Aspen Exchanger Design and Rating Shell & Tube V8.

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Basic Geometry

Unit Configuration
Exchanger type AEU Tube number 192
Position Hor Tube length actual mm 1219,2
Arrangement 5 parallel 1 series Tube passes 2
Baffle type Single segmental Tube type Plain
Baffle number 2 Tube O.D. mm 19,05
Spacing (center-center) mm 273,05 Tube pitch mm 23,81
Spacing at inlet mm 0 Tube pattern 30

Shell Kettle Front head Rear Head

Outside diameter mm 457,2 457,2
Inside diameter mm 438,15 438,15

Shell Side Tube Side

Nozzle type Inlet Outlet Inlet Outlet
Number of nozzles 1 1 1 1
Actual outside diameter mm 273,05 273,05 60,32 48,26
Inside diameter mm 254,51 254,51 52,5 40,89
Height under nozzle mm 85,82 65,19
Dome inside diameter mm
Vapor belt inside diameter mm
Vapor belt inside width mm
Vapor belt slot area mm2
No No No
Impingement protection
impingement impingement impingement
Distance to tubesheet mm 1358,9 292,1
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Tubes

Tubes

Type Plain Total number of tubes 192

Outside diameter mm 19,05 Number of tubes plugged 0
Inside diameter mm 14,83 Tube length actual mm 1219,2
Wall thickness mm 2,11 Tube length effective mm 1177,9
Area Ratio Ao/Ai 1,284247 Front tubesheet thickness mm 38,1
Pitch mm 23,81 Rear tubesheet thickness mm 0
Pattern 30 Material C1/2Mo
External enhancement Thermal conductivity W/(m-K) 43,0183
Internal enhancement
Low fins Longitudinal fins
Fin density #/m Fin number 0
Fin height mm Fin thickness mm
Fin thickness mm Fin height mm
Tube root diameter mm Fin spacing mm
Tube wall thickness under fin mm Cut and twist length mm
Tube inside diameter under fins mm
Other (high) fins
High Fin Type Default High Fin Thick mm
High Fin Tip Diameter mm High Fin Frequency #/m

Baffles

Baffles
Type Single segmental Baffle cut: inner/outer/interm
Tubes in window Yes Actual (% diameter) / 35,88 /
Number 2 Nominal (% diameter) / 35 /
Spacing (center-center) mm 273,05 Actual (% area) / 32,27 /
Spacing at inlet mm 0 Cut orientation H
Spacing at outlet mm 904,88 Thickness mm 4,76
Spacing at center in/out for G,H,I,J mm Tube rows in baffle overlap 6
Spacing at center for H shell mm Tube rows in baffle window 4,5
End length of the front head mm 946,15 Baffle hole - tube od diam clearance mm 0,79
End length of the rear head mm 0 Shell id - tube od diam clearance mm 4,76

Variable Baffle Spacings

Baffle spacing mm
Baffle cut percent, outer
Baffle cut percent, inner
Number of baffle spaces
Baffle region length mm
Baffle cut area percent, outer
Baffle cut area percent, inner
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Supports-Misc. Baffles

Supports - tube Longitudinal Baffle

Supports in endspace at front head 0 Thickness mm
Supports in endspace at rear head 0 Window length at front end mm
Supports between baffles 0 Window length at center mm
Support blanking baffle No Window length at rear end mm
Supports at U-bend 0
Supports at each G,H,J shell inlet and I shell outlet 0
Supports at center of H shell 0
Supports for K,X shells 0
Special support at inlet nozzle No

Bundle

Bundle
Shell ID to center 1st tube row mm Tube passes 2
From top 65,19 Tube pass layout Quadrant (dbl.band)
From bottom 85,82 Tube pass orientation Standard (horizontal)
From right 14,29 U-bend orientation Horizontal
From left 14,29 Horizontal pass lane width mm
Impingement protection None Vertical pass lane width mm 38,1
Impingement distance mm Interpass tube alignment No
Impingement plate diameter mm Deviation in tubes/pass 0
Impingement plate width mm Outer tube limit mm 425,45
Impingement plate length mm Shell id - bundle otl diam clearance mm 12,7
Impingement plate thickness mm Tie rod number 6
Gross surface area per shell m² 15,8 Tie rod diameter mm 9,55
Effective surface area per shell m² 15,3 Sealing strips (pairs) 2
Bare tube area per shell m² 15,3 Tube to Tubesheet joint Exp. 2 grv
Finned area per shell m² 0 Tube projection from front tsht mm 3,18
U-bend area per shell m² 1,8 Tube projection from rear tsht mm 0

Enhancements

Inserts & Internal enhancements

Tube insert type None
Twist tape 360 deg twist pitch mm
Twisted tape thickness mm
hiTRAN part number

Thermosiphon Piping

Inlet Circuit
Inlet circuit element

Inside diameter mm

Length or radius mm

Number in parallel

Number in series
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Outlet Circuit
Outlet circuit element

Inside diameter mm

Length or radius mm

Number in parallel

Number in series

Setting Plan

Views on arrow A
A 2096 Overall
T1 195 140 292 1067
432

T1 S2
432

T2

S2
432
432
470

S1
T2 S1
140 537 438
1170
Pulling Length
51 51
395

395
99

99

102 102
2 Bolts 2 Bolts
Fixed Sliding

Nozzle Data Design Data Units Shell Channel Company:

Ref OD Wall Standard Notes Design Pressure bar 3,45 3,45 Location: Aspen Shell & Tube Exchanger
S1 273 mm 9,3 mm 150 ANSI Slip on Design Temperature C 293,33 293,33 Service of Unit: Our Reference:
S2 273 mm 9,3 mm 150 ANSI Slip on Full Vacuum Item No.: Your Reference:
T1 60 mm 3,9 mm 150 ANSI Slip on Corrosion Allowance mm 3,175 3,175 Date: Rev No.: Job No.: Setting Plan
T2 48 mm 3,7 mm 150 ANSI Slip on Test Pressure bar
Number of Passes 1 2 Design Codes AEU 438 - 1219
Radiography ASME Section VIII Div. 1
PWHT TEMA R
Internal Volume m³ 0,2758 0,0454 Drawing Number
Customer Specifications
Weight Summary
Empty Flooded Bundle Revision Date Dwg. Chk. App.
648 kg 815 kg 287 kg 22/03/2019
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Tubesheet Layout

96

19,05

96

23,8125

Shell inside diameter mm 438,15

Front head inside diameter mm 438,15

144,36 mm
Outer tube limit mm 425,45

Tube number (calcs.) 192

Tube number (layout) 192

Tube length mm 1219,2

Tube O.D. mm 19,05

Tube pitch mm 23,8125

Tube pattern 30
Tube passes 2

Tie rod number 6

123,73 mm
Tie rod diameter mm 9,55
Sealing strips (pairs) 2

Baffle type Single segmental

Centre to outer baffle cut mm 61,8667

Centre to inner baffle cut

Impingement protection None

Shell Side Inlet Nozzle Inside Diameter mm 254,508

Shell Side Outlet Nozzle Inside Diameter mm 254,508

Company:
Location: Aspen Shell & Tube
Service of Unit:
Item No.:
Design Codes Tube Layout
ASME Code Sec VIII Div 1
TEMA R - refinery service
Drawing Number
Customer Specifications

Revision Date Dwg. App.

22/03/2019