Professional Documents
Culture Documents
INTRODUCTION
The education sector advances every year by at least 3%. This percentage accounts for the
increase in the number of students being enrolled in the education sector, the increase in the
number of teachers and educational institutions. These institutions have advanced in their
organizational structure from the top offices to the classrooms in order to achieve maximum
efficiency and improved standard of education.
Here the main focus is in the classroom organization and the most important instructional
medium used in the teaching-learning process “The chalkboard”
The chalkboard is a flat, vertical writing surface on which anything can be inscribed by means of
a piece of chalk. The device is generally used for educational purposes, but it can also be found
in the workplace, the home, and restaurants. The chalkboard can be manufactured from a variety
of materials, porcelain enamel is the most common material used today. The origins of the
chalkboard date back to the early decades of the 19th century. Mr. James Pillans is regarded as
the inventor of the chalkboard (or blackboard). He was the Headmaster of a high school in
Edinburgh, Scotland. However, the experts on the history of the chalkboard aren’t sure when he
invented it. He was using it to teach geography in the school and that he was using a chalk. The
device was first employed in the US in 1801. A teacher at West Point named George Baron used
the chalkboard for his math class.
Prior to 1801, teachers couldn’t present their concepts and ideas in a visual manner. In most
classes, students employed slates. The material was made of wood and covered with black grit.
Other slates were made of porcelain. It was where students used to write their lessons.
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Because there were no chalkboards, the teaching process was tedious. If a teacher wanted the
students to solve a math equation, they would go to every student. The instructor would write the
math problem on the slate. To make matters worse, not all students had slates.
Teachers and school administrators quickly realized how convenient it can be. The device
allowed them to explain concepts easily to large numbers of students. The chalk allowed them to
replace the chalkboard’s contents too, it could be erased and another other contents written.
Fifty years after its introduction to the US, the chalkboard had become a mainstay in almost all
schools, its use spread to the whole world.
The invention of the chalkboard evolved and has lead to the development of education systems
As the education sector increases yearly, the teachers are becoming more worked up. Teachers
are faced with the task of presenting content on the chalkboard and constantly having to rub off
the work to create space for more content. The rubbing is done manually by the teacher and this
proves to be tedious when a lot of content needs to be presented and also a problem of health
hazards as a result of chalk dust.
Therefore a need arises for an automated chalkboard eraser which can ease the workload of the
teachers in cleaning up a dirty chalkboard. For in this project, the designer intents to design a
chalkboard that can automatically be rubbed using an electric geared motor or one that can be
rubbed manually if there is no supply of electric power or for those who find the coast of the first
quite expensive.
The two main categories of chalkboard are the fixed wall and portable chalkboards. They are
manufactured in a variety of sizes, styles, and colors but in all of them, they are rubbed by hand
using a small eraser of about 30mm by 110mm which has to be moved to and fro up and down to
rub the whole surface of the chalkboard. This proves to be tedious especially when a lot of
content has to be represented and the chalkboard size cannot accommodate all the content at
once. Some teachers after finishing the lesson live without cleaning the chalkboard and the task
is left to the next teacher who has to teach the class.
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1.3 PURPOSE OF THE DESIGN PROJECT STUDY
One of man’s most fundamental needs is safety needs. This includes security in one’s life,
freedom from bodily harm and threats. The purpose of the study is to design a chalkboard that
can be automatically rubbed and greatly decreases the hazards caused by chalk dust when
rubbing the chalkboard using small erasers.
In addition to this, the product should also reduce on the task levied on teachers of cleaning the
chalkboard and reducing on their tedious work. This will give the teacher more time to
concentrate and proved more in the teaching-learning process to the students.
In order to realize results, the following objectives /activities have been performed:
4. Making detailed designed schemes for each of the chosen product solution.
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1.5 WORK PLAN
ACTIVITIES DURATION
FEBRUARY MARCH APRIL MAY JUNE
Need/ market analysis
1.6 METHODOLOGY
Information about the design study was gathered by use of secondary and primary means of data
collection
• Secondary Data
This involves reviewing literature such as textbooks, literature from other scholars, the
internet (wed sites), and the library.
