You are on page 1of 89

INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan) IP–1

UPPER INSTRUMENT PANEL (for


Sedan)
PRECAUTION
1. PRECAUTION FOR VEHICLES WITH SRS AIRBAG
AND SEAT BELT PRETENSIONER
(a) Some of these operations may affect the SRS
airbag system. Read the precautionary notices
concerning the SRS airbag system before servicing
(See page RS-1).

IP
IP–2 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan)

COMPONENTS

COMBINATION
METER ASSEMBLY

INSTRUMENT CLUSTER
FINISH PANEL
IP

INSTRUMENT PANEL
FINISH PANEL END RH

INSTRUMENT PANEL
FINISH PANEL END LH

INSTRUMENT PANEL FINISH


PANEL LOWER CENTER

E116817E01
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan) IP–3

w/ Curtain Shield Airbag:


SPECIAL CLIP

SPECIAL CLIP

FRONT PILLAR FRONT PILLAR


GARNISH LH GARNISH RH

FRONT PILLAR FRONT PILLAR


GARNISH LH GARNISH RH

FRONT DOOR OPENING


TRIM WEATHERSTRIP RH

FRONT DOOR OPENING


TRIM WEATHERSTRIP LH

<B>
<B> IP

<C>
20 (204, 15)
<C>

UPPER INSTRUMENT
PANEL SUB-ASSEMBLY

GLOVE COMPARTMENT
DOOR ASSEMBLY
N*m (kgf*cm, ft*lbf) : Specified torque

Non-reusable part
B132310E02
IP–4 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan)

FRONT PASSENGER
AIRBAG ASSEMBLY

NO. 2 HEATER TO
REGISTER DUCT

<A>
NO. 1 HEATER TO <A>
REGISTER DUCT

<A> NO. 1 INSTRUMENT PANEL


REGISTER ASSEMBLY
<A>
NO. 1 INSTRUMENT PANEL
REGISTER ASSEMBLY

INSTRUMENT
IP PANEL CUSHION

UPPER INSTRUMENT
NO. 2 INSTRUMENT
PANEL
PANEL CUSHION

NO. 1 INSTRUMENT NO. 3 INSTRUMENT


PANEL CUSHION PANEL CUSHION

B132378E01
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan) IP–5

REMOVAL
HINT:
Use the same procedure for both the RH and LH sides.
1. BOLTS, SCREWS AND NUTS TABLE
HINT:
All bolts, screws and nuts relevant to installing and
removing the instrument panel are shown, along with
their alphabetic codes, in the table below.

mm(in.) (L=Length)

Code Shape Code Shape Code Shape

φ=5 φ=5 φ=8


(0.20) (0.20) (0.31)
<A> L=14 <B> L=14 <C> L=15
(0.55) (0.55) (0.59)

B118994E01

2. DISCONNECT CABLE FROM NEGATIVE BATTERY


TERMINAL
(a) Wait for at least 90 seconds after disconnecting the
cable to prevent the airbag from working.
3. REMOVE INSTRUMENT PANEL FINISH PANEL IP
LOWER CENTER (See page ME-138)
4. REMOVE INSTRUMENT PANEL FINISH PANEL END
LH (See page ME-138)
5. REMOVE INSTRUMENT PANEL FINISH PANEL END
RH (See page ME-138)
6. REMOVE INSTRUMENT CLUSTER FINISH PANEL
(See page ME-139)
7. REMOVE COMBINATION METER ASSEMBLY (See
page ME-139)
8. SEPARATE FRONT DOOR OPENING TRIM
WEATHERSTRIP RH
(a) Separate the front door opening trim weatherstrip.
9. SEPARATE FRONT DOOR OPENING TRIM
WEATHERSTRIP LH
(a) Separate the front door opening trim weatherstrip.
10. REMOVE FRONT PILLAR GARNISH RH (See page IR-
18)
11. REMOVE FRONT PILLAR GARNISH LH (See page IR-
19)
IP–6 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan)

12. REMOVE GLOVE COMPARTMENT DOOR


Stopper ASSEMBLY
(a) Disengage the claw and separate the 2 glove
compartment door stoppers from the glove
compartment door.
(b) Slightly flex the upper part of the glove compartment
door to release the 2 stoppers and open the glove
compartment door assembly until it becomes
horizontal.
B132319E01

(c) Pull the glove compartment door assembly out


horizontally to disengage the hinge portion and
remove the glove compartment door.
NOTICE:
Pull the glove compartment door out
horizontally, otherwise, installation failure
caused by excessive play around the hinge
portion will result.

Hinge
B132320E01

13. REMOVE UPPER INSTRUMENT PANEL SUB-


ASSEMBLY
(a) Slide the slider and disconnect the passenger
IP airbag connector.
(b) Disconnect the clamp.

Slider

B132322E01
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan) IP–7

(c) Remove the 2 <C> bolts and 2 <B> screws.

<B>
<B>

<C> <C>
B132323E01

IP
IP–8 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan)

(d) Disengage the 7 clips by lifting the rear side of the


instrument panel up.

IP
B132324

(e) While lifting the instrument panel, slide it toward the


rear of the vehicle. Disengage the 5 claws from the
front side of the instrument panel and remove the
instrument panel.
14. REMOVE NO. 2 HEATER TO REGISTER DUCT
(a) Remove the 2 <A> screws and remove the register
duct.

B132325
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan) IP–9

15. REMOVE NO. 1 HEATER TO REGISTER DUCT


(a) Remove the 2 <A> screws and remove the register
duct.

B132326

16. REMOVE NO. 1 INSTRUMENT PANEL REGISTER


ASSEMBLY
(a) Disengage the 3 claws and remove the register.
HINT:
Use the same procedure for both sides.
17. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY
(See page RS-328)

B132327

18. REMOVE INSTRUMENT PANEL CUSHION


(a) Remove the instrument panel cushion from the
upper instrument panel.

B132331
IP
19. REMOVE NO. 1 INSTRUMENT PANEL CUSHION
(a) Remove the instrument panel cushion from the
upper instrument panel.

B132328

20. REMOVE NO. 2 INSTRUMENT PANEL CUSHION


(a) Remove the instrument panel cushion from the
upper instrument panel.

B132329
IP–10 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan)

21. REMOVE NO. 3 INSTRUMENT PANEL CUSHION


(a) Remove the instrument panel cushion from the
upper instrument panel.

B132330

INSTALLATION
1. INSTALL NO. 3 INSTRUMENT PANEL CUSHION
(a) Install the instrument panel cushion onto the upper
instrument panel.

B132330

2. INSTALL NO. 2 INSTRUMENT PANEL CUSHION


(a) Install the instrument panel cushion onto the upper
instrument panel.

IP B132329

3. INSTALL NO. 1 INSTRUMENT PANEL CUSHION


(a) Install the instrument panel cushion onto the upper
instrument panel.

B132328

4. INSTALL INSTRUMENT PANEL CUSHION


(a) Install the instrument panel cushion onto the upper
instrument panel.
5. INSTALL FRONT PASSENGER AIRBAG ASSEMBLY
(See page RS-329)

B132332
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan) IP–11

6. INSTALL NO. 1 INSTRUMENT PANEL REGISTER


ASSEMBLY
(a) Engage the 3 claws and install the register.
HINT:
Use the same procedure for both sides.

B132327

7. INSTALL NO. 1 HEATER TO REGISTER DUCT


(a) Install the register duct with the 2 <A> screws.

B132326

8. INSTALL NO. 2 HEATER TO REGISTER DUCT


(a) Install the register duct with the 2 <A> screws.

B132325
IP
9. INSTALL UPPER INSTRUMENT PANEL SUB-
ASSEMBLY
(a) Using a nipper, cut off both ends of the runner
portion shown in the illustration (When installing a
new one).
(b) Engage the 5 claws at the front side of the
Runner Portion instrument panel.

Cut Off

B130309E01
IP–12 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan)

(c) Engage the 7 clips at the rear side of the instrument


panel.

IP
B132324
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan) IP–13

(d) Install the upper instrument panel with the 2 <C>


bolts and the 2 <B> screws.

