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Instrument - Panel Toyota Yaris 2007 PDF
Instrument - Panel Toyota Yaris 2007 PDF
IP
IP–2 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan)
COMPONENTS
COMBINATION
METER ASSEMBLY
INSTRUMENT CLUSTER
FINISH PANEL
IP
INSTRUMENT PANEL
FINISH PANEL END RH
INSTRUMENT PANEL
FINISH PANEL END LH
E116817E01
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan) IP–3
SPECIAL CLIP
<B>
<B> IP
<C>
20 (204, 15)
<C>
UPPER INSTRUMENT
PANEL SUB-ASSEMBLY
GLOVE COMPARTMENT
DOOR ASSEMBLY
N*m (kgf*cm, ft*lbf) : Specified torque
Non-reusable part
B132310E02
IP–4 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan)
FRONT PASSENGER
AIRBAG ASSEMBLY
NO. 2 HEATER TO
REGISTER DUCT
<A>
NO. 1 HEATER TO <A>
REGISTER DUCT
INSTRUMENT
IP PANEL CUSHION
UPPER INSTRUMENT
NO. 2 INSTRUMENT
PANEL
PANEL CUSHION
B132378E01
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan) IP–5
REMOVAL
HINT:
Use the same procedure for both the RH and LH sides.
1. BOLTS, SCREWS AND NUTS TABLE
HINT:
All bolts, screws and nuts relevant to installing and
removing the instrument panel are shown, along with
their alphabetic codes, in the table below.
mm(in.) (L=Length)
B118994E01
Hinge
B132320E01
Slider
B132322E01
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan) IP–7
<B>
<B>
<C> <C>
B132323E01
IP
IP–8 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan)
IP
B132324
B132325
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan) IP–9
B132326
B132327
B132331
IP
19. REMOVE NO. 1 INSTRUMENT PANEL CUSHION
(a) Remove the instrument panel cushion from the
upper instrument panel.
B132328
B132329
IP–10 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan)
B132330
INSTALLATION
1. INSTALL NO. 3 INSTRUMENT PANEL CUSHION
(a) Install the instrument panel cushion onto the upper
instrument panel.
B132330
IP B132329
B132328
B132332
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan) IP–11
B132327
B132326
B132325
IP
9. INSTALL UPPER INSTRUMENT PANEL SUB-
ASSEMBLY
(a) Using a nipper, cut off both ends of the runner
portion shown in the illustration (When installing a
new one).
(b) Engage the 5 claws at the front side of the
Runner Portion instrument panel.
Cut Off
B130309E01
IP–12 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan)
IP
B132324
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan) IP–13
<B>
<B>
<C> <C>
B132323E01
IP
B132386
Hinge
B132321E01
IP–14 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan)
IP
IP–16 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)
COMPONENTS
IP
INSTRUMENT PANEL
FINISH PANEL END RH
INSTRUMENT PANEL
FINISH PANEL END LH
E107796E02
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–17
CLIP CLIP
CLIP
CLIP
FRONT PILLAR
GARNISH LH
UPPER INSTRUMENT
PANEL SUB-ASSEMBLY <B> <B>
IP
<B>
<B>
<C>
20 (204, 15)
<C>
Non-reusable part
B108209E01
IP–18 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)
<A>
FRONT PASSENGER
AIRBAG ASSEMBLY
UPPER
INSTRUMENT
PANEL
NO. 3 INSTRUMENT
PANEL CUSHION
NO. 1 INSTRUMENT
PANEL CUSHION INSTRUMENT PANEL CUP
HOLDER SPRING
<A>
<A>
<A> NO. 2 INSTRUMENT
INSTRUMENT PANEL PANEL CUP HOLDER
CUP HOLDER SPRING
NO. 2 INSTRUMENT PANEL
BOX DOOR SUB-ASSEMBLY
NO. 1 INSTRUMENT
PANEL CUP HOLDER
B105349E01
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–19
REMOVAL
HINT:
Use the same procedure for both the RH and LH sides.
