MAHARASHTRA POLLUTION CONTROL BOARD Phone : 4010437/4020781 => Kalpataru Point, 3rd & 4th floor, Sion- Matunga 14037 124/4035273 Scheme Road No. 8, Opp. Cine Planet Cinema, Near Fax 24044532/4024068 /4023516 _MAWRABHAA Sion Circle, Sion (E), Email enquity@mpcb gov in ‘Mumbai - 400 022 Visit At: http:/mpcb.gov.in Consent order No s- Formate1.0/ BO/CAC-Cell/ BIC No RD-3203-15/16thCAC - 549 Date-2F104|2016 To, M/s Mazda Colours Ltd, Plot no 121/1, MIDC Dhatay, Roha, Raigad Subject: Consent to 1 Operate (Part) Phase-1 under RED category. Ref; 1. Consent to establish granted vide no. BO/PAMS/E/EIC NO RD-2320- 12/CAC-408 dtd 27.04.2012 2. Your application approved in CAC meeting held on 22.03.2016. Your application: CO1512000012 Dated:19.11.2015 For: Consent to 1* Operate (Part) Phase 1 under Section 26 of the Water (Prevention & Control of Pollution) Act, 1974 & under Section 21 of the Air (Prevention & Control of Pollution) Act, 1981 and Authorization under Rule 5 of the Hazardous Wastes (M, H & T M) Rules 2008 is considered and the consent is hereby granted subject to the following terms and conditions and as detailed in the schedule I, II ,II & IV annexed to this order: The consent is granted for a period from date of issue of consent to 31.12.2016. The capital investment of the industry is Rs.91.9 Crs. (As per C.A.Certificate submi Teer eo fe ___Phthlocyanine) 2” | Mazcol Blue150 (Alpha Blue) |__ 125, 3 Mazcol Blue (Beta blue) 300 4 MazcobBlue and green 200 colourant 5 Mazcol RMB G50 135 a 6 Mazcol MCR 5000 r 100 By-products c - 1 Dilute Sulphuric acid 10 | Industry shall carryout the production quantity corresponding to generation of trade effluent 800 CMD against consented effluent quantity 1347 CMD for operating the plant with 100% production capacity. 4. Conditions under Water (P&CP), 1974 Act for discharge of effluent: Sr. | Description Permitted | Standards to | Disposal no. | quantity of | be achieved |discharge | Trade effluent | As per’ 400 CMD of | Schedule -1 treated effluent shall be recycledremaining 400 CMD shall be discharged at Ae a | CETP outlet. 2, | Domestic effluent 13 As per Reeyele Schedule-1__| 5. Conditions P& CP) Act, 1981 for air emissions: Sr. | Description of stack/ | Number of Stack Standardstobe no. |souree i achieved 1, | Boiler 1no and 1 ‘As per Schedule IT | thermopack 2, | Boiler 1 no and li As per Schedule -II thermopack 4 nos a [DG set 1250KVA [1 = As per Schedule AT Process stac! Ts 6. Conditions about Non Hazardous Wastes: se ee = ae Sr. : want St | Type OfWaste | Qunniy & Treatment. | Disposal {2 |emrD NA ale to cement/brick sh manufacturer Biological sludge | 36MT/A__ U nure in garden/land filling 7 Waste paper card boards, ials, parties jisomva Tf \ waste glas bottles, glass wares, waste | plastic PVC ap & Was e oil le to authorized processors 10 MTA CHWTSDF’S ale to Authorized | parties 3 | Process 211[ 50 MTA Sale to residues authorized parties [4 [Chemical sludge 34.3| 1000 [A [MTA CHWTSDFS 2 | Oil Soaked cotton| from ETP ale wo | | Authorized | parties 5 | Discarded Baa] 250 pra Sale to containers/Barrel! authorized Liners parties/CHW (evo oy a © | Salts generated B43 | 200 MTA CHWTSDF from MEE | 7 : 8. The Board reserves the right to review, amend, suspend, revoke ete. this consent and the same shall be binding on the industry. 9. This consent should not be construed as exemption from obtaining necessary NOC/permission from any other Government authori 10. Industry shall install & operate online monitoring system for their treated trade effluent for pH, BOD, and COD with data logger system. 11, The treated trade effluent shall be discharged by tanker or through flexible pipeline at CETP outlet and CETP shall daily monitor the tanker effluent by analyzing for COD and pH parameter. 12. This is temporary arrangement permitted only for two months or upto completion of upgraded new CETP (expanded capacity of Roha CETP) whichever is earlier. 13. After satisfactory commissioning of new CETP (expanded capacity) the industry will be allowed to discharge the treated effluent of 400 CMD to new CETP after achieving 80 mg/lit BOD standard. 