Professional Documents
Culture Documents
~ •• ' . - <_ _ 1
.......
____ . ...
1 _ _ _ _ _ _ _ _ _ __
_-. ,
PREFACE
C ~rat~~lN~itney Canada
PW206/207 SERIES
TRAINING MANUAL
November 2008
Pratt & Whitney Canada Corpo
©1998-2008 Pratt & Whitney Canada, Corpo
Printed in Canada
Student: ~~1C'wvv:J
Instructor: ,,-~
=
CL..;.,
Üu,L>},_
L
c.::...
K _ _ _ __
For information concerning this manual, contact the P&WC Customer Training Department, by :
Tel: 1-450-468-7774, Fax: 1-450-468-7824, ar E-mail: customer.training@pwc.ca
For technical queries, contact the P&WC technical support Customer First Centre (CFC) (24 HOUR SERVICE):
Telephone: (USA & Canada)1-800-268-8000
International Direct Access : 1-8000-268-8000
General: 1-450-647-8000
Fax: 1-450-647 -2888
Pratt & Whitney Canada on the Internet: http://www.pwc.ca
INTRODUCTION
This training manual contains inlormation pertaining to the description, operation , maintenance and troubleshooting 01 the
PW206/PW207 engine series. This training manual is intended lor classroom use only and includes cross section draw-
ings, schematics and tex\.
A basic understanding 01 jet engine principies would be an asse\. This manual can be used lor Line or Heavy Maintenance
training.
Une Maintenance :
Heavy Maintenance :
PW206A (MO 900 Explorer) (Reference model): PW207E (MO 902 Explorer Plus) :
- FMU type fuel control The PW207E is similar to the PW206E with the PW207D
- MGT and Torque Trim boxes instead of a DCU Hot Section & no impeller shroud bleed.
The PW206B is similar to the PW206A with the following: The PW207K is similar to the PW206C with the PW207D
- FMM type fI:Jel control instead of FMU Hot Section & no impeller shroud bleed.
- DCU instead of MGT and Torque Trims boxes - Shrouded FMM
- 26° angle output shaft reduction gearbox
- Fire detection hardware supplied by PWC PW20682 (Eurocopter EC135P2 & EC135P2 Plus) :
- Engine indicating hardware supplied by PWC
The PW206B2 is similar to the PW206B with the PW207D
PW206C(Agusta A109E power) : Hot Section & no impeller shroud bleed.
The PW206C is similar to the PW206A with the following: PW207C (Agusta A 1095 Grand) :
- FMM type fuel control instead of FMU
- DCU instead of MGT and Torque Trims boxes The PW207C is similar to the PW206C with the PW207D
Hot Section & no impeller shroud bleed.
PW206E (MO 902 Explorer) :
PW20701 (8ell 429)
The PW206E is similar to the PW206A with the following:
- FMU type fuel control {shrouded)~l 9v...L ç, kY~. The PW207D1 is similar to the PW207D with the following:
- DCU instead of MGT and Torque Trims boxes ,lé - No FMM shroud and no fuel heater
- New fuel pump and filter (shrouded)
PW20702 (8ell 429) L {' J
PW2070 (8ell 427) : () tVéL I <ó r r 0prJ(;.J tJ;:cL
The PW207D2 is similar to the PW207D with the following:
I
The PW207D is similar to the PW206C with the following: - No FMM shroud
- FMM type fuel control (shrouded)
- Hot section modification & no impeller shroud bleed.
p,,-,- 26<; ~ PIM ~d; De"" ~
c _ I-hr &;::T,CrJ H~f.J 1.u....'J,,*
PW206/207 TRAINING USE ONLY INTRODUCTION XIII
P&WC Proprietary - Disclosure and use subject to the rest9iiti~n~ ?n page 2 of preface . '" , __ .\
A
V Pratt & Whitney Canada
A,._,,_ .. T_."._'__ '__ ,. _____u
PW206/207 ENGINE MODELS INCLUDED IN THIS MANUAL
C
~vg; Linear Variable Differential Transformer (CLP)
Measured Gas Temperalure (P&WC & PW207D/D1 /D2)
F:uel Flow
jr.
MM Maintenance Manual 4 \:..;0.lGuU;; /).
C
, ~ Pratt & Whitney Canada
ENGINE DIFFERENCES u 6 rl,1 tJJ!'.Ic{J.~ í ~D'" ''''llZ1'õC~""'
COMPONENTS PW R PW PW PW PW PW PW PW PW PW
206A 2068 20682 206C 206E 207 C 2070 20701 20702 207E 207K
-
Pl>{ ZQê J~-2J
Fuel Metering Unit-(FMU)~ X X X
Fuel' Heater
Dump Fuel Flow Divider X
X X
X
X X X
~U 7JJ,. C I
Ecolo!!jY F.uel Flow IIDividerr ,- -
-
-- X X X X X X X X X Oi fM I ~Jf
FMU/FMM Shroud , X X X X
EEC-1 (black) , X
tJO P6 P
EEC-100 (grey) X X X X X X X X X x J1r1&--J"
P&WC supplied Low Fuel Pressure Switch x X X X X
x x x
'Pj.J.J. ,I _
P& WC suppliedl Fuel Templ_erªtl!Jre Sensor
Oil Filter Impending Bypass Indicator (pop-out) x X X X X X X
Chapter 74 Pages:
74-00-00 Ignition System
74-11-00 Engine Ignition The Pages block number inside each chapter is used lor
breaking the subjects within the manual to small topics lor
Chapter 75 ready relerence and ease 01 use.
75-00-00 Air System
The standard page blocks are as lollows :
Chapter 77
77-00-00 Engine Indicating System - Description and Operation ...... .. ......... 1 to 99
77-11-00 Indicating Sensors (Ng, Npt, Torque) - Fault isolation (Trouble Shooting).101 to 199
77-21-00 MGT Sensors and T6 Wiring Harness - Maintenance Practices ................. 201 to 299
- Servicing ...................................... 301 to 399
Chapter 79 - Removal/lnstallation ..................... 401 to 499
79-00-00 Oil System - AdjustmentITesl. ........................... 501 to 599
79-11-00 · Oil System Storage - Inspection/Check .. ........................ 601 to 699
79-21-00 . Oil System Distribution - Cleaning/Painting ......................... 701 to 799
79-31-00 Oil System Indicating - Approved Repairs ........................ 801 to 899
Example:
A basic Chapter will be identilied as 72 - 00 - 20
/
Category 1 Do belore lhe nexl Ilighl. Category 7 Do Ihis SB when lhe supply 01 superseded
paris is lully used.
Category 2 Do lhe lirsl lime lhe aircraft is ai a line
~ )tl slalion ar mainlenance base Ihal can do Category 8 Do Ihis SB il lhe operalar Ihinks lhe ~
lhe procedure. change is necessary beca use 01 whal he
ENGINE OVERVIEW
- Manual back-up :
- Modular concept :
--G
G-
PW2068
PW20682
Maintenance:
2 ~ !!fTt'
r"'..,.
c~ ~'. ':
- , .r~ -r-rrr"r
-l
"-·-~-l .w - -~
?. , ; , ~ ':,
';"1'
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Q
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" , ,(- ,jJt! .,:~
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8 9 10 -' 8 9 10
Cv ~~ I /~ ,A-er. ~ AiA'C av--J
p~0- ~c{4
r/;o~l~ --D !'b~~ 1',vJ; (~ )1r-~
-'1J f.lC( OI-Vj fc,,-- tlf'Ó",-YVL
PW2061207 TRAINING USE ONL Y ENGINE OVERVIEW1.17 &:..a.;./J','
P&WC Proprietary - Disclosure and use subject to the restrictions on page 2 01 preface
PW206B/B2 MAIN ENGINE BEARINGS c Pratt & Whitney Canada
1" ____ . "
A Unilod Tochno._ ...____
1 __ ' _
.. .... '"
-
Melered fuel is sprayed inlo a reverse flow annular Fuel is injecled in lhe combuslion chamber Ihrough 12 fuel
combuslion chamber Ihrough 12 fuel nozzles mounled nozzles mounled around lhe gas generalor case. The
around lhe gas generalor case. A high vollage ignilion unil nozzles are supplied wilh fuel by a flow divider.
and dual spark ignilers are used lo slarl combuslion.
The expanding hol gases from lhe combuslion chamber
A single channel , Full Aulhorily Digilal Eleclronic Conlrol reverse direclion in lhe exil ducl zone and pass Ihrough lhe
syslem (Digilal Eleclronic Conlrol for PW207D/D1/D2) wilh compressor lurbine slalor vane lo lhe single-slage
a mechanical backup (FMU or FMM) ensures accurale compressor lurbine. The slalor vane direcls lhe hol gases
conlrol of .Ihe engine oulpul speed and fasl response lowards lhe lurbine blades ai lhe correcl angle, wilh a
changes in power demando minimum loss of energy.
t11,;o·v\.
The slill expanding gases conlinue rearward lo lhe power
Operation: lurbine slator and lurbine. The exhausl gas from lhe power
lurbine is finally direcled Ihrough an annular exhausl ducl lo
Inlel air enlers lhe engine Ihrough an annular plenum lhe almosphere. -
chamber, formed by lhe compressor inlel case. A wrap-
around inlel screen prevenls enlrance of large parlicles of The power lurbine lums lhe oulpul shaft Ihrough a Iwo-
dirl or debris from enlering lhe engine. slage reduclion gearbox, gearlrain localed ai lhe fronl of
lhe engine.
The inlel air moves rearward lo lhe cenlrifugal impeller. The
air from lhe impeller passes Ihrough lhe diffuser lubes, The gearlrain includes a phase shift Iorque meler device
which lum lhe air 90 in direclion and converls air velocily
0
wilh sensors Ihal supply inpul lo lhe EEC for conlrol and
lo slalic pressure. This high-pressure air surrounds lhe provides an accurale cockpil indicalion of engine Iorque.
combuslion chamber and is used in lhe combuslion -
processo ::C~LE: Ec d.,r· ~<'f J'l.,
OíTJC"-J (.fI' ,J'l"
~l..<t r;,~-)
N_~
PW206/207 TRAINING USE ONL Y ENGINE OVERVIEW 1.20
P&WC Proprietary - Disclosure and use subject to the restrictions on page 2 of preface
ENGINE DESCRIPTION AND OPERATION o ~r~~~~ .W~itney Canada
PW206B2 &
PW207C/D/D1/D2IElK &
PW206B/C P08T 8B28187
A B C D E F
TEMPERATURE - -
NOTES: PRESSURES AND
TEMPERATURES LlSTED ARE TAKEN
AT TAKE·OFF POWER, STANDARD DAV,
?j, [-l~~ ~
v~~ r\À~
PRESSURE
SEA LEVEL CONDITION.
1 .1 1 140(10)
,1- .I
1\
I' ~ ~I oílGil
I
1. -Li - D
I
I "\
" '\
-t "",p{;\.~
/ .. .' - PRESSURE
, \ "- PSIA (BAR)
1. \ "Í ro - D ~\t'f\~C~
I ,
I -"
E0T ) TClJ) /V~í
. L " I· - :.t' J.
r :.L -, L "" J
.1 . 1.....
1
43 50 ~ 7,0
C" 1'9'"
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.. If lO/f c::;;-~
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fr; )
.
!~ JdG~ l- J lU Li _
' ~ B'ãp: =~ oiS !-(/ ~1.3 ra\. '
4~ ~ ~]"~ .-/ ~ ~==-~
PW206/207 TRAINING USE ONL Y ENGINE OVERVIEW 1.24
P&WC Proprietary, Disclosure and use subject to the restrictions on page 2 of preface
NOTES c Pralt & Whitney Canada
A Unilod Tochnologlo 5 I.. ompany
LlFTING
- ~\.---;;;7 BRACKET
FUEL FILTER ~
IMPENDING
BYPASS SWITCH
FUEL
FILTER NO. 5 BEARING
SCAVENGE TUBE
NptSPEED \-1~ I~ OIL LEVEL INDICATOR
SENSOR ~~~
TORQUE TRIM BOX
OIL FILTER MGTTRIM BOX
IMPENDING---_~1JJl\
BYPASS
INDlCATOR ENGINE MOUNT '11 SENSO R
CHIP DETECTOR
FUEL PUMP
OIL FILTER
NO, 5 BEARING
PRESSURE TUBE
OIL SHUT·OFF
VALVE ' , " ", . l / "/ / OIL FROM
OIL PRESSURE ) " a .\\\ ..... , '/ AIRFRAME COOLER
PORT =-
TORQUE """'---- OIL PRESSURE
SENSOR ADJUSTlNG VALVE
OIL TEMPERATURE PORT
LOW FUEL
PRESSURE
SWITCH
~\ \ \ \ ~ COLD START
'O ,_
. \ ~~ - VALVE
FUEL MANAGEMENT
..\ ! ~ LlFTING BRACKET
MODULE
~ENGINE RGB DATA PLATE
FILTER
UFTING BRACKET
OIL FILTER
BYPASS SWITCH
FUEL PERMANENT
NOZZLE \J~ ':; ~ - MAGNET
ALTERNATOR
RIGHT OIL LEVEL
SIGHT GLASS FUEL HEATER
COMPRESSOR WASH . ~ OUTPUT SHAFT
TUBE COUPUNG
STARTER OVERHEAT
SWITCH
IGNITION EXITER
P3 UNE TO FMM
OILIN TORQUE SENSOR
FROM COOLER
P30UTLET
T6fT1 TERMINAL
ASSEMBLY
LlFTING
BRACKET
EXHAUST /--,.
STUB
ENGINE MOUNTING
PAD
~~
... IGNITION EXCITER
SECONDARY
FUEL MANIFOLD
T6 HARNESS
FRONT FIRE
DETECTOR
BREATHER Ng SPEED
UFTING OUTLET SENSOR
COLO START VALVE FUEL FILTER
BRACKET IMPENDING
BYPASS SWITCH
PERMANENT MAGNET
ALTERNATOR
~ FUEL FIL TER
ENGINE MOUNTING
PAD
STARTER MOUNTING OIL IN
PAD FROM COOLER
T6fT1 TERMINAL
ASSEMBL
LlFTING,
DATA COLLECTION
UNIT
BEARING
SCAVENGE TUBE
SECONDARV FUEL FUEL FLOW DlVIDER
MANIFOLD
FUEL FILTER
FUEL
MODULE
LlFTING BRACKET
T6 HARNESSES
TURBOMACHINE
TA PLATE
LlFITING BRACKET
DATA COLLLECTION-
UNIT
NO.5 BEARING
SECONDARY FUEL SCAVENGE TUBE
MANIFOLD PRIMARY FUEL FUEL FLOW
MANIFOLD DIVIDER
FMM
PLA
Npt SPEED
SENSOR
OIL FILTER
IMPENDING
BYPASS
INÓICATOR
OIL PRESSURE
PORT
CHIP DETECTOR /
NO.5
OIL PRESSURE BEARING
ADJUSTING OIL FILTER SCAVENGE
VALVE BYPASS TUBE
VALVE
Ng SPEED
T6fT1 SENSOR
TERMINAL
ASSEMBLV
OIL SHUT-OFF
VALVE
FUEL NOZZLE
NO.5 BEARING
PRESSURE OIL SPARK IGNITERS
TUBE
LlFTING BRACKET
BREATHER
OUTLET Ng SPEED SENSOR
/
OIL LEVE L INDICATOR STARTER MOUNTING PAD
PERMANENT MAGNET
T6 HARNESS ALTERNATOR
FUEL FILTER
IMPENDlNG
BYPASS COLO START VALVE
SWITCH T6fT1 TERMINAL
L1FTING ASSEMBLY
BRACKET
FUEL FILTER
I L1FTlNG
... ' 'U'
SECONDARY FUEL
VAPOR BOX
MANIFOLD
I I Vi \ , "'Ui .li OIL LEVEL
INDlCATOR
5 BEARING
Npt SPEED SENSOR - '\ ,~PJJY~ SCAVENGETUBE
~I- DATA
COLLECTION
UNIT
• T1 SENSOR
OIL FILTER
IMPENDING
ENGINE MOUNT
BYPASS
INDlCATOR OIL OUTTO COOLER
CHIP
DETECTOR
FUEL FILTER
SPARK
Ir::;NIT~1
PERMANENT
MAGNET
ALTERNATOR
FUEL
MANAGEMENT
MODULE
NO. 5 BEARING FUEL HEATER
PRESSURE LOCATION
OIL TUBE PW207D2
UFTING
BRACKET P3 UNE
i17A- TOFMM
OIL
INDICATOR
OIL SHUT-OFF
VALVE
ENGINE
MOUNT
TORQUE
OIL OUTLET SENSOR
PRESSURE OIL IN FROM
COOLER
T6 THERMOCOUPLE
DATA
COLLl
UNIT
FUEL LlNE
PW207Dl
OIL LEVEL
INDICATOR
--
A
DETECTOR
VIEwA
COMPRESSOR SECTION
o Supply correct amount of air at the necessary o Sustains combustion in order to supply the energy
pressure for the combustion processo necessary to the compressor turbine and the power
o Drive reduction gearbox mounted accessories using turbine.
compressor rotation.
Secondary Air Pressure :
Subjects Covered :
o Cools hot section components.
o Compressor inlet case o Seals bearing compartments.
o Centrifugai compressor impeller o Seals engine output shaft.
o Difluser case o Operation of Fuel Management Module (FMM) for
o Compressor section cleaning (compressor wash) PW206B/B2/C & PW207C/D/D1/D2/K.
o Provides air (P3) for cabin use.
Operation:
(j§§J
.-----
1<---
ea '-'>"0
(~~\,
W
\~
~\;
o--~ --M~\
--- ------
i ~ _~_~-O~
. ..
l-~-~ ~
The air inlet section is formed by the compressor inlet case. The air inlet screen is a O.250-inch open mesh screen
The inlet case directs incoming air to the compressor. wrapped and bolted around the periphery of the inlet case.
It prevents unwanted material to enter the compressor.
Description :
• PW206A1E/C: Two piece dome shape (rigid)
The compressor inlet case is a circular, machined • PW206B/B2, PW207C/D/D1/D2/E/K & PW206C (post
aluminum casting. It forms an annular plenum chamber for 8B28266): One piece flexible.
the passage of air to the compressor inlet.
Maintenance :
Holes in flange "A" allow the case to be attached to the
mounting studs of the reduction gearbox housing. The rear 8cheduled
flange is secured to the diffuser case at flange "B". • Do a visual check of the inlet screen for blockage,
damage and to make sure that the attaching hardware
When installed on the RGB, the inlet case cavity forms the is serviceable every 800 hours (MM 72-21-00,
space for the integral oil tank (capacity 1.34 US Ga1.l5.12 Inspection/Check).
Liters).
Unscheduled
Heat transfer from the hot oil located in the inlet case (oi I • Visually examine the compressor inlet case for
tank) provides anti-icing protection of the inlet area and inlet damage and/or corrosion (MM 72-00-00, Engine,
struts. General - Inspection, Borescope Inspection) and
repair (MM 72-21-00, Compressor Air Inlet Repair).
8ix hollow struts are equally spaced within lhe inlet case • If the compressor air inlet case is found damaged, it is
plenum chamber. Five of these struts include casted advisable to carry out a Foreign Object Damage (FOD)
transfer passages, which provide internai passages for the inspection of the compressor impeller (MM 72-00-00,
following: Engine, General - Inspection, Borescope
Inspection)
• Engine oil • Clean the inlet screen (MM 72-21-00, Cleaning).
• Metered fuel
• P3 air
• T1-T6 wiring harness
NO. 3 BEARING
(jJ§J
FLEXIBLE HOUSING
INLETCASE
OIL PRESSURE
No. 4 & NO.5
BEARING
FLANGE"B"
Supply lhe combuslion chamber wilh lhe correcl airflow ai • Compression ralio : 8 to 1 ai lake-oll power.
lhe necessary pressure lor combuslion and cooling. • CCW rolalion
• 100% Ng/N1 = 58,000 RPM
Description : • Wa ai Take 011 = 4.5 Ib/sec.
1POST SB281361
..........
(fo§J
IPW206A/B/C/E I
=
IMPELLER HOUSIN SHROUD BLEED SEALlNG RING
PREFORMED
1 G
PAC\G P
~
PW206B2
PW207C/D/D1/D2IElK
~SPACER
Reduces the air speed and increases the static pressure at Unscheduled
the outlet 01 the compressor impeller. • Visuallnspection (MM 72-00-30 or -31, HSI).
Description :
Operation:
F\'1) DIFFUSER
"'___ PIPE
1\\
"
';-_;/"::::'~">'~'"
$J
COMPRESSOR
INLET CASE
\
i:õ.
/'~:~~~::~'\(;:
. . " " « " "'"
.,.<:\""
\:,'\."
; /J.;.h:~~;;/-"
, ; ...... ,>:;)..,
,é / ' .-. ':-"':'\" ... \:':\
"C"~
I I V'l, /1 -=-_:_ \ \.......... ) '. \
J I I _/. ...:--", , \... ..> \ ", \ ,
FLANGE FW ./ 't,I : \ ,':' \ /
I. '-Ií( ~~. '\ ••\~\~ \ \\
I ':.
