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Short-Circuit Current Ratings of Equipment


Daniel R Neeser (S.M. IEEE)
Cooper Bussmann
St. Louis, Missouri, USA
Dan.Neeser@CooperIndustries.com

Abstract—The interrupting rating and short-circuit current IR is defined in the 2011 NEC Article 100 as “the highest
rating of equipment is an key consideration for the installation of current at rated voltage that a device is identified to interrupt
equipment in electrical distribution systems. To emphasize this under standard test conditions.” Therefore, IR simply is the
consideration, the 2005 National Electrical Code (NEC®) added highest current that an overcurrent protective device is rated to
short-circuit current rating marking requirements for various
safely clear. According to NEC 110.9, the IR of the
types of equipment, that previously was not required to be
marked with the equipment short-circuit current rating. The overcurrent protective device must be no less than the current
marked short-circuit current rating of equipment is determined available at the equipment’s line terminals.
by the product standards as part of the listing and labeling The NEC requires the marking of the interrupting rating of
process of the equipment or an approved method, such as UL fuses per NEC 240.60(C) and circuit breakers per 240.83(C)
508A for industrial control panels. UL 508A Supplement SB is [see figure 1].
an analytical (non-tested) method of determining the short-circuit
current rating of industrial control panels. This method basically
determines the “weak-link” of all power circuit components in
the industrial control panel and the lowest rated component then
determines the assembly rating. Additional changes to the 2011
NEC have occurred to ensure equipment has short-circuit
current ratings sufficient for the fault current where the
equipment is installed.

Index Terms—Equipment, Overcurrent Protective Device,


Interrupting Rating, Short-Circuit Current Rating, Fuse, Circuit
Breaker, UL 508A

I. INTRODUCTION
Overcurrent protective device interrupting rating (IR) and Figure 1. The NEC requires marking of the interrupting
equipment short-circuit current rating (SCCR) are key rating on a current-limiting fuse per NEC 240.60(C).
considerations for the safety of commercial and industrial
electrical systems. If inadequate overcurrent protective device III. SHORT-CIRCUIT CURRENT RATING
IR or equipment SCCR is present, a serious potential safety The 2011 NEC Article 100 defines SCCR as “the
hazard exists. As a result, the NEC and Occupational Safety prospective symmetrical fault current at a nominal voltage to
and Health Administration (OSHA) have added requirements which an apparatus or system is able to be connected without
that draw attention to this issue that are resulting in changes to sustaining damage exceeding defined acceptance criteria.”
equipment design and specification. Therefore, SCCR simply is the highest current that equipment
This paper focuses on the equipment SCCR marking is rated to safely withstand.
requirements, how equipment SCCR is determined, and the NEC 110.10 requires that the equipment SCCR “be
proper equipment installation requirements according to the selected and coordinated to permit the circuit protective devices
NEC. The NEC identifies the overcurrent protective device IR to clear a fault, and to do so without extensive damage to the
and equipment SCCR marking requirements. More electrical equipment of the circuit.” Notice that NEC 110.10
importantly, it also addresses the installation requirements for indicates that a specific circuit protective device (fuse or circuit
the proper application of overcurrent protective device IR and breaker) might be required to provide proper protection.
equipment SCCR. NEC 110.10 also says the protective device must protect
the equipment from extensive damage. Therefore, damage can
II. INTERRUPTING RATING
occur to equipment after a fault, but it can’t result in a shock or
It’s important to understand the difference between the IR fire hazard outside of the enclosure.
of overcurrent protective devices (such as fuses and circuit The acceptable damage criteria for SCCR testing and
breakers) versus equipment SCCR (such as devices, evaluation in product standards is another topic for an in-depth
appliances, apparatus and machinery). discussion not covered in this article. Typically, acceptable

