting Refer Page 4 of 4 5.7 Type of load brake Coven fsch on Disc type 88 Bearings But frebon Ball Prags. 59 Lower Hook suspension Chane.Alan Type 5.10 Upper Hook suspension Shawk Calor Type. 5.11 Hand chain length Refer Page 4 of 4 5.42 Hand chan tough dtais Pyeass Ship boered on ms, 60 Weight of chain pulley blocks Refer Page 4 of 4 7.0 _ Rims of geared / ungeared runners for trolley Lining-of H7B-2., 80 Painting ‘As per painting specification (Doc No. 18-3188-99-00-V.02-0005-A4) TECHNOCRATS SALES & SERVICES PVT. LTD. 53, Mahakal Estate, Naroda-Narol Highway, Nr. Soni ni chawl, AHMEDABAD-282415. 179-22870152, Fax:079-22890610 tb Site :www-techyocrats.co.in e-inail tL info@technocrats.co.in For Technocrats Sales & Services Pvt Lto. Irised signature‘Tpos sjenoupay Mane nee sf ey ‘ZSLOLBTC-6L0: a oysnsnerunas esualete “RemuBty OAEN-ePOIEN ‘98959 NEACHEW “ES “O17 the BeOIAs08 D FO/ES spEs00NNIeL Joy “GIT “ANd SAOINYS 8 SITVS ) SLVHDONHOSL rez 5S L ate 06 y |so'cOL 98°0 —[008.088.02z¢ | OseaWS! [00°00 eazy aeS]05'9 Fomor ads |e 00e bezb Gv) 66 | td | vz “oezt-av r SET : "ur TERT ur - xo a) CO satvom | atta | some [ee sanonl fim pomIeH| ura | ag | ou oun Ja] i. [se a peo | ore Se Tero, | ua ws | e218 1es0%0 |97# lesod0)} snopiecen, | WIENS 849 lurAip [oedeo| uewidinbs [inn as Lokal a yo “ou X leew looupeayy DOL peoy a | ZOvES-66-O-S8hE-81 = “ON MINE 61z2-10: ‘ON gor 3TOULad NVJSNONIH? NANO 403POUd NOLLVAVEDAN ALMYND MOOS 3SvE 0 38M: LOIPONdSpark Proof Chain Pulley Block With Trolley. With Thrust Brg. L. B. Reference : Capacity : 3.0T 4170 380 s toper PS : ort, [i824 Q o 42 LHe) 87! un) g L ‘ al ROUND LeveL gh Running Pull (kg) Note : 1) Trolley can be supplied suitable for bigger becm sizes Hoist. Trolley thon the given dimns, ot extra cost ss aa 2) This Hoist sholl be designed os per 1S:3852 (lates!) — 38) Static testing shall be done ol HHL. Min. Radius | Weight of [Extra Weight per lof curvature| 3m. Lift fadeitional Mtr. Lift Hardness of Hoist Gears : 53 HRC (Appr. 530 BHN) SENSES Ea 5.9 kg Hardness of Hoist Pinion : 55 HRC (Appr. 550 BHN)| Data Toleronce + 10% 3 Hand Chain Wheel Phosphor Bronze PB4 (IS:28)/ HTB-2 (IS:304) | a3 Brake(screw & friction disc_type)| Moulded from frictional material 13 Locking Ratchet Wheel Phosphor Bronze PB4 (15:28) 12 Ratchet _pawl,(hardened_tip) En—3A“(hardnéss—42 HRC Min) BS:970 [11 __| Counter Shoft Geor 16 Mn Cr5 cose hardened. 10__| intermediate Gear 16 Mn Cr5 case hardened. ‘9 | Hook Min C20_((S:1875) 8 [Load Chein Alloy Steel Gr.80_((S:6216) (Single Fall) ia “Load Chain Wheel High Tensile Brass (HTB—2) (IS:304) 676A | Hand Chain MS_@6mm. (S:2429-PART II—GR.30) 5 Hand Chain Wheel ~_| Phosphor Bronze PB4 (IS:28)/ HTB=2 ((S:304) 4 Load pin EN-328 S_( Trolley Wheel Axle ‘En—8 (89970) 2 Side plate MS. 1 Trolley Wheel Lining of HTB-2 on MS, Tread Wheel Dio, — 908 [Part _No| Description . Moterial Drawn HPV “aeration, [Oranged by [heated by | heer by | _Oate a Checkess HTA t HERCULES HOISTS x 0 Date: 10.05.04 CAE = LIMITED, —0607 08. Coin "7 = t __ MUMBAI S.P.T.B.oT JE} JACOBS vores HINDUSTAN PETROLEUM CORPORATION LIMITED MUMBAI REFINERY DOCUMENT NO: 18-3188-99-01-M-04-0013-A4 LOBS QUALITY UPGRADATION PROJECT PART IV SECTION 1.2 TITLE: DATA SHEET FOR CHAIN PULLEY BLOCK FOR STON CAPACITY 8-34 1-6B412 JE’s Revision History Rev] Issue Date | Pages | Rev Description Prepared By | Checked By | Approved By No. 0 06 Aug 2007 | 4 Issued for FEED PDB SNG ‘NB LTC’s Revision History Rev | Issue Date _| Pages | Rev Description Prepared By | Checked By | Approved By No. ° 20-Dec-08 4 Issued for Enquiry SAS BK vay TECHNOCRATS SALES & SERVICES PVT. LTD. For Technocrats Sales & Services Pvt Lto 53, Mahakali Estate, Naroda-Narol Highway, 2¢.sos1ea9.01600% Mr, Soni ni chawt, AHMEDABAD-382415, ‘ :079-22870182, Fax:079-22890610 ‘Web Site :www.technocrats.co.in ~ email Linfo@technocrats.cn &JACOBS HPCL, MUMBAI Data sheet PART IV. LOBS Quality Upgradation Project Chain Pulley Block SECTION 1.2 18-3188 Doc. No: 18-3188-99-01-M-04-0013-A4 Page 2 of 3 4.0 GENERAL Techn aexots fol ge ae Gol pup 6: : on behaltoh Hi 2 1.01 Vendor aN mM bo 4.02 Item No. Refer Page 4 of 4 1.03 Quantity Refer Page 4 of 4 20 OPERATING PARAMETERS. 201 Capacity 5 Tonnes 202 uit Refer Page 4 of 4 2.03 Location Outdoor / Indoor c 2.04 Type (Non-sparking type) Refer Page 4 of 4 2.05 Area Classification Refer Page 4 of 4 2.08 Duty Class Class Il, IS : 3832 3,0 GONSTRUCTION FEATURES Tn det 301 Make Spate Preovt Chaim Pulley bleek, 3.02 Model pak york out Traley, Lovin thwart b 5 im Lower bleck. 