<B>
<B>

<C> <C>
B132323E01

Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) for bolt


<C>
(e) Connect the passenger airbag connector and
clamp.

IP

B132386

10. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY


(a) Engage the claws of the hinge portions by pushing
the glove compartment door in the horizontal
direction to install the glove compartment door
assembly.
NOTICE:
Engage the claw by pushing it in the horizontal
direction, otherwise, installation failure caused
by excessive play around the hinge portion will
result.

Hinge
B132321E01
IP–14 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Sedan)

(b) Slightly flex the upper portion of the glove


Stopper compartment door assembly to engage the stopper.
(c) Install the 2 glove compartment door stoppers onto
the glove compartment door.
11. INSTALL FRONT PILLAR GARNISH RH (See page IR-
29)
12. INSTALL FRONT PILLAR GARNISH LH (See page IR-
30)
B132319E01
13. INSTALL FRONT DOOR OPENING TRIM
WEATHERSTRIP RH
(a) Install the front door opening trim weatherstrip.
14. INSTALL FRONT DOOR OPENING TRIM
WEATHERSTRIP LH
(a) Install the front door opening trim weatherstrip.
15. INSTALL COMBINATION METER ASSEMBLY (See
page ME-140)
16. INSTALL INSTRUMENT CLUSTER FINISH PANEL
(See page ME-140)
17. INSTALL INSTRUMENT PANEL FINISH PANEL END
RH (See page ME-141)
18. INSTALL INSTRUMENT PANEL FINISH PANEL END
LH (See page ME-141)
19. INSTALL INSTRUMENT PANEL FINISH PANEL
LOWER CENTER (See page ME-142)
20. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
IP Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
21. CHECK SRS WARNING LIGHT
(See page RS-31)
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–15

UPPER INSTRUMENT PANEL (for


Hatchback)
PRECAUTION
1. PRECAUTION FOR VEHICLE WITH SRS AIRBAG
AND SEAT BELT PRETENSIONER
(a) Some of these operations may affect the SRS
airbag system. Read the precautionary notices
concerning the SRS airbag system before servicing
(See page RS-31).

IP
IP–16 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)

COMPONENTS

COMBINATION METER ASSEMBLY

INSTRUMENT CLUSTER FINISH PANEL

IP

INSTRUMENT PANEL
FINISH PANEL END RH

INSTRUMENT PANEL
FINISH PANEL END LH

E107796E02
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–17

w/ Curtain Shield Airbag:

CLIP CLIP

CLIP
CLIP

FRONT PILLAR GARNISH RH

FRONT PILLAR GARNISH LH

FRONT PILLAR GARNISH RH

FRONT PILLAR
GARNISH LH

FRONT DOOR OPENING


TRIM WEATHERSTRIP RH

FRONT DOOR OPENING TRIM WEATHERSTRIP LH

UPPER INSTRUMENT
PANEL SUB-ASSEMBLY <B> <B>
IP
<B>
<B>

<C>
20 (204, 15)
<C>

NO. 1 SWITCH HOLE BASE

GLOVE COMPARTMENT DOOR ASSEMBLY

N*m (kgf*cm, ft.*lbf) : Specified torque

Non-reusable part
B108209E01
IP–18 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)

NO. 2 HEATER TO REGISTER DUCT


NO. 1 HEATER TO
REGISTER DUCT <A>
NO. 1 INSTRUMENT
<A> PANEL REGISTER
<A> ASSEMBLY

<A>

NO. 1 INSTRUMENT PANEL


REGISTER ASSEMBLY

INSTRUMENT PANEL CUSHION

FRONT PASSENGER
AIRBAG ASSEMBLY

UPPER
INSTRUMENT
PANEL
NO. 3 INSTRUMENT
PANEL CUSHION

IP NO. 2 INSTRUMENT PANEL CUSHION

NO. 1 INSTRUMENT
PANEL CUSHION INSTRUMENT PANEL CUP
HOLDER SPRING
<A>

NO. 1 INSTRUMENT PANEL <A>


BOX DOOR SUB-ASSEMBLY

<A>
<A> NO. 2 INSTRUMENT
INSTRUMENT PANEL PANEL CUP HOLDER
CUP HOLDER SPRING
NO. 2 INSTRUMENT PANEL
BOX DOOR SUB-ASSEMBLY

NO. 1 INSTRUMENT
PANEL CUP HOLDER

B105349E01
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–19

REMOVAL
HINT:
Use the same procedure for both the RH and LH sides.
1. BOLTS, SCREWS AND NUTS TABLE
HINT:
All bolts, screws and nuts relevant to installing and
removing the instrument panel are shown, along with
their alphabetic codes, in the table below.

mm(in.) (L=Length)

Code Shape Code Shape Code Shape

φ=5 φ=5 φ=8


(0.20) (0.20) (0.31)
<A> L=14 <B> L=14 <C> L=15
(0.55) (0.55) (0.59)

B118994E01

2. DISCONNECT CABLE FROM NEGATIVE BATTERY


TERMINAL
(a) Wait for at least 90 seconds after disconnecting the
cable to prevent the airbag from working.
3. REMOVE INSTRUMENT PANEL FINISH PANEL END IP
LH (See page ME-145)
4. REMOVE INSTRUMENT PANEL FINISH PANEL END
RH (See page ME-145)
5. REMOVE INSTRUMENT CLUSTER FINISH PANEL
(See page ME-145)
6. REMOVE COMBINATION METER ASSEMBLY (See
page ME-146)
7. REMOVE FRONT DOOR OPENING TRIM
WEATHERSTRIP RH (See page IR-50)
8. REMOVE FRONT DOOR OPENING TRIM
WEATHERSTRIP LH (See page IR-50)
9. REMOVE FRONT PILLAR GARNISH RH (See page IR-
58)
10. REMOVE FRONT PILLAR GARNISH LH (See page IR-
59)
IP–20 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)

11. REMOVE NO. 1 SWITCH HOLE BASE


(a) Disengage the 2 clips and 2 claws and remove the
switch hole base.

B105353

12. REMOVE GLOVE COMPARTMENT DOOR


ASSEMBLY
(a) Slightly deform the upper part of the glove
compartment door assembly to release the 2
stoppers and open the glove compartment door
assembly until it becomes horizontal.

B108202

(b) Pull the glove compartment door assembly out


horizontally to disengage the hinge portion and
remove the glove compartment door assembly.
IP NOTICE:
Pull the glove compartment door out
horizontally, otherwise, installation failure
caused by excessive play around the hinge
portion will result.

B105351
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–21

13. REMOVE UPPER INSTRUMENT PANEL SUB-


ASSEMBLY
(a) Slide the slider and disconnect the passenger
airbag connector.
(b) Disconnect the clamp.
(c) Remove the 2 <C> bolts and 4 <B> screws.

Slider

B108181E02

<B> <B>
<B> <B>

IP

<C> <C>

B105354E01

(d) Disconnect the connectors.


(e) Disengage the claw and 3 clips while lifting the rear
instrument panel up.
IP–22 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)

(f) While lifting the instrument panel, slide it toward the


rear of the vehicle. Disengage the 5 claws of the
front side of the instrument panel and remove the
instrument panel.

IP

B105355E01
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–23

14. REMOVE NO. 1 INSTRUMENT PANEL BOX DOOR


SUB-ASSEMBLY
(a) Remove the 2 <A> screws.
(b) Pull the instrument panel box door toward the rear
of the vehicle, disengage the 2 claws and 2 clips
and remove the instrument panel box door.

B105356

15. REMOVE NO. 2 INSTRUMENT PANEL BOX DOOR


SUB-ASSEMBLY
(a) Remove the 2 <A> screws.
(b) Pull the instrument panel box door toward the rear
of the vehicle, disengage the 2 claws and 2 clips
and remove the instrument panel box door.

B105358
IP
16. REMOVE INSTRUMENT PANEL CUP HOLDER
SPRING
(a) Remove screw <A> and remove the cup holder
spring.

B105360

17. REMOVE NO. 1 INSTRUMENT PANEL CUP HOLDER


A (a) Slightly deform portion A of the cup holder by
pressing it and release the stopper.