1. BOLTS, SCREWS AND NUTS TABLE
HINT:
All bolts, screws and nuts relevant to installing and
removing the instrument panel are shown, along with
their alphabetic codes, in the table below.
mm(in.) (L=Length)
B118994E01
B105353
B108202
B105351
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–21
Slider
B108181E02
<B> <B>
<B> <B>
IP
<C> <C>
B105354E01
IP
B105355E01
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–23
B105356
B105358
IP
16. REMOVE INSTRUMENT PANEL CUP HOLDER
SPRING
(a) Remove screw <A> and remove the cup holder
spring.
B105360
B108174E01
IP–24 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)
Protective
Tape
B108173E01
IP B108177
B108176
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–25
B108178
B108179
B108203
B108204
IP–26 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)
B108205
INSTALLATION
1. INSTALL NO. 3 INSTRUMENT PANEL CUSHION
(a) Install the 2 instrument panel cushions onto the
instrument panel upper.
IP
B108205
B108204
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–27
B108203
B108180
B108178
B108176
IP–28 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)
B108177
B108175
IP B108174
B105360
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–29
B105359
B105357
IP
14. INSTALL UPPER INSTRUMENT PANEL SUB-
ASSEMBLY
(a) Using a nipper, cut off both ends of the runner
portion shown in the illustration (When installing a
new one).
(b) Engage the 5 claws at the upper side of the
instrument panel.
Runner
Portion
Cut off
B108233E01
IP–30 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)
(c) Engage the claw and the 3 clips at the lower side of
the instrument panel.
IP
B105355E01
B105354
IP
B108182
IP–32 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)
B105352
IP B108202
IP
IP–34 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)
COMPONENTS
IP
B132397E01
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–35
COMBINATION
METER ASSEMBLY
INSTRUMENT CLUSTER
FINISH PANEL
IP
INSTRUMENT PANEL
FINISH PANEL END RH
INSTRUMENT PANEL
FINISH PANEL END LH
E116817E01
IP–36 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)
SPECIAL CLIP
<B>
IP <B>
<C>
20 (204, 15)
<C>
UPPER INSTRUMENT
PANEL SUB-ASSEMBLY
GLOVE COMPARTMENT
DOOR ASSEMBLY
N*m (kgf*cm, ft*lbf) : Specified torque
Non-reusable part
B132310E02
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–37
STEREO OPENING
COVER
RADIO RECEIVER
ASSEMBLY
DEFROSTER DAMPER
CONTROL CABLE
SUB-ASSEMBLY AIR CONDITIONING
PANEL ASSEMBLY
B132383E01
IP–38 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)
IP
CONSOLE UPPER REAR
PANEL SUB-ASSEMBLY
<I>
<I>
<F> <F>
B132313E02
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–39
<D>
<D>
<D>
<D>
<D>
<E>
<G>
<H> LOWER INSTRUMENT
PANEL SUB-ASSEMBLY
<D>
<E> INSTRUMENT PANEL LOWER
FINISH PANEL SUB-ASSEMBLY
INSTRUMENT
PANEL BOX
<A>
COWL SIDE
<I>
INSTRUMENT TRIM BOARD RH
<I>
PAD LOWER LH
COWL SIDE
FRONT DOOR
TRIM BOARD LH
SCUFF PLATE RH
FRONT DOOR
SCUFF PLATE LH
B132379E01
IP–40 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)
INSTRUMENT PANEL
NO. 2 SAFETY PAD
INSTRUMENT PANEL
NO. 1 SAFETY PAD
<A>
INSTRUMENT PANEL CUP
HOLDER SUB-ASSEMBLY RH
<A>
<A>
<A>
INSTRUMENT PANEL CUP
<A> HOLDER SUB-ASSEMBLY LH
<A>
LOWER INSTRUMENT
PANEL
IP
INSTRUMENT CLUSTER
FINISH PANEL SEAL
STEREO JACK
ADAPTER ASSEMBLY
LIGHT CONTROL
RHEOSTAT
GLOVE COMPARTMENT
OUTER MIRROR
DOOR STOPPER
SWITCH ASSEMBLY
SUB-ASSEMBLY
B132380E01
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–41
REMOVAL
HINT:
Use the same procedure for both the RH and LH sides.