'~• " 1\
~'\\
, '\I, "''''.~ ",
[Y/I
.. ~-\~''of
' li';\ ••'J.d'if .,,\ • ,o,
( /- ••'~#.f:.(I/"".,\
-~- ',' i_'~\".J'
-..(,ir".. .',.\\
'".~~" .\;\":;:~'??J;/A"';\'j)'
1--\-", '.'.J ' 1 ', •, ":'
Ii ,: ,f
\'
, ':"~-O;-5,[N"
! l i ,' ,/~.?:-;;~j.,;:\
4'"f:' ..fi!f, A~
..~~.:::.:,:_;{:.\~~.~':\ ..\ \, 'I. '--,>;! ", '" , /f? / :
," .--~ 'y,' : / '1"',.....
1/ . - '''', '1~
""
~
",'_""~'.
.,1])'..' 'I •
' \ .• ,f..... & ..... ,./
~.f: ' :; ~I ~'''(I\.~\ "~\'. \ . -"11' - I
I" ! I I "':'".
',,--/' ',-._----,,; y
.~ COMPRESSOR
'. '. , 'J , / "'., •• "".
I, , : . " ~ I f I ... ~ " ,v.... ' / ' \ . . ," ', __ ,
f I t
f I I.
I
I ", ~ I : ' .' I .1,rr
\~I .'r'
It. ',\ " ".v"~
• .
" • , .,1 , . I
I \ " " - <. -- , l'
,
:~:
I II
\ \ \, ;\;
I '" \' . .:,
\:·: ~\\.1~~.l_\-\ff
I f • \ •
:'\':\
' .
",_:".\ :'1\
I
"""'-" "_I. 1
I ! I . ", . I ' :.-'.... ~ •• \ I f ' I ,' ri" I I
I I I, I : I~":'. ( I ~,\ \,'. \ I ", :" }~'L-~ :'7: :'1 IMPELLER
J.\;,~ '~('\\ ' \'" f~. ~;~:,tf;;~\:'~~ ;\:: ::~::J HOUSING
.\;':<:\ \,\'\::::,:;, :;:;!:~~ 1 iiI.; 7/Y
• ·...····-"'·.~,",11 I .'f"~) : /. 'DIFFUSER
... ", '< ;'·;,:V}·.,t),t, 'I:' ; .:/..
\,:;.\:;:::.~~~~
~ .. 1,~'1i~.JJ/, COMBUSTION CASE
''''-'':~':' • "'.' )"""
.........J_ _ _ _ <:~j CHAMBER
LlNER
CLEANING SOLUTION
TANK 5 US GALLONS
(19 L1TERS)
AIR SUPPL Y ' ' • SHUT·OFF VALVE
VALVE
VALVE VALVE
PRESSURE
GAUGE
~ TOSPRAY
NOZZLE
AIR/NITROGEN
PRESSURE RECIRCULATION RELlEF
SOURCE VALVE VALVE
REGULATED UP
TO 100 PSI (690 kPa)
AIR SUPPLY
VALVE . . . - - - - - - - - - - - . . SHUT·OFF VALVE
RINSE SOLUTlON TANK
5 US GALS (19 L1TERS)
@o
COMPRESSOR
WASHTUBE
,]
Function: Operation:
Extract energy from the hot expanding gases to: Hot expanding gases leaving the combustion chamber are
• Turn the compressor turbine and accessories mounted directed towards the compressor turbine blades by the
on the reduction gearbox. compressor turbine stator.
• Turn the power turbine and the reduction gearbox
output shaft. Thereafter, gases move across the power turbine stator and
hit the power turbine blades. Turbine rotation is transmitted
Description : to the aircraft transmission via the power turbine shaft and
the reduction gearbox geartrain.
Hot Section :
• Gas generator case Gases leaving the power turbine are expelled to the
• Combustion chamber liner{s) atmosphere through the exhaust duct.
• Compressor turbine stator
• Compressor turbine
• Turbine support case
• Power turbine stator
• Power turbine
• Exhaust case
~\
~$ PW206A, B, C, E
PW206B &C
POST SB 28187
Function: Maintenance:
Operation:
FLANGE "C"
GAS GENERATOR CASE
FUEL NOZZLE
BOSS ~ ,~ FLANGE "D"
FLANGE"E"
,JW
/-- - ..,
I((fjfo
The combustion chamber makes an envelope that turns the POST·SB 28228 (PW206B2 &PW207C/D/D1/D2IK)
gas 180 0 • This configuration allows installation 01 the POST·SB28237/28298 (PW206B/C)
compressor and power turbine closer to the compressor
and within the combustion chamber area, thus making the
engine shorter and lighter.
~
OUTER LlNER --_ _~~/
COOLlNG RINGS
-
iJ-4j!i;}.;J ~~
Q k Vtjr -z J#'l- c SPARK IGNITER BOSS
The compressor turbine stator receives hot gases from the Note
combustion chamber. The vane airfoil arrangement is
• Compressor stator replacement is possible only with
converging , accelerating and changing the air direction
one of identical class number.
simultaneously towards the exit.
• Refer to engine loogbook for correct compressor
turbine stator class information.
The vane ring is installed in the turbine support case. Lugs
on the vane ring fit into slots on the No. 4 bearing housing
to prevent rotational movements.
Maintenance :
The compressor turbine stator class is the sum of the area,
in square inches, of ali the openings between the vane Unscheduled
trailing edges. • Visually inspect stator for cracks, distortion, buckling
and burning conditions (MM 72-00-00, Inspection &
A smaller vane ring class (smaller areal accelerates the 72-00-30 or -31, HSI).
speed of the air and therefore increases the speed of the
compressor turbine and compressor (Ng). Thus higher Ng
speed provides more air to the engine, more cooling and a
lower MGT.
~
COMBUSTION
GASES :;
~
1___________
,~
SEAL RING
PRESSURE SIDE
Function: Operation:
Extracts energy (approximately 66 %) lrom the hot gases to Accelerated gases Ilows towards the turbine blades. The
turn the compressor and accessories on the reduction energy available in the gases is converted into rotational
gearbox. movement to the compressor and the engine accessories.
Note
• The compressor turbine disk is lile limited to 10,000
cycles. Reler to MM Airworthiness Limitations
Chapter lor details .
• For PW207D1 /D2, the compressor turbine blades
are limited in creep usage and must be removed
after TBA% or TBA hours, whichever comes lirst.
AO LO:)+ - '6~
~
~~ca(
cGCK WASHER
__::I
---
RETAINING NUT
.
>.. \~
~~JK
( ~
/ f)!
~
?/~ _____ TURBINE
BLADE
BALANCING
WEIGHT
1=:'
BLADE RIVET
REARVIEW NO,4 BEARING BALANCING
AIR SEAL RIVET FRONTVIEW
Function: Note
• Anti-rotation lugs on the power turbine stator
• Supports the compressor turbine stator, shroud
prevents rotation 01 the shroud segments lor
segments and retaining ring.
PW206NB/C/E.
• Secured to the gas generator case at Ilange "D".
• Anti-rotation pins (5) located on the turbine support
• For PW207C/D/D1/D2/E/K, PW206B2 & post
case prevents rotation 01 the shroud segments lor
SB28187 (PW206B/C):
PW207C/D/D1/D2/E/K, PW206B2 & post SB28187
• Supports the igniter plugs.
(PW206B/C).
• Supports one drain valve.
• Feather seals are installed between each shroud
• Supports the exhaust case at Ilange "E".
segment to improve gas path sealing on PW207C/
D/D1/D2/E/K, PW206B2 & post SB28187 (PW206B/
Description :
C).
• Witness step on shroud segment shows maximum
Machined lrom stainless steel with externai and internai
amount 01 removable material lor the tip clearance
holes lor cooling 01 the compressor turbine stator and
adjustment (grinding).
shroud segmenjs.
Shroud Segments :
Maintenance :
Machined lrom nickel alloy.
Thickness is classilied lor diflerent compressor turbine Unscheduled
diameter. • Visual Inspection (MM 72-00-30 or -31, HSI).
• PW206NB/C/E : 9 segments
• PW207C/D/D1/D2/E/K, PW206B2 & post SB28187
(PW206B/C) : 13 segments
IPW206AfB/C/E I
SHANKNUT
~
'"
, \ - - - RETAINING
RING
ANTI-ROTATION
'\\~:~(~y~ltJ.~ PIN(S)
'\ ·'I,v,\h],<h(
(~'\h .n~'1 , ,
"(\~"'" "
~
".'í;~;
W IPA:"í7~'i<.,~,(~ ·::'J~:I.
,;., \' , \. >", I ANTI-ROTATION
~,;f./. ., ~~~~;u i'
~;\,@ ~"\")~
SLOT
\\\\'~'
I, ; '
\,~!\~\~kfJJ\ , ~/\.
! ·.!I' \ \ • ', •.. ,;;". '''1('
)\~~
SHROUD ~
SEGMENT (13) ~ ))
~
'\\~:YYV:l ~.
\~~;\}\\\!\;,(!J.~\
''''' I.· .11\ .,••,\\\.\
0. I,\)<í;:/·", ""~;</'
• j "/ '" '~""" ':"'l;"1
\1"1 ~l:.\'. ~\','·'.;.:-:/" ..'1
Vi I " . \ ". ,
TURBINE
Function: Note
CT disk blade lip clearance values :
To ensure proper blade lip clearance wilh lhe segmenls, in
order lo mainlain engine performance.
PW206A1B/C/E :
• 0.022 - 0.024 inches (0.56 - 0.60 mm) for new
Procedure:
segmenls .
• 0.017 - 0.025 inches (0.43 - 0.62 mm) for old (used)
• Pul lhe engine in lhe horizontal posilion (normal
segmenls.
running posilion).
PW207C/D/D1/D2IE/K, PW206B2 & post 5828187
• Find lhe longesl blade on lhe compressor lurbine disk
and idenlify il. (PW2068/C):
· 0.017 - 0.019 inches (0.43 - 0.48 mm) for new and
• Pul lhe longesl blade ai lhe Top Oead Cenler (TOC) old (used) segmenls.
posilion.
• Calculale lhe aclual lip clearance as follows : Refer lo MM 72-00-30 or -31 , H81 for furlher delails and
for CT disk lip clearance recording charl.
1. Push lhe compressor lurbine in opposite direction
where lhe measuremenl is laken.
2. Wilh wire gauges, measure lhe clearance ai three (for 9
shrouds) or two (for 13 shrouds) locations belween lhe
blade and each shroud segmenl.
3. Record value.
4. To lhe recorded value subtract 0.0011" (0.028mm) or
0.0017"{0.043mm) (PW206A only) for lhe No. 4
bearing radial play.
5. The resull is lhe aclual lip clearance for Ihis localion
6. Repeal lhe procedure (sleps 1 lo 5) for ali segmenls (3
localions per segmenl for PW206A1B/C/E. 2 localions
per segmenl for PW207C/O/01/02/E/K, PW20682 &
posl 8B28187 (PW2068/C)).
7. These values are lhe aclual lip clearance.
PW206B2
PW207C/D/D1/D2IElK ~
) 1~,,~=
_ Q ~lC )~ ""'~ i.
, _ 0U
, J,LL
dk
:l~ J
~"j(
I
'(O
7="---
PW206A1B/C/E ~n~
J \Sl
Operation:
• Increases lhe speed 01 lhe gases and direcls Ihem lo Gases leaving lhe compressor lurbine are acceleraled
lhe power lurbine blades ai lhe oplimum angle and Ihrough lhe power lurbine slalor lo rolale lhe power lurbine.
speed .
• The convergenl shape slalor increases lhe air speed The power lurbine slalor is held in place by bolls litted in lhe
and reduces lhe slalic pressure. gas generalor case. The riveled inner baffle direcls air
close lo lhe power and compressor lurbine disks lor
Description : cooling.
Nickel alloy casling wilh a riveled sheel melai inner seclion The seleclion 01 differenl vane classes allows oplimizalion
used lo direcl air lor cooling. 01 Ng versus MGT during engine lest.
The power lurbine slalor (vane) is classilied. Effect of vane area class on MGT and Ng at constant
power:
Unscheduled
• Visual Inspeclion (MM 72-00-00, Inspection & 72-00-
30 or -31, HSI).
SEAL RING
PW206B2
PW207C/D/D1/D2/E/K
PW206B/C (POST SB 28187)
POWERTURBINE
STATOR
~
~, /
r~'
r.'
uW
INSULATION
BLANKET
PW206AlB/C/E
~ "i\
,li
/-(E~;~'!~~'L.
,~-1. , \~~,."t.:~·.·.""
ff.;,):'?i:({ti',I~';~;~~:.. ,\ ~_---~.,---,--~--;"M~~~i:)-
.. \ \
Z;~:.i",~~:-lr,,,:~" ~.
l'·
~~
,,,_, ',' ,,_ 1'.' ....
l, f ~
, '.,' ,,'. \~,
. ' ,'" .• :lt\
,,_•.,,' . t'~" , , , _----------
_----
-~
]\)' j.. . . .
,-,,,,; li,,,;'"
lf/I"
/, ~/' _·,J,·,l~!
\ II ",
0. ::=;.f;, . ;,:-t:'1yJ
'ff ". ' I . 'I '.<t
J
• J.J
POWER
\~~~;i' ,~,~~~./i.~(:~ryJ
".. -lA ".{\':')!~
TURBINE
SHAFT SHROUD SEGMENT
,...~,';.!-:.~)>;~!/
"
~ TURBINE
POWER LOCATING LUG
PW206AlB/C/E
DISK & BLADES
Funetion: Charaeteristies:
'\.. ~. ~~
,
~
RUNNER \
\ '\..
"
l':~ ~~
~(~~~. . ~ 7~ / RETAINING
RING
~
RET.
\~ ~4 '\~V--
BALANCING
WEIGHT & RIVET (1@
NUT
-l
I
1I ~~~~
" \~~ POWERTURBINE
BLADES
_ / BALANCING
V BALANCING RIVET
RIM
FRONT SPACER
Function: Maintenance :
Operation:
The case also includes struts that hold the No. 5 bearing
housing assembly. Eight thermocouples (T6) are inserted in
the exhaust case to provide adequate measurement of the
exhaust gases temperature.
~J ,f~/(I,!!/'I.', /TURBINE •
J.~
-" ')·~~'I·,,:t,$;~ ... ··~q;-;ii~lo-
f' r ...
~ '"...
No,5 BEARING ' )~J':~~
./~-. (/'fI f{;" • ~r~''F/ \~~:i .................. .' 'f~! ).,.,,-'
, I ""
.' / '" '. "6' -1. ~~ftllt
HEAT SHIELO r..C)
....:.................. .........
.. ................ .. .. .. ~.... ,.
j'
~ ~ ",.:)<, ..~.:~:),:..: ... , fÇ :t~t..\:.I!~
r1,[:m \o~, 0.7. ' ....I ....-·'].,~
•• \\t:" , '. tt,
•••••
I
r.,]J1rt . , 'I]. •• -
~ ... .t. .. ".1 \ f,I\ \ ,. "':':I"*"1"i1l .......
1'~., 'o, ,1." }.,." ••••
u;t>
J
Cooling and pressurizing air consists 01 the air pressure Cooling 01 ali lour turbine disk laces consists 01 air passing
that is not used directly to produce power (secondary air radially outwards through seals between disk balance rims
system). and adjacent baflles and then through rim seals into the
engine gas path.
Primary Air System (Power Production) :
O 25% is used in the combustion processo Compressor turbine disk lront :
o 60 % is used to cool the combustion gases. o Direct supply 01 compressor discharge air (P3) through
holes in the difluser casing, at the compressor turbine
Secondary Air System : stator Ilange.
o 8% is used lor hot section cooling.
o 5% is used lor aircraft (cabin bleed). Other disks laces are cooled by a combination 01 :
o 2% is used lor labyrinth seals and carbon seals. o Air lrom the impeller back cavity, entering through a
o 1-10% lor compressor impeller P2.1 shroud bleed labyrinth seal next to the No. 4 bearing compartment
(PW206A1B/C/E) rear seal.
o Direct supply 01 compressor discharge air (P3) through
Compressor Turbine Stator And Segments: holes in the difluser casing, at the compressor turbine
stator Ilange.
Cooling air lor the compressor turbine vane comes lrom the
compressor discharge air (P3) around the combustion The rear lace 01 the compressor turbine disk is cooled by air
chamber Iiner. going through the disk.
o The cooling air is lirst used to cool the turbine support
case outboard 01 the compressor turbine shroud. The Iront-Iace 01 the power turbine disk is cooled by air
o A part 01 the air is used to cool compressor turbine which passes through an inter-turbine labyrinth seal
shrouds segments by passing through holes in the mounted on the lront 01 the power turbine disk.
turbine support case and then on the back lace 01 the
compressor turbine shroud segments. The rear lace 01 the power turbine disk is cooled by some 01
o The remainder 01 the air passes lorward under the the air used to pressurize the No. 5 bearing compartment,
baflle and over the outside 01 the turbine support case passing through the carbon seal.
towards the compressor turbine stator. The cooling
Ilow passes through the vanes and exits into the gas The power turbine vane is not air cooled.
path at the vane trailing edges.
REDUCTION GEARBOX
GEAR
(N2INpl) FIRSTSTAGE
IDLER REDUCTION
(N2INpl) ~ SECOND STAGE
REDUCTION GEAR jt\~JI 1 - SECOND STAGE
INPUT . .. " REDUCTION GEAR
SHAFT
(N2INpl)
OIL TANK
~CAVITY
OUTPUT ~~'CT---""I IlU
POST SB28142
I 00 =BEARINGS J
PW206/207 TRAINING USE ONLY REDUCTION GEARBOX 4.3
P&WC Proprielary • Disclosure and use subject to the reslriclions on page 2 of preface
REDUCTION GEARBOX PW206B/B2
C Pratt & Whitney Cana da
• , . _ " . . . T __ ~ __ ' __ ' __ " . ___ ••
FMM DRIVE
\ REAR
HOUSING
(NlINg)
INPUT SHAFT PERMANENT MAGNET
(N2INpt) ALTERNATOR
- , COMPRESSOR
FIRSTSTAGE INLET
GEAR ~
CASE (REF.)
(N2INpt) INPUTSHAFT
OUTPUT
~/ ' UILTANK
SECOND STAGE CAVITY
GEAR (N2INpt)
SECOND STAGE
REDUCTION GEAR
POST SB28142
I W= BEARINGS
PW206/207 TRAINING US E ONL Y REDUCTION GEARBOX 4.5
P&WC Proprietary - Disclosure and use subject to the restrictions on page 2 01 prelace
ACCESSORY DRIVES
C Pratt & Whitney Canada
• "R"_" ""__"A_' __I__ "' __ MA"
Function: Maintenance :
FREON PU MP
DRIVE
(PW206A/E & PW207E)
IPW206B/B21
TORQUE SENSOR
SECOND STAGE
REDUCTION GEAR
-----...
COUPLlNG
(TYPICAL PW206A1E & PW207E) LOCKING PIN
LOWTORQUE
REFERENCE SHAFT
HIGHTORQUE
OUTPUT FLANGE ~
\
SECOND STAGE
REDUCTION GEAR
.~ {
COUPLlNG
(SLlDING)
'I
LOCKING
PIN
REFERENCE
LOWTORQUE SHAFT
HIGHTORQUE
Maintenance :
Scheduled
Inspecl lhe FMM P3 feed fitting, localed on lhe No. 8
bearing carbon seal housing, for presence of debris every
200 hours (PW206B/B2/C & PW207C/D/D1/D2/K)(MM 73-
21-10, FMM). If debris is found, remove/clean lhe fitting, air
SHAFT
pressure lube, carbon seal & housing (MM 72-11-00, RGB).
COUPLlNG ____
Unscheduled
Replace/clean oulpul shaft carbon seal if leaking (MM 72-
11-00, RGB Maintenance Practices).
~ .
AL\' "2"C] 3 _",
-..J
_~~ p~ 'f '
-L~/,
'::L~ \0 O l... .sc:,l,k (~q
PW206/2 07 TRAINING USE ONL Y REDUCTION GEARBOX4.11
P&WC Proprietary - Disclosure and use subject to the restrictions on page 2 of preface
NOTES c Pratt & Whitney Canada
A Unitod Toc tmo<oQ"'s .... cmpDny
OIL SYSTEM
8upply a Ilow 01 lillered oil lo lhe engine in order lo cool, • PW206AfC/E & PW207C/D/D1/D2/E/K:
lubricale and clean dilferenl componenls. The oil pressure syslem is unregulaled and adjuslable
using aPressure Adjusling Valve (PAV).
Description :
• PW206B/B2:
The engine lubricalion syslem consisls 01: an inlegral oil The oil pressure syslem is regulaled and adjuslable
lank, apressure syslem, a scavenge syslem and a using aPressure Regulaling Valve (PRV).
secondary air syslem.
Scavenge System :
Oil Tank:
The scavenge syslem relurns lhe oil lo lhe gearbox by
When inslalled on lhe RGB, lhe in lei case cavily lorms lhe means 01 gravily, blowdown or dedicaled pumps.
space lor lhe inlegral oil lank.
Ali relurned oil, Ilow by a magnelic chip deleclor, localed ai
Capacily 01 5.12Iiters/1.34 USG. lhe scavenge pump inlel in lhe gearbox sump, belore il is
relurned lo lhe oil lank.