3.03 Overall size Refer Page 4 of 4 3.04 Overall weight Refer Page 4 of 4 40 MATERIAL OF CONSTRUCTION 4.01 Trolley- Main Frome MS- ¢ 402 Trolley Wheet PAU Lining om C1 Wheel 4.03 Load Chain G-.go All aa toef 404 Hand Chain m.S. 4.05 Load Chain Whee! UTB.L 4.06 Hand Chain Wheel pR-4. feel, Cose 407 Gear IG Mints, AloyS ‘tard ened, 4.08 Ratchet Wheel PB-4. 4.09 Hook is:8610 Min C-20, 50 MANUFACTURERS SPECIFICATION: 51 Hook type Beso BP gu s5e?_JACOBS PARTIV Data sheet for HPCL, MUMBAI SECTION 1.2 Chain Pulley Block LOBS Quality Upgradation Project Page 3of3 (Doc. No: 18-3186-89-01-M-04-0013-A4 18-3188 52 No.of Trolley Wheels Refer Page 4 of 4 53 Wheel Diameter Refer Page 4 of 4 54 No. ofhand chain falis Refer Page 4 of 4 55 No.of Load chain falls Refer Page 4 of 4 56 Pullfor Hoisting Refer Page 4 of 4 5.7 ‘Type of ad brake Qecow-frvehon Trise Type. 58 Bearings Avt friehion Ball Bearwug, 59 Lower Hook suspension Dhowk & Mla Type. 5.40 Upper Hook suspension Shovk & Alar Type. 8.11 Hand chain length Refer Page 4 of 4 , 5.12 Hand chain trough details, Prots5s Step braved oie, 6.0 Weight of chain pulley blocks Refer Page 4 of 4 70 Rims of geared / ungeared cunnerstortroley P F3-4¥ Liming 80 Painting ‘As per painting specfiction (Doc No. 18-3188-99-00-V.02-0005-Aa) TECHNOCRATS SALES & SERVICES PVT. LTD. 53, Mahakali Estate, Naroda-Narol Highway, Nr. Soni ni chawi, AHMEDABAD-382415, ‘@ :079-22870152, Fax:079-22890610 Web Site :www.technocrats.co.in email: info@technocrats.co.in For Technoorats Sales 4 Services Pvt Lta. \ autoriico ougnaturewe psgy, aa Oe [ae a | Foose arora [oaTaNST OST Tos [ews] | oe [er as oy rd loa'esi [eo —[aon.oss0%> [oases [00 0OL 1 fons | ~an-v-s[ es | aa ass er ze __lovrerz | 90"1 —foor.ass.00r | oseawsi [oe crt a sos}es| za [3 7 + "mr q 64 ind] jswes ure) 4 Juoneoursseio} “ “ON wave [*24| rey “a ooum| su6rom | ur'19 | Lom a sou fury] cou wen | 1 ‘ ures | Sho | PEL) ie ou Jiceum SOHO) veIOL | mu | exisutono |°7°75!°F leedo)| csoputeay 04962 J urs foedeo| uowdinba finn] "S |,18, suey | 849 [J0-ou| #24 [P84 19-00 coupeon 01 S49 TEFSEO EA | ON LES 612710: ‘ON gor 3 TOUL3d NVISNONIH: LNATIO ADBPOUd NOLWEVESdA ALTO HOOLS ASW NO SENT: 19zrOUd— Spank Proof Chain Pulley Slock with Geared Trolley] "err: « With Thrust Brg. L. B. Capacky : &6T 250 Max. ~ 189 _Mox ~ 2 in 80 os Tome | _ —20—| @ itt be 7 = SA ied iS | mee ea iQ (J+ © 8 —® a 8 { oese~| (ioside cover) 225 =e Orono ue g — Note : 1) Trolley can be supplied suitable for bigger beam sizes Running Pull (kg~) than the given dimns. at extra cost. Hoist Trolley 2) This Hoist shall be designed as per 1S:3832 (latest) 79 is 3) Static testing shall be done at HHL. 4) Hardness for PB4 = 110 BHN & for HTB2 = 125BHN. Min. Radius | Weight of J Extra Weight per lof curvature| 3m. Lift [additional Mtr. Lift, Hardness of Trolley Gears : 177 to 221 BHN i Hardness of Hoist Gears : 53 HRC (Appr. 530 BHN) 2.6 Mir.| 130 kg 68 kg Hardness of Hoist Pinion : 55 HRC (Appr. 850 BHN) Dato Toleronce + 10% = [uide Roller Phosphor Bronze PB4 (15:28) Hand Choin Guide Brass Strip brazed on MS Brake(screw_& fristion disc type) Moulded. from frictional material Locking Retchet Wheel & stripping fork{ Phosphor Bronze PB4 (15:26) Ratchet pawl,(hardened_tip) En=3A (hardness~42 HRC Min) 6S:670 (Counter ‘Shaft Gear. 16 Mn Cr5 casé hordened.(as_per 1S:1570—17MniGra5) intermediate Gear 16 Mn Cr5 cose hardened.(as per IS:1570—17Mn1Cr95) Load Chain Alloy Steel,Gr80 (S:6216) Hand Choin_ Wheel Phosphor Bronze PB4 (\S:28) Hook Min_€20_(1S:1875) Hond Chain MS 86mm, Gr.50_motericlwelding finish os per S229-par W Lood Choin Wheel High Tensile Brass (HTB~2) (1§:304) ‘Adie(Wheel En=8 (85:970) HHond Chain Wheel Phosphor Bronze PE4 (5:28) Load pin/Suspension Shaft En=9 (88970) ~ | Side plate [is 226 716: 2062 - [Trolley Wheel ‘Qmim thi(al centre of teod widlh) PBF Thing on Ol Wheel Tread Dia. 1758 Description Material HPV [ Ateratons [Changed by [Checked oy | appr by [bate TA HERCULES HOISTS ee tt LIMITED, X—0289 vote: 26.08.07 | = ¢ _MUMBAI. S.P.T.B. J(oT (EL JACOBS mere HINDUSTAN PETROLEUM CORPORATION LIMITED MUMBAI REFINERY DOCUMENT NO: 18-3188-99-01-M-04-0013-A4 LOBS QUALITY UPGRADATION PROJECT PART IV SECTION 1.2 TITLE: DATA SHEET FOR CHAIN PULLEY BLOCK FOR 10TON CAPACITY LIC Doc. No.:18-3188-T-99-01-6B413 {JE's Revision