• Primary Data
This involves collecting first hand data from the end users through face to face
interviews, questionnaires and comments from the end users of the product
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The sample selection and size of the subject of the study mainly consisted of teachers, students in
Universities pursuing a course in Education.
The following were the constraints that mostly hindered the design project study;
• Time
This project study demanded a lot time, research of data and a well equipped workshop and all
this coupled with the semester load. Most of the components were difficult to get because the
devise had specific dimension which hard to get in the market.
1.8 DELIMITATIONS
Concerning time factors, the project designer maximized the use of weekends in order to
complete the project within the period.
The project study designer looked toward Kyambogo University to facilitate the project. The
student provided most of the material by financial support from friends and family.
Since the researcher resides within the location, that is, Kampala, this made data collection more
simple and easy and also helped to save on time and money using the workshops nearby.
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CHAPTER TWO
LITERATURE REVIEW
2.1 Introduction
A literature survey on the existing design was conducted prior to the design process. Information
was got from the library and internet.
Since the introduction of the chalk board in the 19 th century, it has evolved. In recent days, the
Whiteboard is being used for educational and business purposes. A whiteboard is a board made
of melamine, painted enamel on steel, or porcelain. Using erasable markers, its non-porous
surface allows it to be used like a chalkboard
The chalkboard was commonly used in schools and businesses but the awareness about allergies
to chalk created a need for an alternative to the chalkboard. As computers became more
commonplace, it became evident that dust from chalkboards was a hazard to electronics.
There isn't an individual credited with the invention of the whiteboard. The first whiteboards
were introduced in the 1960s. Claridge Products was the first company to mass produce the
porcelain on steel whiteboards
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The whiteboard is used like a chalkboard
Today the whiteboard is more than a substitute chalkboard. It is a high-tech teaching tool. Boards
interact with computers and allow teachers and students to surf the internet and write using touch
screen technology. They are also widely used for business presentations.
One very popular variety of chalkboards is the one made of smooth porcelain on steel magnetic
surface. A sturdy chalkboard like this comes with a manufacturer's warranty that covers the
board for several years. A board made with porcelain and steel can work as a magnetic surface in
addition to functioning as a chalkboard. These kinds of boards are generally framed in natural
oak or satin anodized aluminum. They also come with a full-length chalk rail that can be used to
keep chalks, erasers and other small accessories
There are also chalkboards made of specially treated hardboard and is given a durable, baked on
enameled finish. To go with the classy surface these boards are framed in natural oak or
anodized aluminum. The hard, durable surface of these boards offers a surface that aids clean
writing and easy erasing. These boards are made available in both green and black.
Multi-task chalkboards are widely used in educational institutions. These kinds of boards need a
special kind of framing to provide for the various planned tasks. Special attachments for holding
books and stands for other accessories can be added to these framed boards as well.
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CHAPTER THREE
NEED/MARKET ANALYSIS
3.0 Introduction
The proposed auto erasing chalk board device market targets the teachers in various teaching
institutes especially the higher institutions of learning. This chapter focused on the need/market
for the product to be designed and how wide the market/need is.
The target groups comprises of lectures, teachers and students offering education in the various
faculties in Kyambogo University and in other institutes of learning in Kampala district
The tools used for the data collection are mainly questionnaires and interview approach.
The sample composed of 30 respondents: 22 of the respondents where student pursuing courses
in education and 8 were already teachers in the field.
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3.3 Data analysis
Data analysis was done after administering the questionnaire. The tools used were tables of
results where the frequencies and percentages were calculated. This data was used to quantify the
needs or the specifications of the people to be considered in the making of the product to be
designed.
Question 1: How often do use the chalk-board for displaying your content in class?
Results table 1
Options Frequency(F) Percentages (%)
Yes 30 100
No 00 0
Total 30 100
From the above table, 100% of the respondents said they often use the chalkboard when in the
teaching process.
From the above, it’s evident that people usually have some problems using the chalkboards with
its eraser. Therefore this calls for the need of a new design that can solve the current problem
faced.
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Using the chalk 08 26.7
Rubbing the chalk-board 19 63.3
Others, specify 03 10
Total 30 100
From the above results, 26.7% of the respondents had problems using the chalk while 63.3% of
them had problems rubbing the chalkboard when it’s dirty, 10% of the respondents had other
problems like the position of the chalkboard, and its portability. This justifies the need of a
device that solves the problem of rubbing the chalkboard.