A drain plug localed ai lhe botlom 01 lhe inlel case permils
drainage 01 lhe cavily. Secondary Air System :
Oillevel indicalion is achieved by means 01 a calibraled The secondary air syslem uses compressor delivery air lo
dipslick and prismalic oil levei indicalors (PW206AfC/E & pressurize various bearing cavily seals.
PW207C/D/D1/D2/E/K) or oillevel sighl glasses (PW206B/
B2). The air/oil mixlure lrom lhe bearing cavilies is rouled lo lhe
reduclion gearbox via lhe scavenge syslem. The air is Ihen
Oil liller necks are equipped wilh a check valve lo preveni separaled lrom lhe oil and venled overboard Ihrough lhe
oilleakage pass lhe liller cap lor lhe lollowing: impeller Iype, cenlrilugal air/oil separalor (brealher).
Servicing: Caution
• Do nol mix difterenl brands ar Iypes of oil because
• Use approved oils lisled in lhe Engine Mainlenance
Iheir difterenl chemical slruclures can make Ih em
Manual (MM 72-00-00, General - Description &
incompalible.
Operation).
• Make sure lo inslall lhe oil filie r cap correclly. The
• Check oil levei 10 minules after shuldown (MM 72-00-
writing on the cap handle should be facing
00, General - Servicing).
towards the front of the engine.
• Do an oil levei check if engine is nol operaled for a
• Incarrecl inslallalion can lead lo disengagemenl of
period of 12 hours ar more (MM 72-00-00, General -
lhe cap and incorrecl sealing.
Servicing).
• If you have lo use exlra force lo lock lhe cap, il
• No scheduled oil drain period.
means Ihal lhe cap is nol inslalled carreclly.
Remove lhe cap and inslall lhe cap again.
Maximum Oil Consumption :
COLDSTART
OIL FILLER CAP/DlP STlCK ALVE
OIL FILTER
IMPENDING
BYPASS
INDICATOR NO.5 BEARING
SCAVENGE TUBE
OIL TO
CHIP DETECTOR AIRFRAME COOLER
L FILTER
NO. 5 BEARING
PRESSURE TUBE
OIL SHUT·OFF
VALVE '. '"' " , I.{ 1 0// OIL FROM
~"/ AIRFRAMECOOLER
OIL PRESSURE ~ OIL PRESSURE
PORT ADJUSTlNG VALVE
OIL TEMPERATURE PORTI SENSOR
NO.5 BEARING
SCAVENGE
PRESSURE REGULATING
VALVE OIL
ENGINE BREATHER VENT
OIL FILTER
IMPENDIN(
BYPASS SWITCH
+ - CHECK VALVE
(POST SB 28221)
- +
0/(
S ' p,/,
[, ,vr:---.
~/ r
1 . 'I PRESSURE OIL
_ SCAVENGE OIL 1+
INLET _ BREATHER & P3 AIR
CASE
® BEARINGS
+ © CHIP DETECTOR
BLOWNDOWN ® STRAINER
SCAVENGE 6j FUEL HEATER (PW207DID2)
REDUCTION GEARBOX SUMP
- ___
CHIP DETECTOR
~ __r - - 4 ÇHIPI
---------~ 4@)
J~~O \'M ( ClP.AMA;; / G 1'D ;..'<CL Jí Ú4ALI .p
L
fi,(
----------1MOpl Lopl ---, . q.-" d cR.f
+
~""'- SHUT-OFF
I -'-"VALVE I
COLO STA~I_ \ I
+
~.' _---
VALVE
i i
OVI?"
ZD?ps.!. I1
1,, -
OIL I
I
I
I
I
-
IENG O FILTI--J __________ l::::~cH,P I
I~
l-iENGOILPI }
PIM.-
The oil pressure system consists 01 a oil pump, oil Iilter, with The main oil lilter traps loreign particles picked up by the oil
bypass valve and bypass indication, a cold start valve, a as it lubricates the various engine components. The Iilter is
pressure adjustment valve, a shut-off valve, various screens equipped with a bypass valve (opens at 35-37 Psid or 2.4-
and jets. The oil cooler is installed on the aircraft and is air- 2.53 Bar) as a saleguard against filter blockage. An
cooled. impending bypass indication (set at 25-31 Psid or 1.7-2.2
Bar) is provided prior to bypass valve actuation.
Operation:
Pressure Adjusting Valve (PAV) or Pressure Regulating
Oil is drawn lrom the tank, through a protective screen, to Valve (PRV) :
the inlet 01 the positive displacement gear-type pressure
pump. The pump assembly contains lip seals to prevent the The Pressure Adjusting Valve (PAV) (PW206AJC/E &
oil tank lrom draining into the gearbox sump after engine PW207C/D/D1/D2/E/K) or Pressure Regulating Valve
shutdown. (PRV) (PW206B/B2) is used to set the oil system pressure
to a predetermined value lor a specilied compressor speed
Cold Start Valve : and oil temperature.
The cold start valve is located immediately at the outlet 01 Oil Shut-Oft Valve :
the pressure pump. It provides a saleguard against
excessive pressure build-up due to high oil viscosity in cold The system is equipped with a P3 air operated oil shut-off
weather operation. The cold start valve opens at 200 Psig valve designed to prevent oil supply to the engine
(13.5 Bar) and diverts oil into the RGB. components upon engine start-up and shutdown (when N1/
Ng is below 40-50%). This ensures that the most remote
For the PW206AJC/E & PW207CID/D1/D2/E/K engines, an bearing cavities (No. 4 and No. 5) do not Ilood during
anti-siphon hole, located at the exit 01 the valve, breaks the motoring, start or rundown periods thus preventing oilleaks
siphon effect lollowing an engine shutdown caused by the (will prevent smoke lrom exhaust when engine is below 40-
oil tank levei being higher than the oil jet orilices. 50% Ng/N1 speed).
T
_
~
"
OIL PRESSURE
I OIL FILTER I ADJUSTMENT VALVE
"-,
/
OIL FILTER
(10 MICRONl
/
/
/
/
I
/
i'-. .
II ' -......... , 1'" - ' I~I
~r--r;-)
~ vJ----....- BYPASS
@
IMPENDlNG .~
BYPASS OIL FILTER HOUSING
1N°T'OR
~P;ETECT~R
f
~--
Scheduled
• Inspect and replace oil lilter every 800 Hours (MM 79-
21-00, Oil System Distribution).
Unscheduled
• Oil pressure adjustment (contact the PWC service
representative).
Warning
Do not remove the retaining ring 01 the Cold Start Valve
(PW206A/C/E & PW207C/D/D1/D2/E/K) without
appropriate tooling because spring lorce can cause
serious injury.
/
/
/
/
/
_____ ,_____
PRESSURE ADJUSTMENT
-----',t
[..../ I,
I
i
t
I,
IMPENDING I
BYPASS i
INDICATOR I
~ ~~",Iíf'A='(
~~ ",J ~
__
CHIP DETECTOR
:>~CF'E,,,
@)In ))» )::,- - '1 VIEWA-A
®
~
Ct }J'" / :.:~ ~
PULLER
~
VIEWA
SECTlON THROUGH SHUT,OFF VALVE SLEEVE
SHOWING CORRECT LOCATIONS FOR PACKINGS ;~ ', --0,0
, o
~
~
i OIL SHUT,OFF VALVE I
C
I
1LJ ~~ SPRING
~I
'
~
PULLER
SLEEVE
CO
I
SLEEVE
~
~COVER
~COVER
I OIL FILTER I
OIL FILTER (10 MICRON) OIL l vl
PRESSURE
REGULATING ~A
VALVE I!~ AOJUSTMENT
IMPENOING BYPASS
1/
';!ir- SPRING
SCREW
SWITCH
SHUT-OFF VALVE
COVER /
@ ~I
O
o
'f--VALVE
SLEEVE
/~,'f ur~~.~
,~J1~o
VIEWA-A, t i
&l
'-.f
) ub u" I:
p: _ 1,-, ~r~
OIL FILTER HOUSING COLO STARTVALVE
ORAIN PLUG
BYPASS VALVE
~ ô
SECTION A·A
SECTION THROUGH
t "7 6
SHUT·OFF VALVE ~, ,"-.. [J"I
g-
I
SLEEVE SHOWING
CORRECT LOCATIONS SPACER '''-.. !
FOR PACKINGS
PRE S828155 '~Ycb
<> ,! ~
~
1 --...
PULLER
~
[='r SLEE~ cb "
I
CD COVER
1: '---- ,~A"'~ ~
DRIFT
!I
..._____ DRIFT ~ 'I '-1""
~
!
1
eI if'" "'"
i
ffi
~
VALVE
,~ ,
1
I
'
COLD
START
VALVE
~~
L,
"__,"__,~
n
'
I
I
---...1"-- ~---JI
A
m !....
-:-
Cl:::'
L ----
OIL
,.J-
~ ~~
\ r; " ' SHUT·OFF
';.;-- , I VALVE
---'
'-' '
n
~
f, \ i\ <"
_ ,',,1,
t}' >'
,' ; "
. ,',
"\ I n ' 'i/~
~~ R-êL~ '
Co
(' v
l "( (.~' w ,_, , , ),
/\ ," ,-
'\ ) /
"
'~ t'- -
'::... ,~' .. 'o - /
' - '
.. ',i //~
i ·r?> ~· ~
, '- ,
,
Cf) o'
// .\~':::..." rr" ," -.. :: \ . ~ , 1"-.. /
()
/ /- '- "
Operation:
RETAINING PLUG
&SVALVE
o o
~
~ :;;
OUTLET
\,~INLET
o
DETAIL "A"
OIL SEALS
OIL PU MP DRIVE
Description :
Operation:
Oil and air scavenged frem the bearing cavities are directed
to the reduction gearbox.
The relatively oil free breather air flows through the center
of the starter-generator gearshaft and out to the engine
exhaust (atmosphere) via a cored passage in the reduction
gearbox frent housing and externai piping.
BREATHER OUTLET
PORT
STARTERlGENERATOR
GEARSHAFT
~
PERMANENT MAGNETIC BREATHER IMPELLER
ALTERNATOR (REF.)
A
STARTER DRIVE
VIEWA-A
LOOKING DOWN AT RGB
Function: Maintenance :
The reduction gearbox output shalt carbon seal is P3 SEAL LOCATION SYMPTOMS
pressurized. The P3 comes lrom the inside 01 the gas
generator case and flows through internai passages inside No. 3 bearing lront • At HSI, oil around power
the compressor difluser case, the inlet strut and in internai carbon seal turbine shalt.
passages in the reduction gearbox housings. • Oil smell and/or smoke in
cabin.
Air also pressurizes a labyrinth se ai on the starter- No. 3 bearing rear • Oily inlet and compressor
generator gearshaft. The P3 air is sent to the output shaft
labyrinth seal • Oil smell and/or smoke in
carbon seal.
the cabin.
On the PW206B/B2/C & PW207C/D/K, P3 air is then No. 4 bearing Iront • Oil smell and/or smoke in
directed to the FMM by an externai P3 line. labyrinth seal the cabin.
No. 4 bearing rear • At HSI, coke oil around
The reduction gearbox also has seals lor the accessory
drives (reler to Chapter 4, Reduction Gearbox lor details)
labyrinth seal PZrnP&lis~ur.gr%'.J C€ ,-"....~ ,.J C JI:" \ (>.
with the lollowing leakage limits (MM 05-10-00, Leading • Smoke through exhaust on ""
Particulars): No. 5 bearing carbon start and shutdown.
• Starter-generator oil seal : 3cc/hour maximum seal • Oily exhaust.
• Fuel pump/FMM oil seal : 3cc/hour maximum • Coke oil around power
• Freon pump oil seal : 3cc/hour maximum turbine.
Contact a P&WC representative il you suspect a labyrinth
seal problem.
~(hly ~_ ",J-.-
\ Y' >i 1., '-r ,;J '"
I f""T\t \r.J ~
0>-' w'jV pf/\J'1
y
ENGINE INDICATING
SYSTEM
Function: Description :
• Provides lhe pilol wilh indications concerning lhe The engine indicaling syslem, which consisls 01 various
engine paramelers during flight. sensors, probes and Ihermocouples mounled on lhe
engine, is used lo monilor engine performance.
• Provides lhe required dala lor engine condilion Irend
moniloring and performance check on lhe ground. The signals are received by lhe cockpil inslrumenlalion,
eilher directly Ihrough lhe wiring harness or indireclly
Subjects Covered : Ihrough lhe Eleclronic Engine Conlrol (EEC) unil .
• Engine speed sensors (Ng/N 1, NptlNp/N2) The speeds 01 lhe major rolaling assemblies are monilored
• Engine Iorque (O) sensor by pulse Iype pickup sensors which are inslalled aI various
• Engine lemperalure (MGT/EGTITOT) localions. The gas generalor speed (Ng/N1), power lurbine
• Engine chip deleclor speed (NptlNp/N2) and oulpul shaft Iorque (O) are
• Engine luel liller impending bypass swilch monilored by Ihese sensors.
• Low luel pressure swilch (PW206B/B2 & PW2070/01/
02) The measured gas lemperalure (MGT/EGTITOT) sensing
• Fuel lemperalure (PW20701D1/02) syslem monilors lhe engine gas palh lemperalure.
• Engine oil Iiller impending bypass indicalion
• Engine oil pressure sensor (PW206B/B2) II is comprised 01 Iwo seclions :
• Engine low oil pressure swilch (PW206B/B2) 1. An exhausl gas Ihermocouple assembly (T6)
• Engine oil lemperalure (PW206B/B2 & PW2070/01/ 2. An inlel lemperalure resislance senso r (T1)
02)
• Engine compartmenl lire deleclors (PW206B/B2) Olher indicaling componenls will help lhe pilol in moniloring
• Slarler-generalor overheal swilch (PW206B/B2) inlormalion during lhe engine operalion in order lo warn lhe
pilol 01 abnormal silualions.
• Dé.J
"
[ eLR ))
[[MENU]
EBI
NR rn
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NP ~ NP ==
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ENG 5E5
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= =
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--
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T1rr6TERMINAL BOX
Ng SPEED SENSOR
OIL
FILTER
IMPENDING
BYPASS
INDICATOR
CHIP
DETECTOR
TOROUE ANO
MGTTRIM BOXES
(PW206A)
Npt SPEED SENSOR DCU
(PW206E & PW207E)
ENGINE ROTORCRAFT
FUEL FILTER
IMPENDING BYPASS
SWITCH
..
NQA FUEL PUMP/FMU
NaB!PW206A)
NgSENSOR
NQC
O&T6
~
TRIM BOXES
(PW206A)
DCU
~
..-
1
--
~
(PW206E &
PW207E)
TOROUE
.......
1
RS422
TO
NotlOA ~
--
....,.
EEC -
SENSO R r
RS422
~
GSE
l
INPI ""l
SENSO R l
NplC
NplA/OB
-- ....,.
TI
•
~
~ l L
RS422
EEC
NoC FAIL
NOtC
""7'
""7'
tiOS
....
""7'
T6· TI
CHIP
DETECTOR
1
,
T6·TI
-- +
OIL FILTER
IMPENDING
BYPASS l
INDICATOR I
(EUROCOPTER EC-135)
O~'W~'W~O
~~~
.. !"'ReI'
\..
~.
\
~~
-,~
_.~
O -~ O
o SYSTEM 11 O
ENG FAIL CDS PWR ENG FAIL
ENG OILP XMSN CHIP ENG OILP
ENG CHIP TRGB CHIP ENG CHIP
FADEC FAIL XMSN OIL T FADEC FAIL
FUELP ROTOR BRK FUEL P
FUEL FILT XMSN OIL FILT FUEL FILT
OIL FILT ENG OIL FILT ...
ENG MANUAL CJ
•
PAGE
EC135 CDS
ENG MANUAL
CAUTION
FADEC MINOR P"GE
FADEC MINOR
GEN OVHT GEN OVHT
ENG CHP CT uu.u CJ ENG CHP CT
ENG OFCT
F FILT CT
F
U
.....H ..'
=~ =~
I
= Inn _--=Innn
U
=CiliLl
L.:.::::..JIIIIIIIIII
--= _= Inn
:1 XFEtl
nnn
I VOLT
A."P
ENG OF CT
F FILT CT
TWISTGRIP E TWISTGRIP
LII:í " L
11'"""t
,.... .............. _ " ,
II
i
8B
O
CJ 8B
BRLGHTN!;5S
Acos
V F ; 'IL
O
PW206B/B2 CENTRAL PANEL DlSPLAY SYSTEM (CPDS) c Pratt & Whitney Canada
A Uoltod Toc hnO,uw'Q~ "' U' ''~ ''' ' 1
(EUROCOPTER EC-135)
D
~~ FIRST LlMIT INDICATOR
~ ~ e
OFF1
t: \
ENG FAll ENG FAll OFF1
ENG Q1L P
ENG CHIP
FAOEC FAIL
ENG OIL P
ENG CHIP
FADEC FA1L t:l OTRO 1~ '~ TROO
t1l
FUEL PRESS OFF2
FUEL PRESS 33.0% B 12 . 32.0%
FUEL FILTER
ENG OIL FILTER
FUEL FILTER
ENG OIL FILTER SCAOLL ~ 14 [p]
FADEC MINOR
GEN OVHT
ENG MANUAL
FADEC MINOR
GEN OVHT
ENG MANUAL em TOT
585' C SCROlL
rl
~ .:j 80.8%
ENG CHP CT ENG CHP CT
ENGOF CT ENGOF Ci SELECT Nl
Nl
F FllTeT
TWISTGRIP
FUEL KG
F FIlT CT
TWISTGRIP
D 8Q.6'10 .0 RESET
t:l
BAT +
SELECT
1491
r-:!
~ 3831-
--"- f
Cill
--l D .I
PJj
[tj]
j j .r BAT· OAT +5.9'C I t:J
~ ~ ~ +20.2 DCVOLTS +28.2 t:Jl
ENTER
ENGOIL 1
BA
R} .[C BAR} .[CBAR} .[C
XMSN ENGOIL 2
tl
6.3 73 6.2 22 6.3 71
(3BRT ·
ie e e
PW206/207 TRAININ G USE ONL Y ENGINE INDICATING 6.7
P&WC Proprietary . Disclosure and use subject to th e rest rictions on page 2 01 prelace
PW206B/B2 ENGINE INDICATING COMPONENTS
C Pratt & Whitney Canada
A "ft ;'nA Tn."nn'nn' n . I'ft~n"A "
I _
FUEL FILTER
IMPENDING T1fT6 TERMINAL
BYPASS
SWITCH
LOW FUEL
,PRESSURE
SWITCH
LOW
OIL PRESSURE
SWITCH
STARTER GENERATOR
OVERHEAT SWITCH
OIL PRESSURE
TORQUE SENSOR
SENSO R
, FMM -
I
I
FUEL FILTER IMP. BYPASS SWITCH
L RS 422
DCU
J
NgA
Ng
SENSOR
TOROUE
I
I
Ng B
NpUOA
t t1
SENSOR TO
~A10B
Npt a ANOTOT
SENSOR I Not C
EEC IQINOQ
I T1
L T6-T1
RS422
CHIP GSE I
DETECTOR I NgB
NptC ;:
lOW OIL PRESS. C0 Q
SWITCH Q Q
MAIN Oll PRESS.I
SENSOR
I
MAINOIL I RS422
TEMP. SENSOR
FADEC MINOR I FADEC FAIL
OILAlTER !l9.C
BYPASS SWITCH COS
STARTER -->
GENERATOR
OVERHEAT
SWITCH
FIRE L FIRE
DEIEC~ I I
ENGINE
ILOW FUEL PRESS, SWITCH I ROTORCRAFT
FMM
FUEL FILTER IMP, SVPASS SWITCH
.
L RS 422
DCU
I ,
1
Ng A
Ng L
SENSO R Ng S
~ i
NDVOA
TOROUE l TO
SENSOR
Npl AIOS ,
Npt I NDI C
SENSO R
I TI EEC
I T6- TI
CHIP I
DETECTOR I RS422 -'" GSE J
llOW OIL PRESS. t!J>!C
SWITCH I 1(0 1
Cll AlTER
BYPASS SWITC'iJ
.....
-'"
MAIN Oll PRESS. RS422
SENSOR FADEC MINOR I FADEC FAIL
MAINOll
NaS
TEMP. SENSOR
..;.
CPDS
STARTER ~
GENERATOR
OVERHEAT
SWITCH
.....
FIRE
DETECTORS
L.I FIRE
1
~
PW206C & PW207C ELECTRONIC DISPLAV UNIT (EDU) C ~~~!!<~o,~~~~~y Cana da
(AGUSTA A109E POWER & A109S GRAND)
AGUSTA 109E
o o
34 25 . 45
n
G;] G:J G;]
r-. ~ .-,:I
+ --u~
~~ ~~ G:J
EJ °d6 orno
~ ~
EJ FUEL PUMP 1 RDTQR BRK ON FUEL PUMP 2
~
112 De GEN
~
#1 De GEN EXTPWR ON
INV 1 PARK BRK ON INV2
I I I
o © [M] ITl [!] [!] ITl ©ro @J (Ç' [MJ [!] [!] [!] [i] ©~
EDU 2 ( EDU 1
CAUTIONS WARNINGS
#1(#2) OIL PRESS ROTOR LOW
#1(#2) OIL HOT ROTOR HIGH
#1(#2) OIL CHIP ENG #1 (#2) OUT
#1(#2) FUEL FLTR ENG #1(#2) FIRE
#1(#2) OV SPD #1(#2) ECU FAIL
#1(#2) OV SPD DET BATTHOT
#1(#2) ECU MAINT
#1(#2) PLA
#1(#2) FUEL FILTER
#1(#2) AlF FUEL FILTER
DCU
Ng SPEED SENSOR
OIL
FILTER
IMPEND~~'\. T1 SENSOR
BYPASS
INDlCATOR
CHIP
DETECTOR OIL PRESSURE PORT
OIL
TEMPERATURE PORT
ENGINE ROTORCRAFT
. .