History Rev] Issue Date | Pages | Rev Description Prepared By | Checked By | Approved By No. 0 | o6Aug2007 | 4 Issued for FEED POB ‘SNG NB LTC’s Revision History Rev | Issue Date _| Pages | Rev Description Prepared By | Checked By | Approved By No. o 20-Dec-08 4 Issued for Enquiry SAS ABK vu TECHNOSRA’S SALES & SEPVICES PVT. LTD. for 53, Mahakali Ectate, Naroda-Naral Highway, 27 sesteraeorenets. Ni. Soni ni chawl, AHMEDABAD-382415, ‘@1079-22870152, Fax:079-22890610 Web Site zwww.technocrats.co.i Linfo@!2chnocrats.c Technocrats Saley & Serpices Pvt LtoJACOBS HPCL, MUMBAI Data sheet PART IV. LOBS Quality Upgradation Project Chain Pulley Block SECTION 1.2 18-3188 Dov. No: 18-3188-99-01-M-04-0013-A4 Page 2 of 3 l 4.0 GENERAL Tech oereds Bayes Storr er Pale ] eveulog os 1 1.01 Vendor om behald miro + 1.02 Item No. Refer Page 4 of 4 1.03 Quantity Refer Page 4 of 4 2.0 OPERATING PARAMETERS. 2.01 Capacity 10 Tonnes 2.02 Lift Refer Page 4 of 4 203 Location utdaot / Indoor C 2.04 ‘Type (Non-sparking type) Refer Page 4 of 4 2.05 Area Classification Refer Page 4 of 4 2.06 Duty Class Class Il, IS : 3832 30 CONSTRUCTION FEATURES = ded 301 Make Coane ae Crwen pyllgy blest 202 Mosel okt fh eae “coamley, Why be 3.03 ‘Overall size COR ier age 4 of 4 3.04 Overall weight Refer Page 4 of 4 40 MATERIAL OF CONSTRUCTION 4.01 Trolley - Main Gam 2-Ms, rst 4.02 Trolley Wheel pB-Y Lyng om C.1hW 4.03 Load Chain Gro Ailey steel, 4.04 Hand Chain M.S. 4.05 Load Chain Wheel HOB-D. 4.06 Hand Chain Wheel u ae 1b Coils, Cosehurdened, 408 Ratchet Wheel pR-u, 4.09 Hook Is:8610 Mim. C20, 5.0 MANUFACTURERS SPECIFICATION: 5.1 Hook type Ser Qu TS: (S5b0 Tear wT aT BOJACOBS PART IV Data sheet for HPCL, MUMBAI SECTION 1.2 Chain Pulley Block LOBS Quality Upgradation Project Page 3 of 3 Doc. No: 18-3188-99-01-M.04-0013:A4 18-3188 5.2 No. of Trolley Wheels Refer Page 4 of 4 5.3 Wheel Diameter Refer Page 4 of 4 5.4 No. of hand chain falls Refer Page 4 of 4 55 No. of Load chain falls Refer Page 4 of 4 . 56 Pull for Hoisting Refer Page 4 of 4 87 Type of load brake Sewow-frichon Dise type. 58 Bearings Amb frvehion Rall Bearings Phowe Llai lar Type 5:9 Lower Hook suspension Qhawt & LAllar Type. 8.10 Upper Hook suspension 5.11 Hand chain length Refer Page 4 of 4 512 Hand chain trough details [ames Shep bared m rs, 60 Weight of chain pulley blocks Refer Page 4 of 4 70 Rims of geared / ungeared runnerstortroley PB-4 Lining » 8.0 Painting As per painting specification (Doc No, 18-3188-99-00-V.02-0005-A4) TECHNOCRATS SALES & SERVICES PVT.LTD. gop Tgehnocrats Sales & Services Pvt Lta. atte, Marda-Naol Hightae ‘ni chawl, AHMEDABAD-382415. 379-22870152, Fax:079-22890610 Vie Site swwwctechnocrats.co.in we cosail — Einfo@technocrats.co.i eseeT oem soooun *DN) hg 88014138) es syesoouyoes OF orgoseze-6 $ “ctvzee-aVEVOIMHY THEM ‘tomy oveN-EPOIEN 238353 EAURH “ES "QLT “LAd SIOIAUSS @ sSa1vs SLVHOONHOSL ADafOwd NOLLVaVYOdN ALMND »: Lze-1 a TOULAd NVLSNONI Le Ieee Pomme ar 5 yBjom on Bun [POREousses) yy sy "sou : TROL Gerereiono |°2!95° lesedoy | sre] ce e849 | uray 1S 90! peoy ied Ce ‘ZOPEI-GE-O-SBLE-81 > “ON UNA “ON Gor Nano 0018 4SVa NO 3aN1: 1L9arOwd er wz] se 6z1_| O0e1.050.005 | SODENST Giresoros ee [ewnwmes | TooaL sea] 66] 118 8 and el 2 “ Bua, POX suey ure) “wy lvoneoursse : : ° tnbuot [rou |? ropuey sow lane ysior way | MM) saneso [204 |uuvey) vouwen | a | ag |e uupyo | 258 paullieee tava | saeyeie.9 snopuezey | WIPO lurfap |edeo| wuowdinba {inn pueH ‘coupeoy peor ‘a ae ZOVES ESOC ET: “ON MWS Crea a1OULSd NVISNGNI 403rOud NOLLVaveodn ALIT¥Nd 49018 aSvE Tio 3aN" ‘ONaor Nano + Loaroud[Spark Proof Chain Pulley Block with Geared Trolley] Rrerence : With Thrust Brg. L. B. 787 Max 22 wax 267 Min 192 Min 180 Max 40 win 140 Min a @— c ; € Pe eeee~ (inside cover) 225 oa : ROUND LeveL ge a 148-4 Sle Note : 1) Trolley can be supplied suitable tor bigger beam sizes Running Pull_(kg~) than the given dimns. at extra cost. Hoist Trolley 2) This Hoist shall be designed as per 1S:3852 (latest) al oa 3) Static testing shall be done at H.H.L i Min. Radius | Weight of | Extra Weight per jof_curvature| 3m. Lift_Jadditional Mtr. Lift, Hardness of Trolley Gears : 177 to 221 BHN Hardness of Hoist Gears : 53 HRC (Appr. 530 BHN) 3.2 Mer.