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Modelling and Analysis of Grid-tied Fuel Cell System

with Synchronous Reference Frame Control


Tripurari Das Gupta1, Deepak Kumar2 and Kalpana Chaudhary3
Dept. of Electrical Engineering
Indian Institute of Technology, BHU
Varanasi, India
tdasg.rs.eee15@iitbhu.ac.in 1, deepak.rs.eee14@itbhu.ac.in2, kchaudhary.eee@itbhu.ac.in3

Abstract-There are some limitations during the The output voltage of FC stack still needed to be boosted
interconnection of fuel cells (FCs) to the utility grid. The output through theDC-DC converter. For the controlled DC output
voltage of fuel cell is low and unregulated DC. It should be voltage, a closed loop controller is used in this work. A
boosted and inverted before connecting to the grid. Because of voltage source inverter (VSI) is utilised to convert the DC
the slow response time of chemical processes in FCs, a suitable power into AC power for supplying to the utility grid. The
power conversion unit is needed which improves the dynamic control of the inverter is done through synchronously rotating
response of the system during interconnection with the utility reference frame (SRF) method, which provides the decoupled
grid. In this work, a model of 50kW solid oxide fuel cell (SOFC) control of active and reactive power fed to thegrid. The
system with DC-DC boost converter and DC-AC inverter has
presented method slightly differs from other methods
been presented. The response of the system has been analysed
through simulation results. Simulation results show the
presented in the literature.Here for the detection of grid phase
improvement in the response and validate proposal of SOFC angle, a 3-phase phase locked loop (PLL) is used which also
system for grid integration. works on the principle of SRF. The cross coupling of control
parameters in thisframe has been solved by theaddition of a
IndexTerms—Solid oxide fuel cell, phase locked loop, compensation network. The PWM signals for the switching of
synchronous rotating reference frame. inverter switches are generated using space vector modulation
(SVM). Figure (1) shows the complete block diagram
I. INTRODUCTION representation of the SOFC system connected to the grid.
The demand for energy is increasing. To increase the
energy availability and reduce the dependence on fossil fuels,
some alternative methods of power generation are necessary
beyond the existing conventional techniques. Fuel cells (FCs)
provide a rigid solution for this. Fuel cells are gaining much
attention because of their light weight, compact size, low Figure(1): Grid connected SOFC system
maintenance, low acoustic and least chemical emissions. They WhereVfc is fuel cell stack voltage (V)
can be used as a power source for transportation, space shuttle,
Vdc is output voltage of DC-DC converter (V)
laptop battery, etc. Higher temperature fuel cells such as solid
oxide fuel cells (SOFCs) have the potential for distributed Viabc are the output voltages of the three phase inverter (V)
power generation. Unlike low-temperature fuel cells, higher Vabcare the grid voltages (V)
temperature fuel cells have several advantages such as higher In this paper section II deals with the suitability of
efficiency, tolerant to impure and poisonous gasses, combine theSOFC system for grid integration.Section III deals with
heat and power operation. Its internal reforming capability DC-DC boost converter model in brief. In section IV the
enables the flexibility in hydrocarbon fuels used. Various modeling of theinverterwith its controller design has been
companies are now involved in research and development of discussed in detail. Section Vincludes the simulation results of
tubular solid oxidefuel cell systems [1]. the overall systemandsection VIincludes the conclusion of the
Fuel cells operate at low voltage DC which need to work.
beboostedthrough theDC-DC converter and inverted through II. SUITABILITY OF SOFC SYSTEM FOR GRID
aDC-ACinverterfor connection to the utility grid.In this work, INTEGRATION
the model of grid connected SOFC system for 50kw operation
has been performed in MATLAB/SIMULINK environment. SOFCs are around 60% efficient at converting fuel to
The power and voltage rating of a single FC unit is very low. electricity. In applications designed to capture and utilize the
Therefore, several units are connected in series for FC stack. system's waste heat in theco-generation process, the overall

