MAHARASHTRA POLLUTION CONTROL BOARD Phone : 2-4010437/4020781/403712 ==9p) Kalpataru Point, 3rd & 4th floor, Sion- 4035273 sxwmsmmm Matunga Scheme Road No. 8, Opp. Cine Fax: 2-4044532/4024068/402351 S—— Planet Cinema, Near Sion Circle, Sion (©), Email: cac-cell@mpeb.gov.in oy ‘Mumbai - 400 022. Visit at : http:/mpeb.gov.in Consent order No. Format 1.0/BO/CAC-CelV/UAN No. 0000046382/R/5"CAC- | 8\2000|\22 Date: 2.q\\\\ 21 To, M/s Lona Industries Ltd. S. Nos. 1,2,4,5,6,7 &10, At Ladivali, Post Gulsunde, Tal. Panvel, Dist. Raigad - 410 207. Subject: - Grant of renewal of Consent to Operate under Red/LSI Category. Ref:- 1. Previous Consent No. Format 1.0/AST/RO Raigad! EIC No. RD-2654-14/R/ CC-4942 dtd. 26/05/2014. 2, Minutes of Consent Appraisal Committee meeting Béldon 11/09/2018. Your application No. 0000046382 Dated: 03/04/2018 For: Grant of Consent to Operate under Section 26.0f the Water (Prevention & Control of Pollution) Act, 1974 & under Section 21 of the Air (Prevention & Control of Pollution) Act, 1981 and Authorization /renewal.tinder Rule 6 of the Hazardous & Other Wastes (Management & Transboundary\Movement) Rules 2016 is considered and the consent is hereby granted subject'to\the following terms and conditions and as detailed in the schedule I, II, III & IV.anhexed to this order: 1. The Consent to Operate is grated for a period up to 30/04/2023. 2. The capital investment of theindustry is Rs. 85.58 Crs [Previous - Rs. 62.67 Crs + inerease in C.I. - Rs. 22.91, Grs}.as per C.A. certificate submitted by industry. 3. The Consent is valid for, the manufacture of — Freee ee ne ao] 1 1,680 MTVA 26 (CP. Green 1,440 MTVA BA LCP. Blue 840 MT/A 4» | Other Pigments 600 MIVA, By-product name 5 _| Copper Carbénate/ Sulphate as pure Cu) 250 Kg/D 6 _| Cobalt Carbonate/ Sulphate as pure Co 25 KeD 7__ [AlCl (PAC) Solution (Dilute 7 to 10 %) 100 MTD 8 __ | Hydrochloric Acid (30%) 6MT/D 9 _ | Hypochlorite 6MTD 10 | Dilute Sulphuric Acid and or MnSOx or | 40 MT/D Solid Manganese Carbonate (Dry) _ 7™MTD | Ee avant ele mens | | Me4, Conditions under Water (P&CP), 1974 Act for discharge of effluent: Sr. [Description] Permitted | Standards Disposal No. quantity of| to be discharge | achieved (CMD) 1. | Trade 1,460: ‘As per Treated effluent shall be recycled/ aftinent. Schedule 1 reused to the maximum extent into process, cooling tower and discharge remaining at Saline Zone through its own Sewerage system or through Sewerage system provided by M/s HOC Ltd. a eee 40 Aspen | Recycled! reuse to. the :fitgimum extent for irrigation/ gardening and discharge remaining,at Saline Zone through its own:Seweragé system or through Sewerage System provided by M/s HOC Ltd. - 5. Conditions under Air (P& CP) Act, 1981 for air emissions ‘Sr. | Description of stack/source | Number of Stack | Standards to be | No. achieved 1 _| Boilers @ nos.) ‘As per Schedule-IT 2__|Thermopacks (5 nos.) ‘As per Schedule—II 3__| Standby Thermopacks (3 nos.) ‘As per Schedule—II 4__| Scrubbers (2 nos.) 2 ‘As per Schedule—IT 6. Conditions under Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016: yd ‘The Industry shall handle hazardgus Wastes as specified belo ere Cn ae Used/ Spent Oil! KLA Sale to Auth. Party! Recycler a 2 | Waste/ residue) 5.2 0.5 KUA - Sale to Auth, Party! containiigOil Recycler or at | CHWTSDF 3 | Process waste 26.1 300 [Kg/A | - | CHWTSDF sludge/ residue 4 | Discarded 381 | 1,000 |Nos/A| -- |SaletoAuth. Party | containers/ | Recycler after barrels/ liners decontamination 5 | ETP sludge 35.3 8 MTD * CHWTSDF 7. Conditions about non-hazardous Wastes: 1) The applicant shall handle non-hazardous waste as follows: eal Type Of Waste | Quantity ® | treatment Disposal 1 _ | Paper waste 3,600 KgiA Bale tw Auth. Party? | {2 ‘Used Plastic Bags 500 Kg/A - Vendor/ Scrap Mls Lona Industries Lad." SRO Raigad HAN Na 00000165282 Page of 9 GeAs actual Ke/A, - Merchant ] 4000 KD Sale to Brick Manufacturers _| 8. Conditions under E-Waste (Management) Rules, 2016: ( The Industry shall handle E-Waste as specified below: | Ser Cera Se] a 1 | Electronic Wastes: Asactual | Kg/A | Sale to Auth. Recycler/ re- i, tube lights & bulbs processor or return to 2 | Printer Toner Asactual | Nos/A_| supplier! manufacturers Conditions: i. ‘The applicant shall ensure that e-waste generated by them is channelized through collection center or dealer of authorized producer or dismantler or recycler or throughithe designated take back service provider of the producer to authorized dismantler or recycler? ii, The applicant shall maintain records of e-waste generated by them in-Fotmi*g-and make such records available for scrutiny by the Maharashtra Pollution Control Boaxtt iii, The applicant