Aspen Exchanger Design and Rating Shell & Tube V11 Page 1

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Basic Geometry

Unit Configuration
Exchanger type BEM Tube number 235
Position Hor Tube length actual m 1.8
Arrangement 4 parallel 1 series Tube passes 4
Baffle type Single segmental Tube type Plain
Baffle number 2 Tube O.D. mm 19.05
Spacing (center-center) mm 345 Tube pitch mm 23.81
Spacing at inlet mm 686.98 Tube pattern 30

Shell Kettle Front head Rear Head

Outside diameter mm 558.8 558.8 558.8
Inside diameter mm 539.75 539.75 539.75

Shell Side Tube Side

Nozzle type Inlet Outlet Inlet Outlet
Number of nozzles 1 1 1 1
Actual outside diameter mm 406.4 406.4 88.9 60.32
Inside diameter mm 387.35 387.35 77.93 52.5
Height under nozzle mm 142.94 122.31
Dome inside diameter mm
Vapor belt inside diameter mm
Vapor belt inside width mm
Vapor belt slot area mm2
No No
Impingement protection
impingement impingement
Distance to tubesheet mm 1475 315
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Tubes

Tubes

Type Plain Total number of tubes 235

Outside diameter mm 19.05 Number of tubes plugged 0
Inside diameter mm 14.83 Tube length actual m 1.8
Wall thickness mm 2.11 Tube length effective m 1.7189
Area Ratio Ao/Ai 1.284247 Front tubesheet thickness mm 37.52
Pitch mm 23.81 Rear tubesheet thickness mm 37.52
Pattern 30 Material Carbon Steel
External enhancement Thermal conductivity W/(m-K) 50.4126
Internal enhancement
Low fins Longitudinal fins
Fin density #/m Fin number 0
Fin height mm Fin thickness mm
Fin thickness mm Fin height mm
Tube root diameter mm Fin spacing mm
Tube wall thickness under fin mm Cut and twist length mm
Tube inside diameter under fins mm
Other (high) fins
High Fin Type Default High Fin Thick mm
High Fin Tip Diameter mm High Fin Frequency #/m
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Baffles

Baffles
Type Single segmental Baffle cut: inner/outer/interm
Tubes in window Yes Actual (% diameter) / 23.76 /
Number 2 Nominal (% diameter) / 23.76 /
Spacing (center-center) mm 345 Actual (% area) / 18.23 /
Spacing at inlet mm 686.98 Cut orientation H
Spacing at outlet mm 686.97 Thickness mm 6.35
Spacing at center in/out for G,H,I,J mm Tube rows in baffle overlap 11
Spacing at center for H shell mm Tube rows in baffle window 0.5
End length of the front head mm 727.5 Baffle hole - tube od diam clearance mm 0.79
End length of the rear head mm 727.5 Shell id - tube od diam clearance mm 4.76

Variable Baffle Spacings

Supports-Misc. Baffles

Supports - tube Longitudinal Baffle

Supports in endspace at front head 0 Thickness mm
Supports in endspace at rear head 0 Window length at front end mm
Supports between baffles 0 Window length at center mm
Support blanking baffle No Window length at rear end mm
Supports at U-bend 0
Supports at each G,H,J shell inlet and I shell outlet 0
Supports at center of H shell 0
Supports for K,X shells 0
Special support at inlet nozzle No
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Bundle

Bundle
Shell ID to center 1st tube row mm Tube passes 4
From top 122.31 Tube pass layout Mixed (H)
From bottom 142.94 Tube pass orientation Standard (horizontal)
From right 16.67 U-bend orientation Undefined
From left 16.67 Horizontal pass lane width mm 15.88
Impingement protection None Vertical pass lane width mm 15.88
Impingement plate clearance to tube edge mm Interpass tube alignment No
Impingement plate diameter mm Deviation in tubes/pass 4.26
Impingement plate width mm Outer tube limit mm 527.05
Impingement plate length mm Shell id - bundle otl diam clearance mm 12.7
Impingement plate thickness mm Tie rod number 6
Gross surface area per shell m² 25.3 Tie rod diameter mm 9.55
Effective surface area per shell m² 24.2 Sealing strips (pairs) 3
Bare tube area per shell m² 24.2 Tube to Tubesheet joint Exp. 2 grv
Finned area per shell m² 0 Tube projection from front tsht mm 3
U-bend area per shell m² 0 Tube projection from rear tsht mm 3

Enhancements

Inserts & Internal enhancements

Tube insert type None
Twist tape 360 deg twist pitch mm
Twisted tape thickness mm
hiTRAN part number
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Setting Plan

Views on arrow A
A 2751 Overall
1718
T1
308 167 315 1160
429

T1 S2
429

T2

S2
429
429
466

S1
T2 S1
167 649 492
Pulling Length 1350
75 75

484

484
121

121
150 150
2 Bolts 2 Bolts
Fixed Sliding

Nozzle Data Design Data Units Shell Channel Notes: Company:

Ref OD Wall Standard Notes Design Pressure bar 3 3 Location:
S1 406 mm 9.5 mm Slip on Design Temperature °C 105 135 Service of Unit: Our Reference:
S2 406 mm 9.5 mm Slip on Full Vacuum Item No.: Your Reference:
T1 89 mm 5.5 mm Slip on Corrosion Allowance mm 3.175 3.175 Date: Rev No.: Job No.:
T2 60 mm 3.9 mm Slip on Test Pressure bar
Number of Passes 1 4
Radiography Company Name
PWHT City, State
Internal Volume m³ 0.3306 0.2667 Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Section VIII Div. 1
Setting Plan
Weight Summary TEMA Type: BEM
Empty Flooded Bundle Size: 540 - 1800 Dwg No.: Rev:
1117 kg 1580 kg 543 kg TEMA Class: R 1
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Tubesheet Layout

55

19.05
60 60

60
23.8125

Shell inside diameter mm 539.75

Front head inside diameter mm 539.75
Outer tube limit mm 527.05

138.04 mm
Tube number (calcs.) 235
Tube number (layout) 235
Tube length mm 1799.999
Tube O.D. mm 19.05
Tube pitch mm 23.8125
Tube pattern 30
Tube passes 4

117.41 mm
Tie rod number 6
Tie rod diameter mm 9.55
Sealing strips (pairs) 3
Baffle type Single segmental
Centre to outer baffle cut mm 141.6156
Centre to inner baffle cut
Impingement protection None
Shell Side Inlet Nozzle Inside Diameter mm 387.35
Shell Side Outlet Nozzle Inside Diameter mm 387.35

Notes: Company:
Location:
Service of Unit: Our Reference:
Item No.: Your Reference:
Date: Rev No.: Job No.:

Company Name
City, State
Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Code Sec VIII Div 1
TEMA Type: BEM Tube Layout
Size: 540 - 1800 Dwg No.: Rev:
TEMA Class: R - refinery service 2

Costs/Weights

Weights kg Cost data Dollar(US)

Shell 395.2 Labor cost 74834
Front head 81.9 Tube material cost 4068
Rear head 96.6 Material cost (except tubes) 12967
Shell cover
Bundle 543
Total weight - empty 1116.7 Total cost (1 shell) 22967
Total weight - filled with water 1580.2 Total cost (all shells) 91868