Results table 4
Yes 21 70
No 7 23.3
Undecided 2 6.7
Total 30 100
From the results of table 4, 70% of the respondents agree the there is need to design an
automated erasing chalkboard, 23.3% say it’s not that necessary to design an automated erasing
chalkboard and 6.7 are not so sure or undecided. This result shows that the project is necessary in
the market.
56.7% of the respondents prefer a permanent wall chalkboard while 43.3% prefer a portable
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chalkboard. This necessitates that the designer should came up with a design of a chalk board
that a wall chalkboard and a portable one too.
Question 6: What type of material(s) would be most appropriate for the chalkboard?
Results table 6
options Frequency(F) Percentages (%)
Timber 9 30
Steel 5 16.7
Plastic 2 6.7
Timber and steel 8 26.6
Others, specify 6 20
Total 30 100
The results of table 6 show that the most preferred material of the chalkboard is timber and this is
followed by a mixture of timber and steel. 20% of the respondents specified a different material,
most preferable concert for the wall chalkboards. From this analysis, the device will mainly
consist of timber.
Question 7: What colour do you prefer the chalk-board to be?
Results table 7
options Frequency(F) Percentages (%)
Black 26 86.7
Green 1 3.3
Coffee brown 3 10
Total 30 100
Question 8: What means of operation would you like for the device?
Result table 8
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options Frequency(F) Percentages (%)
Manually operated 15 50
Electrically operated 15 50
Total 30 100
The results from table 8, indicates that both the manually and electrically operated mechanism of
rubbing are equally demanded. Therefore both will be designed and the customers will then buy
the one they want.
Question 9: Select the type of finishes for the frame of the device you think would bring out
the best appearance as per the selected colour in 7 above.
Result table 9
options Frequency(F) Percentages (%)
High gloss paint 5 16.7
Clear vanish 15 50
Silver paint 2 6.7
Others, specify 8 26.6
Total 30 100
Table 9 results indicate that 50% of the respondents like the clear vanish on the device.
Question 10: What would be the likely causes of damage to this device?
Result table 10
options Frequency(F) Percentages (%)
Environmental damage 2 5.35
Mechanical damage 2 5.35
Mishandling 16 53.3
Undecided 10 33.3
Total 30 100
Question 11: How much would you be willing to pay for an auto erasing chalk-board that
meets your requirement?
Result table 11
options Frequency(F) Percentages (%)
Less than 100.000/= 8 26.7
100,000 – 150,000/= 12 40
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150,000 – 200,000/= 8 26.7
200,000-250,000/= 2 6.6
Total 30 100
The results of table 11 clearly indicate that most the respondents do not want to pay a lot for the
device.
In summary, according to the users there is need for an automated erasing chalkboard that is
mostly made out of timber, the colour should be black, either manually or electrically operated,
having a clear vanish finish and the device cost should be around 100,000/= to 150,000/=
respectively.
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CHAPTER FOUR
4.1.1 Performance/Function
In order for the system to work, the designer put the following into consideration
The device must be placed on a flat stable base
The eraser of the device should be able to move horizontally over the writing area.
The eraser should be able to be removed so that it can be cleaned.
4.1.2 Environment
The device is device is designed to be use in an environment which is damp free, free of shock
loading and insect attack.
4.1.3 Aesthetics
Consideration should be taken such that devices’ colour and texture of the writing area should be
clearly visible to the audience.
4.1.4 Materials
The device will mainly compose of wood and metal and the materials must withstand the
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working environment.
4.1.6 Ergonomics
The product should be user friendly and easy to operate by the end users and permitting easy
viewing of the written content.
4.1.6 Customer.
The auto-erasing chalkboard will be designed for the institutions of learning. However, it can
also be customized to an individual’s specification to suit other needs like personal chalkboards,
display of notices at conferences and at businesses.
4.1.6 Quantity.
The product will be produced according to the rate of demand of the end users and when fully
established on the market, one unit will be produced per week.
4.1.7 Testing
The product will be tested to ascertain whether it satisfy the requirements of the design
specifications.