B108174E01
IP–24 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)

(b) Using a screwdriver with its tip wrapped in


protective tape, prize the hinge portion of the cup
holder from side to side while being careful not to
apply excessive load to the axis of the instrument
panel upper, and remove the cup holder.
18. REMOVE NO. 2 INSTRUMENT PANEL CUP HOLDER
HINT:
Use the same procedure as for the RH side.

Protective
Tape

B108173E01

19. REMOVE NO. 2 HEATER TO REGISTER DUCT


(a) Remove the 2 <A> screws and remove the register
duct.

IP B108177

20. REMOVE NO. 1 HEATER TO REGISTER DUCT


(a) Remove the 2 <A> screws and remove the register
duct.

B108176
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–25

21. REMOVE NO. 1 INSTRUMENT PANEL REGISTER


ASSEMBLY
(a) Disengage the 3 claws and remove the register.
HINT:
Use the same procedure as for the opposite side.
22. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY
(See page RS-340)

B108178

23. REMOVE INSTRUMENT PANEL CUSHION


(a) Remove the instrument panel cushion from the
instrument panel upper.

B108179

24. REMOVE NO. 1 INSTRUMENT PANEL CUSHION


(a) Remove the instrument panel cushion from the
instrument panel upper.
IP

B108203

25. REMOVE NO. 2 INSTRUMENT PANEL CUSHION


(a) Remove the instrument panel cushion from the
instrument panel upper.

B108204
IP–26 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)

26. REMOVE NO. 3 INSTRUMENT PANEL CUSHION


(a) Remove the 2 instrument panel cushions from the
instrument panel upper.

B108205

INSTALLATION
1. INSTALL NO. 3 INSTRUMENT PANEL CUSHION
(a) Install the 2 instrument panel cushions onto the
instrument panel upper.

IP

B108205

2. INSTALL NO. 2 INSTRUMENT PANEL CUSHION


(a) Install the instrument panel cushion onto the
instrument panel upper.

B108204
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–27

3. INSTALL NO. 1 INSTRUMENT PANEL CUSHION


(a) Install the instrument panel cushion onto the
instrument panel upper.

B108203

4. INSTALL INSTRUMENT PANEL CUSHION


(a) Install the instrument panel cushion onto the
instrument panel upper.
5. INSTALL FRONT PASSENGER AIRBAG ASSEMBLY
(See page RS-341)

B108180

6. INSTALL NO. 1 INSTRUMENT PANEL REGISTER


ASSEMBLY
(a) Engage the 3 claws and install the register.
HINT: IP
Use the same procedure as for the opposite side.

B108178

7. INSTALL NO. 1 HEATER TO REGISTER DUCT


(a) Install the register duct with the 2 <A> screws.

B108176
IP–28 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)

8. INSTALL NO. 2 HEATER TO REGISTER DUCT


(a) Install the register duct with the 2 <A> screws.

B108177

9. INSTALL NO. 1 INSTRUMENT PANEL CUP HOLDER


(a) Engage the hinge portion of the cup holder and
install the cup holder.

B108175

(b) Engage the stopper of the cup holder.


10. INSTALL NO. 2 INSTRUMENT PANEL CUP HOLDER
HINT:
Use the same procedure as for the RH side.

IP B108174

11. INSTALL INSTRUMENT PANEL CUP HOLDER


SPRING
(a) Install the cup holder spring with screw <A>.

B105360
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–29

12. INSTALL NO. 2 INSTRUMENT PANEL BOX DOOR


SUB-ASSEMBLY
(a) Engage the 2 claws and 2 clips.
(b) Install the box door with the 2 <A> screws.

B105359

13. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR


SUB-ASSEMBLY
(a) Engage the 2 claws and 2 clips.
(b) Install the box door with the 2 <A> screws.

B105357
IP
14. INSTALL UPPER INSTRUMENT PANEL SUB-
ASSEMBLY
(a) Using a nipper, cut off both ends of the runner
portion shown in the illustration (When installing a
new one).
(b) Engage the 5 claws at the upper side of the
instrument panel.

Runner
Portion

Cut off

B108233E01
IP–30 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)

(c) Engage the claw and the 3 clips at the lower side of
the instrument panel.

IP

B105355E01

(d) Install the instrument panel upper with the 2 <C>


bolts and 4 <B> screws.
Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) for bolt
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–31

(e) Connect the connectors.

B105354

(f) Connect the passenger airbag connector and


clamp.

IP
B108182
IP–32 INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback)

15. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY


(a) Engage the claw of the hinge portion in the
horizontal direction to install the glove compartment
door assembly.
NOTICE:
Engage the claw in the horizontal direction,
otherwise, installation failure caused by
excessive play around the hinge portion will
result.

B105352

(b) Slightly deform the upper portion of the glove


compartment door assembly to engage the stopper.

IP B108202

16. INSTALL NO. 1 SWITCH HOLE BASE


(a) Disengage the 2 clips and 2 claws and install the
switch hole base.
17. INSTALL FRONT PILLAR GARNISH RH (See page IR-
71)
18. INSTALL FRONT PILLAR GARNISH LH (See page IR-
72)
19. INSTALL FRONT DOOR OPENING TRIM
WEATHERSTRIP RH (See page IR-81)
20. INSTALL FRONT DOOR OPENING TRIM
WEATHERSTRIP LH (See page IR-81)
21. INSTALL COMBINATION METER ASSEMBLY (See
B105353
page ME-148)
22. INSTALL INSTRUMENT CLUSTER FINISH PANEL
(See page ME-148)
23. INSTALL INSTRUMENT PANEL FINISH PANEL END
RH (See page ME-149)
INSTRUMENT PANEL – UPPER INSTRUMENT PANEL (for Hatchback) IP–33

24. INSTALL INSTRUMENT PANEL FINISH PANEL END


LH (See page ME-149)
25. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
26. CHECK SRS WARNING LIGHT
RS-31

IP
IP–34 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)

LOWER INSTRUMENT PANEL (for Sedan)


INSTRUMENT PANEL
BODY

COMPONENTS

IP

INSTRUMENT PANEL CUP


HOLDER SPRING RH

INSTRUMENT PANEL INSTRUMENT PANEL


CUP HOLDER LH CUP HOLDER RH

INSTRUMENT PANEL CUP


HOLDER SPRING LH

B132397E01
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–35

COMBINATION
METER ASSEMBLY

INSTRUMENT CLUSTER
FINISH PANEL

IP

INSTRUMENT PANEL
FINISH PANEL END RH

INSTRUMENT PANEL
FINISH PANEL END LH

INSTRUMENT PANEL FINISH


PANEL LOWER CENTER

E116817E01
IP–36 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)

w/ Curtain Shield Airbag:


SPECIAL CLIP

SPECIAL CLIP

FRONT PILLAR FRONT PILLAR


GARNISH LH GARNISH RH

FRONT PILLAR FRONT PILLAR


GARNISH LH GARNISH RH

FRONT DOOR OPENING


TRIM WEATHERSTRIP RH

FRONT DOOR OPENING


TRIM WEATHERSTRIP LH

<B>
IP <B>

<C>
20 (204, 15)
<C>

UPPER INSTRUMENT
PANEL SUB-ASSEMBLY

GLOVE COMPARTMENT
DOOR ASSEMBLY
N*m (kgf*cm, ft*lbf) : Specified torque

Non-reusable part
B132310E02
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–37

for Integrated w/ Panel:

RADIO RECEIVER ASSEMBLY

w/o Radio Receiver: Except for Integrated w/ Panel:

STEREO OPENING
COVER

Except for Integrated w/ Panel:

INSTRUMENT CLUSTER FINISH


PANEL CENTER SUB-ASSEMBLY IP

RADIO RECEIVER
ASSEMBLY

AIR INLET DAMPER CONTROL


CABLE SUB-ASSEMBLY

DEFROSTER DAMPER
CONTROL CABLE
SUB-ASSEMBLY AIR CONDITIONING
PANEL ASSEMBLY

AIR MIX DAMPER CONTROL


CABLE SUB-ASSEMBLY

B132383E01
IP–38 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)

for Manual Transaxle:

SHIFT LEVER KNOB


SUB-ASSEMBLY

UPPER CONSOLE PANEL SUB-ASSEMBLY

UPPER CONSOLE PANEL


SUB-ASSEMBLY

CONSOLE BOX CARPET

IP
CONSOLE UPPER REAR
PANEL SUB-ASSEMBLY
<I>
<I>
<F> <F>

REAR CONSOLE BOX ASSEMBLY

B132313E02
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–39

<D>
<D>

<D>
<D>
<D>

<E>
<G>
<H> LOWER INSTRUMENT
PANEL SUB-ASSEMBLY

<D>
<E> INSTRUMENT PANEL LOWER
FINISH PANEL SUB-ASSEMBLY

INSTRUMENT
PANEL BOX
<A>

INSTRUMENT PANEL UNDER


COVER SUB-ASSEMBLY RH

HOOD LOCK CONTROL <B>


<B>
LEVER SUB-ASSEMBLY
INSTRUMENT PANEL UNDER
INSTRUMENT
COVER SUB-ASSEMBLY LH
IP
PAD LOWER RH

COWL SIDE
<I>
INSTRUMENT TRIM BOARD RH
<I>
PAD LOWER LH

COWL SIDE
FRONT DOOR
TRIM BOARD LH
SCUFF PLATE RH

FRONT DOOR
SCUFF PLATE LH

B132379E01
IP–40 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)

INSTRUMENT PANEL
NO. 2 SAFETY PAD
INSTRUMENT PANEL
NO. 1 SAFETY PAD
<A>
INSTRUMENT PANEL CUP
HOLDER SUB-ASSEMBLY RH

<A>
<A>
<A>
INSTRUMENT PANEL CUP
<A> HOLDER SUB-ASSEMBLY LH

<A>

LOWER INSTRUMENT
PANEL

IP
INSTRUMENT CLUSTER
FINISH PANEL SEAL

STEREO JACK
ADAPTER ASSEMBLY
LIGHT CONTROL
RHEOSTAT
GLOVE COMPARTMENT
OUTER MIRROR
DOOR STOPPER
SWITCH ASSEMBLY
SUB-ASSEMBLY

B132380E01
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–41

REMOVAL
HINT:
Use the same procedure for both the RH and LH sides.
1. BOLTS, SCREWS AND NUTS TABLE
HINT:
All bolts, screws and nuts relevant to installing and
removing the instrument panel are shown, along with
their alphabetic codes, in the table below.

mm(in.) (L=Length)

Code Shape Code Shape Code Shape

φ=5 φ=5 φ=8


(0.20) (0.20) (0.31)
<A> <B> <C>
L=14 L=14 L=15
(0.55) (0.55) (0.59)

φ=6 φ=6 φ=6


(0.24) (0.24) (0.24)
<D> <E> <F>
L=20 L=16 L=16
(0.79) (0.63) (0.63) IP

φ=5 φ=5 φ=5


(0.20) (0.20) (0.20)
<G> L=16 <H> L=16 <I> L=16
(0.63) (0.63) (0.63)

B132394E01

2. DISCONNECT CABLE FROM NEGATIVE BATTERY


TERMINAL
Wait for at least 90 seconds after disconnecting the
cable to prevent the airbag from working.
IP–42 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)

3. REMOVE INSTRUMENT PANEL CUP HOLDER RH


(a) Open the instrument panel cup holder.
(b) Flex both sides of the instrument panel cup holder
Stopper
and disengage the 2 stoppers.

B132398E01

(c) Disengage the spring.

B132399

(d) Remove the instrument panel cup holder by moving


it toward either the inside or the outside of the
vehicle and disengaging the 2 hinges one at a time.
Hing

IP B132400E01

4. REMOVE INSTRUMENT PANEL CUP HOLDER


SPRING RH
(a) Remove the spring.

B132402

5. REMOVE INSTRUMENT PANEL CUP HOLDER LH


(a) Open the instrument panel cup holder.
(b) Flex both sides of the instrument panel cup holder
and disengage the 2 stoppers.

Stopper

B132403E01
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–43

(c) Remove the instrument panel cup holder by moving


it toward either the inside or the outside of the
vehicle and disengaging the 2 hinges one at a time.
Hing

B132404E01

6. REMOVE INSTRUMENT PANEL CUP HOLDER


SPRING LH
(a) Remove the spring.
7. REMOVE INSTRUMENT PANEL FINISH PANEL
LOWER CENTER (See page ME-138)
8. REMOVE INSTRUMENT PANEL FINISH PANEL END
LH (See page ME-138)
9. REMOVE INSTRUMENT PANEL FINISH PANEL END
B132406
RH (See page ME-138)
10. REMOVE INSTRUMENT CLUSTER FINISH PANEL
(See page ME-139)
11. REMOVE COMBINATION METER ASSEMBLY (See
page ME-139)
12. REMOVE INSTRUMENT CLUSTER FINISH PANEL
CENTER SUB-ASSEMBLY
(a) Disengage the 2 claws and 4 clips and remove the
instrument cluster panel center.
IP

B132395

13. REMOVE STEREO OPENING COVER (w/o Radio


Receiver)
(a) Remove the 4 screws and remove the stereo
opening cover.
14. REMOVE RADIO RECEIVER ASSEMBLY (See page
AV-38)
15. REMOVE AIR CONDITIONING PANEL ASSEMBLY
(See page AC-239)
B132396
16. DISCONNECT AIR MIX DAMPER CONTROL CABLE
SUB-ASSEMBLY (See page AC-240)
17. DISCONNECT DEFROSTER DAMPER CONTROL
CABLE SUB-ASSEMBLY (See page AC-240)
18. DISCONNECT AIR INLET DAMPER CONTROL
CABLE SUB-ASSEMBLY (See page AC-240)
IP–44 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)

19. SEPARATE FRONT DOOR OPENING TRIM


WEATHERSTRIP RH (See page IP-5)
20. SEPARATE FRONT DOOR OPENING TRIM
WEATHERSTRIP LH (See page IP-5)
21. REMOVE FRONT PILLAR GARNISH RH (See page IR-
18)
22. REMOVE FRONT PILLAR GARNISH LH (See page IR-
19)
23. REMOVE GLOVE COMPARTMENT DOOR
ASSEMBLY (See page IP-6)
24. REMOVE UPPER INSTRUMENT PANEL SUB-
ASSEMBLY (See page IP-6)
25. REMOVE FRONT DOOR SCUFF PLATE RH (See page
IR-14)
26. REMOVE FRONT DOOR SCUFF PLATE LH (See page
IR-14)
27. REMOVE INSTRUMENT PANEL UNDER COVER SUB-
ASSEMBLY LH (See page IR-14)
28. REMOVE INSTRUMENT PANEL UNDER COVER SUB-
ASSEMBLY RH (See page IR-14)
29. REMOVE COWL SIDE TRIM BOARD RH (See page
IR-15)
30. REMOVE COWL SIDE TRIM BOARD LH (See page IR-
15)
31. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for
IP Manual Transaxle) (See page IP-84)
32. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY
(See page IP-84)
33. REMOVE CONSOLE UPPER REAR PANEL SUB-
ASSEMBLY (See page IP-84)
34. REMOVE CONSOLE BOX CARPET (See page IP-85)
35. REMOVE REAR CONSOLE BOX ASSEMBLY (See
page IP-85)
36. REMOVE INSTRUMENT PAD LOWER LH
(a) Remove screw <I>.
(b) Disengage the claw and 3 clips and remove the
instrument panel pad lower.

B132339
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–45

37. REMOVE INSTRUMENT PAD LOWER RH


(a) Remove screw <I>.
(b) Disengage the claw and 3 clips and remove the
instrument panel pad lower.

B132340

38. REMOVE INSTRUMENT PANEL LOWER FINISH


PANEL SUB-ASSEMBLY
(a) Disengage the 7 claws and open the instrument
panel lower finish panel.

B132381

(b) Remove the 2 <A> screws and remove the


instrument panel lower finish panel.

IP

B132382

39. REMOVE INSTRUMENT PANEL BOX


(a) Open the instrument panel box.
(b) Pull the instrument panel box out horizontally with
the instrument panel open and disengage the 2
hinges.