| 27 kg 16 kg Hardness _of Hoist Pinion : 55 HRC (Appr. 550 SHN)| Data Tolerance 10% { [Guide Roller ee Phosphor Bronze P84 (IS:28) lHond Chain Guide Brass Strip brazed on MS 15 |Broke(screw & friction dise type] Moulded from frictional material 14 [Locking Ratchet Wheel & stripping fork| Phosphor Bronze PB4 ([S:28) 13 |Ratchet_pawi,(hardened tip) En—3A _{hardness—42 HRC Min) 8S:970 12 {Counter Shaft Gear 16 Mn Cr5 cose hardened.(as_per_1S:1570—17wni0rS5) T1_[intermediote Gear 16 Nn_Cr5 -case hordened.(as_per IS:1570—17Mn1Cr95) 10 [load Chain ‘Alloy Steel,Gr.80_(1S:6216) 9 |Hond Chain Wheel Phosphor Bronze PB4 (IS:28) [Hook Min_C20 (IS:1875) 7 |Hand Chain MS #6mm Gr.30 molerialwelding finish os per 1S:2420—part 6 load Chain Wheel High Tensile Brass (HTB-2) (IS:304) 5__[Axle(Wheel) _ En—9 (85:970) 4 |Hand Chain Whee! Phosphor Bronze PB4 (15:28) 3__|Load_pin/Suspension Shaft En=9 (B5:970) 2 |Side plate 1S 226 7 18 DGD 1 _ffrolley Wheel ‘Qmm thK{ot cenlve_of tread width) PB4 Tring on Cl Wheel Tread Dio. 2058 2art_No| Description _ Materici aa ev, ‘erations [Chonged by [ Checked by | Awor by | date Shecked: —HTA —— HERCULES nosts| Org. No. ete: 26.09.07 as LIMITED, — 0628 a SOEs = —| MUMBAI S.P.T.B.~ | ia JACOBS 7 HINDUSTAN PETROLEUM CORPORATION LIMITED MUMBAI REFINERY DOCUMENT NO: 18-3188-99-01-M-04-0013-A4 LOBS QUALITY UPGRADATION PROJECT PART IV SECTION 1.2 TITLE: DATA SHEET FOR CHAIN PULLEY BLOCK FOR 15TON CAPACITY -T-99-91-68414 JE’s Revision History Rev issue Date | Pages | Rev Description | Prepared By | Checked By | Approved By 0 06 Aug 2007 | 4 Issued for FEED PDB ‘SNG JNB LTC’s Revision History Rev | Issue Date | Pages | Rev Description Prepared By | Checked By | Approved By No. ° 20-Dec-08 a Issued for Enquiry sas ABK vey —— 20. 19stee rap eresee 0)ST- JACOBS HPCL, MUMBAI ata sheet PART IV. LOBS Quality Upgradation Project Chain Pulley Block SECTION 4.2 18-3188 Doc. No: 18-3188-99-01-M-04-0013-A4 Page 20f3 a 10 GENERAL Aechnocrats eles aes ose | Js Hercules Ha 1.01 Vendor on bedhald “% i WA anbe 1.02 tem No. Refer Page 4 of 4 1.03 Quantity Refer Page 4 of 4 2.0 OPERATING PARAMETERS 2.01 Capacity 45 Tonnes 202 Lift Refer Page 4 of 4 2.03 Location Outdoor / indoor 2.04 Type (Non-sparking type) Refer Page 4 of 4 2.08 Area Classification Refer Page 4 of 4 2.08 Duty Class Ciass ti, 1S . 3832, 3.0 ‘CONSTRUCTION FEATURES Tah def a 301 Make Sees Prndh Charm pulley blak oF Be Tele, LATA Haret beards 3.02 Mode! jm Lewer blozle. 3.03 ‘Overall size, Refer Page 4 of 4 3.04 Overall weight Refer Page 4 of 4 4.0 MATERIAL OF CONSTRUCTION Looe MS 401 Trolley - Main . Limiey 20 GI. LIK eer 402 Trolley Wheel Pau Lint A 403 Load Chain Go. go Ploy § 404 Hand Chain ms 405 Load Chain Whee! HTB- 2 406 Hand Chain Wheel B-4. f Cone hard emec), 407 Gear [LmMnl~5, 4.08 Ratchet Whee! PR 4.09 Hook 188610 wim. C.2e- 80 MANUFACTURERS SPECIFICATION: 54 Hook ype Bie eS ieFor Tochnocrats Sales 4 s rv10e8 PVE L to, JACOBS HINDUSTAN PETROLEUM CORPORATION LIMITED MUMBAI REFINERY DOCUMENT NO: 18-3188-99-01-M-04-0013-A4 LOBS QUALITY UPGRADATION PROJECT PART IV SECTION 1.2 ( TITLE: DATA SHEET FOR CHAIN PULLEY BLOCK FOR 15TON CAPACITY C LTC Doc. No.:18-3188-T-99-01-68414 JE’s Revision History Rev Issue Date | Pages | Rev Description Prepared By | Checked By | Approved By No. 0 | 08Aug2007 | 4 Isoued for FEED PDB SNG NB LTC’s Revision History Rev | Issue Date | Pages | Rev Description Prepared By | Checked By | Approved By No. o 20-Dee-08 4 Issued for Enquiry SAS ABK vay Le Teor .JACOBS “PART IV Data sheet for HPCL, MUMBAI SECTION 1.2 Chain Pulley Block LOBS Quality Upgradation Project Page 3 of 3 Doc. No: 18-3188-99-01-M-04-0013-A4 18-3188 52 No. of Trolley Wheels Refer Page 4 of 4 53 Wheel Diameter Refer Page 4 of 4 84 No. of hand chain falls Refer Page 4 of 4 5.8 No. of Load chain falls Refer Page 4 of 4 5.6 Pull for Hoisting Refer Page 4 of 4 57 ‘Type of load brake Coren -frveb on Dise type. 58 Bearings Pub frehion Bel Prag, 5.9 Lower Hook suspension Chowk & Lellax Type 5.10 Upper Hook suspension Shark h Gar Type. 5.11 Hand chain length Refer Page 4 of 4 5.12 Hand chain trough details Rens. ship boazed on ms, 60 Weight of chain pulley blocks Refer Page 4 of 4 70 Rims of geared / ungeared runners for trolley P {3-4 Liminy, 8.0 Painting ‘As per painting specification (Doc No, 18-3188-99-00-V.02-0005-A4) Khorise s:gnatureene FOSEDOUDSPMNAT 7NS qom, PUBS _Dasy, o1g0seze-szoixey ‘Z5L0/e22-620. @ (gSLV2RE-OVEVOANHY ‘yHe4> 16 wos aN "BIT Ue s0010208 F sayy, femu6yH 101°N-eporen “aeisy nexeyeH “es 'S B save spesoowyae4 Joy ‘G17 “LAd S30IAURS 8 S31¥S SLVYDONHOSL COT ® [P| RE] % ORO | Ort [oorntornsisToocaMST [STENT] aoer | TIRED TT ie? 1 zo i 7a SRST fouey ure| “wy ¢ luoneoursse| : N “em oeumn) wSier | usa Bug [ones ‘sou ie jyapueu). 