1. BOLTS, SCREWS AND NUTS TABLE
HINT:
All bolts, screws and nuts relevant to installing and
removing the instrument panel are shown, along with
their alphabetic codes, in the table below.
mm(in.) (L=Length)
B132394E01
B132398E01
B132399
IP B132400E01
B132402
Stopper
B132403E01
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–43
B132404E01
B132395
B132339
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–45
B132340
B132381
IP
B132382
Hinge
B132334E01
IP–46 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)
Cutout
B132335E01
B132369
IP
B132338
B108192
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–47
<D> <D>
<D>
<D> <D>
<H>
<G> <E>
<E>
<D>
B132342E01
B132343
B132344
IP–48 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)
B132392
B132357
B132358
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–49
B132360
B132393
IP
B132362
B132361
IP–50 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)
INSTALLATION
1. INSTALL INSTRUMENT PANEL NO. 1 SAFETY PAD
(a) Apply butyl tape to install the instrument panel
safety pad No. 1 onto the instrument panel lower
(When installing a new one).
Adhesive:
Part No. 08850-00065, Butyl Tape Set or the
equivalent
B132362
B132361
IP B132393
B132360
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–51
B132358
B132357
IP
7. INSTALL GLOVE COMPARTMENT DOOR STOPPER
SUB-ASSEMBLY
(a) Engage the claw and install the glove compartment
door stopper.
B132392
B132343
IP–52 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)
B132344
IP
<D> <D>
<D>
<D>
<D>
<H>
<G> <E>
<E>
<D>
B132342E01
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–53
B108192
B132338
IP
B132369
Cutout
B132335E01
IP–54 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)
Hinge
B132337E01
B132382
IP
B132381
B132340
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–55
B132396
B132402
B132401E01
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–57
B132399
(c) Flex both sides of the cup holder and engage the 2
stoppers.
(d) Close the instrument panel cup holder.
Stopper
B132398E01
B132406
IP
49. INSTALL INSTRUMENT PANEL CUP HOLDER LH
(a) Install the 2 hinges of the cup holder one at a time.
HINT:
Make sure that the spring is set in the position
Stopper
shown in the illustration.
Spring
Hing
B132405E01
IP–58 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)
(b) Flex both sides of the cup holder and engage the 2
stoppers.
(c) Close the instrument panel cup holder.
50. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
IP
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–59
COMPONENTS
INSTRUMENT PANEL
FINISH PANEL END RH
INSTRUMENT PANEL
FINISH PANEL END LH
INSTRUMENT CLUSTER
FINISH PANEL SUB-ASSEMBLY
CENTER
IP
DEFROSTER DAMPER
AIR CONDITIONER
CONTROL CABLE
PANEL SUB-ASSEMBLY
SUB-ASSEMBLY
w/o CD Player:
IP
w/ CD Player:
I101560E01
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–61
CLIP CLIP
CLIP
CLIP
FRONT PILLAR
GARNISH LH
UPPER INSTRUMENT
PANEL SUB-ASSEMBLY <B> <B>
IP
<B>
<B>
<C>
20 (204, 15)
<C>
Non-reusable part
B108209E01
IP–62 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)
IP
CONSOLE BOX REAR COVER
<F>
CONSOLE BOX ASSEMBLY REAR
B108229E02
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–63
<A>
INSTRUMENT PANEL FINISH PANEL
SUB-ASSEMBLY LOWER
FRONT DOOR
SCUFF PLATE LH
B108230E01
IP–64 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)
<D>
<D>
<D>
<D>
<E>
<G>
LOWER INSTRUMENT
PANEL SUB-ASSEMBLY
IP <H>
<D>
<E>
B108207E01
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–65
<A>
<A>
NO. 2 INSTRUMENT PANEL BOX
<A>
<A>
LOWER INSTRUMENT
PANEL SUB-ASSEMBLY
INSTRUMENT CLUSTER
FINISH PANEL SEAL
IP
POWER OUTLET
SOCKET COVER
POWER OUTLET
SOCKET ASSEMBLY
FRONT PANEL SEAL
<A>
B108198E01
IP–66 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)
REMOVAL
HINT:
Use the same procedure for both the RH and LH sides.