978-1-5090-4426-9/17/$31.00 ©2017 IEEE


fuel efficiency of fuel cell reaches 80%–85% [1]. SOFCs (1)
operate at very high temperatures around 1000°C. The high-
temperature operation removes the need for a precious-
metalcatalyst, thereby reducing cost. It also gives the fuel
flexibility property for hydrocarbons. The carbon mono-oxide
does not work as poison and is used as fuel in higher
temperature fuel cells. But high-temperature operation results
in a slow start up and high-cost ceramic materials.
Figure (3): Feedback control of buck-boost converter
According to [2],[3],[4] and [5], SOFC systems have
potential in electric power generation for stand-alone as well The block diagram of the controller combine with boost
as grid-connected mode. They have no geographic limitations converter is given in Figure (3). The complete explanation for
and can be placed anywhere on a distributed system. They can designing of the controller for DC-DC boost converter is given
also show their presence in locations where transmission lines in [8].
cannot reach. Some advantages which make theSOFC system,
suitable for grid-tied power generating system are given here: IV. MODELLING OF DC-AC INVERTER
• The energy conversion efficiency of SOFC is higher than In Figure (1) the power coming out of DC-DC converter
that of other fossil fuel based distributed generation block is DC. Therefore a three phase VSI is required to
technologies. convert this DC power into AC during grid integration. Figure
• The local emissions of SOFC are almost zero if pure (4) shows the 3-phase 6 switch VSI connected to the utility
hydrogen is used as fuel. grid through a filter and transformer. The transformeris used
• The fuel used is light in weight and have flexibility. when the grid is high voltage AC grid. The transistors
• Because of no moving parts, they are relatively silent and switching signals for the inverter are obtained from the real
low-vibration devices. and the reactive power control.
• Suitability for cogeneration. The combined heat and power
(CHP) generation operation further increases the efficiency
of the SOFC plant.
III. MODELLING OF DC-DC CONVERTER
The main limitation of the fuel cells is thehightime
constant due to which they have slower response to load
changes. The voltage generated by the fuel cell stack is
lowwhich changes with stack current. The simulation model
used for the 50kW SOFC based on the model and the
Figure (4): Voltage source inverter connected to grid
parameters from [6] and[7]. The number ofcells is taken to be
384, and the standard cell potential is 1.18V, so the open
To control the active and reactive power fed to grid several
circuit voltage of the stack is453V which decreases 438V as
techniques have been presented in the literature. In this
the load current increases. A boost converter is required to be
paper,synchronously rotating reference control method is
connected between the fuel cell and the inverter. Circuit
used.
diagram of theboost converter is shown in Figure (2).
A. Synchronously rotating reference frame control (d-q
Control) method:
In this method, the components of grid currents and
voltages are taken along two fictitious orthogonal d-q axes
which rotate at the same synchronous speed as grid frequency.
Therefore it is also called d-q control method.

Figure (2):DC-DC boost converter

The control of switching of the converter is done with


closed loop control method.The output voltage of the
converterVdcis compared with the reference voltageVdcref. The
reference voltage is taken at 660V. The error signal is passed
through controller and PWM comparator to obtain the duty
cycle control signal (d). The transfer function of the controller
is as given in Equation (3).

Figure (5): Block diagram of inverter controller for d-q control



The block diagram of the controller is given in the Figure ∗
0 for ∗
0 (6)
(5).In this figure the grid currents , and and grid phase
voltages , and are transformed into DC variables In this paper the grid phase to phase rms value taken is
and and and respectively through axes 440V. The commanded active and reactive powers ∗ and ∗
transformation method. The control variables and have are 50kW and zero respectively. Thus the reference ∗ and ∗
DC values so the conventional controllers are suitable to are 92.78A and zero respectively.
control them [2]. During this transformation the detection of
grid phase voltage angle and frequency (f) are required. D. Compensation for cross coupling:
The interconnection of the VSI with the grid may be
B. Phase locked loop (PLL): considered as shown in the Figure (4). If equivalent
In the present work the synchronous rotating reference impedance between the converter and the grid is a series
frame (SRF) based 3-phase phase locked loop(PLL) is used combination of resistor R and inductor L, the voltage balance
for phase detection of thegrid voltage. The block diagram equation between the VSI and grid in the d-q frame is as in
model of 3-phase SRF based PLL is as given in Figure (6). Equation (7).
The expression of and during the tracking of grid phase
voltage angle is given in Equation (2). (7)

cos
∗ (2) where and are d-q components of phase to ground
sin
voltages of VSI output. The above equation clears that there
where : Peak value of grid phase to ground voltage exist a coupling relation between the two axes components.
: Phase angle of grid phase to ground voltage The tracking performance of a PI controller is not good for a
∗ coupled system. For decoupling of two axes for accelerated
: Tracking angle of PLL
performance, a technique is used. For this the VSI output
voltages and is considered by following PI control
Equations (8) and (9).

(8)


(9)

Substituting the above Equations (8) and (9) into Equation


Figure (6): Block diagram of 3-phase SRF based PLL (7), the following Equations (10) and (11) are obtained which
clear that two axes components are decoupled now.
The error between reference ∗ and measured is

passed through loop filter which is a PI regulator and voltage (10)
control oscillator which works as an integrator. A feed-
forward frequency ff is added to the output of loop filter. It ∗
(11)
improves the initial dynamic response of PLL system and
prevents the output signal that goes to zero [9]. In the The block diagram for the compensation of the cross
present system the feed-forward frequency will be 2πf = 100π. coupling between the axes is shown in Figure (7). The error
In Equation (4) when equals then and ∗ coincide between reference ∗ , ∗ and measured , currents are
each other and grid phase angle is tracked. passed through PI controllers and cross coupled network to
calculate the reference ∗ , ∗ for space vector modulation
C. Active and reactive power control:
(SVM) block to generate the switching signal for inverter.
The active and reactive power P and Q fed to thegrid in the
d-q frame are given in Equations (3) and (4).
(3)

(4)
where , , and are phase to ground grid voltage and
inverter to grid current in d-q frame. In the case of unity power
factor operation , 0. Thus the reference value of

and ∗ can be calculated by reference value of active and
reactive power ∗ and ∗ as given in Equations (5) and (6).