2 |eenon| ‘ro. | emma Pz ICT Heed ancttey | ure | SE? lar is | 8) 40 "04 [994M |y0 -ou looupeoy | 901 pet ZOPaS-66O81e-S1: “ON MAES 61zé-1G: “ON Bor SOULad NVASNONIH* INATID 19370ud NOUVavuodn ALN WOOs asya WO 3BN7: 193°Owd for 1s oe, Le [ours [Get | 00e1.068.008 [ OOSWNST. P Ou 29007] 05 22, wired [1 [ooo oe3[ 66] tia [rr wr ar “jut " 8a tind ve) 2 i : oN (w6u9I | eeu luopue Gem | 1 't0 m los: eh ae wn} iS | 38 r re | we ws 1800 ie ‘@d>. yor loomeey 0Spark Proof Hand Hoist with Geared Trolley|""""* ‘| With Thrust Brg. L. Capeekty : 157 a. LO = _ 670° a LL II hall T (Inside cover) GROUND LEVEL TI " 7 = Note : 1) Trolley can be supplied suitable for bigger beam sizes Running Pull_(kg~) thon the given dimns. at extra cost. Hofst Tae 2) Shain pulley blocks shall be designed as per 1S:3832 (latest) Sy eee ace Tana oateenetet poe | 2oen = 4) — for PBA oa i nilenee Heaght of | Extra WaGHt per iordn rolley Gear 0 ra Hordness of Holst Gears : 59 FRG. (Appr. 830 QHN) 7 FhLhLhLE __| Hordness of Hoist Pinion : 55 HRC (Appr. 550 BHN)| Dato Tolerance + 10%| 715 kg 22 kg 7 Guide Roller Phosphor Bronzet | (1S:28) 7 HTB—4 (1S:304) = [Hand “Chain “Guide Brass Strip braze S 15_| Brake(screw_& friction disc type) KG material 14 [Locking Raichet Wheel & stripping fork| Phosphor Bronze(PB~4) (1S:28) 7 HTB=4 (S304) 13 | Ratchet pow, (hardened) —[En=3A (Hardness~42 HRC Min) [712[ counter Shaft Gear 16 Hin CrS_case hardened.(as per 1S:1570—17MniCr95) 11 [intermediate Geor —— [16 Mn_Cr5“cose_hordened.(as_per_1S:1570—T7Mn1Gr95) T0[ Load Chain [Alloy Steel.Gr.80 (1S:6216) 9 Hand Chain Wheel Phosphor Bronze(PB—4) ((s:28) 7 HT8—4 (1S:304) | Hook 20Mn2_(1S:4367, 7 Hand Chain — MS_96inm 6 [Load Chain Wheel High Tensile Bross (HTB—2) (1S:304) 7 PR=4 (18:28) S| Axle(Whee!) En-9 (85:970) | Hand Chain Wheel = Phosphor Bronze(PB=4) (S28) 7 WIB—4 (S304) 3 | Load pin/Suspension Shaft ~fen=3 (65:970) 2 | Side plate 15:26 71$ 2063 1 [Trolley Wheel |: til cee of de wid) PBA /MTB-2 (SOA) ting on OF wil toad da 2258 [Port No Description Moteriol Drown: OPSAWH | Aterotions [Cronged by [Checked by| Aepr. by | Dale =n aoe — HERCULES HOISTS| J = x | LIMITED, X - 0847 peor: AF t MUMBAI. S.P.TB.oe “Triple spur gear-chai-ptey block Model-SP (Spark proof) > Tested as per ISI procedure for 50% over load Assured safety > Grade 80 load chain & zinc plated hand chain Longer chain life > Rugged German design, in use for more than 30 years Assured reliability > Double ball bearing supported load wheel Smooth operation > Precision machine case hardened alloy steel gears Long life, noiseless operation > Non-ferrous parts like chain wheels, chain guides, ratchet wheel and stripping fork Eliminates spark generation possibilities during rubbing of mating components > Anti-corrosive powder coated zinc plated parts Anti rust & better aesthetics Fig. 1 Fig. 2 | SOR ail Be ic A d ld | « 8 | oF Capacity wr [05 | 1 z 3 Bee [ers amie No.of fas 1 1 z {2 7] 3 ale 1 Running pull on hand chain | Kgs. | 13 | 26 | 28 43 49 | 50 a |g Weight at 3 mete , + it @poccx) ry || || hp Ce Gy |p co cyt ae Extra weight per additional : 3 | /D mete it appa) as | 29 | 29 | 4a] 43 | 52 ].70 | 144 « ‘ono Blocks J. Thrust bearing | a | a | c | a | £& | & | w | (aetshown) |'in bottom black | < | H 4 h 460 | 210 | 180 | 20 | 195 | 3 | 550 | 500 580 e it | a0 | 210 | 160 | 210 | 195 | 1 | so | 500 0 | f ar__| seo | 20 | 10 | 20 | 195 [a7 | 665 620 760 3at__| 625 | 240 | 200 | 210 | 195 | 42 | 759 635 825 st | eo | azo | 225 | ars | aro | st | 085 780 “010 751 | 910 | 485 [225 | 275 | 270 | 75 | to | 982 1155 vor | 990 [ 55 | 225 | ors | amo [75 | viz | 1005 +240 zg ala tolerance 110% We| yor memes muerte retry AA AMR AeA PTIae 20° tion IRED FOR [EAPacity Imotete N. 82a) Optional in |. 79a) lomotete | bireo FoR ipacny plete Ph 82) Pioat i 179) drplete RED FOR pacity Dotional in bay fomplete freo— {Sleeve IRED_FOR pACITY pay fet (P.M. 472) | | jomplete Tomer buppiv (ATS FOR AU CDETAIL OF 383 & 201 SKETCH -A COMMON FOR 0.5, 1, 2,3T ONLY FOROS T~40T ONLY FOR 20T-3.0T flPARTS L!ST rate. | aw. Description Putno} aw. Dexerotion ‘COMMON PARTS FOR COMMON PARTS FOR ALL CAPACITIES — CAPACITIES na] 1 | Oummy Sheer gg] 2 | Hox mut ' m2] n2] 1 | Oummy Sheet 8 pring Washer i tian] “71 2 | Gon tor Bone fame shoot} 80] ¢ | Hex Mur a3 tinsst Chain wee! 63] i | Her nut i Bearing Block 68] 2. | Spring Wasner i? Spacer for Bearing Block | 86 2xtift} Hand Chain PARTS REQUIRED FOR Huber Hand Chain Whee! (CSM ONNEICALACIIY, i T2| 1 | Main xm comptes ' ja ok (See PN. nef te | ratcner-e. tisal 1 | Eider gt 790 i mis! 15{ 1 Main Share 2 ain body complete 17 inter a . 