Hinge

B132334E01
IP–46 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)

(c) Remove the stopper of the instrument panel box


from the cutout of the instrument panel lower and
Stopper remove the instrument panel box.

Cutout

B132335E01

40. DISCONNECT ANTENNA CORD SUB-ASSEMBLY


(a) Disconnect the 5 antenna cord clamps.

B132369

41. SEPARATE HOOD LOCK CONTROL LEVER SUB-


ASSEMBLY
(a) Disengage the 3 claws and separate the hood lock
control lever.

IP

B132338

42. REMOVE LOWER INSTRUMENT PANEL SUB-


ASSEMBLY
(a) Disengage the 2 claws and disconnect the DLC3
connector.
(b) Disconnect the clamps and connectors.

B108192
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–47

(c) Remove the 6 <D> bolts, 2 <E> bolts, screw <G>


and screw <H> and remove the lower instrument
panel.

<D> <D>
<D>
<D> <D>
<H>

<G> <E>
<E>
<D>
B132342E01

43. REMOVE INSTRUMENT PANEL CUP HOLDER SUB- IP


ASSEMBLY LH
(a) Remove the 3 <A> screws and the instrument panel
cup holder.

B132343

44. REMOVE INSTRUMENT PANEL CUP HOLDER SUB-


ASSEMBLY RH
(a) Remove the 3 <A> screws and the instrument panel
box.

B132344
IP–48 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)

45. REMOVE GLOVE COMPARTMENT DOOR STOPPER


SUB-ASSEMBLY
(a) Disengage the claw and remove the glove
compartment door stopper.

B132392

46. REMOVE OUTER MIRROR SWITCH ASSEMBLY


(a) Disengage the 2 claws and remove the outer mirror
switch.

B132357

47. REMOVE LIGHT CONTROL RHEOSTAT


(a) Disengage the 2 claws and remove the light control
rheostat.
IP

B132358
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–49

48. REMOVE STEREO JACK ADAPTER ASSEMBLY


(a) Disengage the 2 claws and remove the stereo jack
adapter.

B132360

49. REMOVE INSTRUMENT CLUSTER FINISH PANEL


SEAL
(a) Disengage the 5 claws and remove the panel seal.

B132393

50. REMOVE INSTRUMENT PANEL NO. 1 SAFETY PAD


(a) Remove the safety pad.

IP

B132362

51. REMOVE INSTRUMENT PANEL NO. 2 SAFETY PAD


(a) Remove the safety pad.

B132361
IP–50 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)

INSTALLATION
1. INSTALL INSTRUMENT PANEL NO. 1 SAFETY PAD
(a) Apply butyl tape to install the instrument panel
safety pad No. 1 onto the instrument panel lower
(When installing a new one).
Adhesive:
Part No. 08850-00065, Butyl Tape Set or the
equivalent
B132362

2. INSTALL INSTRUMENT PANEL NO. 2 SAFETY PAD


(a) Apply butyl tape to install the instrument panel
safety pad No. 2 onto the instrument panel lower
(When installing a new one).
Adhesive:
Part No. 08850-00065, Butyl Tape Set or the
equivalent

B132361

3. INSTALL INSTRUMENT CLUSTER FINISH PANEL


SEAL
(a) Engage the 5 claws and install the panel seal.

IP B132393

4. INSTALL STEREO JACK ADAPTER ASSEMBLY


(a) Engage the 2 claws and install the stereo jack
adapter.

B132360
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–51

5. INSTALL LIGHT CONTROL RHEOSTAT


(a) Engage the 2 claws and install the light control
rheostat.

B132358

6. INSTALL OUTER MIRROR SWITCH ASSEMBLY


(a) Engage the 2 claws and install the outer mirror
switch.

B132357
IP
7. INSTALL GLOVE COMPARTMENT DOOR STOPPER
SUB-ASSEMBLY
(a) Engage the claw and install the glove compartment
door stopper.

B132392

8. INSTALL INSTRUMENT PANEL CUP HOLDER SUB-


ASSEMBLY LH
(a) Install the instrument panel cup holder with the 3
<A> screws.

B132343
IP–52 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)

9. INSTALL INSTRUMENT PANEL CUP HOLDER SUB-


ASSEMBLY RH
(a) Install the instrument panel cup holder with the 3
<A> screws.

B132344

10. INSTALL LOWER INSTRUMENT PANEL SUB-


ASSEMBLY
(a) Using a nipper, cut off both ends of the runner
Runner portion shown in the illustration (When installing a
Portion new one).
(b) Install the lower instrument panel with the 6 <D>
bolts, 2 <E> bolts, screw <G> and screw <H>.
NOTICE:
Cut Off
Do not excessively tighten the <D> bolts, as this
B132391E01 may damage the area not being tightened.
(c) Connect the clamps and connectors.

IP

<D> <D>
<D>
<D>
<D>
<H>

<G> <E>
<E>
<D>
B132342E01
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–53

(d) Engage the 2 claws and connect the DLC3


connector.

B108192

11. CONNECT HOOD LOCK CONTROL LEVER SUB-


ASSEMBLY
(a) Engage the 3 claws to connect the control lever.

B132338

12. CONNECT ANTENNA CORD SUB-ASSEMBLY


(a) Connect the 5 antenna cord clamps.

IP

B132369

13. INSTALL INSTRUMENT PANEL BOX


(a) Insert the stopper of the instrument panel box from
Stopper the cutout of the instrument panel lower.

Cutout

B132335E01
IP–54 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)

(b) Engage the 2 hinges with the instrument panel


open.
(c) Close the instrument panel box.

Hinge

B132337E01

14. INSTALL INSTRUMENT PANEL LOWER FINISH


PANEL SUB-ASSEMBLY
(a) Install the 2 <A> screws.

B132382

(b) Engage the 7 claws and install the instrument panel


lower finish panel.

IP

B132381

15. INSTALL INSTRUMENT PAD LOWER RH


(a) Engage the claw and 3 clips and install the
instrument pad lower.
(b) Install screw <I>.

B132340
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–55

16. INSTALL INSTRUMENT PAD LOWER LH


(a) Engage the claw and 3 clips and install the
instrument pad lower.
(b) Install screw <I>.
17. INSTALL REAR CONSOLE BOX ASSEMBLY (See
page IP-88)
18. INSTALL CONSOLE BOX CARPET (See page IP-88)
19. INSTALL CONSOLE UPPER REAR PANEL SUB-
B132339
ASSEMBLY (See page IP-89)
20. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY
(See page IP-89)
21. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for
Manual Transaxle) (See page IP-89)
22. INSTALL COWL SIDE TRIM BOARD RH (See page IR-
34)
23. INSTALL COWL SIDE TRIM BOARD LH (See page IR-
34)
24. INSTALL INSTRUMENT PANEL UNDER COVER SUB-
ASSEMBLY RH (See page IR-35)
25. INSTALL INSTRUMENT PANEL UNDER COVER SUB-
ASSEMBLY LH (See page IR-34)
26. INSTALL FRONT DOOR SCUFF PLATE RH (See page
IR-35)
27. INSTALL FRONT DOOR SCUFF PLATE LH (See page
IR-35)
28. INSTALL UPPER INSTRUMENT PANEL SUB- IP
ASSEMBLY (See page IP-11)
29. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY
(See page IP-13)
30. INSTALL FRONT PILLAR GARNISH RH (See page IR-
29)
31. INSTALL FRONT PILLAR GARNISH LH (See page IR-
30)
32. INSTALL FRONT DOOR OPENING TRIM
WEATHERSTRIP RH (See page IP-14)
33. INSTALL FRONT DOOR OPENING TRIM
WEATHERSTRIP LH (See page IP-14)
34. CONNECT AIR INLET DAMPER CONTROL CABLE
SUB-ASSEMBLY (See page AC-246)
35. CONNECT DEFROSTER DAMPER CONTROL CABLE
SUB-ASSEMBLY (See page AC-246)
36. CONNECT AIR MIX DAMPER CONTROL CABLE
SUB-ASSEMBLY (See page AC-246)
37. INSTALL AIR CONDITIONING PANEL ASSEMBLY
(See page AC-246)
IP–56 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)