shall ensure that such end-of-life electrical and eledtroni¢ equipment are not admixed with e-waste containing radioactive material as covered under the provisions of the Atomic Energy Act, 1962 (33 of 1962) and rules made there under: iv. ‘The applicant shall file annual returns in Form-3, to the Maharashtra Pollution Control Board ‘on or before the 30th day of June following the financial yéar to which that return relates. v. Incase of the bulk consumer with multiple offices in the Maltarashtra State, one annual return combining information from all the offices shall beefiled'to the Maharashtra Pollution Control Board on or before the 30th day of June following the financial year to which that return relates. 9. The Board reserves the right to review, aniend, suspend, revoke etc. this consent and the same shall be binding on the inidustry. 10. This consent should not be constrited as exemption from obtaining necessary NOC/permission from any othér Government authorities. 11, Industry shall extend existing Bank Guarantee of Rs 5 Lakh towards Operation & Maintenance of pollution control systems & compliance of the Consent conditions. 12, Industry shall obtain the.NOC from CGWA/irrigation department for water uses within 3 months. 13. This Consent is issued) as per Board’s Office Order vide letter No. MPCB/CH/ 2018/11 dtd. 26/11/2018) For and on behalf of the Maharashtra Pollution Control Board AY) we (P.K. Mirashe) Assistant Secretary (Technical) Received Consent fee of — Sear es Mn Petry Ne TRN No. Rs. 6,25,000/- 7606753 07/04/2018 | IDBI Bank Rs. 50,000/- 7806973 21/04/2018 | IDBI Bank Copy to: 1. Regional Officer (Raigad) / Sub-Regional Officer (Raigad-I), M.P.C. Board 2. Chief Accounts Officer, MPCB, Mumbai. 8. CCICAC desk - for record & website updating purposes. “Mls Lona Industries Ltd "SRO Reiged /UAN No, 0000046362 Page of 9‘Schedule-I 1) AJAsper your application, you have provided Effluent Treatment Plant (ETP) of designed 2 3) 4 5) capacity to 1,500 CMD consisting of primary, secondary & tertiary level treatment followed by MEE for the treatment of 1,460 CMD industrial effluent. B] The Applicant shall operate the effluent treatment plant (ETP) to treat the trate effluent $0 as to achieve the following standards prescribed by the Board or under EP ‘Act, 1986 and Rules made there under from time to time, whichever Is stringent: & Parameters Standards prescribed by Board (If any) |. Compulsory Parameters |Limiting Concentration in mg/l, except for pH 01 pH [65 10 85 02 Oil & Grease 10 mg/l. \03 JBOD (3 days 270C) _[roomert 04 [Total Dissolved Solids 100 ma/l {i Additional Parameters 05 [Suspended Solids [100 mg/l. 06 |coD 50 mg/L 07 [Sulphates [1000 mg/l. (08 [chlorides [600 mg/l. 09 cu ‘Omg/l. 10 [Hexavalent Chromium: {0.1 mg/ly Ti [Bio-assay Test 1900 survival of Test animals after 96 hours |(with 1:8 dilution of effluent) ] The treated effluent shall be recZeled/ reused into process, in cooling tower to the maximum extent and remaining shall be discharged at Saline Zone through its own ‘Sewerage system or through Sewerage system provided by M/s HOC Ltd. A] As per your consent application, you have provided Sewage Treatment Plant of designed capacity 40°CMD for the treatment of 40 CMD sewage. B] The Applicant shail operate the sewage treatment system to treat the sewage so as 19 ‘achieve the following standards/ prescribed under EP Act, 1986 and Rules made there under from time to time, whichever is stringent. (1), Suspended Solids, Not to exceed 100 mg/l. (2) BOD'3 days 270C. Noto exceed 100 mg/l. Cl The treated sewage shall be recycled/ reused for irrigation gardening purpose to the ‘maximum extent and remaining shall be discharged at Saline Zone through its own ‘Sewerage system or through Sewerage system provided by M/s HOC Ltd. ‘The Board reserves its rights to review plans, specifications or other data relating to plant setup for the treatment of waterworks for the purification thereof & the systent Tor the disposal of sewage or trade effluent or in connection with the grant of any ‘consent conditions. The Applicant shall obtain prior consent of the Board to take steps to establish the unit or establish any treatment and disposal system and/ or extension or addition thereto. ‘The industry shall ensure replacement of pollution control system or its parts after expity ofits expected life as defined by manufacturer so as to ensure the compliance of standards and safety of the operation thereof. The Applicant shall submit Water Cess Returns in Form1 and pay the Water Cess charges for period upto 30/06/2017 as per the provisions of the Water “Mis Lonn lndustrios Lt. "SRO Reigad [/UAN No. 0000046362 Page sof 9 go