FUEL FILTER
FMM IMPENDlNG BYPASS f-
SWITCH
RS422
I DCU
I
Ng SENSOR
NgA
NgC
t
INr SENSOR I
NpVQA
TORQUE
SENSOR TQ ECU
NptAlQB RS422 J
Npt GSE
SENSOR I
NptC
T1
t
T6 - T1
RS422
CHIP
DETECTOR I NgC lOS
NotC (EDU)
OIL FILTER
=7
IMPENDlNG T6-T1
BYPASS
INDICATOR
(BELL 427)
INTEGRATED
6 ' (5 '6
INSTRUMENT
MGT MGT
DISPLAY SYSTEM
Dl[] DEl ' Cit]
(\ No (\ No , N, ,
~N~
~IL '
'-
f-ifu ~ rt= .~
~~e-) ~ \..
e
XllSHPIU!:tIa t run.,II!lIS · tfUELFlLTR AI.lFAULT ~
1!NG'_ 2ENOPRUS I lOII5IICHPIIlST 2PA1IECCHK
2rAOEC • .-n. tOiOFlRll HYOPIIU3 ~
~
<5dlb <5dlb '"~ ,'
CEJ Ng CEJ 1 (2) ENG OIL TEMP
, ' 1 (2) FADEC FAIL
ROTOR BRAKE
oc "",p
D!IIJ!!l- EHOOlL -~
~
1 Np 2 XSMN OIL PRESS
r. XYSN OlL - , SüEI XSMN OIL TEMP
~CEJ:El~
I.Os[!!TI
~
~ [ffi]lBl
~,
~
PW207D1/D2 ENGINE INDICATION CREW ALERT SYSTEM (PSI) C Pralt & Whitney Canada
A ' 'R "A~ TA~h ft ftlft A I A. "' ft _ ft~ft"
(BELL 429)
POWER SITUATION
INDICATOR
(PSI) DISPLAY
CAS MESSAGE
WINDOW
SYSTEM
MONITOR
AREA
PERMANENT MAGNET
ALTERNATOR
Ng SPEED
Tl SENSO R
SENSOR LOW PRESSURE FUEU
FUEL TEMPERATUREI
FUEL FILTER IMPENDING
BYPASS SWITCH
OIL FILTER
IMPENDING BYPASS
INDICATOR
CHIP
OIL PRESSURE~
~ DETECTOR
PORT / .f.k
TORQUE
SENSOR
OIL TEMPERA
SENSOR
ENGINE ROTORCRAFT
-FUEL TEMPERATURE
-LOW FUEL PRESSURE
FMM -FUEL FILTER -
IMPENDING BYPASS -
I DCU I~ RS422 SWITCH
NgA
Ng SENSOR NgC
t
~
NpUQA
TORQUE
SENSO R TO
NpWQB
EEC
Npt -"
SENSO R L NptC
RS422
I
T1
T6- T1
I
~
~
_I
I
GSE
J
-"
MAIN OIL
TEMP. SENSOR RS422 ......
NgC -"
CHIP I NptC
DETECTOR '-" IIOS
T6-T1 L.
OIL FILTER
IMPENDING ~ -"
BYPASS -"
INDICATOR
00
n
,-
~I I I
A
Npt SPEED SENSO R
,,
,,
~ ... ''''
P7 CONNECTOR
Ng SPEED SENSO R
i~ Hi!,- ),
PIO
r
Q "
,
I I
"
' ... ,)
, bC
The torque sensor provides the primary torque signal The two trim setting values (Slope & Datum) are used by
(OA) and the primary NpUN2 speed signal to the EEC. the EEC during torque calculation to give an accurate
torque indication.
The torque shaft assembly consists 01 two concentric
shafts each having a toothed wheellocated at one end. The Electrical signals Irom the sensor are interfaced directly to
inner shaft will twist due to engine torque while the outer the EEC via an electrical connector on the harness.
shalt acts as a relerence and does not twist (unloaded) .
1I the signals Irom the torque sensor are not available, the
The senso r detects the passage 01 the torque shaft teeth EEC will use the signal lrom the Npt senso r (Ior torqe n
and generate an AC electrical signal which is supplied to speed) , as a back-up, and will use a delault value o 71 °C
the EEC lor torque and speed calculation. lor the torque shaft temperature (Ta).
When torque is applied to the shaft, the torsional dellection Indlcated Torque
01 the loaded shaft results in a change in the angular (Torque Shaft) Untrlmm e d
displacement 01 the toothed wheels. The change in angular 510 N/m " - - - - - - - - - - - - - - - - - - - - ReI .
displacement is detected by the senso r and the generated 500 N/m 1. - - - - - - - - - - - - - - - - - Slop e
sinusoidal AC signal will be processed by the EEC. (370 Ib/ft) (G aln)
The amount 01 twist 01 the outer shaft is proportional to the
amount 01 torque applied to the engine.
TORQUE SENSO R
o Pralt & Whitney Cana da
"'1.". " T__ "__'__ I._ ,, __ ___..
,
P9
I)~
i © TORQUE TRIM SEITING
©
:-==: ~
ml
n l
01
m~
i :
ll iI
Pi i
I
SECOND STAGE
REDUCTION GEAR
TORQUE SHAFT
P9 CONNECTOR
~
TORQUE
SENSOR
Kf"1J - v OUTPUT SHAFT COUPLlNG
1e 'r"f -U\ ~
PW206/2 07 TRA INING US E ONL Y ENGINE INDICATING 6.21
P&WC Prop rietary - Disclosu re and use subject to the restrictions on page 2 01 prelace
MEASURED GAS TEMPERATURE c Pratt & Whitney Canada
..
,~. ,
A Unllod Tochno,uw'~~ ....
_A.~"
~V'''~~ . .,
Two different size terminal studs on the T61T1 terminal MGT calibration (trim):
prevent improper connection 01 terminalleads.
Ií
MGT trimming is required to adjust the MGT signal in order
The small terminal is made 01 Chromel and is positive. ~
The large terminal is made 01 Alumel and is negative. r to get a true representation 01 the engine exhaust gas
temperature (compensate lor sampling errors).
Maintenance :
A trim value, established at engine test, is used by the EEC
when computing the MGT signal. The EEC will get this trim
Scheduled value lrom the OCU/trim Box .
• Every 12 months, do a visual check on the T61T1
wires lor evidence 01 chaling, cracks, corrosion and The trim value can be lound in the Engine Logbook, on the
wear. Verily terminal nuts lor security. Do a heat
turbomachine performance data plate and in the OCU/trim
response check on each individual probe box.
(MM 77-21-00, MGT Sensors - Inspection/Check).
T1
TO COCKPIT Ng Po
BACKUP SIGNAL
(PW206A/C/E & PW207C/D/D1/D2IE/K) T6-T1
MGT
TRIM
VALUE
TO
EEC
TERMINAL BOX
I' - - - -:-' (PW206A PRE SB 28084)
--'
..
I
I
rn-
~
I
I I--------~
•
r J I
I }J I I
i-' : + i i }~ i r ~,
I i
l
TERMINAL (PW~06A/B/B2IC/~&PW207D/E/K) i 1- ~ - L- - - D~U OR TR\M
MODULE (PW206A)
I LI v '-- JIINLETTEMPER ATURE
I - - - - SENSOR (T1)
__ J
"
'f Ü' :"-..
') ~
'.: i>,
~"'"
J ~
!~ ~
," ~
~
,
• ~
, ro,'
1:1
-. ; '
1\
"
1\
'l
\ I ' .~/.
,j-
O
O
~
,•
,> "
/, ,)
I
I
.,~!r-~
'!"
/'
"
:;"'.
'"
.'.' '::
~:;
.' .,j'
" ,
I
",.
.:";
O
/)
, .:.
:•• "
,
• I
cf?
", O
T1 HARNESS
--
~
<.
', -
J, , ' ~ O
~
~<"
Cf ))"
----
n
O
- < '.,. O
"
;::: ~.,...
,
o
, '""~ FIRESEAL
ASSEMBLY
T1 SENSOR
ç
Operation:
• Engine Torque Trim (Iop box): • Engine Temperature Trim (botlom box):
The EEC, from lhe measured phase shift, can Uneven gas lemperalure combined wilh lhe smaJl
direclly compule lhe Iorque; however, Irim faclors number of Ihermocouples may cause an error in
are eslablished for each Iorque shaft ai engine lhe lemperalure measuremen!. This error is
les!. delermined ai engine lesl and correcled wilh lhe
MGT Irim module.
These Irim faclors are required lo compensale for
varialions in malerial properlies as weJl as The MGT Irim module is sei wilh a correclion faclor
manufacluring lolerances since no Iwo Iorque shaft value which can be read by lhe EEC. The value is
wiJl Iwisl exaclly in lhe same manner. used lo correcl lhe MGT calculalion by an amounl
equal lo lhe error delermined ai engine lesl, and
To provide a correcled Iorque indicalion in lhe Iherefore ensure proper MGT indicalion.
cockpil, lhe EEC uses lhe Iorque signal from lhe
Iorque senso r and correclion faclors from a Irim Since lhe Irim value is specific lo a lurbomachine,
module mounled on lhe reduclion gearbox (RGB). lhe Irim module cannol be Iransferred lo anolher
engine, and musl remain wilh lhe lurbomachine
Since lhe Irim values are specific lo a unique module.
Iorque shaft, lhe Iorque Irim module cannol be
Iransferred lo anolher engine, and musl remain The Irim value is lisled on lhe module log card, on
wilh lhe RGB module. lhe final acceplance lesl sheel (in logbook) and on
lhe lurbomachine Irim dala plale.
The Irim values are lisled on lhe module log card,
on lhe final acceplance lesl sheel (in lhe logbook)
and on lhe RGB module Irim dala plale. (MM 77-21-00, MGT Sensors - Trim boxes).
MGT
TRIM
BOX
~ ,,\ \ //11 /
.: ...t. y ; 1I I
P4 CONNECTOR
~
78 13.5 X X X
81 14.0 X X X X
, ~g 84 14.5 X X X
87 15.0 X X X X
90 15.5 X X X X
93 16.0 X X X X X
OETAIL A 96 16.5 X
(TVPICAl JUMPER WIRE)
99 17.0 X X
O 102 17.5 X X
105 18.0 X X X
(' 108 18.5 X X
r 111 19.0 X X X
114 19.5 X X X
117 20.0 X X X X
120 20.5 X X
123 21.0 X X X
~'-~/ 126 21.5 X X X
,
129 22.0 X X X X
,~, (' 132 22.5 X X X
""" 135 23.0 X X X X
138 23.5 X X X X
COVER
141 24.0 X X X X X
144 24.5 X X
147 25.0 X X X
150 25.5 X X X
153 26.0 X X X X
156 26.5 X X X
'J
JK 1Aí'J
:c
P26 CONNECTOR
DATA COLLECTION
UNIT
[PW206B/B2 [
[ PW206C/E &PW207C/D/D1/D2/E/K I
LOW FUEL
PRESSURE
SWITCH
(PW206B POST SB28195
& PW206B2)
. ;C(~:1\'\ li!
,
rr. ' ;'}'.
.~ ,
FU-E-L-PU-M-P-P-W-20-6E-&-P-W-20-7~EI
'-1
'.-
:.'l-y-.. , J""
.\/'!:_
· "I",~~
'. ;:, I ~
,' '\\.. FUEL FILTER IMPENDING
FUEL FILTER BOWL ' ,'} . ~ ' . , ..:.:.~ - ,:r::- . BYPASS SWITCH
• " f . ', I,t -;;: 1-:, /' ':. . (PW206B/B2IC & PW207C)
IFUEL PUMP PW206A I /I (
".
,t"
J
,- ··!,ç-.:_. . .l·.
y<,' )- ".
~' ;
.'"
(~ ,
:'.
-
·~ - J"l f ,~ -0-(-"
-:: ' .- ->,
y
"' -<"i·';..~~ >::-;' , A'- :""~
.
~ .
,.,:: ( ( "'" '. _", ,~r &j :',
-: ' .:.; . ".: .' J"...;,. . ,j.'.:. ,g;
.::, .s( -) . :.<:: 9 .:.f ~
:,:: " 'IF-M-M-PW-2-06-B/-B2I-C-&-P-W-20-7C~1
Purpose:
Description:
PW206B/B2:
The swilch is a differenlial pressure swilch Ihal gives an
eleclrical ground lo lhe cockpil display syslem in order lo
illuminale lhe "ENG O FILT" (SYSTEM I or 11) message
of lhe cockpil caulion indicalion block. The differenlial
pressure swilch will be aclivaled (closed) when lhe
differenlial pressure is above 25 to 31 Psid (1.7 to 2.2
bar).
A
V Pralt
. 'R"~" & Whitney Canada
ENGINE OIL FILTER IMPENDING BYPASS INDICATION I T __ " _ _ I __ I _ _ r ____ ...
a.
PW207C/D/D1/D2IE/K)
1 ...
PRESSURE
I FILTERED
.~OIL
PRESSURE
<:::::'",.
"\~\, ,
, I
(o /
l-i
../
'~f--·/
~{51 ""'.J
)
""~('J
...........
r' .,
11 I
OIL FILTER .... ~;:..'
IMPENDING
BYPASS SWITCH
(PW206B/B2)
~
LOW OIL PRESSURE
),.~ ~ SWITCH (PW206B/B2)
MAIN OIL
PRESSURE / LOW
OIL PRESSURE
PORT
"\,~
MAIN OIL TEMPERATURE
PROBE (PW207D/D1/D2)
, - - - - - - - - - - - - - - - " ~_-\ MAIN OIL TEMPERATURE
" PROBE (PW206B/B2) P21 P23
MAlNOIl "'" \
PRESSURE
SENSOA
.'OOIL
TEUPERATURE
SENSOA
lq .
-
: ::~~.".
~
.........,
C me tlli
il
l OWOll
PRE5SURES
WITCH
''-.f
c: •
Function:
Description :
The lurbomachine lire deleclor sensor is seI lo aclivale lhe FIRE DETECTORS
a
warning Iighl aI 260 ± 14°C (500 ± 25°F). 17
Maintenance:
Unscheduled
• Replace lire deleclors (MM 26-11-00, Fire Detectors-
Maintenance Practices).
Purpose:
Description :
Maintenance :
Unscheduled :
• Replace Starter Overheat Switch (MM 80-11-00,
Starter Overheat Switch - Maintenance Practices).
ENGINETO
AIRFRAME
CONNECTION
~.
A'
~
@)
VIEWA
PRE S828123
o VIEW8
POST S828123
A
30Kll(100KllPW207D1D11D2) PW206A1C/E & PW207D1/D2IE/K
8
MAGNETS P16
J14
r-
.I
I '
A
r--
C
~
50
PW2068/82
r-- r--
I
\ ~ 21-
I O ~
IGNITION SYSTEM
C p'r~t~ &W~itney Canada
IGNITION SYSTEM
SPARK IGNITER
ADAPTER
~~,
IpW206B/B21
OUTPUT
2BV INPUT CONNECTORS
CONNECTOR
IGNITION EXITER
(AIRFRAME MOUNTED)
A
V Pratt & Whitney Canada
IGNITION SYSTEM A' '_h_" 'r• •"AA'.A'.O .... _ •••.•
SPARK
IGNITERS
NEW IGNITER
IGNITION EXITER
:-- "
IGNITION
CABLES r
ACCEPTABLE WEAR
(AIRFRAME MOUNTED)
(rT M1 . _
ACCEPTABLE
WEAR
0.015" (0.3 MM)
PERFORMANCE
Permits verification of engine condition to ensure the engine - Determine Outside Air Temperature (OAT) and Pressure
performance equals or exceeds the minimum specification Altitude (P alt), set altimeter set at 29.92" Hg or 1013 Kpa.
and performance data contained in the aircraft flight - Determine target torque (PW2068/82 Flight Manual or
manual. IIDS PW206A1E & PW207E) or hover/light on skids/
wheels (PW206C & PW207C/D/D1/D2).
Schedule: - Nose of aircraft facing the wind.
Performance check should be performed: - Cabin bleed air, generator, air conditioning of engine
- After engine installation being tested are at minimum.
- 8efore and after hot section inspection (HSI) - Set and stabilize engine target torque or hover (light on
- At regular interval per flight manual instructions skids/wheels) torque for at least one minute.
- Record observed Ng/N1, Temperature (EGT, TOT or
Description : MGT) and Torque values.
Ali forms of engine deterioration can cause increased MGT - Repeat procedure for the other engine.
and fuel consumption at a given power. Compressor section - Determine Ng/N1 and temperature (EGT, TOT or MGT)
deterioration, causes increase of Ng at a given power. limits or torque limit for PW207D (Flight Manual).
Turbine section deterioration, causes decrease in Ng at a - Calculate the margins (chart values minus observed
given power setting. values).
- If Ng/N1 and temperature margins are equal or greater
Description : than O, the engine published performance is assured.
The power assurance charts establish acceptable engine For PW207D/D1/D2, if the actual torque is equal or
parameter limits for different atmospheric conditions. The greater than the chart torque, the engine published
check is performed at a given power. The Ng and MGT performance is assured.
figures obtained are then compared to the values from the
aircraft flight manual. Typical Power Assurance Example:
- Obtain the values for following steps 1. 2 and 3
Note Engine NO. 1 NO.2
In some applications, the pilot will perform the 1 Target torque or % %
performance check , by following steps shown on the hover torque
aircraft cockpit display system. Ng MGT Ng MGT
2 Maximum (chart)
3 Observed (cockpit)
4 Margin (2 - 3- )
Enter chart in lhe Iorque side, move down lo intercept P.Alt proceed to lhe righl to intercept OAT Une, move up to obtain lhe "nol to exceed" value for temperalure and N1
If either engine exceed lhe allowable temperature ar NG perform lhe lest again after stabilizalion of 4 minutes. Cause of problem should be determined as soon as practical.
For Example (Irem cockpit): Torque = 82% , MGT =702' C, Ng =95 %, P,Alt = Sea levei , OAT =20°C
=
The maximum allowed MGT (Irem chart) 732' C The maximum Ng (Irom chart) 96,5 % =
50
40
30 30
-1,000
20 20
oS,L
10 10
1000
O O
2000
-10 -10
3000
-20 -20
4000
-30 -30
5000
P alt in feet OAT in °C OAT in ' C
6000
7000
(HECTMlWebECTM)
HECTM/WebECTM is a maintenance tool which allows the The accuracy of the HECTM/WebECTM process depends
user to monitor the engine performance and permits the on the quality of the data entered in the computer system.
following:
- Permit early detection of engine deterioration Automatic HECTM/WebECTM data collection system will
- Help determine trouble area be provided by the integrated instrumentation display
- Increase dispatch reliability system (IIDS on MDHS only).
- Perform repairs at the most economical time
Data Entry And Calculation :
Description :
HECTM/WebECTM data can be processed using an IBM
HECTM/WebECTM is a process of periodically recording PC or compatible.
engine and aircraft instrument parameters.
Plotting And Trend Analysis :
Under specific ambient conditions and at a given engine
torque, engine parameters such as: compressor speed (Ng/ Once the margins are established, the computer does the
N1), Measured Gas Temperature (MGTITOT/EGT) and fuel plotting and displays the result on the screen.
flow (Wf), are predictable.
Analysis of the trend reveals extent of deviation and
The difference between the actual engine values and the possible need for corrective action.
computer model values will be plotted as margins using a
graphical chart method.
(MM 71-00-00 Power Plant - Fault Isolation) MGTITOT/EGT Margin (MGT Torque Margin)
:.. HECTM8 - Helicopler Engine Condilion Tlend MonilOling - (HECiMe - Gfaphicl: Oulput) 1!I1'?lt3
8' file HECTM Wiities §.raphics !:!elp ~~
.~L~.JH NI ~- I -~ 1 1D 1 5 1~ lc l r'I ;;.1~
HECTM pwc S/N:8C9001 (PW206C) A/C:POWER POS:2 29 RECS (021501-032301)
-:r ------------------:-------------------I
** SMOOTHED- G (021501-032301) **
-2. tI'N]o
89 HRS ( 1 TO 90) PLOT ON:052501 p. 1
58,
-õ : (j~~~~~~
1. -----------------~------ -- -----------
O.
1. ~
2.
3.2~~;:==========~============~==============~==============~==========~~
'EI1,'lG~ 58,
1t-------------~ ~ -------------------
3 .~--=---.. -~~ ~
5r-------------------------------------
7S
DATE 021501 022701 030901
AIRCRAFT
HARNESS
c::
c:- :::::J
:::J
o
o~ i1
fi ENGINE
HARNESS
(L
'- .....