38. INSTALL STEREO OPENING COVER (w/o Radio


Receiver)
(a) Install the stereo opening cover with the 4 screws.
39. INSTALL RADIO RECEIVER ASSEMBLY (See page
AV-40)

B132396

40. INSTALL INSTRUMENT CLUSTER FINISH PANEL


CENTER SUB-ASSEMBLY
(a) Engage the 2 claws and 4 clips and install the
instrument cluster finish panel center.
41. INSTALL COMBINATION METER ASSEMBLY (See
page ME-140)
42. INSTALL INSTRUMENT CLUSTER FINISH PANEL
(See page ME-140)
B132395
43. INSTALL INSTRUMENT PANEL FINISH PANEL END
RH (See page ME-141)
44. INSTALL INSTRUMENT PANEL FINISH PANEL END
LH (See page ME-141)
45. INSTALL INSTRUMENT PANEL FINISH PANEL
LOWER CENTER (See page ME-142)
46. INSTALL INSTRUMENT PANEL CUP HOLDER
SPRING RH
(a) Install the spring.
IP

B132402

47. INSTALL INSTRUMENT PANEL CUP HOLDER RH


(a) Install the 2 hinges of the cup holder one at a time.
Hing

B132401E01
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan) IP–57

(b) Engage the spring with the instrument panel cup


holder.

B132399

(c) Flex both sides of the cup holder and engage the 2
stoppers.
(d) Close the instrument panel cup holder.
Stopper

B132398E01

48. INSTALL INSTRUMENT PANEL CUP HOLDER


SPRING LH
(a) Install the spring.

B132406
IP
49. INSTALL INSTRUMENT PANEL CUP HOLDER LH
(a) Install the 2 hinges of the cup holder one at a time.
HINT:
Make sure that the spring is set in the position
Stopper
shown in the illustration.
Spring

Hing

B132405E01
IP–58 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Sedan)

(b) Flex both sides of the cup holder and engage the 2
stoppers.
(c) Close the instrument panel cup holder.
50. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

Stopper 51. CHECK SRS WARNING LIGHT


(See page RS-31)
B132403E01

IP
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–59

LOWER INSTRUMENT PANEL (for Hatchback)


INSTRUMENT PANEL
BODY

COMPONENTS

COMBINATION METER ASSEMBLY

INSTRUMENT CLUSTER FINISH PANEL

INSTRUMENT PANEL
FINISH PANEL END RH

INSTRUMENT PANEL
FINISH PANEL END LH

INSTRUMENT CLUSTER
FINISH PANEL SUB-ASSEMBLY
CENTER

IP

AIR INLET DAMPER


CONTROL CABLE
SUB-ASSEMBLY

DEFROSTER DAMPER
AIR CONDITIONER
CONTROL CABLE
PANEL SUB-ASSEMBLY
SUB-ASSEMBLY

AIR MIX DAMPER CONTROL


CABLE SUB-ASSEMBLY
B108235E01
IP–60 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)

w/o Radio Receiver:

RADIO TUNER OPENING COVER

w/o CD Player:

RADIO RECEIVER ASSEMBLY

IP

w/ CD Player:

RADIO RECEIVER ASSEMBLY

I101560E01
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–61

w/ Curtain Shield Airbag:

CLIP CLIP

CLIP
CLIP

FRONT PILLAR GARNISH RH

FRONT PILLAR GARNISH LH

FRONT PILLAR GARNISH RH

FRONT PILLAR
GARNISH LH

FRONT DOOR OPENING


TRIM WEATHERSTRIP RH

FRONT DOOR OPENING TRIM WEATHERSTRIP LH

UPPER INSTRUMENT
PANEL SUB-ASSEMBLY <B> <B>
IP
<B>
<B>

<C>
20 (204, 15)
<C>

NO. 1 SWITCH HOLE BASE

GLOVE COMPARTMENT DOOR ASSEMBLY

N*m (kgf*cm, ft.*lbf) : Specified torque

Non-reusable part
B108209E01
IP–62 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)

for Manual Transaxle:

SHIFT LEVER KNOB


SUB-ASSEMBLY

SHIFTING HOLE COVER


SUB-ASSEMBLY

IP
CONSOLE BOX REAR COVER

CONSOLE BOX CARPET

<F>
CONSOLE BOX ASSEMBLY REAR

B108229E02
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–63

<A>
INSTRUMENT PANEL FINISH PANEL
SUB-ASSEMBLY LOWER

INSTRUMENT PANEL UNDER


COVER SUB-ASSEMBLY RH

INSTRUMENT PANEL UNDER


COVER SUB-ASSEMBLY LH
IP
COWL SIDE TRIM BOARD RH

COWL SIDE TRIM BOARD LH


FRONT DOOR
SCUFF PLATE RH

FRONT DOOR
SCUFF PLATE LH

B108230E01
IP–64 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)

NO. 6 HEATER TO REGISTER


DUCT ASSEMBLY

<D>

<D>

<D>
<D>

<E>
<G>
LOWER INSTRUMENT
PANEL SUB-ASSEMBLY
IP <H>

<D>
<E>

INSTRUMENT PANEL BOX

HOOD LOCK CONTROL LEVER SUB-ASSEMBLY

B108207E01
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–65

<A>
<A>
NO. 2 INSTRUMENT PANEL BOX

<A>
<A>

INSTRUMENT PAD LOWER


NO. 1 INSTRUMENT PANEL BOX

LOWER INSTRUMENT
PANEL SUB-ASSEMBLY

INSTRUMENT CLUSTER
FINISH PANEL SEAL

IP
POWER OUTLET
SOCKET COVER

POWER OUTLET
SOCKET ASSEMBLY
FRONT PANEL SEAL

OUTER MIRROR SWITCH ASSEMBLY


LIGHT CONTROL
RHEOSTAT

<A>

INSTRUMENT PANEL BOX SPRING

B108198E01
IP–66 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)

REMOVAL
HINT:
Use the same procedure for both the RH and LH sides.
1. BOLTS, SCREWS AND NUTS TABLE
HINT:
All bolts, screws and nuts relevant to installing and
removing the instrument panel are shown, along with
their alphabetic codes, in the table below.

mm(in.) (L=Length)

Code Shape Code Shape Code Shape

φ=5 φ=5 φ=8


(0.20) (0.20) (0.31)
<A> <B> <C>
L=14 L=14 L=15
(0.55) (0.55) (0.59)

φ=6 φ=6 φ=6


(0.24) (0.24) (0.24)
<D> <E> <F>
L=20 L=16 L=16
IP (0.79) (0.63) (0.63)

φ=5 φ=5
(0.20) (0.20)
<G> <H>
L=16 L=16
(0.63) (0.63)

B118995E01

2. DISCONNECT CABLE FROM NEGATIVE BATTERY


TERMINAL
Wait for at least 90 seconds after disconnecting the
cable to prevent the airbag from working.
3. REMOVE INSTRUMENT PANEL FINISH PANEL END
LH (See page ME-145)
4. REMOVE INSTRUMENT PANEL FINISH PANEL END
RH (See page ME-145)
5. REMOVE INSTRUMENT CLUSTER FINISH PANEL
(See page ME-145)
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–67

