TECH TALK
Valves for Vacuum Service
Background:
‘A leak iso flow of gos (or Baud) trough an unintended coc, hole or poet or
2 sealing element in pressure vessel ora flange joint. Leaks cou iter be from
inside 0 presue vessel to ctmosphee or from atmosphere to inside on evacucted
pressure vessel [1]. The units of measurement could be volumetric flow rate (st.e/
Second), mass flow rate (ng/second) or concentration in pats per milion (ppm).
There ore many leak detection methods available for valves nomely Decay, Bubble
Sing, Accumulation and Vac. In this oil, wel se te elferences in the
ocuun test used inves, appliceity, tet porometers and valve design consider
‘tions for vacuum seice
1 By Jeisingh Jha, Moreson Bos & Rom Viswanathan ~ LET Valves
any vss, e perfect vacuum cannot be
tion calls fr valves tobe stable from
bat) in vacuum servis, Further, fom
to 10 Pe can be categorized os low of
medium vacuum [3] Though valves do
ned for tgiveelsions coud! per
form well in vacuum service there are
fof whan designing valves
Valve Design for Vacuum Service
[As er ASME Section Vil Divison 1
Mandotory spendx 3, "ull acuum ie
1 condition where the internal absolite
pressure is 0 psi (0 KPal and the exter,
is 15 po (100 Kal A vessel whi ie
designed and constructed to Code re
ahi is equied tobe designed for an
‘xternalpressute a 15 pir less need
not be designed to Code rus forthe
‘extemal pressure condition [2 Special
focus should be gion to the sealing
‘laments used instr, body joint and
‘obturator. shoud banat that cond
tion of offal vacuum fs not practicable
‘ue to the limitations of ovscuation
‘saipment and at vitally impos
1.Use of cup and cone packing rings
ton eo that the vacuum inside the
Toc highulte high vacaum applestons
3.Use of proven geskaing materia for
seaabliy. Soenergiod elastomer
tector measures the flow of hem
eaping though the stem gee Th lak
mthod is aleo called the global math
Tes toe om a 4 Cats TE00 Gat Valve
ie seats nd met! C oO rings could
be considered for highligh vae-
4.Use of lantern ing esa water sealing
pasion packings waters pumped
ft the corectprescura, it provents
the stuting box, and thereby keeps
' clean environment inside the stuf
pressure chember in whish on exer
a fide prossried o 9 pressure
yt pressure to prevent any leak
50 ofthe syst uid to the ose
‘Types of Vacuum Tests
Conducted in Valves
ard Vacuum Method
This mathod ie rfernced in ISO 15848
Par Annex A, where the tet involves
rected to the mass. spectrometer for
removing sir from the camber The deLocation
Use Cont aa
ASME See,
Trceryrbe eae eCN, Vacum —Leetnglak ——_Otioin
ASME Ses . =
Vecwumtond AMES Veewm Messing lak Outed
15010,
fartactam —SOTPHEI.—csiy Meng eak ——_niecut
ASME Sec\ Arle
Datcturprabe 1, Aop ISD. Prossure —Lactnglesk—_Inslout
15811 Aone
Spraying Method ‘mont tesinique andthe leak cannot be
Toeated with this method
‘This method referenced in ASME See
Varna set Poke pliablt of Vacuum Tests
cor moter posse he dccon t0 Real Word Applications
Sees fhm ges low fromthe ye the hard vacoum method
(hohe promare aid f very ee oper ne Nand acum, Nethod
inge tough the evacusedervelone oF Ps meant lor Clee AH iakge cls
Darr soaring two enon wage amt tas Ai lage
fest promis Taio sium wate aiesons the serayng
exact shoud note cone aioe where the valves are usedin
7 ‘acim sane either in fl or pari
Vacuum Hood Method acum nein
This mithod ie rferenced in ASME 1. FalNacuum con occur dota condense
Sree 10, ApponaeX.vacuum tonofsaemsubequet tester
Hood Teeniqus. The vacuum hoes tperaton in eas ther te inutoent
Imathod volves cemeving alt {om ets pan othe vere re oad pe
{hevalve,comectngittoamoespec. muceract evens ae low oe
[nomen oreeve eer aioewbone,
Dror ves opening or maonnen
Sd inepaston or rove sri ha
vests
‘re: Hood tbo (SPE 77207 Production tating aes in sui se)
Tracer Probe Pern To Pratt ob
Cnet
tang mm me semen
Opto
nee a rn render
Tex tasn ion i
itn = —
tren = NA ‘10Pascal
Sinan APS
oa a ‘Di minutes (NPS 24)
Lattet Sieepeeipwnny MEMSNRE See Te
ona
oa
2.ull vacuum can also occur when
there i column seperation in a pipe
lin. This commonly occurs wien
there is loss of poner oF rapid eo-
sure of an upstzeum valve,
‘Vacuum is also an imponant param
‘teria Condensete Hoos in # power
plant The main purposes ofthe con
‘aneer ae to condense the exhaust
team from the turbine for rus
tho cyte and to maize turbine of.
felony by maintaining propor vaou-
tum. A the operating pressure ofthe
Condenser is lowered (acim is
asad, the enthalpy drop of tho ox
TECH TALK
pending steam in the tcbine wil also
Increase. Thiel neraaes the amount
‘of avalable werk om tha turbine
‘horoforevory advantageous to oper
ta tha condansar atthe lowest por
‘So precsuretighes vacuum.
REFERENCE(S)
la connotea ai test
[Pm er ae 4h an Ge
Dimemfeterncamcon