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damage might render the assembly or a component in the V. HOW TO DETERMINE IR & SCCR
assembly as useless. The main objective of the product Product standards are used to determine the IR of
standard SCCR acceptable damage level, however, is to overcurrent protection devices and SCCR for components and
prevent a shock hazard or a fire outside the enclosure. assemblies.
If a violation of NEC 110.9 or 110.10 occurs, and the fault The interrupting rating for overcurrent devices is
current exceeds the IR of the overcurrent protective device or determined in accordance with UL 489 for circuit breakers and
the SCCR of equipment, a catastrophic and violent failure of UL 248 for fuses.
the overcurrent protective device or equipment can occur. The SCCR for industrial control equipment is determined in
OSHA 1910.303(b)(4) and 1910.303(b)(5) contain similar accordance with UL 508; for power conversion equipment, the
language to NEC 110.9 and NEC 110.10, so both new and standard is UL 508C; for terminal blocks, the standard is UL
existing overcurrent protective devices and equipment must 1059; for power distribution blocks, the standard is UL 1953;
have adequate IR and SCCR. and for switches, the standards are UL 508 (motor controllers)
or UL 98 (branch circuit disconnects). The SCCR of a
IV. SCCR MARKING REQUIREMENTS component often is dependent on a specific type of
In the past, equipment such as HVAC, industrial control overcurrent device.
panels and industrial machinery was considered “utilization For assemblies, the SCCR can be determined by the testing
equipment” and was overlooked regarding proper SCCR and and listing process in accordance with the product standard.
the ability to withstand fault currents. To correct this issue, the For instance, panelboards are tested and listed in accordance
2005 NEC added new requirements for marking equipment with UL 67; switchboards in accordance with UL 891; and
SCCR to correlate with the product standards. motor control centers in accordance with UL 845.
The 2005 NEC added SCCR marking requirements for For industrial control panels, two alternatives are available
motor controllers in NEC 430.8; HVAC equipment in to determine an assembly SCCR: testing or analysis method.
440.4(B); industrial control panels in 409.110; and industrial UL 508A, Supplement SB identifies an approved process that
machinery in 670.3(A). can be used to determine the SCCR for industrial control
In addition, 409.110(3) and 670.3(A) also contained fine panels by analyzing the components in the industrial control
print notes (changed to information notes in the 2011 NEC) panel. If desired as an alternative, testing of industrial control
that UL 508A, Supplement SB was an approved method for panels can be performed to determine the SCCR of industrial
determining equipment SCCR for industrial control panels and control panels. However, this often is cost prohibitive unless
industrial machinery (see figure 2). large usage of the same industrial control panel is expected.
For heating and cooling systems (HVAC equipment), UL
1995, the UL Standard for Safety for Heating and Cooling
Equipment, recently was updated to require HVAC equipment
to be marked with an SCCR, effective July 30, 2012. This can
be determined by testing or by analysis in accordance with the
requirements added to UL 1995 which are similar to that of
UL 508A, Supplement SB.
VI. UL 508A SUPPLEMENT SB
Three main considerations are used to determine the
SCCR of an industrial control panel according to UL
508A, Supplement SB (analysis method):
1. Power circuit components
2. Current-limiting devices in the feeder circuit
3. Overcurrent protective devices.

Figure 2. This is an example of marked SCCR on an The overall process is to:


industrial control panel nameplate. 1. Find the lowest rated SCCR of any power circuit
component.
In the 2008 NEC, Section 409.110 was changed to add an 2. Increase the rating of branch circuit components if
exception that SCCR wasn’t required to be marked on possible by using a current-limiting device in the
industrial control panels that contain only control components feeder circuit if present.
to correlate with the requirements of UL 508A. Therefore, if 3. Compare this value to the lowest interrupting rating of
the industrial control panel contains only control circuit overcurrent protective devices in the industrial control
components (components that don’t supply loads such as panel.
motors, lighting, heating, appliance or receptacles), then an The lowest component SCCR (after steps 1 and 2) or the
SCCR marking is not required. lowest interrupting rating of overcurrent protective devices
(step 3) results in the overall assembly SCCR.

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For power circuit components, the SCCR is determined by (taken from UL 248) is less than the branch circuit component
either the product markings or the instruction sheets (see SCCR, then the branch circuit component SCCR can be raised
figure 3). If there are no product markings, a default value can to that value (50 kA, 100 kA or 200 kA) (see figure 5).
be used as indicated in UL 508A, Supplement SB. For motor
controllers, high SCCR can be used when tested in accordance
with UL 508 and procedure described.

Figure 3. An example of product markings for SCCR of a


power distribution block.

It’s possible to raise the ratings of branch power circuit


components — those on the load side of the branch circuit
overcurrent device (the overcurrent device closest to the load).
Any component or overcurrent device on the line side of the
branch-circuit overcurrent device is in the feeder circuit.
When a current-limiting device (fuse or circuit breaker
marked “current-limiting” or a transformer 10 kVA or less) is
located in the feeder circuit, it can be investigated to determine
if it can raise branch circuit component ratings (see figure 4).
However, branch-circuit overcurrent device interrupting rating
can’t be raised by a current-limiting feeder overcurrent
protective device.