DOWNLOAD
TO PC
PC COMPATIBLE
COMPUTE R(LAPTOP)
ENGINE
PARAMETERS PROBABLE CAUSE ACTION REQUIRED REMARKS
MGT Ng
AircralVEngine torque Do an inspection or a repair II only one engine aflected
indicating system
Aircraft OAT or P alt indicating Do an inspection or a repair II both engines aflected
system
Aircraft nose not in the wind Reposition aircraft with nose in
the wind
11 11 Restricted inlet screen/area Do an inspection or a repair
Inlet plenum leaking Ensure inlet plenum seals are
properly installed
Dirty compressor impeller Do a compressor performance
recovery wash
Compressor Foreign Object Do a borescope inspection Remove the engine il FOD
Damage (FOD) limits are exceeded
Eroded compressor impeller Do a borescope inspection
P3 Leak Inspect engine/airframe lor leaks
AircralVEngine torque Do an inspection or a repair 11 only one engine aflected
D D indicating system
Aircraft OAT ar P alt indicating Do an inspection or a repai r II both engines aflected
system
AircraIVEngine MGT indicating Do an inspection or a repair
D system
-- ---- - -
ENGINE
PARAMETERS PROBABLE CAUSE ACTION REQUIRED REMARKS
MGT Ng
AlrcraWl::nglne Ng Indlcatlng LJo an Inspectlon or a repalr
1IorU
system
Damaged compressor turbine Do a borescope inspection 01 the !
Note:
An increase in MGT without changes to olher parameters can be the result 01 a delective l uel nozzle. This can cause a
change in the combustion paliem and modily the distribution 01 the temperature.
PW PW PW PW PW PW PW PW207 PW PW
206A 206B 206B2 206C 206E 207C 207D Dl/D2 207E 207K
30 second SHP 734 676 758
(OEI) Max. MGT CC) 990 990 990
Rating
Max. Ng (%) 104.3 104.3 104.3
PW206B2/PW207D only
Npt (%) 104.5 104.5 104.5
2.5 minute PW206A1B/C/E & SHP 676 573 716 653 682 745 676 730 728 728
PW207E/K Max. MGT (0C) 902 930 950 930 930 970 950 950 970 970
2 minute PW206B2IPW207D
Max. Ng (%) 101.0 102.4 102.6 102.4 102.4 103 102.2 102.2 103.0 103.0
(OEI) Rating
Npt(%) 104.5 104.5 104.5 102.5 104.5 102.5 104.5 104.5 104.5 104.5
30 minute SHP 572 689
OEI Max. MGT (0C) 925 925
Rating
Max. Ng (%) 101.2 101.2
PW207D only
Npt (%) 104.5 104.5
Continuous SHP 621 493 542 633 646 646 572 681 646 665
OEI Max. MGT (0C) 863 885 900 885 885 900 900 900 900 900
Rating
Max. Ng (%) 98.7 100.4 100.4 100.4 100.4 99.8 99.8 99.8 99.8 99.8
Npt(%) 104.5 104.5 104.5 102.5 104.5 102.5 104.5 104.5 104.5 104.5
Take-olf SHP 621 431 447 561 646 572 572 621 646 646
(5 minutes) Max. MGT (0C) 863 854 900 863 863 900 900 900 900 900
Twin Engine
Max. Ng (%) 98.7 98.7 99.8 98.7 98.7 99.8 99.8 99.8 99.8 99.8
Npt(%) 104.5 104.5 104.5 102.5 104.5 102.5 104.5 104.5 104.5 104.5
Maximum SHP 550 431 431 561 572 572 572 610 572 575
Continuous Max. MGT (0C) 820 820 835 820 820 840 850 850 850 840
Twin Engine
Max. Ng (%) 98.7 97.4 97.4 97.4 97.4 97.2 97.1 97.1 97.2 97.2
Npt(%) 104.5 104.5 104.5 102.5 104.5 102.5 104.5 104.5 104.5 104.5
Starting n Max. MGT (0C) 875 875 875 875 875 875 875 875 875 875
Min. Oil T. (0C) -45 -45 -45 -45 -45 -40 -40 -40 -40 -40
Transient Max. MGT (0C) 960 972 995 972 972 1000 1000 1000 1000 1000
Max. Ng (%) 103.0 103.4 104.8 103.4 103.4 104.1 104.8 104.8 104.0 104.1
Max. Npt (%) 112.4 114.3 114.3 112.4 11 2.4 112.4 112.4 112.4 112.4 11 2.4
(0) MGT, 2 second Iimit for startmg.
Features:
- 3500 hours initial Time Between Overhaul (TBO) refer - Modular engine
to MM 05-20-00, Scheduled Maintenance Checks - Reduction gearbox module
- No scheduled off-aircraft maintenance - Turbomachine module
- Helicopter Engine Condition Trend Monitoring - No scheduled oil change period
(HECTM) '5.1 L Pi.. -',,,,,,- U. J~ 2
""' • . \IV' U-J'0 _
- No special tools required for scheduled maintenance
- No scheduled Hot Section Inspection (HSI) except for
PW207C/0 1/02
On aircraft: - Field replaceable hot section components
- Servicing (daily, pre and post flight basis) - Borescope access ports:
- Periodic inspections (scheduled basis) 1. Access to compressor
- Replacement of LRU's (Line Replaceable Unit) 2. Access to combustion chamber liner, compressor
- Compressor wash of gas path turbine vane ring and compressor turbine blades
- Replacement of reduction gearbox output shaft carbon 3. Access to power turbine vane ring and blades
seal and accessory d rive shaft seals 4. On PW206B/B2, two locations on the RGB right
hand side
Off aircraft: - Ferrous metal chip detection
- Heavy maintenance (hot section inspection, module - Oetection and display of control system faults
replacement)
- Refurbishment, repair and replacement of internai
engine components beyond HSI levei
C:~~:ls
Accumulate d l
= 4000+(
6000 - 4000
4
[ 1[
)+ 1X2 + 24XO.5
]1X1=4514Cycles
Description :
On the PW207D1/D2 engines only, the compressor and power turbine blades are subject to creep due to the rotational
speed and operating temperatures within the engine. As a result, these parts must be replaced when the creep lile limits
are reached (reler to MM 05-20-00, Turbine Blade Creep Usage Counting).
Automatic turbine blade creep usage counting is done by the EEC which calculates the creep usage based on the actual
severity 01 the engine usage.The EEC will store the latest calculated creep usage values in the DCU at engine shutdown.
The accumulated blade creep data (may be expressed in hours or in percent) is obtained lrom the DCU or the rotorcraft's
Central Maintenance Computer (CMC).
• At intervals not to exceed 300 operating hours, the operator should record the accumulated percentage 01 turbine
blade creep usage. As well, the number 01 starts and llights should be recorded to always permit reverting to the man-
ual counting method .
• II automatic blade creep counting becomes inoperative, then the interval may have to be adjusted to ensure
compliance with the creep usage limits.
II a lault code is displayed on the cockpit display during a mission, this indicates that the automatic creep counting is not
serviceable the creep counting lor the mission will be reset to zero. That means that the manual recording must start lrom
this point on. After the automatic creep counting is made serviceable again, the Data Collection Unit (DCU) must be
programmed with the new accumulated creep usage values lor each blade seI.
Flight Hours
Percent Blade Creep Used = ( Creep Lile Limit (hrs)
) X 100% (Calculated to the nearest 0.001 %)
The accumulated creep lile is calculated by adding creep usage in both automatic and manual counting methods.
FUEL SYSTEM
FUEL NOZZLE
PERMANENT MAGNET
ALTERNATOR (PMA)
FUEL FILTER
IMPENDING
FUEL METERING BYPASS SWITCH
UNIT (FMU)
FUEL
MANIFOLD
'J
FU METERED FUEL TO / /
FLOW FLOW DIVIDER ,,/'
DIVIDER
--------~
/ ----
I ENGINE
f ELECTRONIC
l CONTROL (EEC)
\
"- "-
.......... _------ FUEL PUMP
FUEL FILTER
FUEL MANAGEMENT
MODULE (FMM)
FUEL INLET
\
ECOLOGY METERED FUEL TO \
FLOW DlVIDER FLOW DlVIDER I
/
........ - - - _ / /
/'
/
I <:>
g ~
<;i,? - ,-~ ~
- - -,,->
CONTROL (EEC)
FUEL FILTER . ~.
IMPENDING -
BYPASSSWITCH ~ ~~ -
FUEL , ECOLOGY
MANIFOLD FLOW DIVIDER
/'
...---- "'-
/
.-~"'".1 P3 UNE I . \\ <:> "k ELECTRONIC
~~
:~ . ~I~ U~?~rERC~~
'Y·V I
TOFMM I
I
/ ~ /ÍÕ"'~
/
/ " . ~.~,
(BELL 427/429)
VAPOR BOX
(PW207D ONLY)
PERMANENT
MAGNET LOW FUEL PRESSUREI
ALTERNATOR FUEL TEMPERATUREI
FUEL FILTER
IMPENDING
BYPASS SWITCH FUEL
FILTER
SECON
FUEL
i1m
' ~~~~<
, WL' o ,,'f' ./\ MODULE
, ,t~I. <lI;'
~~~~GEMENT MANIFOLD
FUEL
a Lv1
FLOW
DIVIDER
\
PRIMARY
P3 UNE FUEL
TOFMM MANIFOLD
FUEL HEATER
PW207D/D20NLY ENGINE
METERED FUEL ELECTRONIC
TO FLOW DIVIDER CONTROL (EEC)
VAPOR BOX
PERMANENT
MAGNET
FUEL
MANIFOLD FUEL PUMP
SECONDARY
FUEL
MANIFOLD
_' , FUEL
~ METERING
~ UNIT ENGINE
ELECTRONIC
CONTROL (EEC)
';:,
FUEL FLOW
DIVIDER METERED FUEL
TO FLOW DIVIDER
(6-8 Psid 1 0.4 - 0.55 Bar) and bypass valve (15-17 ()?óTECti .GA.j
Psid 11.0 - 1.2 Bar).
Ál~.J..:)
• Gear type fuel pump (High-Pressure). I
(ju...-
07 LJ~" / Py,L(.
• Fuel Metering Unit (FMU) operative under EEC
(automatic/normal) ar manual control. ~i.J'UJ(of-
FUEL SYSTEM
C Pratt
. ,,-,,_ .....
& Whitney Canada
_-~-_ . _- , -- ,,- --_ ..
II ~
11 ~
Po
~
w I I. ~ F.
. I QFUEL
11-- I Ir~,' ~
I . "
AIRCRAFT
SHUT-OFF
t
IMPENDING BYPASS SWITCH
VALVE BYPASS VALVE
II
+ BOOST
• P3 ..
•
_ LOW PRESSURE
I 11 Ps HIGH PRESSURE
FUEL TANK
D PmMETERED MAIN
FUEL FILTER HYBRID AIA
D PbBYPASS FUEL FUEL
NOZZLES NOZZLES
- Regenerative pump (Iow pressure) Fuel enters the pump through the Iilter element. In the event
- Positive displacement gear type pump (high pressure) 01 filter blockage, a spring-Ioaded piston-type bypass valve
provides an alternative route lor unliltered luel. The gear
Pump Capacities (PW206A) type pump pressurizes the luel.
Ng Fuel Flow Low Pressure High Pressure
Excess luel (bypass) Irom the control side is returned to the
10% 70 pph 50 Psig 150 Psig
pump inlet through an ejector type pump. One carbon lace
100% 1300 pph 150 Psig 500 Psig type se ai prevent luel lrom leaking out 01 the pump.
FUEL PUMP
FUEL INLET
FUEL FILTER IMPENDING
BYPASS SWITCH
FUEL PUMP
[ PW206A[
[ PW206E & PW207E [
FUEL METERING
UNIT
REGENERATIVE
/~~
FUEL PUMP
REGENERATIVE
PU MP HOUSING
FUEL FILTER
7
IMPENDING BYPASS
~7~~\\--~
/'
SWITCH
GEAR PUMP
</'~/
(HIGH PRESSURE)
The FMU warks, in conjunction with the Electranic Engine • Enables engine starting and shutdown
Contrai (EEC) in normal operating mode (Automatic), ar • Contrais fuel flow as a function of power demand and
with a mechanicallinkage input in manual mode (twist grip), ambient condition
to control metered fuel flow over the entire operational • Fail fixed with no power change during transition fram
range of the engine. EEC mode to manual mode
• Full power selection range available in manual mode
Description : as well as in EEC mode
• The FM U Iimits rate of acceleration to prevent engine
The Fuel Metering Unit (FMU) manufactured by Woodward surge in manual mode.
Governor Company is mounted on the fuel pump and
communicates with it via internai passages.
The FMU governs the fuel f10w rate based on EEC signals,
power lever (PLA) position and ambient pressure as input
parameters.
The FMU will pravide Npt overspeed fuel f10w scheduling STEPPER
when commanded to do so by the EEC. The EEC contrais a
MOTOR
solenoid in the FMU to initiate or terminate the overspeed
function.
2
OG~ ,:;,rV~ B,(~
TO PUMP <) I
_
I
/0 JJ OTHl'v @JJ
_
~ i!J RELlEF
o 0 11 HIGH PRESSURE BYPASS
VALVE
H _ __ m r~/VALVE
t
Po::: I I: /
FUEL IN
c) "c" -
tu
'- --,", \!t, ~.~ ,-.--'
/
NPT
OVER
SPEED
VALVE_
It
If
FUEL
METERING
VALVE
PRESSURIZING
VALVE
D PbBYPASS
o
D
PsSUPPLY
PmMETERED
-
PW206/207 TRAINING USE ONL Y FUEL SYSTEM 9.14
P&WC Proprietary " Disclosure and use subject to the restrictions on page 2 of preface
"
Pressure upslream 01 lhe luel metering valve, supply Provides main luel Ilow pressure (Pm) Irom slart to
pressure (Ps) is regulated at 50 Psid (3.5 Bar) above maximum luel Ilow.
pressure downstream 01 the luel melering valve, main Ilow
pressure (Pm) by the bypass valve. The luel metering valve is positioned axially by a three
dimensional cam (3D cam). The luel metering valve is also
The bypass valve mainlains a conslant differenlial pressure positioned radially, by an arnbient pressure bellow.
across lhe luel metering valve, Ihis ensures Ihat luel Ilow is
a function of luel port opening only. Fuel in excess (Pb) is The 3D cam is rotated by the stepper motor in response to
returned to the jet purnp. EEC input, in response to pilot command in autornatic
mode. In manual rnode, the tracking servo will move the 3D
High Pressure Relief Valve (HPRV) : cam in response to PLA movement.
The luel system is protected Irom over pressurization. A Ambient pressure bellows (Po):
relief valve will route Ps pressure to bypass (Pb) , when Ps
reaches 750 Psig (52 Bar) above Pb. The bellows expands axially with decreasing barometric
pressure (increase in altitude). This motion rotates the luel
Pressurizing Valve : metering valve ports towards the closed direction providing
lor luel flow altitude compensation.
The pressurizing valve provides two lunctions. The lirst
lunction is to keep a rninirnum pressure 01 125 Psid (8.6
Bar) in the FMU lor proper operation .
The 3D cam, posilioned by eilher the slepper molor, or lhe The overspeed syslem uses a solenoid valve and an
Iwisl grip, aclivales lhe fuel shul-of! valve. This reduces overspeed valve lo reduce fuel flow when lhe solenoid is
pressure behind lhe bypass valve and lhe bypass valve fully aclivaled by lhe EEC (in EEC mode and in manual mode).
opens. Inlel fuel is relurned lo lhe pump via lhe bypass
valve (Pb). The pressurizing valve closes due lo a reduclion When lhe solenoid is energized (Npt ~ 111%), Ps is
of upslream pressure. Melered fuel flow is cul of! from lhe supplied lo lhe overspeed valve lo reduce fuel flow. The
engine. overspeed syslem reduces fuel flow in an inilial jump of
approximalely fifty percenl of lhe main flow and Ihen
Manual Mode (back-up) : conlinues lo reduce flow lo idle.
In manual mode, lhe slepper molor becomes fixed aI ils lasl To deaclivale lhe overspeed syslem, lhe solenoid valve is
commanded posilion. Movemenl of lhe Iwisl grip allows lhe de-energized (Npt ~ 109%), Ihen lhe valve is pushed back
PlA servomechanism in lhe FMU lo change lhe axial inlo lhe run posilion by spring force.
posilion of lhe 3D cam, which posilions lhe fuel melering
valve assembly lo conlrol lhe engine fuel flow. Npt Overspeed Test :
Engine conlrol swilches TEST ENGINE: IDLE
The pilol can selecl Manual Mode and inhibil lhe slepper OPPOSITE ENGINE: OFF
molor conlrol by lurning lhe Iwislgrip oul of lhe "NORM"
delenl posilion or by aclivaling lhe Auto/Manual swilch lo Overspeed lesl swilch MOVE TO TEST ENGINE
seI lhe EEC lo manual mode. ANO HOlO
Engine Nr/Np display OBSERVE Nr/Np OROP TO
The pilol can manually increase or decrease lhe fuel flow by
61-62%
rolaling lhe Iwisl grip, clockwise or counlerclockwise, from
lhe normal posilion. Overspeed lesl swilch RETURN TO CENTRE
Engine shuldown in manual mode is accomplished by
rolaling lhe Iwisl grip lo lhe "OFF" delent. Engine Nr/Np display OBSERVE Nr/Np INCREASE
TO 65%
Note Repeal for opposile
After an engine shuldown in manual , a resel procedure engine
should be performed prior lo lhe nexl slart.
PW206AJE & PW207E FMU MANUAL SCHEDULE c Pralt & Whitney Cana da
A Un illld Tllchno"'II"'~ '"' U"' '''''''J
Wf : normal:
pph : position:
I ranQe I 420 PPH
400
example of reversion lo manual aI high power I
--
high ..
. -- ....-
.,"
. '""
....-
.
"'.':
.....
example of reversion lo manual aI mid power
f.- "- ":' ., , ... ...
.'
example of reversion lo manual aI low power '" ,;
,,'
,
" o"
"
.'o"
300 Shut-off , o"
,," ......
mid I" ...-
I I" " ...
,l-----1 ...
,," : : ,.i
" I o"
200 , I ...
" II ...
",
, ...
'
, I ."
...
. " low I ,"
'I ,," ...... ~ ................,~.
100 fj • , " ...... •••••••• I
I
,
I
"':~.~.................. . 73 pph
55 pph
o
-5 o 5 10 15 20 25 30 35 40 45 50 55 60 65° 70 75 80 85 90 95 100
PLA (degrees)
• 12 fuel nozzles:
• 10 main (secondary) air blast fuel nozzles with
2 hybrid (primary/secondary) fuel nozzles for
PW206B (pre SB 28143).
Ps HIGH PRESSURE
I 'I Prn METERED
O PbBYPASS
REGENERATIVE PUMP
+
FUEL TEMPERATURE GEAR PU MP
(LOW PRESSURE) SENSOR (PW207D) (HIGH PRESSURE) I I+ t t
...
FUEL FILTER
IMPENDlNG
til BYPASS SWITCH
~
r:" . L .. 111111 1)[1. P3 .. 1111 I) 11.
HYBRI~
FUEL MAIN
FUEL FILTER NOZZLES AIR BLAST
FUEL TANK FUEL
NOZZLES
Provide clean luel under pressure to the Fuel Management Piston type bypass valve set to open at 15 to 17 Psid (1.0
Module (FMM). to 1.2 Bar) il lilter gets restricted.
Description: Operation:
Dual stage luel pumps integral to the FMM: Fuel enters the pump through the lilter element. In the event
·Regenerative pump (Iow pressure) 01 Iilter blockage, a spring-Ioaded piston-type bypass valve
·Positive displacement gear type pump (high pressure) provides an alternative route lor unliltered luel. The gear
• Pump gears are sealed with bronze bushings and type pump pressurizes the luel.
carbon seals
Excess luel (bypass) lrom the control side is returned to the
Pump Capacities (Typical) high pressure pump inlet. One carbon lace type seal
Ng/N1 Fuel Flow Low Pressure High Pressure prevent luel Irom leaking out 01 the pump.
(' '-.
(.
/
/ '"
'-.
FUEL FILTER BOWL
..../::::...':,:2:.:,;--..
\
... .i·
~~
....;.~\\\,)/.
f / I~<. · ~;:~~:~:r.;~..
" ~> ....•:':. ,. .c.:.. .. ,
'-o" .•.. ....... ~ 0_'
'-.
",
"- '-.
/
tj~.... ~;(.:~·
. \ ..'... \\'
::::~::.:::-.....
·.::.::'Z·::<:'-.
-"'" .
'-.
...
"
~..
:
!' i'.:
• •••••' : ' " . ,......,
",
....:>::- .. ..-
o• •
'-.
, .. I"~\ \, ......,: .. \ .... ..: .... 'IIl.\ \ '-.
' I ...... · ,\ o' .... \ .. .. : i l!~\1
,'J ... ~~ ••. _:\ .....:l\ ~ ),1/:'''' ....:~"I: '-.
c.;:.~'~:·i~.~i;~~~:·:~::>.i({~~§~~ '-.