6. REMOVE COMBINATION METER ASSEMBLY (See


page ME-146)
7. REMOVE INSTRUMENT CLUSTER FINISH PANEL
SUB-ASSEMBLY CENTER (See page AC-250)
8. REMOVE RADIO TUNER OPENING COVER (w/o
Radio Receiver) (See page AC-125)
9. REMOVE RADIO RECEIVER ASSEMBLY (See page
AV-44)
10. REMOVE AIR CONDITIONER PANEL SUB-
ASSEMBLY (See page AC-250)
11. DISCONNECT AIR MIX DAMPER CONTROL CABLE
SUB-ASSEMBLY (See page AC-251)
12. DISCONNECT DEFROSTER DAMPER CONTROL
CABLE SUB-ASSEMBLY (See page AC-251)
13. DISCONNECT AIR INLET DAMPER CONTROL
CABLE SUB-ASSEMBLY (See page AC-251)
14. REMOVE FRONT DOOR OPENING TRIM
WEATHERSTRIP RH (See page IR-50)
15. REMOVE FRONT DOOR OPENING TRIM
WEATHERSTRIP LH (See page IR-50)
16. REMOVE FRONT PILLAR GARNISH RH (See page IR-
58)
17. REMOVE FRONT PILLAR GARNISH LH (See page IR-
59)
18. REMOVE NO. 1 SWITCH HOLE BASE (See page IP-
20) IP
19. REMOVE GLOVE COMPARTMENT DOOR
ASSEMBLY (See page IP-20)
20. REMOVE UPPER INSTRUMENT PANEL SUB-
ASSEMBLY (See page IP-21)
21. REMOVE FRONT DOOR SCUFF PLATE RH (See page
IR-49)
22. REMOVE FRONT DOOR SCUFF PLATE LH (See page
IR-49)
23. REMOVE INSTRUMENT PANEL UNDER COVER SUB-
ASSEMBLY RH (See page IR-50)
24. REMOVE INSTRUMENT PANEL UNDER COVER SUB-
ASSEMBLY LH (See page IR-50)
25. REMOVE COWL SIDE TRIM BOARD RH (See page
IR-50)
26. REMOVE COWL SIDE TRIM BOARD LH (See page IR-
50)
IP–68 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)

27. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for


Manual Transaxle)
(a) Remove the shift lever knob.

B118988

28. REMOVE SHIFTING HOLE COVER SUB-ASSEMBLY


(for Manual Transaxle)
(a) Disengage the 6 claws and remove the shifting hole
cover.

B118990

29. REMOVE CONSOLE BOX REAR COVER


(a) Disengage the 8 claws and remove the console box
rear cover.

IP B118991

30. REMOVE CONSOLE BOX CARPET


(a) Remove the console box carpet.

B118992
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–69

31. REMOVE CONSOLE BOX ASSEMBLY REAR


(a) Remove bolt <F>.
(b) Disengage the 2 clips and remove the console box
rear.

B118993

32. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-


ASSEMBLY LOWER
(a) Disengage the 7 claws and open the instrument
panel finish panel lower.

IP

B108222

(b) Remove the 2 <A> screws and the instrument panel


finish panel lower.

B108228
IP–70 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)

33. REMOVE INSTRUMENT PANEL BOX


(a) Open the instrument panel box.
(b) Pull the hinge side of the instrument panel box out
horizontally with the instrument panel open and
disengage the 2 hinges.
(c) Remove the stopper of the instrument panel box
from the cutout of the instrument panel lower and
remove the instrument panel box.

Stopper

Cutout

Hinge

B108188E01

34. REMOVE NO. 6 HEATER TO REGISTER DUCT


ASSEMBLY
(a) Disengage the 4 claws and remove the heater to
register duct.

IP

B108190

35. DISCONNECT ANTENNA CORD SUB-ASSEMBLY


(a) Disconnect the 2 antenna cord clamps.

B108200
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–71

36. SEPARATE HOOD LOCK CONTROL LEVER SUB-


ASSEMBLY
(a) Disengage the 3 claws and separate the hood lock
control lever.

B108191

37. REMOVE LOWER INSTRUMENT PANEL SUB-


ASSEMBLY
(a) Disengage the 2 claws and disconnect the DLC3
connector.
(b) Disconnect the clamps and connectors.
(c) Remove the 5 <D> bolts, 2 <E> bolts, screw <G>
and screw <H> and remove the lower instrument
panel.

B108192

IP

<D>
<D> <D>

<D>

<H>

<E>
<G>

<E>
<D>
B108193E01
IP–72 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)

38. REMOVE POWER OUTLET SOCKET ASSEMBLY


(See page OT-9)
39. REMOVE POWER OUTLET SOCKET COVER (See
page OT-10)
40. REMOVE OUTER MIRROR SWITCH ASSEMBLY
(a) Disengage the 2 claws and remove the outer mirror
switch.

B108225

41. REMOVE LIGHT CONTROL RHEOSTAT


(a) Disengage the 2 claws and remove the light control
rheostat.

IP

B108227

42. REMOVE FRONT PANEL SEAL


(a) Remove the front panel seal.

B108221
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–73

43. REMOVE INSTRUMENT PANEL BOX SPRING


(a) Remove screw <A> and the instrument panel box
spring.

B108194

44. REMOVE NO. 1 INSTRUMENT PANEL BOX


(a) Remove the 2 <A> screws and the instrument panel
box.

B108196

45. REMOVE NO. 2 INSTRUMENT PANEL BOX


(a) Remove the 2 <A> screws and the instrument panel
box.

B108195
IP
46. REMOVE INSTRUMENT CLUSTER FINISH PANEL
SEAL
(a) Disengage the 5 claws and remove the panel seal.

B108197

INSTALLATION
1. INSTALL INSTRUMENT CLUSTER FINISH PANEL
SEAL
(a) Engage the 5 claws and install the panel seal.

B108197
IP–74 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)

2. INSTALL NO. 2 INSTRUMENT PANEL BOX


(a) Install the instrument panel box with the 2 <A>
screws.

B108195

3. INSTALL NO. 1 INSTRUMENT PANEL BOX


(a) Install the instrument panel box with the 2 <A>
screws.

B108196

4. INSTALL INSTRUMENT PANEL BOX SPRING


(a) Install the instrument panel box spring with screw
<A>.

IP B108194

5. INSTALL FRONT PANEL SEAL


(a) Install the front panel seal.

B108221
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–75

6. INSTALL LIGHT CONTROL RHEOSTAT


(a) Engage the 2 claws and install the light control
rheostat.

B108227

7. INSTALL OUTER MIRROR SWITCH ASSEMBLY


(a) Engage the 2 claws and install the outer mirror
switch.
8. INSTALL POWER OUTLET SOCKET COVER (See
page OT-10)
9. INSTALL POWER OUTLET SOCKET ASSEMBLY (See
page OT-10)

B108225
IP
10. INSTALL LOWER INSTRUMENT PANEL SUB-
ASSEMBLY
(a) Using a nipper, cut off both ends of the runner
portion shown in the illustration (When installing a
new one).
(b) Apply butyl tape to install a new instrument panel
Runner pad lower onto the instrument panel lower (When
Portion installing a new one).
Adhesive:
Part No. 08850-00065, Butyl Tape Set or the
equivalent
(c) Install the lower instrument panel with the 5 <D>
Cut off
bolts, 2 <E> bolts, screw <G> and screw <H>.
NOTICE:
Do not excessively tighten the <D> bolts,
B108232E01
otherwise, it may damage the area not being
tightened.
IP–76 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)

(d) Connect the clamps and connectors.

<D>
<D> <D>

<D>

<H>

<E>
<G>

<E>
<D>
B108193E01

(e) Engage the 2 claws to connect the DLC3 connector.

IP

B108192
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–77

11. CONNECT HOOD LOCK CONTROL LEVER SUB-


ASSEMBLY
(a) Engage the 3 claws to connect the control lever.

B108191

12. CONNECT ANTENNA CORD SUB-ASSEMBLY


(a) Connect the 2 antenna cord clamps.

B108200

13. INSTALL NO. 6 HEATER TO REGISTER DUCT


ASSEMBLY
(a) Engage the 4 claws and install the heater to register
duct. IP

B108190
IP–78 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)

14. INSTALL INSTRUMENT PANEL BOX


(a) Insert the stopper of the instrument panel box from
the cutout of the instrument panel lower.
(b) Engage the hinges with the instrument panel open.
(c) Close the instrument panel box.

Stopper

Cutout

Hinge

B108189E01

15. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-


ASSEMBLY LOWER
(a) Install the 2 <A> screws.

IP B108228

(b) Engage the 7 claws and install the instrument panel


finish panel lower.

B108223
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–79

16. INSTALL CONSOLE BOX ASSEMBLY REAR


(a) Engage the 2 clips and install the console box rear.
(b) Install bolt <F>.

B118993

17. INSTALL CONSOLE BOX CARPET


(a) Install the console box carpet.