14.Industry shall up-grade their system to achieve 30 mg/lit BOD standard by end of November 2016 and submit the BG of Rs. 10 lakhs towards compliance of the same. 15.Industry shall submit the BG of Rs. 10 lakh towards compliance of consent conditions. 16, Industry shall install separate energy meter for ETP and another for MEE system 17 Industry shall maintain the daily record of effluent generated and discharge to outlet of CETP and shall be submitted weekly report to SRO office, 18. Industry shall comply with the conditions stipulated in Environmental C granted by GoM vide No. SEAC-2011CR.694/T.C.2 dtd 27.12.2011. 19.Industry shall install necessary APCs ESP, Bag filter or wet scrubber to the coal fired boiler by 30% June 2016. Till then, industry shall not operate the coal fired boiler. 20. This consent is isstied pursuance to the NOC given by Deputy CEO, MIDC dated 25.04.2016 to discharge treated trade effluent at outlet of CETP by tanker. 21. Industry shall carry out the production quantity corresponding to generation of trade effluent 800 CMD and also for corresponding quantity of water consumption, fuel consumption and raw material and hazardous waste for the same. arance For andop behalf of the | Maharashtra Pollytion Control Board Member Sécretary Received Consent fee of — Sr. Amount(Rs.) DTS No. 1__ | 625100 455766 28.10.2015 | HDFC Bank ‘The balance fees Rs. 531350, with the Board will be considered at the time of next renewal of consent. Te ne Ee M/s Mexia Colours tid SRO RaCopy to: 1. Regional Officer -Raigad and Sub-Regional Officer-Raigad-2, MPCB: They are directed to ensure the compliance of the consent conditions. SRO shall closely monitor the performance of pollution control system along with JVS sampling and disposal of treated trade effluent by tanker on weekly basis for two months and if any non-compliance of the industry observed shall be reported to CAC-Cell immediately. 2, Copy to Chairman, RIA CETP, Roha: They are requested to monitor treated trade effluent discharge as per condition no 11. 3, Chief Accounts Officer, MPCB, Mumbai. 4, CC/CAC desk- for record & website updation purposes.Schedule-I Terms iti liance of Water Pollution Control: 1) Aj As per your application, you have provided the Effluent Treatment Plant (ETP) with the design capacity of 1500 CMD comprising of primary and secondary treatment followed by RO and MEE. B] The Applicant shall operate the effluent treatment plant (ETP) to treat the trade effluent so as to achieve the following standards prescribed by the Board or under EP Act, 1986 and Rules made there under from time to time, whichever is stringent. Sr No]Parameters [Standards prescribed by [Board (If any) [Limiting Concentration in Img/l, except for pH. ae 5.0-8.5 2 [Oil & Grease 10, 8 [BOD Gdays27C) [80 ‘otal Dissolved Solids [2 [Suspended Solids 6 [cod 250. 7 [Chloride 600 18 Sulphate 1000 C ) The treated effluent of 400 CMD shall be discharged to CETP outlet and remaining 400 CMD shall be recycled/reused in the process. 2) A.J As per your consent application, you have provided septic tanks. The overflow of the septic tanks will be mixed at secondary stage in ETP. B] In case the treatment system is combined for trade effluent and sewage then the standards and disposal path prescribed at sr. no.l1 B & C of schedule I shall be applicable. 3) The Board reserves its rights to review plans, specifications or other data relating t0 plant setup for the treatment of waterworks for the purification thereof & the system for the disposal of sewage or trade effluent or in connection with the grant of any consent conditions. The Applicant shall obtain prior consent of the Board to take steps to establish the unit or establish any treatment and disposal system or/and extension or addition thereto. 4) The industry shall ensure replacement of pollution control system or its parts after expiry of its expected life as defined by manufacturer so as to ensure the compliance of standards and safety of the operation thereof. 5) The Applicant shall comply with the provisions of the Water (Prevention & Control of Pollution) Cess Act, 1977 and as amended, by installing water meters, filing water cess returns in Forn¢l.and other provisions as contained in the said act. Sr. | Purp for water consumed