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CHAPTER FIVE
CONCEPTUAL DESIGN
5.0 Introduction
In trying to reach a solution of the design problems, various ideas were put on the table to come
up with a mechanism that can move the chalkboard eraser in a reciprocating motion in order to
erase the chalk dust from the surface of the chalkboard.
Advantage
This mechanism can easily overcome the frictional force of the eraser
Disadvantage
It is very bulky and expensive to make.
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5.1.2 Solution 2
Advantages
It’s easy to construct
It’s light in weight
Disadvantage
The stroke length does not cover the whole length of the writing area
5.1.3 Solution 3
Shaper mechanism
Advantages
This mechanism is very efficient and overcomes the frictional forces produced by the
movement of the eraser.
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Disadvantages
It is a quick return mechanism
It’s very bulky and expensive to make or buy.
5.1.4 Solution 4
Chain and sprocket mechanism
Advantages
Eraser moves the whole length of the writing area.
Its light and not expensive to make
It can be made to fit any size of chalkboard
Disadvantages
Due to the center distance, chain lags
Looking at the possible solution of the mechanism from 1 to 4 to evaluate effectiveness and
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efficiency of the designed project and basing on the advantages and disadvantages (limitations)
given above of all the solutions, solution 4 was selected to be the most viable
The main components of the mechanism include:
Chain
Sprocket
Gear motor
5.2.2 Sprockets
Sprockets are toothed wheels with a special profile for teeth upon which a chain rides
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There are different constructions for sprocket wheels. Small sprockets up to 10mm in diameter
are usually made of a disk or a solid disk with a hub on one side and they are machined from low
carbon steel. (Fig a, b)
Large sprockets with more than 100mm diameter are either welded to steel hubs or bolted to cast
iron hubs (fig c, d)
(c) (d)
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Gear motors are complete motive force systems consisting of an electric motor and a reduction
gear train integrated into one easy-to-mount and -configure package. This greatly reduces the
complexity and cost of designing and constructing power tools, machines and appliances calling
for high torque at relatively low shaft speed or RPM. Gear motors allow the use of economical
low-horsepower motors to provide great motive force at low speed such as in lifts, winches,
medical tables, jacks and robotics.
CHAPTER SIX
Designing a chain drive to connect a 50W, 43 rpm gear motor to drive the mechanism at 43rpm,
service condition involves moderate shocks.
( KW ¿ be transmitted )∗Ks
KW rating of chain =
K1×K 2
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K2 = tooth correction factor = 1.0
50× 1.3
KW rating of chain =
1× 1
= 65W
The device will contain 4 sprockets of the same diameter and number of teeth and this needs 2
chains
First chain
From table 14.2, chain 06B is selected. Power rating of chain 06B at 50 rpm is 0.14KW
06B information
Pitch P = 9.525mm
Roller diameter d1= 6.35mm
Width b1= 5.72mm
Of driving sprocket D1
P
180
D1=
sin ( )
Z1
9 .525
180
=
sin ( )
17
=51.84mm
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From Z2 = Z1
( nn 12 )
Z2 = 17
(4343 ) = 17 teeth
P 9 . 525
180 180
D2 =
sin
Z2 ( ) =
sin
17 ( )
= 51.84mm
a Z 1+Z 2 Z 2−Z 1 2 P
Ln= 2
P
+
2( )(
+
2π
×
a )( ) ()
1436 . 68 17+17 17−17 2 9 . 525
=
2( 9 .525
+
2
+ )(
2π
× )(
1436 . 68 ) ( )
= 301.67+17+0
= 318.67~319 links
2
a=
P
4 {[
Ln−
Z 1+Z 2
2 (+ )] √[ Ln−(Z 1+Z 2
2 )] [−8
Z 2−Z 1
2π ]}
2
9. 525
{302+ √ (302 )2 −0 }
= 4
= 1438.275mm
a= 0.998×1438.275