B118992

18. INSTALL CONSOLE BOX REAR COVER


(a) Engage the 8 claws and install the console box rear
cover.
IP

B118991

19. INSTALL SHIFTING HOLE COVER SUB-ASSEMBLY


(for Manual Transaxle)
(a) Engage the 6 claws and install the shifting hole
cover.

B118990
IP–80 INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback)

20. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for


Manual Transaxle)
(a) Install the shift lever knob.
21. INSTALL COWL SIDE TRIM BOARD RH (See page IR-
81)
22. INSTALL COWL SIDE TRIM BOARD LH (See page IR-
81)
23. INSTALL INSTRUMENT PANEL UNDER COVER SUB-
B118989
ASSEMBLY LH (See page IR-82)
24. INSTALL INSTRUMENT PANEL UNDER COVER SUB-
ASSEMBLY RH (See page IR-81)
25. INSTALL FRONT DOOR SCUFF PLATE RH (See page
IR-82)
26. INSTALL FRONT DOOR SCUFF PLATE LH (See page
IR-82)
27. INSTALL UPPER INSTRUMENT PANEL SUB-
ASSEMBLY (See page IP-29)
28. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY
(See page IP-32)
29. INSTALL NO. 1 SWITCH HOLE BASE (See page IP-
32)
30. INSTALL FRONT PILLAR GARNISH RH (See page IR-
71)
31. INSTALL FRONT PILLAR GARNISH LH (See page IR-
72)
IP 32. INSTALL FRONT DOOR OPENING TRIM
WEATHERSTRIP RH (See page IR-81)
33. INSTALL FRONT DOOR OPENING TRIM
WEATHERSTRIP LH (See page IR-81)
34. CONNECT AIR INLET DAMPER CONTROL CABLE
SUB-ASSEMBLY (See page AC-257)
35. CONNECT DEFROSTER DAMPER CONTROL CABLE
SUB-ASSEMBLY (See page AC-257)
36. CONNECT AIR MIX DAMPER CONTROL CABLE
SUB-ASSEMBLY (See page AC-257)
37. INSTALL AIR CONDITIONER PANEL SUB-
ASSEMBLY (See page AC-257)
38. INSTALL RADIO TUNER OPENING COVER (w/o
Radio Receiver) (See page AC-150)
39. INSTALL RADIO RECEIVER ASSEMBLY (See page
AV-46)
40. INSTALL INSTRUMENT CLUSTER FINISH PANEL
SUB-ASSEMBLY CENTER (See page AC-258)
41. INSTALL COMBINATION METER ASSEMBLY (See
page ME-148)
INSTRUMENT PANEL – LOWER INSTRUMENT PANEL (for Hatchback) IP–81

42. INSTALL INSTRUMENT CLUSTER FINISH PANEL


(See page ME-148)
43. INSTALL INSTRUMENT PANEL FINISH PANEL END
RH (See page ME-149)
44. INSTALL INSTRUMENT PANEL FINISH PANEL END
LH (See page ME-149)
45. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
46. CHECK SRS WARNING LIGHT
RS-31

IP
IP–82 INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan)

REAR CONSOLE BOX (for Sedan)


INSTRUMENT PANEL
BODY

COMPONENTS

for Manual Transaxle:

SHIFT LEVER KNOB


SUB-ASSEMBLY

INSTRUMENT PANEL
FINISH PANEL
LOWER CENTER UPPER CONSOLE PANEL SUB-ASSEMBLY

UPPER CONSOLE PANEL


SUB-ASSEMBLY

IP
CONSOLE BOX CARPET

CONSOLE UPPER REAR


PANEL SUB-ASSEMBLY

REAR CONSOLE BOX ASSEMBLY

B132385E01
INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan) IP–83

CONSOLE COMPARTMENT
DOOR SUB-ASSEMBLY

CONSOLE COMPARTMENT
DOOR CUSHION
CONSOLE COMPARTMENT DOOR CUSHION

CONSOLE COMPARTMENT
DOOR LOCK SUB-ASSEMBLY

CONSOLE
COMPARTMENT
IP
DOOR CUSHION

REAR CONSOLE BOX

CONSOLE REAR END


PANEL SUB-ASSEMBLY CONSOLE BOX
CUP HOLDER

B132345E01
IP–84 INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan)

REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
2. REMOVE INSTRUMENT PANEL FINISH PANEL
LOWER CENTER (See page ME-138)
3. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for
Manual Transaxle)
(a) Remove the shift lever knob.

B132387

4. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY


(a) Shift the shift lever into the N position.
(b) Disengage the 5 clips and the claw and remove the
upper console panel.

IP
B132347

5. REMOVE CONSOLE UPPER REAR PANEL SUB-


ASSEMBLY
(a) Disengage the 3 clips and 3 claws.
(b) Disconnect the connector and remove the console
upper rear panel.

B132348
INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan) IP–85

6. REMOVE CONSOLE BOX CARPET


(a) Remove the console box carpet.

B132346

7. REMOVE REAR CONSOLE BOX ASSEMBLY


(a) Disconnect the clamp.
(b) Remove the 2 bolts and 2 screws.
(c) Disengage the 4 claws and remove the rear console
box.

B132349

DISASSEMBLY
1. REMOVE CONSOLE REAR END PANEL SUB-
ASSEMBLY
(a) Remove the 2 screws. IP
(b) Disengage the 4 claws and 4 clips and remove the
console rear end panel.

B132350
IP–86 INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan)

2. REMOVE CONSOLE BOX CUP HOLDER


(a) Using a screwdriver with its tip wrapped in
Protective protective tape, prize the hinge portion of the cup
Tape
holder from side to side while being careful not to
apply excessive load to the axis of the instrument
panel upper, and remove the cup holder.

B132351E01

3. REMOVE CONSOLE COMPARTMENT DOOR SUB-


ASSEMBLY
(a) Remove the 4 screws and remove the console
compartment door.

B132353

4. REMOVE CONSOLE COMPARTMENT DOOR LOCK


SUB-ASSEMBLY
(a) Remove the 2 screws and remove the console
IP compartment door lock.

B132354

5. REMOVE CONSOLE COMPARTMENT DOOR


CUSHION
(a) for Console compartment door:
(1) Remove the console compartment door
cushion.

B132355
INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan) IP–87

(b) for Console rear end panel:


(1) Remove the console compartment door
cushion.

B132352

REASSEMBLY
1. INSTALL CONSOLE COMPARTMENT DOOR
CUSHION
(a) for Console compartment door:
(1) Install the console compartment door cushion.

B132355

(b) for Console rear end panel:


(1) Install the console compartment door cushion.

B132352 IP
2. INSTALL CONSOLE COMPARTMENT DOOR LOCK
SUB-ASSEMBLY
(a) Install the console compartment door lock with the 2
screws.

B132354

3. INSTALL CONSOLE COMPARTMENT DOOR SUB-


ASSEMBLY
(a) Install the console compartment door lock with the 4
screws.

B132353
IP–88 INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan)

4. INSTALL CONSOLE BOX CUP HOLDER


(a) Engage the hinge portion of the cup holder and
install the cup holder.

B132389

5. INSTALL CONSOLE REAR END PANEL SUB-


ASSEMBLY
(a) Engage the 4 claws and 4 clips.
(b) Install the console rear end panel with the 2 screws.

B132350

INSTALLATION
1. INSTALL REAR CONSOLE BOX ASSEMBLY
(a) Engage the 4 claws and install the rear console box.
IP (b) Install the 2 bolts and 2 screws.
(c) Connect the clamp.

B132349

2. INSTALL CONSOLE BOX CARPET


(a) Install the console box carpet.

B132346
INSTRUMENT PANEL – REAR CONSOLE BOX (for Sedan) IP–89

3. INSTALL CONSOLE UPPER REAR PANEL SUB-


ASSEMBLY
(a) Connect the connector.
(b) Engage the 3 clips and 3 claws and install the
console upper rear panel.

B132348

4. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY


(a) Engage the 5 clips and the claw and install the
upper console panel.

B132347
IP
5. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for
Manual Transaxle)
(a) Install the shift lever knob.
6. INSTALL INSTRUMENT PANEL FINISH PANEL
LOWER CENTER (See page ME-142)
7. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
B132388

You might also like