Figure 5. This illustrates a current-limiting fuse in the


feeder circuit that can be used to increase a branch circuit
component SCCR, if the peak let-through of the current
limiting fuse from Table SB 4.2 in the feeder circuit at a given
fault current level is less than the branch circuit component
SCCR. However, the interrupting rating of the branch-circuit
overcurrent protective device can’t be raised.

The process is similar for circuit breakers that are marked


“current-limiting”, with the exception that manufacturer-
specific peak let-through is used.
If the transformer is 10 kVA or less for transformers in the
feeder circuit, as long as the load-side components and
overcurrent protective devices are rated 5 kA or greater, the
interrupting rating of the overcurrent protective device on the
line side of the transformer can be applied to the load-side
Figure 4. When a current limiting device is located in the components and overcurrent protective devices.
feeder circuit, it can be investigated to determine if it can raise If the transformer is rated 5 kVA or less with a 120 V
branch circuit component ratings. maximum secondary, as long as the load-side components and
overcurrent protective device ratings are rated 2 kA or greater,
For fuses, if the peak let-through value for a current- the interrupting rating of the overcurrent protective device on
limiting fuse in the feeder circuit (at a given fault current of 50 the line side of the transformer can be applied to the load-side
kA, 100 kA or 200 kA) as indicated in UL 508A, Table SB 4.2 components and overcurrent protective devices (see figure 6).

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Figure 6. Transformers in the feeder circuit can be used to


raise the transformer secondary components and overcurrent
protective device ratings.

The final check is verifying the lowest interrupting rating of


the overcurrent devices in the industrial control panel. If this is
lower than any power circuit component after the steps above,
the assembly SCCR is lowered to this value.
VII. INSTALLATION REQUIREMENTS
this change was to assure compliance with NEC 110.9 and
Changes to the NEC SCCR equipment-marking 110.10 for service equipment (see figure 7).
requirements were designed to help draw attention to the Figure 7. This demonstrates the available fault current and
withstand capabilities of equipment and, combined with the proper application of equipment SCCR.
existing requirements of NEC 110.10, prevent installation of
underrated equipment. VIII. CONCLUSION
In the 2011 NEC, additional requirements were added for The NEC changes discussed in this article have helped
industrial control panels and industrial machinery that increase awareness of available fault current and proper
complement and reinforce the requirements of NEC 110.10. equipment SCCR by system designers, installers and AHJs. In
Specifically, a new section 409.22, was added to require that mny jurisdictions, AHJs have responded to these changes by
an industrial control panel not be installed where the available requiring the available fault current to be documented at
fault current exceeds its SCCR as marked in accordance with equipment and by red-tagging equipment if found with an
409.110. Similar wording was added for industrial machinery inadequate SCCR. Because of this, system designers and
per a new section in NEC 670.5. installers are identifying the fault current at equipment and
The added text in 409.22 and 670.5 draws attention to the communicating these requirements to equipment
fact that industrial control panels and industrial machinery manufacturers.
must be designed and manufactured with an SCCR that is System designers and installers also are realizing that once
adequate for the installation. the equipment is installed with inadequate SCCR, there are no
Therefore, if equipment such as an industrial control panel easy fixes. The only options are equipment modification and
is being installed in an industrial facility, the system designer recertification or reduction of fault current (through use of
must communicate the maximum fault current to the additional conductors, isolation transformers or reactors).
equipment supplier so the supplier can design the equipment Additionally, equipment might be relocated within a facility
with SCCR no less than the fault current where installed in or to another facility that has increased fault currents, causing
accordance with NEC 409.22 and 110.10. additional concerns for flexibility of application for
The process would be similar for HVAC equipment in equipment. This can result in costly delays and increased
commercial and industrial building facilities, although not equipment cost.
specifically stated other than the requirements of NEC As a result, equipment suppliers now are being requested to
440.4(B) and 110.10. provide equipment with high SCCR. This, in turn, brings
Another requirement highlighting proper equipment ratings equipment design changes to meet the requirements for high
was added in the 2011 NEC. A new section, 110.24, requires fault-current installations.
commercial and industrial service equipment to be marked
with the maximum available fault current, and to be remarked
if modifications of the electrical installation resulted in an IX. REFERENCES
increase of the maximum available fault current. The intent of [1] NFPA 70, National Electrical Code, 2011 Edition

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