∗ Figure (7): Compensation for the cross coupling between d-q axes
(5)
E. Space vector modulation:
With the advancement in microprocessor technology, the
space vector modulation (SVM) has become most popular
Terms Value
PWM technique in 3-phase PWM inverter. SVM is an
intelligent inverter switching technique which reduces the Universal gas constant 8314 J/(kmol K)
number of switching transitions and further reduces the
switching losses. In Figure (5), after gating the reference Standard reversible cell potential 1.18 V
voltages ∗ and ∗ by inverse park transformation of

, and ∗ these voltages are passed to SVM block which Absolutely temperature 1273 K
generate the switching signals for inverter switches. Figure (8)
Faraday’s constant 96487 C/mol
shows eight different switching states, associated voltage
vectors V0-V7, associated sectors 1-6 and position of reference Number of cells in stack 384
voltage vector Vref at condition 2 in a regular hexagon
for 2-level inverter. The reference voltage vector Vref and its Constant 0.996x10 kmol/(s A)
position angle ) are as given in the Equation (12).
Maximum fuel utilization 0.9

∗ ∗
; ∗ (12) Minimum fuel utilization 0.8

The objective is to find an appropriate combination of Optimum fuel utilization 0.85


active and zero vectors to approximate the given reference
voltage vector, Vref. Valve molar constant for hydrogen 8.43x10 kmol/(s atm)

Valve molar constant for oxygen 2.81x10 kmol/(s atm)

Valve molar constant for water 2.52x10 kmol/(s atm)

Response time for hydrogen flow 26.1 s

Response time for water flow 78.3 s

Response time for oxygen flow 2.91 s

Ohmic loss 0.126 Ω

Ratio of hydrogen to oxygen 1.145

Figure (8): Positions of voltage space vectors, sectors, reference voltage Fuel processor response time 5s
vector in a hexagon
Electrical response time 0.8 s
In Figure (8) the position of Vref canbe identified by time
averaging the two adjacent active space vectors and zero L Inductance used in boost converter 1 mH
vectors as given in the Equation (13) [10].
C Capacitance used in boost converter 5000 µF
∗ ∗ ∗ ∗
(13)
R Equivalent load resistance 8.712 Ω
WhereVn and Vn+1 are two adjacent active vectors; V0 and
V7 are zero vectors; t1, t2, t0 and t7 are time shared by Vdc Boost converter reference voltage 660 V
respective vectors and tsis the sampling period.
Vabc Grid phase to phase RMS voltage 440 V
The SVM offers a fast and digital PWM scheme, reduced
switching losses and frequency and popularly used in modern
inverter control system.The complete operation of SVM and The Figure (9) shows the response of stack voltage,
generating of switching pulses is carried out in [10]. current, and power. The steady state values of these are
approx. 438V, 115A, and 50kW respectively. The stack
V. SIMULATION RESULTS voltage, current, and power take approx. 5 sec to reach the
In the present section, the simulation results of the whole steady value.
system for 50kW power operation have been performed. The
Figure (10) shows the response of the boost converter
parameters used in the modeling of SOFC stack, aDC-DC
voltage, current, and power. The output voltage, current,and
boost converter, and 3-phase inverter are given in Table 1
power of the boost converter are approx. 660V and 75 A and
[6],[7],[11] and [12]. The response of the system is shown in
50kW respectively.
Figures (9)-(14).
Figure (11) shows the zoomed view of theresponse of the
Table 1 Parameters used in the modelling of SOFC stack, DC-DC boost inverter voltage and current. The peak value of inverter
converter, and DC-AC inverter voltage and current are approx. 440V and 92A.
Figure (12) shows the zoomed view of theresponse of the
grid voltage and current. The peak value of grid phase to the
ground voltage and phase current are approx. 360V and 92A.
Figure (13) shows that active and reactive powers fed to
the grid are approx. 50kW and zero respectively. It shows that
inverter takes less than 2 sec to reach the final value.

Figure (11): Response of inverter phase to ground voltage and current for
50kW operation

Figure (9): Response of stack voltage, current, and power for 50 kW operation

Figure (12): Response of grid phase to ground voltage and current for 50kW
Figure (10): Response of DC-DC converter voltage, current and power for operation
50kW operation
results show that fuel cell stack voltage decreases gradually
with the increase in fuel cell current and power.The stack
voltage, current, and power take approx. 5 sec to reach their
steady state values.The slow response of fuel cell is due to the
slow chemical reactions of gasses in the cells. In the presented
SRF control (d-q control)method, the active and reactive
power fed to grid take approx. 2 sec to reach the demanded
value. The above observations validate that the response of
SOFC system has been improved with power conversion unit
presented and this system can be used as a power source in
distributed generation system.

REFERENCES
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