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= 1435.39~1435.4mm
Second chain
Number of links
a Z 3+Z 4 Z 3−Z 4 2 P
Ln= 2
P
+ ( )(
2
+
2π )(
×
a ) ()
663 .18 17+17 17−17 2 9 .525
=
2( 9 .525
+
2)(+
2π
× )(
663 . 18 ) ( )
= 156.25 ~ 156 links
2
a=
P
4 {[
Ln−
Z 3+ Z 4
2 ( + )] √[ Ln−(Z 3+ Z 4
2 )] [−8
Z 3−Z 4
2π ]}
2
9. 525
{ 139+ √ ( 139 )2−0 }
= 4
= 519.113mm
a= 0.998×519.113
=518.07mm
P=9.525
d1=6.35
b1=5.72
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Z=17 teeth
D=51.84mm
= 51.84+1.25(9.525)-6.35
= 57.396~57.40mm
1. 6
(Da) min =D + P
( 1− )
Z -d1
1. 6
=
(
51. 84+9 .525 1−
17 ) −6 .35
= 54.12mm
57. 40+54. 12
Therefore outer diameter Da = 2
= 55.76~56mm
Root diameter;
(ri)max= 0.505d1+0.069√3 d 1
=3.21mm
= 51.84-2(3.27)
= 45.3mm
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= 0.008(6.35)×(172+180)
= 0.008(6.35)×(469)
=23.8252mm~23.83mm
= 0.12(6.35) × (17+2)
= 14.478mm~14.48mm
rx = P = 9.535mm
bf1= 0.93b1
= 0.93(5.72)
= 5.32mm
= 0.1(9.525) to 0.15(9.525)
= 0.9525 to 1.42875
= 1.191mm~1.2mm
Frame A
Length=1640mm
Width = 60mm
Height= 42.43mm
V =L×W×H
= 1640× 60 ×42.43
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= 4175112mm3
= 4.175×10-3m3
Mass = D×V
= 600×4.175×10-3m3
= 2.505 Kg
Frame B
Length = 940mm
Width = 60mm
Height =42.43mm
V =L×W×H
=940×60×42.43
= 2393052mm3
= 2.393×10-3m3
Mass = D×V
= 600×2.393×10-3m3
= 1.436Kg
Ply wood
Length=1600mm
Width =10mm
Height = 900mm
V =L×W×H
=1600×10×900
= 1440000mm3
= 1.44×10-3m3
Mass = D×V
= 600×1.44×10-3m3
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=0.864Kg ~1Kg
Rubber holder
= 1.11825×10-4m3 = 0.067
2(0.067) = 0.134Kg
= 1.102275 ×10-3m3
Total 0.134+0.661=0.795
0.795+0.661= 1.456Kg
1Kg = 10N
12Kg = (12*10)N
120N
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FBD
. 60N
Ra
Ra = 60N
BMD
L1=50mm
Ma
L1
Ma=60×
1000
50
Ma= 60× 1000
= 3Nm
Shaft diameter
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Ma
d≥
√
3
0.1 [ σ ] b
where[σ ]b= allowable bending stress
1.7
[σ ]b= ×0.33[σ ]u, [σ ]u= ultimate tensile strength
3.8
[σ ]u = 500N/mm2
= 500×106N/m2
1.7
[σ ]b = ×0.33(500×106)
3.8
= 73815789.47N/m2
3
d≥
√
3
0.1(73815789.47)
= 7.4mm
CHAPTER SEVEN
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CHAPTER EIGHT
8.1 Framing
The frame work is made of timber and joined together by mean of timber joint, gluing and then
nailing.
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8.2 Sanding
The surfaces of the frame and all the joins have been cleaned using sand papers to provide
smooth surface and free from dirt so as to afford painting.
8.3 Finishing
The timber frames have been finished by applying paint.
CHAPTER NINE
9.1 Conclusion
The project was designed from a combination of ideas got as a result of brainstorming, research
from internet and consultations from the general public and my supervisor. It is basically
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responses to the product design specifications which were drawn as a result of need assessment
of the project. The following observations were made for the project design study:
There was need for the device.
The respondents also believe that they will be able to afford the product at a price
ranging between 100,000 and 150,000 shillings.
The respondents also asserted that the device be made mostly of timber.
9.2 Recommendations
Caution should be taken when using the device as the likely cause of damage to the
product will be miss handling or miss use.
The design of product should be such that it can be adopted for use where there is electric
supply or it can be manually operated.
REFERENCES
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III. Melanie Fasciato (1992), Designs and Technology matters, Publish by Stanley Thorners
Publishers Limited.
IV. Design of Machine Elements.
APPENDIX
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