'-.
~
'-.
, ' t .',
là . ~
'\ . , '
~®~e ",
(HIGH PRESSURE)
FUEL PUMP
/
REGENERATIVE
, ~
/
/
PW206/207 TRAINING USE ONL Y FUEL SYSTEM 9.21
P&WC Proprietary· Disclosure and use subject to the restrictions on page 2 of preface
FUEL MANAGEMENT MODULE PW206B/B2/C & PW207C/D/D1/D2/K
Function: Features:
c Pratt & Whitney Canada
A Unitod Toehno,g ll"n \,.ompany
The Fuel Management Module (FMM) works in conjunction • Enables engine starting and shutdown.
with the Electronic Engine Contrai (EEC/ECU) to contrai • Contrais fuel flow as a function of power demando
metered fuel flow over the entire operational range of the • Fail fixed with limited power change during transition
engine. from EEC mode to manual mode.
• Full power selection range available in manual mode
Description : as well as EEC mode.
• The FMM limits the rate of acceleration to prevent
The FMM manufactured by Woodward Govemor Company engine surge during manual contrai mode.
is installed on the reduction gearbox (RGB) of the engine. • The FMM operates in speed governing modes.
TRIPLE FUNCTlON
SWITCH (PW207D/DlID2/K)
~
A (PRE SB 28216)---..,r _~
FUEL
FILTER
FUEL
FILTER
HOUSING
TORQUE
MOTOR
t:.
SHUT·OFF
SOLENOID
~;:c_ ú
~ MODE
SELECT
~ SOLENOID
P5 CONNECTOR
LOW FUEL PRESSURE
SWITCH PORT
(PW206B/B2) __
COUPLlNG __
GEARSHAFT
RETURN TO TANK
(PW206C & PW207C)
VIEWA
(POST SB 28216)
High Pressure Relief Valve (HPRV), not illustrated : Shutdown Solenoid Valve And Power Lever Shutoff
The reliel valve prolecls lhe conlrol and pump Irom Valve:
abnormally high pressures. The overpressure is discharged When energized by lhe cockpil swilch, lhe shuldown
back lo lhe pump inlerslage (Pb). The valve is sei lo open solenoid will open a port allowing melered pressure (Pm) lo
ai 750 Psid (52.5 Bar) . drain into bypass (Pb) causing the pressurizing valve lo
e1ose.
By-Pass Valve:
The bypass valve is a pressure-regulating valve. The valve Shuldown can also be achieved by moving lhe PLA (Iwisl
maintains a conslant pressure drop across lhe luel grip or Engine Conlrol Lever (ECL)) lo the shutoff posilion,
melering valve (50 Psid/3.5 Bar). The valve bypasses this will rotate lhe shuloff valve and open a porl allowing
excess luel to lhe pump interstage (Pb). supply pressure (Ps) lo drain into bypass (Pb) causing lhe
pressurizing valve lo e1ose.
Fuel Metering Valve:
The luel metering valve and arm are rolaled by the Iorque Npt Overspeed Solenoid And Overspeed Servo Valve
molor syslem, via lhe EEC mode arm, in EEC mode (see page 9.27 & 9.29) : (PW206B2/C & PW207C/K only)
(aulomalic) or by PLA (Iwist grip ar Engine Conlrol Lever When NptlN2 2': 111 % lor PW206C & PW207C/K or 113%
(ECL)), via the manual mode arm, in manual mode. lor PW206B2 , lhe overspeed syslem will be acluated by
Rolalion 01 lhe valve sets lhe porl opening. energizing the overspeed solenoid. The solenoid will
conlact lhe luel metering valve arm causing lhe luel
The valve moves axially as a lunction 01 P3 air pressure lo melering valve lo rotate and reduce lhe metered luel Ilow. A
sei lhe porl height. The calculalion considers lhe pilol inpul, lower melered luel Ilow will alleviale the overspeed
ambienl condilions and engine paramelers. In EEC mode condilion.
(automatic), lhe EEC provides lhe eleclrical currenl lo lhe
Iorque motor in order to posilion lhe luel melering valve. To recover (when NptlN2 :; 109% lor PW206C & PW207C/
K or 111 % lor PW206B2), the overspeed solenoid is de-
Pressurizing and Shut-Off Valve: energized and will retracl causing lhe spring loaded luel
The pressurizing valve provides Iwo lunclions: melering valve arm to rolate lowards an increased luel Ilow
• Keep a minimum pressure 01 125 Psid (8.7 Bar) in lhe posilion unlil il conlacls lhe EEC ar manual mode arm o
FMM lor proper operalion .
• Seal melered (Pm) Ilow lrom lhe luel manilold area The overspeed detection system is active both in EEC
during engine shuldown. (automatic) and manual modes.
FUEL MANAGEMENT MODULE PW206B/B2/C & PW207C/D/D1/D2/K c PraU & Whitney Canada
A Un llod TIIChnolu\lIU~ "'U'''I'''''Y
EEC MO DE
EEC MO DE
CONTACT
POINT
lj. -- Ps • FUEL IN
, I BYPASS i FROM PU MP
VALVE
FUEL Pm
METERING - \~,~
VALVE
II
t '
SHUTOOWN SOLENOID VALVE
(DE-ENERGlZED)
P3 BELLOWS
o PsSUPPLY P3 MANUAL
D PmMETERED SHUTOFF
D PbBYPASS VALVE
_ LOW PRESSURE PRESSURIZING
&SHUTOFF
_ P3 AIR PRESSURE VALVE
I:) METERED
FUEL OUTLET
r------------------------------------~ MAX CUT·OFF
Pb (J~ (NOT ADJUSTABLE) ____ ~NOT ADJUSTABLE)
~ PLA QJ
OUT
MAX (NOT \ PLA RVDT ~
(PW207D)
ADJUSTABLE~
, O
PLA SWITCH
o ))) (PW2068/B20NLY)
CUT·OFF (NOT
ADJUSTABLE) ó/ PLA
At the same time, the EEC will power the torque motor and
this will move the EEC mode arm until it contacts the luel
metering valve armo Movement 01 the luel metering valve is
now back under EEC control.
FUEL METERING
VALVE ARM OVERSPEED SOLENOID
(PW206821C & PW207CIK) VIEW A-A
(DE-ENERGIZED)
PLAINPUT
'0 METERING
l \6
.., ' j
ORIFICE
DECREASE Ng
_.--
D
- íl"= =-l
ô""' r.t:S
FUEL
METERING
VALVE
P3
TACHOMETEA
~:1e: 1 'V>I
AI
BELLOWS
SPRING
MODE SELECT
SOLENOID VALVE
D Ps SUPPLY
(ENEAGIZED)
...
P3
DPm METERED
D Pb8YPASS
NgGOVERNOR
• P3 AIR PAESSUAE
The 3D cam posilions lhe luel melering valve via lhe UÓ(j ~
manual mode arm and lhe P3 bellows posilions lhe luel
melering valve axially. The combinalion 01 axial and
rolalional posilions delermine lhe size 01 lhe melering
orilice Ihal resulls in lhe required luel Ilow lo lhe engine.
MANUAL MODE
FUEL METERING
VALVE OVERSPEED SOLENOID
(PW206B2/C & PW207C/K) VIEW A-A
(DE-ENERGIZED)
I~ ':
(o
( \
~. gllg
MANUAL
,o' MODE
EEC ~ ARM
INPUT
VIEW A-A
TORQUE MOTOR
FUEL METE"INr.
VALVEARM
PLAINPUT
METER1NG
ORIFICE
DECREASE Ng FUEL
e' _-- \1
ItJl°Jil
o?J METERING
VALVE
30CAM ~ . _ P3
~ ~
BELLOWS
TACHOMETER --
SPRING
MODE SELECT
SOLENOIO VALVE
o PsSUPPLY
DPmMETERED
DPbBYPASS
(OE-ENERGIZEO)
•
P3
Ng GOVERNOR
• P3 AIR PRESSURE
INCREASE Ng ~
PLAINPUT
INCREASE HIGH RADIUS
Ng (DECELERATION)
DECREASE Ng
DROOP SLOPE
~
1 (GOVERNING)
LOW RADIUS
(ACCELERATlON)
3DCAM
INCREASE PLA
FLYWEIGHT
Ng GOVERNaR
PW206B/B2/C & PW207C/D/D1/D2/K FMM MANUAL SCHEDULE c Pratt & Whitney Canada
A Unilod Tochno",IoI'''~ '"'U'"'I''' ''J
Ng% neulral
- -, - , - - Example af reversion to manual at high power : posilion :
------ - Example af reversion to manual at mid power : range· :
103 I ............... .......... Example af reversion to manual at low power
high .... !. .......
.... ,, ....
Speed Bias Servo .... ,
At Max. Position
.....
.1 ....
....
....
75 .... ; ~ / mid .... Speed Sias Servo
.... At Min. Position
.... .•...
....
.... ,
.... .. ,.... low
~
50 c
u
I
o
f
25 f
o
-5 o 5 10 15 20 25 30 35 40 45 50 55' 60 65 70 75 80 85 90 95 100
PLA (degrees)
• Neutral position range for PW207D is 57.5 ° ± 4 °
The fuel flow divider valve divides lhe melered fuel flow • Primary valve 10 psi (0.7 bar)
belween lhe primary and secondary manifolds lo allow for • Secondary valve 75 psi (5.2 bar)
rapid and cooler engine slarls.
Maintenance :
II will also drain oul lhe fuel from lhe nozzles and manifolds
during lhe engine shuldown prevenling fuel nozzle lip Scheduled:
conlaminalion and fuel accumulation inside lhe combuslion
seclion. • No scheduled mainlenance.
Operation:
A
V Pratt & Whitney Canada
~
FUEL FLOW DIVIDER PW206A/E A , . _ " . .. T _ _ __ ' __ ' _ • ... . - - - - ••
STATIC PRIMARY
AND FLOW
DRAIN POSITION
..
POSITION
jS- "
D~PRIMARY
PRIMARY PASSAGE
PRIMARY AND DRAIN DRAIN FLOW OPEN
PASSAGES OPEN PISTON
SECONDARY
D METERED FUEL
'"
SECONDARY FLOW
• DRAIN DRAIN PASSAGE {{
SECONDARY OPEN ~C;=;-r-"'~~
c>-- ~SECONDARY
OUTLET ~
(NOT SHOWN) . ~ ~ FLOW SECONDARY
FLOW ~_~
-. !_.~·_~",s~S~~~
~- ~-
~. ~ POSITION
°71
--~
.......... ~
iNULEE~ Q f..-
j - ""' . d.F
"' .... :~"""'·~
""""6 ~
PRIMARY DRAIN PASSAGE
FLOW BLOCKED
'DRAIN
The luel Ilow divide r valve divides the metered luel Ilow • Primary position 10 psi (0.7 bar)
between the primary and secondary manilolds to allow lor • Secondary position 75 psi (5.2 bar)
rapid and cooler starts.
Maintenance :
It will also drain out the luel lrom the nozzles and manilolds
during the engine shutdown preventing luel nozzle tip Scheduled
contamination and luel accumulation inside the combustion
section. The ecology section collects this luel and stores it • No scheduled maintenance.
inside the manilold drain reservoirs.
Unscheduled
The Ilow divider valve is mounted on the inlet luel nozzle at
the 6 o'c1ock position. • Replace luel Ilow divider (MM 73-11 -60 Fuel Flow
Divider - Maintenance Practices).
Operation:
~~ ,~7T DIVIDER
VALVE
SECONDARV
FLOW
TO AIRBLAST
~~( ~.:A
NOZZLE
" Q
/~~'\ i \
li' ' - -1"-
I
I,
1;.~ - ~ ) H . \ :': 1~
I\~"",- Ollc.L, II
FUEL
INLET
PRIMARV
J J l'SCHEDULlNG
OUTLET OJ-Q.. - fv {f FUEL VALVE
~~'fJ r~ 1 INLET PRIMARV FLOW
D
-~
METERED FUEL qdo w.i: O-- {)
• DRAIN
r I
-L '- " .......:...
uJAJ@,
J~v--" SECONDARV
FLOW
Q
rNULEE~ ~1:t---
~
c, ="""TIJ-,-l.,"",;;;th
"..., -J<
~
SECONOARY
FUEL
CJ ' X NOZZLE
& \
,o _ ,.-Ç?> ~! ______ FUEL
PRIMARY FUEL
MANIFOLO~
~. ($,'~...
=" ,i ~
= -4?::7
, -,:t:, r
~ NOZZLES
HYBRIO
==
JF:cl~
' ~n~
-'~ ~~ -~
FUEL FLOW I
H
H
S
~ I REAR DF ENGlNE S S
~
, ~-c:-~
- '~~@.\
Sn
PW206C
~~ \ ~ hsKET
j \j 6@\~J:!J" PW20(~W~~i8~~f)fPW206E
UH M,"""'~~",
JIrfo PRESB2801
(PW206A~~à' -f~~
k
W :_ 1
J
'1
\ ,
REA:O~6YPW206B
• ,
(HYBRIO FUEL
NOZZLES) so
VIEWEO FROM
,. . .,. . \1~~
POSTSB28016 J"r o
W FUEL FLOW
YDlVIOER(REF.) 1 H
~
PRIMARY FUEL
MANIFOLD
~
5
VIEWA
- -
FUEL
NOZZLE5 I A~
FROM REAR 5 5
OF ENGINE
"r~
FUEL MANIFOLD
C '.rat~ &1N~itney Canada
PW2068/C (post S828237 or S828298), PW20682 (post S828213), PW207D/E (post S828213) & PW207C/D1/D2IK
~
(' ":L.- __
." ~ ---./
{JJ G '
'.
_. ' .:-·<-:;-.;r/),;
. u ;(
~:.
~~. ,
/~\.-._ ..,
~.\-,"_-.
~,' ~I, "iJ
~
. ,, " írT/. l
\ ,\.~Sl".,;.·
',:,/~'~~!' .: ",.
-'. ': ,.
. f..
-I'
~
~_ ..,.'l
' /' I~ ,
H ~~... 't.:.::!::!J
/ ~-:!'-" \. ~~.' \~. . ~Ij j
.~",'
,'-......:::::-. . ---,~ .. .. " " :- 7
. . # ,. '"
;:'6 <j.
'. ' ., \ ' ~<.r ') ... J .
G
\d
<5" " 1"11,,
" &
." ,
~Jl~
7 / ' "~ c
....' "v'-' . . ,. ~ ,) ."
"
') J .....
1)1 .(j~'
• e,,(J
\ ()",
.
''fr
,,,'.,~.\ ~ \
~". :--''::=&-:: J:- ,,_:~c~rFd2E: ~: .-
~
'"" ií5J .-,'i ,,,:..:r
I " / --,-" -
--''''
'{ ,i
(,. 1 o' FUEL .../ ~ -
. \ " ' MA~FOLD
"ó.
A' 11,
".
.
D' \ ~. . .
'-
. ;
- ,
......
- • " ~
,
.. ~ ,
(REF.)
,j,;' ) ,-.h'
'.•' .... ' . 1>XV 5
....- __ .)~
//
0'.
• N
""." .0 \
., . '.. A
'
~"93 ,, ' H --../Í
''',.'' 'o, .,/C /''X..
~
.. ~~~~
.r~~'<,tr
@j) " <~\
' .(/<: ::j. • H
S\l~f
(5/
r.
;, ' "" .
8;
<> - '~
f:( ( .. ~ 5
I ~', ,
f I.' _i•
. ' .
) .,
f-'t
.......
\"?; ) o: ,
';"'~'" ____________ FLOW
lY~~~, .'.t1.
';~
.'
'. , ,Cr "'. DlVIDER
(REF.)
The hybrid and airblast fuel nozzle assemblies are ali Maintenance :
comprised of a body made from a single piece casting and
metering nozzles. Scheduled
The hybrid fuel nozzles, located adjacent to the spark • For PW206A1E Hybrid Fuel Nozzles only: clean and
igniters for rapid ignition, are ported to allow passage for do a functional check every 200-220 Hours (Reter to
both primary and secondary fuel flows , while the airblast Fuel Nozzles Component Maintenance Manual).
and inlet fuel nozzles have a single port for secondary fuel • For ali the engine models: Clean and do a functional
flow only. check every 800 Hours (Reter to Fuel Nozzles
Component Maintenance Manual).
A ported metal sheath welded to the body shrouds the • Reter to SIL PW200-008 (revision 6 or subsequent)
nozzle end of the fuel nozzles. & SIL PW200-028 tor intormation regarding the
Fuel Nozzle Maintenance Programo
Note
Caution
• Lubricate preformed packings ("0 - rings") with
engine oil (MM 73-11-40 Fuel Manitolds & Fuel
Nozzles - Maintenance Practices). • When removing/installing luel nozzles, take extreme
• No fuel nozzle shimming is required at installation. care during removal/installation of the fuel manifold
to avoid damage. Limit bending of manifold to a
minimum.
A
V Pratt & Whitney Canada
~
FUEL NOZZLES A "-,, ... T •• __ ' __ , _ . ... . _ •••••
FUEL NIPPLE
SECONDARY
FUEL (MAIN) SECONDARY I' 1METERED FUEL
PRIMARY FUEL(MAIN)
FUEL SECONDARY SECONDARY
/' FUEL(MAIN) FUEL (MAIN) PRIMARY
~ ~ IFUEL
SECONDARY SECONDARY
,
~/
~ ° rv'
NOZZLETIP NOZZLETIP
!
NOZZLETIP
! NOZZLETIP
!
NOZZLETIP
PW206A1B (PRE SB 28143) PW206B (POST SB 28143) ALL PRE SB 28213 PW206B/B2IC & PW207D/E PW206B/B2IC & PW207D/E
PW206C(PRE SB 28165) PW206B2 (POST SB 28213/28237) (POST SB 28213/28237)
PW206E PW206C (POST SB 28165) PW207C/D11D2 PW207C/D1/D2
PW207D/ElK PW206B/C PW206B/C
(POST SB 28298) (POST SB 28298)
The luel heater consists 01 the lollowing: To prevent overheating the luel, the thermal actuator will be
• Internai core made 01 a stainless steel tube bundle lully expanded position (thermal valve will be in the lully
with baflles in the luel circuit. opened position causing ali the luel Ilow to bypass the
• Internai spring loaded thermal valve which modulates heater core). With a luel inlet temperature 01 +43°C
the luel Ilow through the core in order to maintain an (+110°F) , the luel outlet temperature will not exceed +54°C
appropriate luel temperature . (+ 130°F) (BYPASS CONDITION).
• Thermal actuator (encapsulated wax type), located
upstream 01 the luel outlet port, which moves the Fuel Inlet Temperature Fuel Outlet Temperature
valve.
-40°C (-40°F) +0.5°C (+33°F)
Operation:
+43°C (+11 0° F) +54°C (+ 130°F)
When the engine is operating, the core section will always
circulate oil through the tube bundle. Maintenance :
Scheduled
The luel heater thermal actuator and thermal valve • No scheduled maintenance.
combination will control the amount 01 luel Ilow going to the
heater core to regulate the luel temperature. Unscheduled
• Replace luel heater (MM 73-11-70, Fuel Heater -
Maintenance Practices).
BYPASS
CONDITION
•
FUEL OUT •FUEL IN
HEATING _SEAL
CONDITION
~
'
J
. 'o
- 0f1b.~'
ELECTRONIC SYSTEM
The Electronic Engine Control (EEC) is an electronic • Torque matching function (PW206A1B/B2/E &
package, which contains ali the components necessary for PW207D/E/K)
effective automatic control of an installed turboshaft engine • Torque or MGT matching function (PW206C &
and helicopter rotor system. PW207C/D1/D2)
• Torque limiting
The EEC is airframe mounted and is connected to the • Ng limiting
engine sensors and to the airframe by wiring harnesses. • OEI training function
The package provides for ambient condition sensing, signal • Fault detection and fault display management
conditioning and excitation for externai sensors, analog and • Limits override function (PW206C & PW207D/D1/D2)
frequency to digital conversion, and serial data transmission • Torque limiter function (PW207C)
and reception. • Topping switch function (limit selection switch)
(PW206B2)
Electrical wiring harnesses provides interconnection of ali
engine mounted control components and aircraft wiring.
In case of a signal loss, the EEC will use a default value, a
EEC Features backup signal from the local engine or a backup signal from
the opposite engine for a non-critical fault. If no default
• Full Authority Digital Electronic Control (FADEC) for values or backup signals are available, the EEC will have a
PW206A1B/B2/C/E & PW207E/K criticai fault and will revert the FMM to the manual mode
• Digital Electronic Control for PW207D/D1/D2 operation.
• Single channel
• Manual back-up (by FMU and FMM)
• Power Managemen! Note
• Isochronous Npt-governing (PW206A1B2/C/E & The terminology used in this section is generic in nature
PW207C/D/D1/D2/E/K) and may not represent the actual terms used on production
• Proportional Npt governing (PW206B) aircraft.
• Starting and shutdown supervision
• Auto start with MGT limiting logic Refer to your specific Rotorcraft Flight Manual for the
• Independent Npt overspeed protection (PW206A1B2/ proper nomenclature.
C/E & PW207C/E)
/7
o
09 0<li><::>
°ogo ~o
o
ó.