1a) a) tf toctng meteor whet OAMY pants _neguineo Fon 19 19] 4 | Spacer Tubes nha Fancast ” araalavanar fain arm complete 20] 20] 4 ff Benring aus 791 1 | Hook (See P_N. 82) 7 + fe-Rolier” 82] 4 | Cross piece (0) 23] 23{ 1 || Threaded Bush for Hub of place of #. N. 79) Hand Chain Wheel HE] | Mate boov compe 24 (00 culo Driver : 126} Litt+ | Load Chain 25/25) 1 Upperhook Suspension pin 06M S26 lee ile aresion: PARTS REQUIRED FOR +27] = 27] 1 Pare vise . Z TONNE CAPACITY 153 Fy 28 inaisised Upper arm pale se| ee Spring Sleeve sam} 1 7 Hook (See P. WN. 162) ard 29| 1 | Bearing Ring 165} 1 | Alten Screw Nut (F.Np 26C 31} 31] 2-7 intermediate Gears 198] 3 | Hex nov 32] 32] 1 | Pressure Spring Spring Washer 61 f2xcitt+] Coad’ Choin 33] 33] 1 | spring Rod 11 ora] teak om af 34] 1 | Name Plate 162] 1 | Cross Piece (Optional in as] 35] 4 | anes measles wer Block complete 39] 39] 1 | nytoc Nur cae lee . Winget 40} 40] 4 | Hex Bolts walt [Aste 42 7 er tea} 4 00) Pall Galt a ce 194] 2 J Spring Dower Sleeve Galata Split Pin PARTS REQUIRED FOR 4] 1 [Bal Bearing STONE CAPACITY — N45] N45] 1 | Ball Boaring 35M] 4 | Ofperam 46) 46] 7 Cirelip 364N/ 1 Hook and wut (P.N. 371) 47| 47] 2} Allon Screw 365N} 7 | Allen Screw Mso] so! 4 Hex Bolt aot 4 ea nee ring Washer Msi} si] 4 Spring Dowel Sleeve 370 | axtitt| Losd chain M52] 52 1 | Hex Bolt oF 53] 53} ring Washer ‘ower Block Compie . 4 Spring Washt 376| 1 Hook 85] ss] 1 Spring Washer 3377-1] -toed_Chaie- wrest | 378| 1 | Axle | (1) Parts with *marks are subject 10 wear and tear to be Kept in stock by custome (Normatly for every five blucks in use, ¢nar&s requirement for one block shoud be sutticien: (2) While ordering spares, mention capacity. chain pulley block number and date of supplyScdicenenieeemenmnigtanemmmnineee mmemmisammiaaaiamnainiaaeiaand amano eamaeatemaseeemeeemieseee |EE CH) =< wort!) = Sepapetj| bop CLAY T-badnwery —ui- sre, & | ounayt 5 uporp ror! QB I TO a 2075iA eedciaoy mh monypow qm 7 Tp TP PFT! C1) eal MN | gaa0 ey “ott KE hajind «yoy? II e-aron)-(seard (én pony sn) | éqpueg | ero am ava ou | i ' eat | spon | arenes | OMA renee one ereneen oeareeens | caren) |e uu ‘owen 49078 AaTINd NIVHD HOd 1SM NOWAWNSNOD LNVORIEN : TULL VEIN ‘AMANISSY INHVIN-19dH ps teg VION! ‘vevaoavn wan YOOAHS-131Offic 53, Mahakali Estate, Naroda Narol Highway, Nr. Sonini Chal, Ahmedabad - 382415 Phone : (079) 22870152, Tele Fax : (079) 22890610 E-mail: info@ technocrats.co.in [TECTING. TECHNOCRATS =1|Sales & Services Pvt. Ltd. Recommended spares for 2 years trouble free operation and maintenance: Capacity of | Totat chain | — aty. Si. Name of the part CPB {pulley blocks| suggested| Rate Amount 1 {Wain Load chain wheel 0-85 i 2, 3t] 76 4 Xx] XX 2 |Hand chain wheel 0.5t, Tt at 3t 19 4 xX] XX] 3 [Brake disc #26 O.5t, 1t 2t, 3t[ 19 79 XX] XX] 4” [Brake disc #27 O.5t it 21 3t 19 79 xX XX 5 _[Nyloc Nut 0.5t, tt 2t,3t] 19. 19 XX] XX [Driver 0.8t, 1t.2t 3tf 19 19 xX! XX! 7 [Bottom load chain wheel} 0.5t-1t, 2t at] 19 4 XX] xx] ‘8 |Main Load chain wheel St al 4 Xx XX] 8 [Hand chain wheel st 24 4 x] Xx] 10 [Brake disc #26 st 21 21 xX] XX 11 [Brake disc #27 St 24 24 XX Xx 12[Nyloc Nut at 24 2r Xx] XX 13_|Driver St 24 21 xX x] 14 |Bottom Toad chain wheel Bt 2 4 XX Xx] 15__[Main Load chain wheel ot 3 1 Xx] XX] 46 [Hand chain wheel Ot 5 1 XX! XX 17 [Brake disc #26 “ot 5 5 XX XX] 18_|Brake disc #27 “0t 5 5 xX! x] 19 _|Nyloc Nut “Ot 5 5 XX] xx] 20_[Driver 40t 3 5 XX! Xx] 21_|Bottom Toad chain wheal Ot 3 5 XX] XX] '22__|Main Load chain wheel 15t 6 2 xX 2K 23, [Hand chain wheel 15t 6 2 Xx xx] 24 [Brake disc 26 7151 6 2 XX) XX 25._|Brake disc #37 15t 6 12 XX XX] 26 _|Nyloc Nut 15t 6 72 XxX XX] 27 [Driver 15t 6 12 Xx xx] 28 [Bottom [ead chain wheel 15t 6 8 XX! xX ‘otal Xx]Mas D safes BYELOOUNIOBY Joy sa lujeyo eu) Jo uoNoe Burpueg| ou st e104 2ouey "su ureyo 0} tuoddns inj sani pue pareyooids 21 Jarpl ou, Zee (ureys} 24, 0 e218 otn sown at 40 peaIsul) epione s} ul] ou) Jo uonge Buipuea| 41 yons ‘uBISep prepuers| pea eeun 2p jooumoipl‘6'e| | 1 9218 ull 'ZE8E: eu Bas} weyo puey")'ZE] 4] ‘128s Jed se ureyo peo) 1964 ‘esodind 6ury!7 