1. BOLTS, SCREWS AND NUTS TABLE
HINT:
All bolts, screws and nuts relevant to installing and
removing the instrument panel are shown, along with
their alphabetic codes, in the table below.
mm(in.) (L=Length)
φ=5 φ=5
(0.20) (0.20)
<G> <H>
L=16 L=16
(0.63) (0.63)
B118995E01
B118988
B118990
IP B118991
B118992
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–69
B118993
IP
B108222
B108228
IP–70 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)
Stopper
Cutout
Hinge
B108188E01
IP
B108190
B108200
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–71
B108191
B108192
IP
<D>
<D> <D>
<D>
<H>
<E>
<G>
<E>
<D>
B108193E01
IP–72 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)
B108225
IP
B108227
B108221
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–73
B108194
B108196
B108195
IP
46. REMOVE INSTRUMENT CLUSTER FINISH PANEL
SEAL
(a) Disengage the 5 claws and remove the panel seal.
B108197
INSTALLATION
1. INSTALL INSTRUMENT CLUSTER FINISH PANEL
SEAL
(a) Engage the 5 claws and install the panel seal.
B108197
IP–74 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)
B108195
B108196
IP B108194
B108221
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–75
B108227
B108225
IP
10. INSTALL LOWER INSTRUMENT PANEL SUB-
ASSEMBLY
(a) Using a nipper, cut off both ends of the runner
portion shown in the illustration (When installing a
new one).
(b) Apply butyl tape to install a new instrument panel
Runner pad lower onto the instrument panel lower (When
Portion installing a new one).
Adhesive:
Part No. 08850-00065, Butyl Tape Set or the
equivalent
(c) Install the lower instrument panel with the 5 <D>
Cut off
bolts, 2 <E> bolts, screw <G> and screw <H>.
NOTICE:
Do not excessively tighten the <D> bolts,
B108232E01
otherwise, it may damage the area not being
tightened.
IP–76 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)
<D>
<D> <D>
<D>
<H>
<E>
<G>
<E>
<D>
B108193E01
IP
B108192
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–77
B108191
B108200
B108190
IP–78 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)
Stopper
Cutout
Hinge
B108189E01
IP B108228
B108223
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–79
B118993
B118992
B118991
B118990
IP–80 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)
IP
IP–82 INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan)
COMPONENTS
INSTRUMENT PANEL
FINISH PANEL
LOWER CENTER UPPER CONSOLE PANEL SUB-ASSEMBLY
IP
CONSOLE BOX CARPET
B132385E01
INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan) IP–83
CONSOLE COMPARTMENT
DOOR SUB-ASSEMBLY
CONSOLE COMPARTMENT
DOOR CUSHION
CONSOLE COMPARTMENT DOOR CUSHION
CONSOLE COMPARTMENT
DOOR LOCK SUB-ASSEMBLY
CONSOLE
COMPARTMENT
IP
DOOR CUSHION
B132345E01
IP–84 INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan)
REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
2. REMOVE INSTRUMENT PANEL FINISH PANEL
LOWER CENTER (See page ME-138)
3. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for
Manual Transaxle)
(a) Remove the shift lever knob.
B132387
IP
B132347
B132348
INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan) IP–85
B132346
B132349
DISASSEMBLY
1. REMOVE CONSOLE REAR END PANEL SUB-
ASSEMBLY
(a) Remove the 2 screws. IP
(b) Disengage the 4 claws and 4 clips and remove the
console rear end panel.
B132350
IP–86 INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan)
B132351E01
B132353
B132354
B132355
INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan) IP–87
B132352
REASSEMBLY
1. INSTALL CONSOLE COMPARTMENT DOOR
CUSHION
(a) for Console compartment door:
(1) Install the console compartment door cushion.
B132355
B132352 IP
2. INSTALL CONSOLE COMPARTMENT DOOR LOCK
SUB-ASSEMBLY
(a) Install the console compartment door lock with the 2
screws.
B132354
B132353
IP–88 INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan)
B132389
B132350
INSTALLATION
1. INSTALL REAR CONSOLE BOX ASSEMBLY
(a) Engage the 4 claws and install the rear console box.
IP (b) Install the 2 bolts and 2 screws.
(c) Connect the clamp.
B132349
B132346
INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan) IP–89
B132348
B132347
IP
5. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for
Manual Transaxle)
(a) Install the shift lever knob.
6. INSTALL INSTRUMENT PANEL FINISH PANEL
LOWER CENTER (See page ME-142)
7. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
B132388