~
t~
~
-- 0))~ Po PRESSURE
~ TRANSDUCER
~ PORT
J1 ENGINE
CONNECTOR VIBRATlON
J2 AIRCRAFT ISOLATOR
CONNECTOR
Power Management Controls : As long as the power management switch is set to the
The EEC controls the engine lor normal llight with "FLlGHT' position, the EEC will maintain NptlN2 (and main
selections provided through the console mounted Power rotor) at the required speed.
Management Switches (PW206A/B/B2/C/E & PW207E/K)
or twist grip (PW207D/D1/D2). Selection includes 4 basic
mode settings.
• II OFF mode is selected, the stepper motor will be 2. A "E EC Warning" annunciator indicates that the control
rewound and luel Ilow will be shut ofl. system is not operating due to a criticai fault. Because
no acceptable substitute ar delault value exists, the
• II IDLE mode is selected, the control will govern the control system will revert to Manual Mode. The "EEC
power turbine at a reduced speed 01 65% Npt. Warning" indication will be activated, the stepper motor
will be inhibited and the luel Ilow will remain the same as
• II FLY mode is selected, the control system will provide that at the time 01 the mallunction (Iail lixed). The pilot
power turbine/main rotar speed governing at the has the option 01 leaving the luel Ilow lixed, ar use the
nominal governing speed 01 100% or 104% (PW206A) twist grip to modulate luel Ilow.
or 100% (PW206E & PW207E).
Npt Overspeed :
• II TRAIN mode is selected, the selected engine will
govern the power turbine at a reduced speed 01 92% In the event 01 a Npt overspeed, the EEC activates a
Npt and simulate a single engine condition (OEI solenoid in the FM U to reduce engine speed. This leature is
power). available in both automatic (EEC) and manual modes.
For ali AUTO mode running conditions, the twist grip • The overspeed solenoid is energized at 111 % Npt and
remains in the normal (NORM) detent (65° ± 5°) position. de-energized at 109% Npt.
T6-Tl EEC
FAIL
IIDS
I T6-Tl
'-----
CONTROl
28VDC (AI ICRAFT) ~P-~ 28 Vdc also to limite r section
PMA(ENGI lEI • POWER INPUTS AC
OUTPUTS
CLP SENSOR
SIM SENSOR
Nr
NgA PEDAL SENSOR
NgB (PW20 iA) SPEED rrOROUE INPUTS (PW206E1PW207E)
NpUOA
CLP SENS lR
SIM FEEDB ACK • IACINPUTS
STEPPER MOTOR [
DRIVER
FMU SIM
PEDAL SE ISOR
(PW206E1P W207E)
•
b AMBIENT·
PRESSURE
SENSOR
LOW SIDE
SWITCHES
EEC FAILURE
START ENABLE
IGNITION RELAY
T6·T1
T1
TO DC
OTRIM LOW·LEVEL
lIIi REMOTE
MGTTRIM ARINC 429 [
EEC
Npt LlMITER
NptlO B ] SPEEDINPUT
HOVER &LANDING
ENG1NE CONTROL
EEC RESET
SWITCH,
LlGHT SWITCH
~
GO·AROUND
SELECT SWITCH
~~ \
"LlGHTS --------.: _
a L ENGINE -
OVSP TEST
(@ - R ENGINE e
FLY FLY
®
H~~F(OLeR
LDG • EXT IOLE TRAIN
Np GA OFF
SWITCH RET
~[6]~ [) L~ R '~"
NORM:J RESET DOWN ' , ~
1\ e e
'~" ® COMMUNICATIONS
\--\",
\~~ OFF GATE SELECT SWITCH
INDEX~I&-L
MARK
LEFTlRIGHT
oN
A
M
A
L
~ OFFGATE
RELEASE
ENGINE ./ ~ SWITCH
TWISTGRI~ . N
\
AUTOPILOTYAWNERTICAL COLLECTIVE
o
A BEEP SWITCH FRICTION
M RELEASE
L
ALlGNMENT ~ R
MARK I~
INDEXX~
MARK
.t- I
I PEDAL
SENSO R
RELAY UNIT - - - :I:
w ti Zc ~ 28VDC
:::> a: ~c~a lE
W-cz <J)
BATIERY
DCU
R~4?O "oa: ~ cno..-w
w::Z~-.J
-'
..:
a:
BUS
Po I-
"" CW::I:O
o...J(I)(I) I-
I REMOTE
PMA t ""g
I~
:::>
w
z
ARINC
429
EEC
NG SENSOR
I OANO MGT
QINOQ
NoA I
NoUOA
TOROUE
SENSO R Ta
I PWM
EEC I STARTIIGN,
RELAY
Npt I NotA/OB
SENSO R I
TI
l COCKPIT
SWITCHES
RS422
T6· TI GSE I
RS422
EEC FAIL
COSI
COCKPIT
INSTRUMENTS
IGNITION I
EXCITER I
ENGINE
P3 PNEUMATIC
RS422
Wf
Ng
FMM
MECHANICAL LlNKAGE
------------
PLA SWITCH --;z
ROTORCRAFT
CLP SENSO RI
I DCU
I I PEDAL
,
SENSO R
:r
u
W
o ti z
;;:9
.... 28VDC
PMA I => o:lli- OW
-' 000 lE BATIERY
0"- o W -oz
I '" .... '"
o: 00: z '" o""w
o W W z=>-'
'"-'
<C
BUS
.... :;w 0
-' o w:ro o:
Po
e; "':; <5 ....
'f
0 UH/) I REMOTE
=> ARINC
w
'" z 429
EEC
IC
NgA
NG SENSOR: I
TOROUE I
NoUOA I START/IGN,
SENSOR TO
EEC I RELAY
NPT NptA/OB I
I SENSO R I I
COCKPIT
SWITCHES
T1 RS422
GSE I
T6· TI
RS422
EEC FAIL
2 MIN ANNUNCIATOR
30 SEC ANNUNCIATOR CPOSl
OEI EXPIRED COCKPIT
INSTRUMENTS
IGNITION I
EXCITER I ~
CONTROL
28 /DC (AIRCRAFT)
PM ~ (ENGINE) o POWER INPUTS
DC
OUTPUT
[ 21VDC DCU
Ng \ AC [ C P/PEDAL SENSOR
Np /OA OUTPUT
SPEED ITOROUE INPUTS
Np AlO8
FL GHT MODE o(
ARINC 429l REMOTE EEC
TR \INING MODE
a IATCH COCKPIT SWITCHES
Np ADJUST ~ DCU INTERFACE
NE JTRAL SWITCH
CA' r. "A" ar HIGH Nr (PW20682)
RS-422 "" CDS/CPDS INTERFACE
o( ~ GSE INTERFACE
OV ERSPEED TEST (PW20682)
OE I LlMIT SELECT (PW20682)
L1MITER (PW206B2)
Np :/08 O
OV ERSPEED TEST
b SPEED INPUT
COCKPIT SWITCH
SOLENOID [
DRIVE
FMM OVERS PEED SOLENOID
N2
AOJUST
~/ PW206B ONlY
~~OL ~II'~~ ~
~ OFF OFFI
FADEC
D
:® II'~~I~
FI OFF
F FADEC
OFF
L - - ENG I TRAIN SEL ENG 11 - - '
ENG CONTROl
NORM ON NORM
o~ o~ o~
RESET RESET RESET
GEN I BAT MSTR GEN 11
J DC POWER CONTROl
~OOOOOOf
CONTROl PANEl
FOR HELlCOPTER'S
POWER SUPPlY SYSTEM
TOPPING SWITCH
(PW206B2)
- SYST1 '
o O ~NORM
TEST SYST2
OVSP - "
System Operation : There are two cockpit indications, provided to the EDU
through the RS422 serial communication interface, to warn
In order to control the engine over the complete operating the pilot that the EEC is not operating normally and a fault
range, the Electronic Engine Control unit (EEC) (called code is stored by the EEC for both and provided to the
Electronic control Unit (ECU) by Agusta) modulates the fuel aircraft indicating system for troubleshooting purpose:
flow for each particular operating condition. The control
system can be operated in two modes: automatic (AUTO) 1. A "ECU Maint" caution annunciator indicates that the
and manual. control system is operating with a system non-critical fault
which may result in degraded engine operation. Full rotor
With the EEC operating in AUTO mode the pilot can select governing is maintained during this mode of operation.
either OFF, IDLE, FLT, or OEI TNG (TNG STBY).
2. A "ECU Fail" warning annunciator indicates that the
• If OFF mode is selected, the fuel flow will be shut of! control system is not operating due to a criticai fault.
by the energizing the FMM's shut of! solenoid. Because no acceptable substitute or default value exists,
the control will revert to Manual Mode. The ECU
• If IDLE mode is selected, the control will govern the Warning indication will be activated, the torque motor will
power turbine at a reduced speed of 65% Npt. be inhibited and the FMM 's Ng governor section will take
over control and maintain the Ng/N1 speed. The pilot then
• If FLT mode is selected, the control system will provide has the option of leaving Ng/N1 fixed or to modulate the
power turbine/main roto r speed governing at the engine power by using the "ENG TRIM" switch (collective)
nominal governing speed (100% or 102%). (preferred) or the Engine Control Lever (ECL).
ENGINE ROTORCRAFT
PLA MECHANICAL LlNKAGE
y
r---------------- ---~
Wf
, Na
P3 PNEUMATlC FMM
ICLP SENSOR
RS422 1 NR
I DCU
I w
Cl
o
.....
'-'
w
z
e SENSO R
:::>a: z o==
PMA L a:
o w
o ..... --'
--'
w
<n
Cl
..... 28VDC
I o o w :::> BATTERY
~ :;; <n Cl :I:
o <n BUS
Po,.. ~ :;;
ARINC 429
I
J REMOTE
~ ECU
I
NgA I 1POWER LEVER
Ng SENSOR . 1BRAKE RELAY
I
NptlQA I .1 ECU FAIL
TORQUE I ECU ~-I
RELAY
I
SENSOR
TQ
I I .1 STARTER
I ""í RELAY
NplA/QB
Npl I
I' IGNITION
SENSOR
RELAY
Tl
t COCKPIT
l SWITCHES
T6- Tl
RS422
,I GSE
I
RS422 -,
ENGINE OUT
EDU
EEC FAIL
T6-Tl ,
I IGNITERS
CONTROL
28 {DC (AIRCRAFT) ~F* Also to limiter sub-system DC [ 28VDC DCU
PM A(ENGINE) POWER INPUTS OUTPUT
Ng ~ AC [ LP SENSOR
Np laA SPEED ITORaUE INPUTS OUTPUT
~~I AlaB ~
~
Npt LlMITER
Np A ~ SPEED INPUT
SOLENOID [ --"
FMM OV RSPEED
DRIVE SOLENC O
RPM
SELECTOR
SWITCH
'"
' " /' •••" onU" .r
lANDING L1GHT
CONTROl SWITCH
r'
ij)
102
ENGTRIM2
1
(
~'I :'-~
1''\
II \
I\
1\
~
~ ~ENG.1,ENG2
Q TRIM SWITCH ~ \2 ~7t::1~ ~~~ /
~~GOAROUND
SWITCH
r 1 ENGMOOEi r 2ENGMODEi
PW206C L1MIT FLT FLT
OVERRIDE OE1TNG 1
SWITCH OFF #1 i. \ . 2 OFF
PW207CTORQUE ~-"
L1MITER SWITCH
I1 .111111 -111
COPllOT LD·SH 1 OEI MODE 2
TOT STBV
o o o o
8 8 8
OIL OAT
8
ENG 1 XMSN OIL ENG 2 OIL
'SI C 'SI C C 'SI C ENG 1 ENG2
[Kl[][] mm!J lillI [li][ill 200 - NCFURl O
~~ ~~ 1~
OFF DI", O" O ~ NC FUA 2 'soel DI..,
O C FUR 1 O
3 OSCW 3
XG XG
EDU 2 HYD 1
'SI
[1ê]- FUEL--{1ill
'SI XFEEO 'SI
HYD 2
'SI
EDU 2
11450 I 114501
[BJ
, [BJ
8 ~ 8 ~
===r= ===r' ==p
MENU 113 FAULT LOG
o o o o
OIL OAT
8 88 8
ENG 1 XMSN OIL ENG 2 OIL
'SI C PSI C C 'SI C cu", DATA
lliJlliJ m:J[li] lillI [li][ill ENG 1 LCF CT DISK 291
~~ ~~ 1~
OFF ENG 1 LCF PT DISK 348
Dlt.! O" ENG 1 LCF IMP Cl5K 341
OIM
ENG 2 LCF CT OISK 278
ENG 2lCF PT OISK 301
ENG 2 LCF IMP OISK 27'
XG XG
EDU 2 HYD 1
'SI
mD- FUEL--I:lill
'SI XFEED 'SI
HYD2
'SI
EDU 2
114501 [BJ [BJ 114501
8 ~ 8 ~
===r= ===r= ===r' ==p
MAINTENANCE LOG cu", lOG
ENT RTN EXCEEO leu,," FAULT ENT RTN
I I I I I
I I I I I I I I I
O © [MJ ITl I ITl ITl ©o O © [MJ ITl I ITl ITl ©o
A
V
Pratt & Whitney Canada
. . ,'ft"A~ TA~hnAIA"'_. rA~A~nu
PW206C & PW207C FAULT CODE TRANSLATION
The cockpil EDU displays ECU syslem laull codes in Hexadecimal Binary
Hexadecimal values. Because lhe Engine Mainlenance o 0000
Manual laull codes values are in Bit Number (1 to 16) 1 0001
lorm, lhe cockpil hexadecimal values musl be Iranslaled lo 2 0010
Bil Number lo allow lhe use 01 lhe Engine Mainlenance 3 0011
Manual laull isolaling (Iroubleshooling) charls. 4 0100
Vou can use lhe GBS software lo Iranslale lhe EDU values
5 0101
or Vou can do il manually as lollow;
6 0110
7 0111
Example:
• Gel lhe laull code lrom lhe cockpil EDU (example 8 1000
NCFUR1 200) and pul lhe Hexadecimal values on 9 1001
lirsl line 01 Chart 2. A 1010
• Find lhe correspondenl Binary number lor each 01 lhe B 1011
lour hexadecimal values using Chart 1. And complele C 1100
lhe second line 01 Chart 2. O 1101
• The Engine Mainlenance Manual laull codes E 1110
corresponds lo ali lhe Bit Number wilh a "1" on lhe F 1111
- .- _ . _-
Binary line 01 Chart 2. Chart 1
NCFUR1 200 on lhe cockpil EDU corresponds lo NCFUR1=10 in lhe Engine Mainlenance Manual
Cockpil EDU hexadecimal value O 2 O O
Binary O O O O O O 1 O O O O O O O O O
Bil Number 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Chart 2
NCFUR250C1 on lhe cockpil EDU corresponds lo NCFUR2::!f, NCFUR2::Jl , NCFUR2=X, NCFUR2=i , NCFUR2= r
Cockpil EDU hexadecimal value S U C J--.
Binary 1,..--, ~
~
ENGINE ROTORCRAFT
,,. PLA MECHANICAL LlNKAGE
f----------------- 1--------1
,
,
WI
Ng
P3 PNEUMATIC FMM ri
CLP SENSOR I
.
RS422 J NR
I DCU
I w
....
<.J
::::> a:~ 0 0 Õ
z
;:: o
<'
--'
~
I SENSOR
PMA I CJ Ow - o z
a: .... (J) o .... w
....
o 2BVDC
I g °w z::::> --' >
a: BATIERY
""o W:z: 5l
POt" o c5(J) BUS
NgA
""
(J)
Ng SENSOR I
I
I •
I
I ARINC 429
NpUQA I REMOTE
, TOROUE
SENSOR
TO EEC
I
I
EEC
, I
I
I EEC FAIL
I I RELAY
I
Npt I NptAlOB I
SENSOR J L_ I COCKPIT
I SWITCHES
1 RS422
I GSE
I
T1
T6· TI RS422
EEC FAIL
IIDS
THl
IGNITERS I IGNITlON
EXCITER
CONTROL
28 IDC (AIRCRAFT)
PM A (ENGINE)
OPOWER INPUTS DC
OUTPUT
[ ~
28VDC DCU
Ng ~
Np AlQS
SPEED ITORQUE INPUTS
AC J
OUTPUTS L
--'-
~
LP SENSOR
LA SENSO R
Np jQA
Nr
CL P SENSO R
PL ~ SENSO R OAC TORQUE MOTOR [ FMMTORQUE MOTOR
INPUTS
DRIVER
OPRESSURE
SENSO R
SHUTDOWN SOLENOID
FMM MODESI LECT SOLENOID
T6 TI LOW SIDE EEC FAILURE
DC SWITCHES AUTO CONFIF M RELAY
TI LOW·LEVEL
TQ MANUALCON IRM RELAY
Np
Np
100%
104% ••
AU :OIMANUAL SELECT
ST, ,RT SELECT COCKPIT SWITCHES li!
ARINC 429 [ f EMOTE EEC
TR \INING MODE SELECT
2M IN OEI SELECT
-
30 ;EC. OEI SELECT
LI m OVERRIDE SWITCH
F ELVALVE
RS·422 ""
li!
--•• DCU INTERFACE
DS INTERFACE
GSE INTERFACE
START SWITCH
1- TIME PAGE
~ FADEC/ENGINE MAINTENANC
3- ENGINE DATA
4- ENGINE EXCEEDANCES
5- IIDS REVISION-FAULTS
6- OEI HISTORY
7- PARAMETER SET-UP
8- FUEL CALlBRATION
9- CONFIGURATION
RTN UP DN SEL
~I,CJ CJ D ~
1)
'"
~i
" !
il_j~~z
.1:1 :~1r111 IIHIIIII f :~ fi i!l 1,1 pfl
~_
~,
gl
.
'3
[f,ilJ '
11
P26 CONNECTOR
P10
CONECTOR
P13 _ _~
CONECTOR
P7 CONNECTOR
P5 CONNECTOR
P9 CONNECTOR
r-----
~
'(,\I1I()frI
",
P19
P3
+--J14
+--P1
P5 "I
P6 '\~,Q/~~\~ P11
(PW206B ONLY)
P1
P16
ESSENTlAL 8 US RTN
T." .
.,---
!ffiI
~
w
I-
Cf)
~
Cf)
U
Z
,; GSC IN>f " ACE O Q)
lJ
.!~
~; -
--11 a: "
'-'~= 1]1 :II ~ I- ~
U l'!
W,;:-
« .~ ...J o
5l w '"
J
Q)
IG NITE R
IGNITl ON
~R
~-
,.'"
i (~
I ~l I,í I-
, - --
-
- -
-
-
-
-
-
-
-
-
-
-
-
-
--
o
CJ)
cu
Q.
C
P lUGS
TI
j,
,---
I I '"c
.Q
'8, '"
11 ! ti
.;::
-
I
Ui
l'!
l- >- Q)
...J .r:
I "
~ '.- ... o' · 0 z-
0.8
2 w-
:. .;:.. : ,o/y (f) ál
w!~
p, 1 '. ,;,."
~ :J :c
IIrFil
a: 1:= 1-
" :J
~
Z '"
Z ~
;;: :J
a:",
O >- c
cu
<-' l'!
z ~
:J
a: I
'"o
U
~ . 21 ' ,R'WA II
'"
i5
...J
~
U
a:
I-
Deu ~ f
P7 PlO
J
~I
U
W
...J
PMA 11...".'3.
'--' . P9
,n
M ~I
co
W
::iC:
Q&
,~ W
U r::
...... ~ P5
o
N ~n !~
~
c.. FUEl MANAGEMENT
MODULE (FMM)
U
co
o
N
~
c..
r-- r--
_____ ELECTRICAL
WIRING
HARNESS
§'I ~~
!<f! =<~
"...,
" "...,
z
A
V
Pfatt & Whitney Canada
.. ,
PW207D/D1/D2 ELECTRICAL WIRING HARNESS 'n :tAA TA~hnftIA"'B. "A~ft"ftU
P26
~ P10
P16 II I\ ~.
-"
,:<~
~
~;:: P6
--P1
~. P23
P19 P7
P22 P17
P9
({jl9
&J P3
{~~/
P21
Description : Unscheduled :
The PMA is driven by the reduction gearbox (RGB) having • Replace Permanent Magnet Alternator (MM 73-21-30,
it's rotor mounted directly onto the accessory drive gear PMA - Maintenance Practices).
shaft and the stator mounted onto the RGB casing.
Note
PMA and RGB mating surfaces must be c1eaned belore
applying sealing compound to both surfaces (reler to MM
73-21-30, PMA - Maintenance Practices) .
Caution
Do not use engine oil on the PMA "0- ring" because the
sealing compound must be Iree 01 oi! to adhere to both
surfaces.
é- 6 2~ C(3,
PERMANENT MAGNET ALTERNATOR (PMA) ;:::>' ._ - - - C Pratt & Whitney Cana da
.. , 'A". " TA A" AA'__ '. _ 1". _ _ _ ...
PMASTATOR
PMA ROTOR
PMA GEARSHAFT .)