404 “9¢| “SW ‘es0dsnd Busy 405 ou} Sz47:s P Pesteuy ‘petesayed ‘Oe 15 revo sprepurzis ‘payeiqieo aie SuIeyD pueH leg 6Zh7'S1 40d Se UIE PUEH| PUeH JO} ‘oUS|| Ue sepea'tz|_¢| sreesi1e Pea}su! '09GS) S| 490 se sarvedoud| C9ss}:si] —_s04j0 pue edeys syooy ‘syel'si| sprepureis| Jed se oq wa leusieui sy0oH} syooH 40) ou gi] _pue sepon'i'z|_z Poyuans sjeaus BuMesp| Jed se s1 syed 841 J0 aos jo dow! S909 Kejna| 20} sy0Iq faiind uieyo sooud] -Zege:s! 10d se Ayeseue6 paubisep| weyo Joordyseds| spiepurers =nBOg 20} $1 04S) BOUL] are @ypo1g fatind ueyo eseu| S}ouSH] puesepeg sz] SORTS ROSS] ROTTS | NORRTIAT wos "RR A GRESSTO SNGUIGGTERGRAGS | TNGRRTRY aS or arg snuvie te ouvoutoade onaeassu Br ae seo}UeS 9 Seg sinOUNTeL / PMU SICH 80/Nv0H wacaie ‘ON WALI ANWdINOT 193POd Ormay' THAI" & b-D-ABIS “Bl -wW-bay (nURIN “OH © anaqa 6007" EL "PIP "LOMA INd NIVHO/SEOV/ALT : ON NOLISINOTS BIpUl ‘eepopEA ey EPoAyD 187‘The TINDEF" Products , manufeetured by M/S. Hercules Hoists Limited, Mumbai (ISO-9001-2000,* ‘PROVEN TRACK RECORD sa group company) are widely wed throughout India by smell, medium and large enterprises. Speci mention can be made of various ste! plans ‘Automobile Manufacture, Cement, Fertilizer, Petroleum and Refinery, Paper and sugar Plans, State Fectcity Boar, ization Deparinents, Mining, Construction Projects etc. wherever unit load are moved .The Company's major customers inciuse Telco, Ashok Leyland, Siemens, IOCL, Hindustan Petoleam, Reliance Petroleum Lid; NALCO, Alok Industries Ltd; Indian Oil Tanking Ltd; Larsen & Toubeo SAIL, Marui Udhyog, Bajaj Auto Mahindra & Mahindra ete, Some ofthe recent orders for simi peodit(Spark-prof chain pulley blocks snd gear tolleys, capacity 0.510300) are at under. S| supped to PO F5Value 7 Resa Petcteur [LOC 25TBrPR2- MHFROTMAC, Rs: 6o,roe4" | CRA puoy Beaks 5 Ia tornagar ets 89.2007 la cram puto toes 2 la Crainpuley ones 2 lt Chan ply tock 9 7 Chan pale tocks Ix Chais pute tocke ‘ |2otcnsn puley backs fot Chae pty books { Gear oey 7| lx Gear totoy | la Geartoiey x oko ly 4 lot ear ey ot Gear volay J ‘iueaean Paro \coporaton Us \vsakrapatnam |iecugh Sour tne [OSTOORART. GE TTS Te [Ra BO, TOsONOD |The pey Boas la chain pty tocks la cna putey tects Jt Crip blo ft Chain poy tock [ot Chain pute blocks ‘ lst chanputoy books It Gear toey 3 =, dan OT Caparaion, TRIOS, a 647008 [Ra 1940, SHOGO— | Chain puley BSS zt chan pute tacks rr ferrin ply bloke st.cran puto becks stron putty blocks i Gear taey la Gear onsy lstGeartotey lao Gear won TECHNOCRATS SALES & SERVICES PVT. LTD. 53, Mahakali Estate, Naroda-Narol Nighvray, We. Soni ni chawl, AHMEDABAD-382415. & :079-22870152, Fax:079-22890610 www.technocrats,co.in web For Tecimocrats Sales & [Services Pvt Lta email; info@technocrats.co.in“FRALGO, Dararjod! — NEGMNNPOREFTODRORG, [Re 9 SOSTOGT Chan uy waeRS 7a las.200e zt cran pute blocks st cnan putey Boks stn pute ocks 7st Chan uly backs tt Gear toey Gear toey " [s\coar rotoy 1 HotGoar oy 3 [Rk adunie, Sasa JOTEROTAONS, a 30.2008 —JRG7G2-A05.00 fit chan putey Bee larcnan puey Books 4 5 Chae pute Bos [s\cnan puey books [7s Chain ploy bees ot Cain pute ocks setcnin putley Bock Geer veiey |s-Goarsotey |s-cosrotey eden OF Tanang Ly aOOTOTESG, Gel TD008 ——|R S ROD.OT Swsapar Chain patay Bees fa chain potey tacks ls-cnain poteytcoks [7 stchain pueytoces Gear woey la Geer wotay Is Gear wotoy ot Gear vtPYTSISIOH SoMOH € ‘woneDYeA woumo0q A (Sues) sorsenwoy Z SSOUNLM AL GaN sauioisn 1 tuoyiod SLSIOH SA 1NDYIH 404 1] J ‘aiqeaudde se ‘soSoqmy soysiy wado/1HH BuueMo7y 3xou 01 papunos Ams 40 BUnystor] worequeusssamm | vel vele| wa} sor%ost| ado | —_%001 | sof “9s9} peo] 3801 peo}i9n0 Aiquiessy paysiwiy || vet -[e{ at TMS + = % 001 J t0fe wy T7891 poo Jo01g SjOOH z ve] =[e al] 852s Su ee TE Ssoupuey | WOU SID i yusuoduion pays | a ] | wz} -[e| | wwvao zoozsi| aldwos | sofew | __rsayayssuoy | _sjoois yeantonng 5 895 | we] -|¢} on 0830 | niqeizg st] _ardues | sofew | __rwoqueyoow urey peor | | a (aavoys peor) we|_ -|€| joL| cariirad | roe stzsi|_aldurs | _sofey Feo}twOHD | JoaYAN WEYD peor £ 0L6 a SA/SL81 SI | Ve] =} Et) OL) snzsseg | zogavs | aidues | sofew. [eorureys OOH z Ui) Sour | OIZLI NIA ve; -|¢} OL| sozosavs| sozoeavs | aidurs | sofew Jworwoy 3p 51D i ~ - Pua ey |v . WOR | wRETaGa ON syewod| A} m|a| uuor| vsourdavoy | aouosejoy | auoreg sonspaioeseys qusuodutog | as, 80'6'ST ep TONAR/AATMOTUEID/ONAS/OLT Fu UY Te wolord AUS TOOL 392101g [one E0/AdO/AVO/SLVAOONHOAL “ATH AVO. APORAPT LRT — sewiowsng ‘080 00% - equmyy “(s0qy) PunIny “asa feLIIMpU PALDUIY, “O] 1 Ga.LDATIT S.LSIOH SATNOUAH d -Jepuy org Ae[ng ureYD- joorg yaedsg 10¥ (CVO) Uvid suvanssy AyyENnd sapul5 } | 110, Minerva Industrial Estate, Mulund (West), Mumbai - 400 080. HHL/CPB/1 HERCULES HOISTS LIMITED EX) | Procedure for Testing of Chain Pulley ey 1 ante: 1.072006 indet Blocks (CPB) up to 10 tons. Customer: Page | of J 1.0 Scope This Procedure is applicable for Chain Pulley Blocks (Hereafter referred as CPB) of all capacities up to and including 10 t 2.0 General To facilitate the testing HHL have made slabs of 0.75 Tons each. The combination of 2 slabs gives desired load of 1.5 tons which is requirement of overload testing, 3.0 Accessory Test Pit, Testing structure, Weight Slabs (Each 0.75 Tons) Required 4.0 Action 41 A CPB is mounted on the testing structure 42 A desired combination of loads (150 % of capacity) are attached to the CPB by suitable arrangement 43 ‘The Load is lifted up to 150 mm by the means of power driven hand chain of the loaded CPB 44 ‘The toad is held for 1 minute. 45 Slippage of the load (if any) is observed 4.6 The load is taken down to ground level till CPB is deloaded 47 CPB is removed from the Load and taken out 5.0 Quantity S.1 Internal 100 % 5.2. Witness 10% 6.0 Report CPB-LT-REPORT/L Approved for Approved for ‘Customer Hercules Hoists Ltd AR : Ika Manager (QA) ATS For Teohnocrats Safes & Services Pvt lta TECHNOCE ces PVT. LTD. a aNGentess NE, ean a \EDAt we Son wa 2280081 12 079-220 yuxeconosrssT wee ste esau _HERCULES HOISTS LIMITED 110, Minerva Industrial Estate, Mulund (West), Mumbai - 30. HHL/CPB/2 Procedure for Testing of Chain Pulley Block more than 10 tons Rev I date: 1.07.2006 Customer: Page 1 of | 1.0 Scope ‘This Procedure is applicable for Chain Pulley Blocks (Hereafter referred as CPB) of all capacities More than 10 tons and up to 20 tons 2.0 General _—_To facilitate the testing and to avoid errors, HHIL have niade clusters of different tonnage. The combination of these clusters gives desired loadings. 3.0 Accessory _Test Pit, Testing structure, Weight Slabs of different capacities Required 4.9 Action 41 A CPB is mounted on the testing structure 42 A desired combination of load clusters (150 % of capacity) are attached to the CPB by suitable arrangement 43 The Load is lifted up to 100 mm by the means of hand chain(s) of the loaded CPB 44 The load is held for 1 minute. 45 Slippage of the load (if any) is observed 46 The load'is taken down to ground level till CPB is deloaded 47 CPB is removed from the Load and taken out 5.0 Quantity 5.1 Internal 100% 5.2 Witness 10% 6.0 Report CPB-LT-REPORT/1 Approved by _A.R Masurkar Manager (QA) TECHNOCRATS SALES & SERVICES PVT. LTD. 53, Mahahali Estate, Naroda-Narol Highway, Ne Soni ni hawt, AHMEDABAD-382415. :079-22870152, Fax:079-2289061 Bava zearo1s2, Faxo7a-zas008%0 For Fechnoorats Sales & Services Pvt Lta, e-mail fo@technocrats.co. tn ‘Sed signatureHERCULES HOISTS LIMITED 110, Minerva Industrial Estate, Mulund (West), CPB-LT-REPORT/1L Mumbai - 400 080. | indet Date LOAD TEST REPORT for CHAIN PULLEY BLOCK ‘Name of customer Customer's P.O. HHL OA No. Product Chain Pulley Bloc! Quantity Sr.No. | CPB no. Caphgigy’ [Aestedon | Lift Remarks —_ —_—+ { We herewith ophtify that the following Chain Pulley Blocks are load tested on the load mentioned aginst them. For Hercules Hoists Limited For Customer: For Teohnoorats Sales & Services Pvt Lto A.R.Masurkar Manager(QA) TECHNOCRA‘S Fiseo signature SALES & SERVICES PVT. LTD, ‘@ :079-22870152, Fax: 7s T : Fax OT Web Site iwww.technocrat et email Finfo@technonals GeBDBRRe-GLa-rEY ‘ZELaLge7-K20: =. ;SU928-AVaVO3MHY “PEW? It Uo 5 ‘ReMYBLH JoueN-EPONR “aye953 NEA YEW “¢5 CLT ‘LAd S3OIAUAS 8 S3T¥S &LWYHOIONH: er r VEL een a eae rae oo | 000 |yranc} 000 Javse jose Jovaot oreo: [oe een oar seer HT = # fore | 000 | av |iytBaeg] 000 Jove fore {accor loreor FRY PTE Pea aw eee RTE LT wT OO wea Yaa RTE FETE one [OT Fora Pano VATS EPH WR ERE SST EOL | wO | fos fanrfwa oner Fi we VETTEL HA STEREO waT | OSB | RTE Tey z =e a RRS | FO PREVI Ta] = See wa sees [080 fas fas Toa Ea e_| Parvo co ET] OnaMsr | afore love TET OY TH We NW [oar 0 Tao | oes | 90 FET Ise A e jssse| we ame ACW ae OST FEST a aa fe BINDS =] fre" ee ann | os [58 in| a anna “In ‘aauinn NoUYOsICD MNaTOULAd NYLSHONT INEM 41987Oua NOUVayEDEN ALN WOOLS 36V8 UO BAM: 73rd