Professional Documents
Culture Documents
of the
Combustion
Institute
Proceedings of the Combustion Institute 31 (2007) 3041–3049
www.elsevier.com/locate/proci
a
High Temperature Gasdynamics Laboratory, Department of Mechanical Engineering, Stanford University,
Building 520, Room 520i, Stanford, CA 94305, USA
b
Physical Sciences Inc., 20 New England Business Center, Andover, MA 01810, USA
c
Nissan Motor Co., Ltd., 560-2, Okatsukoku, Atsugi-shi, Kanagawa 243-0192, Japan
Abstract
Crank angle-resolved measurements of gas temperature and water vapor concentration are made during
the compression stroke of an internal combustion (IC) engine with a novel diode laser absorption sensor.
The temperature is determined from the ratio of optical absorption for two overtone transitions of water
vapor in the intake gas mixture, and the H2O concentration is determined from this inferred temperature
and the absorption for one of the transitions. The measurements sample a short-path region (6 mm) of the
in-cylinder gases near the spark plug, which has been modified to provide optical access. Hence, the sensor
can be installed in nearly any engine via the spark plug port. Wavelength modulation spectroscopy is
employed with second harmonic detection (WMS-2f) to enable the short-path measurements over a range
of temperatures and pressures from 500 to 1050 K and 1 to 50 atm at a bandwidth of 7.5 kHz. The accu-
racy of the sensor is validated in a static cell, giving RMS errors of less than 3% in temperature and less
than 3.6% in H2O concentration over a wide range of conditions. Crank angle-resolved measurements are
performed in unfired and fired engine cylinders, illustrating the potential of this sensor for investigating a
range of difficult-to-model trends in current and proposed IC engine combustion schemes.
2006 The Combustion Institute. Published by Elsevier Inc. All rights reserved.
1540-7489/$ - see front matter 2006 The Combustion Institute. Published by Elsevier Inc. All rights reserved.
doi:10.1016/j.proci.2006.07.158
3042 G.B. Rieker et al. / Proceedings of the Combustion Institute 31 (2007) 3041–3049
which play a pivotal role in the combustion event folded-pathlength (12 mm total), fiber-optic-cou-
and the formation of harmful emissions in pled probe is mounted to the spark plug and
engines. For HCCI engines, combustion is initiat- enables optical access to almost any IC engine.
ed by spontaneous reaction of the fuel and oxidiz- The short pathlength, combined with the low con-
er at elevated temperatures and pressures and thus centrations of water vapor and high gas pressures
depends entirely on the state of the cylinder gases present during the compression stroke require the
during the compression stroke. To properly use of a sensitive absorption technique—wave-
design, optimize, and control these combustion length modulation spectroscopy with second har-
schemes, it is of utmost importance to know the monic detection (WMS-2f). This technique has
temperature and species concentration histories been applied in harsh environments in the past
throughout the mixing and compression processes when a sensitive, noise-resistant technique was
that occur prior to ignition. required [3,11,16–23]. Here the technique is
Diode laser-based absorption sensors have extended to the large modulation amplitudes
been widely applied to harsh combustion environ- required to capture pressure-broadened spectral
ments [1,2]. They provide a rapid, non-intrusive features. The sensor is capable of a 7.5 kHz band-
means to evaluate gas properties. The continuous width, giving it the ability to measure changes in
wave (cw) tunable diode lasers (TDLs) at the core gas temperature and water concentration that
of these sensors have matured into hardy, inex- occur over the space of two crank angle degrees
pensive, fiber-coupled devices with output wave- at 2500 rpm.
lengths conveniently located in the near-infrared We present the first rapid measurements of
spectral region where quantum transitions of the temperature and water concentration using this
major products of combustion, H2O and CO2, sensor in an IC engine. Due to the length limita-
are found. Many TDL combustion sensors devel- tions of this paper, the details of the sensor devel-
oped thus far have focused on high temperature, opment and associated effort to establish a
near-atmospheric pressure, continuous processes suitable spectroscopic database cannot be fully
such as scramjet combustors [3], coal power plants presented, and are described elsewhere [11–15].
[4], plasma etch reactors [5], and IC engine The theory of large modulation amplitude
exhaust streams [6]. Far fewer TDL sensors have WMS-2f using injection current-tuned diode
been developed for high pressure, cyclic applica- lasers is described in detail in Li et al. [11]. The
tions. Specifically, sensors that utilize fixed-wave- design rules and selection of the optimal absorp-
length direct absorption of multiple wavelengths tion transitions for the sensor are covered in Zhou
have been demonstrated on a pulse detonation et al. [12]. Laboratory measurements of the spec-
engine [7], and across the diameter of an optical tral parameters needed for accurate temperature
IC engine [8]. Also, sensors using rapid direct measurements are described by Liu et al. [13],
absorption scans over a large spectral range have and quantitative evaluations of the direct absorp-
been applied to a pulse detonation engine [9] and tion and WMS-2f spectra at high temperature and
across an optical IC engine [10]. pressure can be found in Rieker et al. [14]. In Ref.
Internal combustion engines provide a particu- [15], validation experiments to confirm the sen-
larly challenging environment for the application sor’s accuracy in the controlled environment of a
of laser absorption sensors. During the compres- static cell and a dynamic evaluation of the sensor
sion stroke, a wide range of conditions is encoun- in a shock tube are reported. Here we summarize
tered, with temperatures ranging from ambient to the theory, sensor architecture, and static cell
1050 K and pressures up to 50 atm (for turbo- evaluation, and focus our primary attention on
charged and supercharged intake configurations). the first measurements using the sensor in unfired
High pressures lead to broadened, congested, and and fired IC engine cylinders.
overlapped spectra, making direct absorption
spectroscopy difficult. For water vapor-based
sensing, only the low concentration of water 2. Theory—sensitive detection with WMS-2f
vapor available in ambient intake air (as little as
1%) is present during the compression stroke, The measurements presented in this work rely
leading to small absorption signals. The gas con- on optical absorption, which is described by the
ditions vary rapidly throughout compression, so Beer–Lambert relation.
high bandwidth is required to capture crank ( )
angle-resolved gas properties. Finally, optical I X
access within typical IC engines is difficult due ¼ exp S j ðT Þ /j ðT ; P ; x; kÞ P i L
Io j
to harsh conditions, moving parts, and limited
space. ð1Þ
The sensor developed in this work is designed
to measure gas temperature and H2O where I and Io represent the transmitted and inci-
concentration for this range of conditions for dent intensity at a specific wavelength, k. Sj is the
the compression stroke of an IC engine. A 6 mm line strength of transition j, /j is the line shape func-
G.B. Rieker et al. / Proceedings of the Combustion Institute 31 (2007) 3041–3049 3043
tion of transition j, Pi is the absorbing species par- reported here follows the development in Li
tial pressure, and L is the pathlength. The summa- et al. [11] and represents the first application of
tion on the line strength and line shape function large-modulation-depth WMS to practical gas
account for the overlapping of transitions that oc- sensing that includes this treatment of non-ideal
curs due to collisional broadening at high pressures. diode laser performance parameters.
The bracketed group of parameters is referred to as When the modulated laser light passes through
the absorbance. For thermometry, it is common to an absorbing medium and the harmonic compo-
use the measured ratio of the absorbance of two nents of the transmitted intensity signal are isolat-
transitions to infer temperature [3–5,7]. ed by the lock-in amplifier, the magnitude of the
WMS-2f signal can be written
2.1. WMS-2f "
GI o io
S 2f ¼ H 2 þ ðH 1 þ H 3 Þ cos w1
The benefits of wavelength modulation spec- 2 2
troscopy with second harmonic detection have 2
been recognized by many past researchers H4
þi2 1 þ H o þ cos w2
[16–21]. For the high pressure, low water 2
concentration application of this sensor, the
io
technique offers two advantageous traits over þ ðH 1 H 3 Þ sin w1
2
direct absorption spectroscopy. First, it is sensi-
tive to the curvature of the spectral feature 2 #1=2
H4
rather than the absolute absorption magnitude, þi2 1 þ H o sin w2 ð2Þ
2
and is less sensitive to errors in the determina-
tion of the incident laser intensity [19]. These
are very attractive features when absorbances where G is the optical–electrical gain of the detec-
are small and the spectral features are heavily tor and I o is the average laser intensity [11]. The
pressure broadened, eliminating the non-absorb- linear (1f) and first term of the nonlinear (2f)
ing ‘‘wings’’ of spectral features that are used by intensity modulation amplitudes, normalized by
scanned-wavelength direct absorption to deter- I o , are represented by io and i2, respectively. The
mine incident intensity. Second, the use of phase shift between the intensity modulation and
phase-sensitive detection (lock-in amplifier) frequency modulation is represented by w1 and
rejects many noise sources, greatly enhancing w2 for the linear and nonlinear terms. Higher-
the SNR. This is attractive when absorbances order nonlinear behavior exists in diode laser
are small and measurements are made in noisy, response, however Li et al. [11] find that even at
harsh environments. large modulation depths the effect on the WMS-
The technique involves rapidly modulating the 2f signal can be neglected. The normalized intensi-
laser wavelength about a fixed center wavelength, ty modulation amplitude and phase shift terms are
passing the light through an absorbing medium to constant for a given laser and laser settings, and
a detector, and processing the detector signal with therefore can readily be measured in the laborato-
a lock-in amplifier set to isolate the second har- ry using the methods described in Ref. [11].
monic (2f) of the original modulation frequency. The Hk terms in Eq. (2) can be represented by
It was shown by Reid and Labrie [21] that the
magnitude of the WMS-2f signal is related to H 0 ðT ; P i ; v; aÞ ¼
the ratio of the modulation depth of the laser Z
P iL p X
and the half-width at half-maximum (HWHM) S j ðT Þ/j ðT ; P ; v þ a cos hÞ dh ð3Þ
of the spectral feature. The maximum WMS-2f 2p p j
signal occurs when this ratio equals 2.2, and thus Z
at high pressures, where line widths can take on P iL p X
H k ðT ; P i ; v; aÞ ¼ S j ðT Þ
values of several wavenumbers, the modulation p p j
depth must be large to obtain the maximum sig-
nal. For this application, the TDL injection cur- /j ðT ; P ; v þ a cos hÞ cos kh dh ð4Þ
rent is varied to provide the wavelength
modulation, which produces a simultaneous mod- These terms are cast in terms of known spectral
ulation of the laser intensity. As the modulation parameters and hence the expected WMS-2f sig-
depth becomes large, the effect on the WMS-2f nal at a specified wavelength and gas condition
signal of nonlinear behavior inherent to the diode can be simulated.
laser and the phase shift between the frequency An important point to note is that in the
and intensity modulation become important. absence of absorption, the WMS-2f magnitude
These effects have been accounted for to varying (Eq. (2)) reduces to a non-zero value:
degrees by several researchers. However, recently S o2f ¼ 1=2GI o i2 . This background signal results
Li et al. [11] systematically examined these non- from the first term of the nonlinear intensity mod-
ideal effects for specific diode lasers. The work ulation amplitude (2f), which becomes increasingly
3044 G.B. Rieker et al. / Proceedings of the Combustion Institute 31 (2007) 3041–3049
prominent at high modulation depths of injection with the simulation at the measured pressure
current-tuned diode lasers. In practice, the WMS- and inferred temperature to yield the water
2f background is measured in the absence of vapor mole fraction.
absorption and subtracted from the signal when It should be noted that because the sensor does
an absorbing gas is present so that the remaining not directly measure CO2, the database used to
WMS-2f signal is due only to absorption [15]. This calculate gas temperature and H2O concentration
is important because the WMS-2f signal due to neglects the effect of CO2-broadening on water
absorption is directly proportional to absorbing vapor line shapes. Simulations for even the
species concentration, while the WMS-2f signal extreme case of 50% EGR (7% CO2) at 40 atm
including background is not. show that the incremental broadening of the water
vapor line widths by CO2 is small, and thus is
2.2. 1f Normalization neglected here.
An independent pressure measurement by a simplicity, the lines will be referred to as the low
transducer mounted on the engine is sampled by E00 and high E00 lines throughout the rest of the
the sensor system. This signal and the lock-in paper.
amplifier signals are processed by the sensor into
temperature and water concentration as described 4.2. Spectral parameter measurements
in Section 2.
The HITRAN database provides a good search
tool to find optimal spectral features. However,
4. Sensor validation accurate measurements of gas properties at high
temperatures and pressures require that the spec-
Before the sensor was applied to make mea- tral parameters of target transitions be measured
surements in an internal combustion engine, it carefully in the laboratory for two reasons: first,
was first validated with controlled experiments. to verify and refine the HITRAN values, and sec-
This section will summarize the process of select- ond, to measure spectral parameters that are not
ing the two spectral features probed by the sensor found in the database (broadening and frequency-
and measuring the spectral parameters of each shift temperature exponents and CO2-broadening
feature. It will also describe the validation of the and frequency-shift parameters). Therefore, mea-
sensor system in a controlled high-temperature surements in a quartz cell at low pressures
and -pressure optical cell. (<1 atm) and high temperatures (to 1000 K) were
performed by Liu et al. [13] on the high E00 and
4.1. Line selection low E00 spectral features. Neighboring transitions
within 2 cm1 were also included in the study
Two spectral features were chosen for the sen- because of their influence on the target spectral fea-
sor through a systematic search of the thousands tures at high pressures due to collisional
of water vapor features tabulated in the HITRAN broadening.
database [24] for the near-infrared region from To evaluate the quantitative spectral simulations
1.25 to 1.65 lm. The goal was to find an optimal based on the measured spectral parameters from
feature pair for thermometry and water concen- Ref. [13] and the WMS-2f theory for large-modula-
tration measurements over a region of pressure tion-depth TDL lasers from Ref. [11], experimental
and temperature space from approximately 5 to measurements of direct absorption and WMS-2f
50 atm and 450 to 1050 K. This covers most of spectra at high pressures and temperatures were
the possible compression stroke conditions for a performed in a controlled static cell. Improved
variety of different engine cycles (HCCI, super- agreement with measurements was obtained with
charged-intake, large EGR, etc.). Detail on the simulations using the parameters from Ref. [13] rel-
selection of spectral features can be found in Zhou ative to simulations using HITRAN parameters.
et al. [12]. A pair of lines in the m1 + m3 combina- Details can be found in Ref. [14].
tion band were chosen: the (J = 5, Ka = 5,
Kc = 0) fi (5, 5, 1) transition with E00 (lower state 4.3. Sensor system validation
energy) = 742 cm1 located near 7203.9 cm1,
and the (12, 1, 12) fi (13, 1, 13) transition with Before applying the sensor to an environment
E00 = 1558 cm1 located near 7435.6 cm1. For where the gas properties are unknown, it is desirable
3046 G.B. Rieker et al. / Proceedings of the Combustion Institute 31 (2007) 3041–3049
400
1.1
1.0
5.1. Motored case
0.9
0 5 10 15 20 25 For the unfired case, a single-cylinder, vari-
Pressure (atm) able-compression-ratio research engine (8.26 cm
bore · 11.43 cm stroke) operating near 1800 rpm
Fig. 2. Validation measurements of the sensor system in with an 8:1 compression ratio was used. The
a controlled high temperature and pressure optical cell.
engine was chosen for its flexibility. Cylinder head
access was possible through multiple spark plug
to have some measure of the expected accuracy of holes, which was beneficial during probe design
the system. The sensor was validated under con- and testing. The intake air was humidified to near-
trolled, static conditions in a high-temperature ly 100% relative humidity by drawing the air
and -pressure optical cell located in a tube furnace through a water bath.
with a highly uniform temperature distribution. A Figure 3 shows the 10-cycle average tempera-
detailed description of the experimental setup, full ture versus crank angle for a steady motoring con-
results, and complete discussion can be found in dition. Also shown is an isentropic simulation
Rieker et al. [15]. based on the measured pressure and assuming a
Measurements performed in the static cell at constant gamma equal to 1.39 (the average value
known temperatures of 500, 700, and 900 K and over the temperature range from 60 to 60
pressures ranging from 1 to 25 atm are shown in CAD). One can see that the temperature is less
Fig. 2. The water vapor mole fraction was deter- than the isentropic simulation, especially at later
mined at each condition using an independent times, as expected for a real gas compression in
measurement. The top panel of Fig. 2 shows a an actual engine with heat transfer.
comparison of the temperature measured by The 10-cycle average water concentration and
the sensor at each condition with the thermo- mole fraction is shown as a function of crank
couple-measured static cell temperature. At angle in Fig. 4. Water mole fraction, xH2 O , remains
500 K, the RMS error between the measured constant over the cycle and agrees with the esti-
and actual temperatures over the full range of mated humidifier output ðxH2 O ¼ 2:3%Þ.
pressure is 10 K (2%). At 700 K the RMS error To quantify the scatter of the data, a moving
is 16 K (2.3%) and at 900 K it is 26 K (2.9%). average is taken through the 10-cycle average
The bottom panel of Fig. 2 shows the ratio of data. This smoothes the data and provides a mean
the mole fraction measured by the sensor using
the high E00 line (xmeasured), and the independent- Motored Case, 10 cycle average
ly measured mole fraction (xactual). Ideally, the 700 (1800 rpm, CR=8:1 est.)
value of this ratio would be unity. At 700 K, Isentropic Simulation (γ =1.39)
650
the RMS error between the measured mole frac- Measured Temperature
Temperature (K)
15
the temperature and mole fraction (as described 10
in Section 2.3). 5
0
-60 -40 -20 0 20 40 60
Crank Angle (degrees)
5. Engine results
Fig. 3. Measured temperature in a motoring, single-
The sensor was applied to two different inter- cylinder engine. A constant gamma isentropic simula-
nal combustion engines. The first, a single-cylin- tion is shown for comparison.
G.B. Rieker et al. / Proceedings of the Combustion Institute 31 (2007) 3041–3049 3047
Temperature (K)
800
0.06 Spark
H2O Concentration (g/cc)
0.05
1.0x10-4
0.03
600
5.0x10-5
Pressure (atm)
0.02
25
0.01 20
15
10
0.0 0.00 5
-40 -20 0 20 40 0
Crank Angle (degrees) -60 -50 -40 -30 -20 -10
Crank Angle (degrees)
Fig. 4. Measured water concentration and mole fraction
in a motoring, single-cylinder engine. Fig. 5. Measured temperature and pressure in a fired,
single-cylinder engine.
value at each crank angle against which the scatter initiation. The water mole fraction is nearly con-
can be measured. The standard deviation between stant, indicating mixture homogeneity. Compared
the data and this moving mean was calculated for with the unfired case at around 40 crank angle,
a single cycle, 10-cycle average, and 100-cycle the water density is lower, which is consistent with
average. For temperature, the standard deviation the higher temperatures of the fired case (at simi-
was found to be 24 K for the single-cycle data, lar water mole fraction and total pressure).
8.4 K for the 10-cycle average, and 4.4 K for the The utility of the sensor is confirmed in Figs. 5
100-cycle average. For water concentration, the and 6. One can see that the temperature through-
standard deviation was found to be 1.0(10)5 g/ out the compression stroke is higher for the fired
cm3 for the single-cycle data, 3.3(10)6 g/cm3 for case than the unfired case. For the fired case, the
the 10-cycle average, and 2.1(10)6 g/cm3 for the incoming gases are heated by the hot intake and
100-cycle average. cylinder walls. In addition, hot exhaust gas resid-
uals left over from the previous cycle mix with
5.2. Fired case incoming gases, raising their temperature and
water mole fraction (compare the measured value
For the fired case, a single-cylinder (9.3 cm of xH2 O ¼ 2:1% with the intake value of
bore · 7.33 cm stroke) engine operating at xH2 O ¼ 1:4%). In order to predict the temperature
1200 rpm with a 12:1 compression ratio was used. and water concentration during the compression
The air-to-fuel ratio was 14 and the ignition tim- stroke of even this simple fired case, a complex flu-
ing was set at 15 BTDC. The water mole fraction id dynamics model including heat transfer is nec-
of the intake air was set at 1.4% (40% relative essary. For more complicated EGR and variable
humidity at 300 K). valve timing schemes, modeling becomes extreme-
Figure 5 shows the 10-cycle average tempera- ly difficult, making measurements such as these
ture versus crank angle. Data is shown through
the compression stroke and spark ignition until
the early flame development phase when the gas Fired Case, 10 cycle average
(1200 rpm, CR=12:1)
conditions rapidly exceed the range of the sensor, 1.5x10-4 0.07
1.0x10-4
at early crank angles, which show cycle-to-cycle
0.04
repeatability. Further investigation remains to
determine whether these variations are due to 0.03
gas dynamic effects, repeatable mechanical vibra- 5.0x10-5
tion of the probe tip, or other effects. We believe 0.02
Comments
Marcus Alden, Lund University, Sweden. In what way the path length will affect the derived temperature. The
would spatial temperature inhomogeneity in the absorp- magnitude of potential bias depends primarily on the
tion path length influence the results? spectral features selected for the sensor. Features with
a small lower state energy will be disproportionately
Reply. The open path length was kept short (6 mm) influenced by cold regions in the measurement path
to make a localized measurement near the spark plug, while features with a large lower state energy will be dis-
and thus the measurements minimize the influence of proportionately influenced by hot regions in the path.
inhomogeneities in the absorption path. Nevertheless, Measurements of path integrated absorption using mul-
this sensor infers temperature from the ratio of absor- tiple (more than two) transitions each with different tem-
bance on two transitions, and thus inhomogeneities in perature dependence can be used to infer a non-uniform
G.B. Rieker et al. / Proceedings of the Combustion Institute 31 (2007) 3041–3049 3049
temperature distribution; an in-depth treatment of this There are two contributions to uncertainty to con-
topic can be found in [1]. sider for these measurements. First, the scatter in the
measurements induced by laser noise, beam steering,
Reference etc., is an important contribution that will increase
in the engine because the magnitude of the WMS-2f
[1] Xiang Liu, Jay B. Jeffries, Ronald K. Hanson, signal is smaller and the environmental noise is in-
Measurement of Non-uniform Temperature Distri- creased. The magnitude of this temperature uncertain-
bution Measurement Using Line-of-sight Absorption ty will depend on the specific engine tested. Second,
Spectroscopy, 44th Aerospace Sciences Meeting, errors in the WMS-2f model, spectral parameters, laser
American Institute of Aeronautics and Astronautics, non-idealities, etc. can cause a bias in the average
AIAA 2006-834. measured temperature, which is quantified by the stat-
ic cell measurements of Fig. 2. We expect this latter
d uncertainty contribution to be the same for all sys-
tems, and hence not to increase in an engine.
Chris Hagen, University of Wisconsin, USA. What is
your post process time? d
Reply. The sensor provides continuous data streams Christian Trapp, Robert Bosch GmbH, Germany.
of temperature and water vapor concentration at Which other species did you measure in cylinder of a
15 kHz with no post-processing required. However, in production engine? Did you measure HC?
order to synchronize this output with engine data such
as crank-angle, the temperature/water concentration Reply. At this time we have only measured water
data file is parsed by separately recorded crank-angle vapor.
data, a process that takes a few seconds to complete.
d
d
Scott Sanders, University of Wisconsin, USA. What
Tim Jacobs, University of Michigan, USA. Can the do you feel are the primary obstacles that must be
sensor measure in-cylinder pressure? If so, can it be overcome to extend this sensor’s capabilities to in-
packaged small and inexpensively enough to be used in clude post-combustion thermometry? Will thermal
production engines for control algorithm modeling? boundary layers on the spark plug optics cause a sig-
nificant bias? Your 10-cycle-average results seem to
Reply. The sensor is currently configured to record in- show the H2O mole fraction decreasing as the piston
cylinder pressure data from a piezoelectric pressure trans- approaches top dead center. To what do you attri-
ducer separately fitted into the production cylinder head. bute this behavior?
Although it is in principle possible to infer pressure from
optical absorption measurements, both optical and piezo- Reply. To extend this sensor’s capabilities beyond the
electric pressure sensors are currently too expensive to be compression stroke, another spectral feature with a larg-
considered for onboard control in production vehicles. er lower state energy must be added to increase sensitiv-
ity to higher temperatures.
d The probe tip has been designed to perturb the flow as
little as possible (large openings, smooth edges, etc.); in
Steve Buckley, University of California San Diego, addition, multiple probe tip designs were tested in the
USA. The agreement between your shock-tube tempera- unfired engine and revealed no significant difference in
ture measurement and model are excellent. First, are the measured temperature.
there any adjustable parameters in your model that im- One possible explanation for the slight decrease in
prove the agreement (i.e., do you use a calibration point water vapor mole fraction is continued mixing of the
or is this purely a theoretical temperature)? Second, how fresh intake charge with exhaust gas residuals during
does your reported uncertainty from the shock tube compression. Another possible contributor is dilution
(e.g., ±6 K at 700 K measurement) propagate to the of the water vapor mole fraction by the evaporation of
shorter path length and variable engine conditions? the liquid fuel during compression.