~
·- -- 11
I" ( iI
D / '
'*'
"O"RING
-
PMASTATOR
NUT
~
PW206/207 TR AINING USE ONL Y ELECTRONIC SYSTEM 10.47
P&WC Proprietary - Disclosure and use subject to the restrictions on page 2 01 prelace
FAULT ISOLATION OF THE ELECTRONIC ENGINE CONTROL
o Pralt & Whitney Canada
.. ,- ,, -~ ..__ .. __ .__..- "'._._ •..
(EEC/ECU) The in-range faulls are faulls Ihal are nol delecled by lhe
EEC/ECU. They can be recognized by unusual fluclualions
General Information : in Iorque, speed or lemperalure indicalions.
(MM 72-00-01 Electronic Engine Control - Fault The EEC/ECU also does lesls on ilems such as lhe ARINC
Isolation) inlerface (which is used lo communicale wilh lhe olher
engine), lhe slepper molor in lhe FMU, lhe Iorque molor in
The EEC/ECU can delecl 2 Iypes of faults : lhe FMM, lhe cockpil sensors and discrele swilches in lhe
cockpit.
1. Non-Crilical Faults (NCF) :
The non-crilical faults are faults Ihal will nol slop lhe Once you have idenlified whal lhe faull is and using lhe faull
EEC/ECU from governing. They can cause lhe EECI code, find lhe corresponding Iroubleshooling charl in lhe
ECU lo operale in a degraded mode. Engine Mainlenance Manual.
Non-Crilical Fault accommodalion can be as follow:
• Use of a backup signal from lhe local engine The charl will guide you Ihrough lhe mainlenance aclions lo
• Use of a backup signal from lhe opposile engine correcl lhe fault. In general, when a faull is indicaled, lhe
• Use of a defaull value (fixed value) EEC/ECU is rarely lhe cause.
2. Crilical Faulls (CF) : Generally, lhe mosl probable causes for conlrol syslem
The crilical faulls are faulls Ihal will slop lhe normal faulls are: dirly or loose conneclors, damaged conneclor
operalion (AUTO MODE) of the EEC/ECU and will pins or wires and/or sensors Ihal are grounded.
reverl engine governing lo MANUAL Mode wilh no
power change (FAIL FIXED). Caution
Make sure lhe airframe eleclrical power is "OFF" when
The faulls caused by an inlerface problem belween lhe
you disconnecl or connecl lhe eleclrical conneclors.
EEC/ECU and lhe differenl componenls of lhe engine
conlrol syslem are shown on lhe aircraft cockpil display
(1I0S, COS, CPOS, EDU).
_ A ,
A@ @G B@@@"
c@ P@ @ @L
B
@ ~ @ F
@@@@@
o R V U K
~@~ @@@@E S T J
o
@,@~
P3: PMA --s.-
P4 : MGTTRIM MODULE P7 : Ng SENSOR P5: FMU
P6 : TI SENSO R PIO: Npl SENSOR
P8 : TORQUE TRIM MODULE
P9 : TORQUE SENSOR
A .
@'
. B . @z .
@ '@ @ @Y
c
@ @"d @@'@, @·
o GG@ X
@ @l . @HH@@'@
o FF@ W
'O,@@pp@@,@
@ @Y@JJ@NN@EE@V
NOTES: F
1. FRONTFACE OF SOCKET @ O@ @O '@
INSERTS SHOWN. G 9tô' Z@KK@WA@DD@U
2. MASTER KEYWAY SHOWN @~ o o @
LL
P1I P13
AIRFRAME CONNECTOR
FIGURE 106
Note: This faul! is nol aclive when Ng is below 15%. An engine 51aft is necessary to determine li correction aclion cleared lhe faul!.
NO t
Interchange lhe EEC
Disconnect lhe connector Irom lhe EEC J 1 and do a with anolher one. Does
resislance check belween lhe q & A pins, lhe V & A pins, lhe Faull follow lhe EEC? YES
lhe C & A pins and lhe BB & A pins on lhe Airframe
YES
~
conneclor. Is lhe resislance value belween 36.5 and 44.6
OH MS?
I
NO ,
I _ NO
[ ----;;:;:~E~~[
Disconnecl lhe P5 conneclor from lhe FMU and do a
resislance check between lhe L & K pins, lhe M & K pins,
lhe N & K pins and lhe P & K pins on lhe FMU. Is lhe
resislance value belween 36.5 and 44.6 OH MS?
NO
.[ Replace lhe FMU
[
YES ~
Disconnecllhe P13 conneclor Irom lhe Airframe J13
conneclor. Do a conlinuily check on lhe Engine wiring
harness. See lhe wiring diagram for lhe pin lo pin
NO
-I Replace lhe wiring harness I
identificalion . 1$ there eleclrical continuity?
YES~
Do a check on the Airlrame eleclrical wiring harness.
Repair or replace lhe Airlrame electrical wlrlng harness.
Refer lo lhe Aircraft Mainlenance Manual.
YES
.[l _O Relurn
Relurn to
to service
service [ .. YES !
FIGURE 136
Note: This laul! is no! aclive when Ng is below 15%. An engine 51aft is necessary to determine if correction aelion cleared lhe Fault.
YES ~
Disconnect lhe P13 conneclor trem lhe Airframe J13 NO
~ I Replace the wiring harness
conneclor. Do a continuity check on lhe Engine wiring
harness. See lhe wiring diagram tor lhe pin lo pin
iden'tificalion. Is Ihere electrical continuity?
I
YES ~
Do a check on lhe Airframe eleclrical wiring harness.
Repair or replace lhe Airframe electrical wiring harness.
YES I Return lo service I ", YES
Reter 10 lhe Aircraft Mainlenance Manual.
I I
MAINTENANCE PRACTICES
C Pralt & Whitney Canada
A ' 'R a _ .. T __ " _ _ ' _ _ '_ o I" __ MftU
MAINTENANCE
PRACTICES
On PW206B/B2 :
Caution
• Make sure to install the oil filler cap correctly. The
writing on the cap handle should be facing
towards the front of the engine .
• Incorrect installation can lead to disengagement 01
the cap and incorrect sealing.
VIEWB
@
Note
• In normal condition, the Main Oil Pressure (MOP)
doesn't need to be adjusted.
• Vou can adjust the MOP only after the installation of
an engine in the aircraft.
• The MOP is preset during an acceptance test to a
value which compensates for an average oil system
pressure drop.
Start and run the engine at 77.6% Ng/ N1 until Vou achieve
a stable Main Oil Temperature (MOT) between 79 and 85°C
(174 and 185°F) and record the MOP from the cockpit
display.
OOcc-r-----,------y-----,------,------r-----y-----,------,
12
!;'.
~
~
~
59.5 !li~ 595
53.5
I':_--r- 'l .";.;~ 1
;_~_l ;_;~"i
g
z
~
,",OT( t) 50 60 00
10
"
GAS GEtlERATOR SPEEO ( %)
100 110
C
PWC64605 ~
Q
@
~
~~
$
·td
..
jij,AJl.
~ "~
. --J
I'~i; ~ '~,
9J
:J
-
I,
PWC64605
8 to 28 days: Note
• Engines that are to be left inactive for up to 28 days Reler to Engine Maintenance Manual Chapter 72-00-00,
must have ali openings blanked off and sealed. As Engine, General - Servicing
well, the relative humidity must be maintained at less
than 40%.
• No other special action is required. Caution
• When an engine is airframe mounted, the rei ative • Under no eireumstanees must preservation oil be
humidity can be maintained below 40% by placing sprayed into the inlet and exhaust areas of
desiccant bags in engine exhaust duct. engine. Dirt parti eles deposited on blades and
• The desiccant bags and humidity indicators must be vanes during operation eould adhere and alter the
placed on suitable racks to prevent contact with airfoil shape, adversely affeeting engine
rotating parts. effieieney.
• Suitable windows must be provided in the exhaust
closure to facilitate observation 01 humidity indicators, • Laek of engine preservation: engines that are
taken out of serviee and not preserved per MM
29 to 90 days: proeedures eould potentially suffer eorrosion
• Engine that are inactive lor a period exceeding 28 damage. Return baek the engine to an overhaul
days, but less than 90 days, in addition to the "8 to 28 fae ility for a laek of preservation inspeetion (ReI.
days" preservation procedure must have the luel OHM 72-00-00, Engine General - Light Overhaul ,
system preserved. Improperly Preserved Engines).
• Close the normal luel supply shut of! valve (aircraft). • Make sure the luel supply is shut of! and do a 30
• Disconnect the fuel inlet line from engine luel pump/ second dry motoring run (starter only). Disengage the
FMM and connect the preservative oilline. starter.
• Disconnect the primary luel manilold at the fuel Ilow • Place a suitable container under the engine and drain
divider and connect a suitable flexible line to allow luel the oil. Remove the oil lilter and allow oil to drain into
to drain into suitable container. Install a cap on luel suitable container to a slow drip (approx. 30 minutes).
Ilow divide r open por\. • Inspect and install oil lilter and close drains.
• Using suitable equipment, inject preservative oil at 5 to • Remove cover plates lrom pads 01 RGB drive not use
25 Psig (34 to 172 kPa) at a minimum oil temperature and spray the exposed surfaces and gearshafts with
01 16°C (60°F) . oil. Install cover plates.
• With the ignition system "OFF", carry out a normal 30 • Tag engine with date 01 preservation and enter date
second wet motoring cycle. Make sure that the and type 01 preservation in the engine logbook.
preservative oil Ilows lrom the open luel line into the
waste container. Caution
• Check that preservative oil Ilows lrom opened fuel • Under no circumstances must preservation oH be
pressure lines at completion 01 motoring runs. 1I not, sprayed into inlet and exhaust areas of engine; dirt
repeat the preceding steps. particles deposited on blades and vanes during
• Reconnect the luel pressure line to the luel Ilow operation could adhere and alter the airfoil shape,
divide r. Disconnect the preservative oil supply lrom the adversely affecting engine efficiency.
luel pump/FMM. • Inspection 01 a preserved engine should be carried out
• Reconnect the aircraft luel inlet line to the luel pump/ every 2 weeks , if stored outside, or every 30 days il
FMM . stored inside. 1I the relative humidity indicated on the
• Tag engine and PLAltwist grip in the aircraft cabin with humidity indicators is less than 40%, no action is
a warning prohibiting cranking 01 the engine and enter required . 1I indication exceeds 40%, the desiccant must
date and type 01 preservation done in engine logbook. be replace by Ireshly activated desiccant bags.
• To prevent loreign material lrom entering the engine
luel system , the equipment must be provided with
Note
The fuel system depreservation procedure is also carried
out when a preserved FMM/FMU, fuel pump ar fuel heater
is installed on the engine.
NOTE:
General: Notes
The borescope is an optical equipment which enables to
Belore using the borescope, study the instruction
perform visual inspection 01 internai components such as
manual, the borescope assembly and it's accessories.
blades and hot section areas, while the engine remains
installed in the airframe.
The borescope is a delicate device; it is considered
vulnerable to severe shocks, twisting and pinching. Care
(MM 72-00-00 Engine, General - Inspection, Borescope
and attention must therelore be exercised when handling
Inspection)
it to prolong service lile.
Description :
A dedicated rigid guide tube, a 5 mm Ilexible optical libers Caution
(called librescope), a light source and other accessories
Heat can severely damage the liberscope: insertion into
comprise the required equipment lor borescope inspection.
the guide tube must be accomplished only after the
turbine area 01 the engine has cooled to 65°C (150°F)
With the use 01 the borescope, it is possible to perform
(normal cool down period is 40 minutes after shutdown) .
visual inspection 01 the lollowing components without
removal 01 the engine :
.6. .6.
-t>
?"~~~I
Ix
DRIFT~
I
i x
~ SEAL----E&
0~RRIER- A~
~I~ ~I-
BASE -
CARRIER I SEAL
REMOVAL INSTALLATION
RGB SEALS, STARTER-GENERATOR DUAL L1P SEAL (POST SB28180) c Pratt & Whitney Canada
,- _._--
A Un lle d Tcc hnc,,,w'u~ ---~ '''
.... u''' - -' 1
,,
I
BLACK LlP ASSEMBLY I
MANDREL
STOPPER
I
ASSEMBLY ASSEMBlY
MANDREL MANOREl
100 NOT REMOVE
FROMSEAl)
~ SEAL
-0x
~~••• >l SEALCARRIER
PLAIN SEAL
l BEIGELlP
Lr-b
~ IHEAT BEFORE
SEAlINSTAlLATION)
BLACK UP
FACING UP
PREFORMED PACKING
NUT
MAGNET
CARBON RUNNER
TOOL STARTER
STARTER
GEARSHAFT GENERATOR
PAD GEARSHAFT
PUSHER
PULLER
PULLER
:0-"'1
COVER
~ •_
- r r-ih!GIífIiI
RETAINING
RING --.... ~
~ COVER
{f,°6J. o
WASHER / L
RETAINING
NUT \ , BASE ....
REMOVAL INSTALLATION
!
II~DRIFT
PULLER
COVER
/~?
RETAINING COVER
OUTPUT SHAFT RING
COUPLlNG
Reler to SIL PW200-029 (PW206A1B/C/E and PW207D) or PW200-030 (PW206B2 and PW207CD1/D2/E/K).
Computer
t I il
J RS422 Port L RS422 Port
EEC DCU
DCU
PWC64682-2 B TO ENGINE
ELECTRICAL WIRING HARNESS
(P26 CONNECTOR)
l'~·- !DIDIJc:::I(Jr'd
\ ~4' í"Q!·U----------~,
\
SWITCH POSITION
.... --- , PWC654220r
PWC64682-2 B
W
t-
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CORRECT INCORRECT JII '
APPROVEDCOMPUTER
RS422 PORT
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PWC715050R - - ) I . .~~ ~,
PWC71171 . \ .
RS422T0 USB PWC715060R
ADAPTER PWC71172 REV. NC
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APPROVED COMPUTER L
USB PORT ,-
PWC64628 O
PWC64628 O RS422 TO COMPUTER
RS422 FROM QAOR (LH ENGINE)
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PWC64656
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APPROVEO COMPUTER
usa PORT
I
--
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EC135 EEC CABLES, ADAPTORS & CONVERTERS (PREFERRED) c Pratt & Whitney Canada
A Unilcd TeelVlolQgl95 ... ompany
_~
::;a:::>, @ I ..GSEConneet,,,locatedJ27 onandtheJ281denlined
banam of lhe baggage comp:vtment reft slde wall.
port is
"302 KPC" and "402 KPC" respectively.
'-==~ 1( /
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PWC64779 c
FROM GSE J2.
(ENGINE" - RH)
---
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PWC90035 RSm (1) TO COMPUTER
RS422 TO RS232 (ENGINE " -lH)
CONVERTER
COMPUTER
RSm SERIAL PORT
COMPUTER
RS422 PORT
PWC71505
CAUTION:
PWC71171 DO NOT PlUG THIS BRANCH
INTO lAPTOP. SERIOUS COMPUTER
RS422 IOUSB PWClnn REV. N/C OAMAGE Wlll RESUl T.
ADAPTER FROM ENG RS412 UART
(Prererred Configuration)
~~ GSE p<lrt is located on lhe bottom oflhe baggage compartmenl left side mil
Do Q ~, @ ... Connectors J27 and J28 identified "302 KPC" and "402 KPC" respectiVeI;.
'- , """1:',\
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k
"OFF" POSITIO AIRCRAFT
PWCG4571 C
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PWC64570 A
PWC90035 \ RS422 (1) TO COMPUTER
RS422 TO RS232 \ (ENGINE 11 - LH)
CONVERTER I
I
I
PWC64656 ~
' ____ / :t----m~rt=*=-'l'
ADAPTOR RS232 I
COMPUTER "-- diii il1 i'IT1l ' roRl PWC64570 A
RS232SERIALPORT ---@ID7 1 .-- -k~-!)).Ul-,------i
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RS422 (2) TO COt.f>UTER
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RS422PORT
PWC64656
P~CR~S232
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TO COMPUTER 2BV POWER
(P.WCUSEONlV)~fAVAJlABlE)
'"
APPROVED COMPUTER
USBPORT
(Alternative Configuration)
AGUSTA 109E/1 09S EEC CABLES, ADAPTORS & CONVERTERS c PraU & Whitney Canada
A Unilad Tachnolo glos .... omp any
~í 7 PWC64570 A
PWC64570 A
R5422 (li TO COMPUTER
RS422 FROM AIRCRAFT (ENG1NE #1 - lH)
-- -'--
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G5E PORT TO COMPUTER 2BV POWER
CAUTlON:
DO NOi PLUG THIS BRANCH ......... - - ...... ,
=
[P&WC USEONLYI IIF AVArLABlE)
.J......
'I
/ l:;~"f~
INTO LAPTOP. SERIOUS
COMPUTER DAMAGE WILL RESULT.
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CONVERTER
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'
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ADAPTOR R5232 - - - - j
COMPUTER
RS232 SERIAL PORT
-·-ffi
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PWC64656
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FROM ENG RS422 UART
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1
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RS422 PORT !J.3.!...
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PWC71172 REV.N/C 'I r;;;l
PWC64431 REV. N/C
TO COMPUTER (R54221
R5422 (QUATECHI L"J ,
/ , J 1
PWC71505 OR I PWC71171 m~ II} '
R5422 TO U5B • \ L PWC715060R
ADAPTER PWC71172 REV. N/C
FROM ENG R5422 UART
PWC6457D A PWC64570 A
RS422 FROM AIRCRAFT rEs,:~iN~W: i~~PUTER
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W RH)
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I
('I-I';'g~:'-~r!-~'~y
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INTO LAPTOP. SERIOUS
COMPUTER DAMAGE WILL RESULT.
RS422 TO RS132 li
\ 'I" I CONVERTER ,
PWC64656 ''I~ ' ' fi .. "' I
ADAPTORRS232 .... _-_... ,
COMPUTER
RS232SERIALPORT --,11
p
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PWC64431 REV, N/C
FROM ENG RS422 UART
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RS422PORT II 1
PWC715060R I
PWC71172 REV.N/C Çl I'
PlNC64431 REV. N/C RS422IQUATECH) L"J
TO COMPUTER (RS422)
ENGINE MODEL
tt'nl uomu~ii!,.j #;!IIH:!I;i'l+t·'H,IJ I:t.\ . i: ltf.j lt.'H* i §fi ii ,l Q 1 mw· if i! , l,iA , f.:;:;1Hü' ~ SELECTION
ENGINE MODEL I
PROCEDURE TO
DOWNLOAD THE
DCU & RECORD
GBS EEC REAL TIME
TRANSFER DATA
MODULE .............. DATA TRANSFER WHY HOW
GBSLlTE ~
FLIGHT UNE
TROUBLESHOOTING WHY I HOW
'\ I
PROCEDURE FOR
~ \ TROUBLESHOOTING
HECTM -.... POWER ASSURANCE PREVIOUSLY
DATA TRENDING WHY I HOW DOWNLOADED
DCU/EEC CONTENT
QUIT
j IPW206B2 :::J An~.I"iSF5 1 SnapshotFS I Trace~ 1 ExceedanceFS I Tlan~ I Enla/QeF9 1 J ~ O,en I '? Hei, IllC
rExpress Access Panel for PW20682
General Engine Troubleshoollng
I
. View GBS data. Guldeline :
,
,
_
,
,
_
~
• Change DCU usage data after a part replacement (MM 77-41-00, Data Collection Unit - Maintenance Practices)
GBS TRANSFER
MODULE II':JI'IIJii l. nH1'('1.' ,T.'i"
file 00..1 HeIp
GBS TRANSFER
MODULE
.~~
E'"
Cancel
2006ml1~ 1 IIGIil!ttJtJ
2006 02/1' 1'1.33:2 4 Q""-tJI:I
"_'~
JLIJL1 - 1- -
I
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o 88213 438
2 ~ .~ 126.111 188
3 9.l~OOO 121.1SOOOO
4 14,$04400 1 tn ,OSS918
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6 IU18800 tI 9.468JSO
AREA "C"
• Displays cumulative exceedance times on a histogram chart for every power ratings.
TO DISPLAY CUMMULATIVE
EXCEEDANCES
Ç)jiFl"f2:J
lá: Open I EXpress
UaTlimitnl
LOOP DescnpMn
IIGhmitnt
,-- -
imit.std
GBS TRANSFER
MODULE
TO START & STOP
EEC RECORDING
o
{k ~<Ioct"<9"" ~
~ Open I Ex press
lo
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7
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2.762 'Jl11GSJ:C
.(I.30~ 'JVJ
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1024 DEC
t 011 %QI'\foQ
2~ IIIA o 500 1000 1500 1000 1500 1000 3500 4000 4500 5000 5500
o oec
Time
o DE< ..:J
Aeady 11::0 0060 EEC Rcc 002
..QJ <J.
iMtj.!.iIFi;JII,14i ,I,@iM I" ...
SIMULATOR -------,
f3 0,1' 1I 1 ~ ~ Jj- 1 ~ II I WilliN IZI
OLPLll'''-) UfFll(%) HG(%) IlRflT(%) ITT('OC )
Data Row
I
n/.
r
CLP(") NCRlQ( NfREf(") 5 CITTll."C) SCQBI("Q PMIIBfl',b TlrC)
0'
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Max :-1 20.0 20
r"1 r- f-. r
~100.0 - 100 - lOOP -100 -18.8 _17
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Date: _ _ _ _ _ _ _ _ _ _ _ __
Relerence Page(s): _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __