Summary of cutting data for Internal thread on solid

Summary of cutting data for Internal thread on solid

Material details

JIS, SUJ 2, Hardness: 230 HB, Material group:P2.3.Z.AN

Task details

Internal thread on solid

Thread diameter size M4

Thread diameter 4 mm
Thread diameter nominal 4 mm
Thread pitch 0.7 mm
Thread tolerance class 6H
Thread length 8 mm
Thread type M (Metric 60°)
Thread hand Right
System stability Excellent stability
Rz roughness value 10 µm

Machine

HPC 65 kW / 550 Nm

Recommended solution
Machining Type of cooling Coolant Description Grade Tmf [min:s]

Orbital Hole Internal Emulsion 5% Supreme WB10TJ 00:05.922

Making and
Thread Milling

Tool TC645-M4-A1D-WB10TJ
Type Body
No. of pieces 1
Description Supreme
Image similar

i-PAC 23-2, Walter GPS 6.7.3 (23.10.0.7869) 1 From 4 12/22/2023

 Summary of cutting data for Internal thread on solid

TC645-M4-A1D-WB10TJ

Product name Supreme

Body material Carbide

For thread diameter size (DN) M4

Grade WB10TJ

Helix angle 20 °

Thread pitch (P) 0.7 mm

Cutting edge diameter (Dc) 3.05 mm

Threading chamfer length (Lc2) 0.77 mm

Usable length 8 mm

Neck length (l3) 9.1 mm

Maximal thread diameter 5.917 mm

Neck diameter (d2) 2.19 mm

Overall length (l1) 50 mm

Maximum overhang (l4) 14 mm

Shank diameter (d1) 6 mm

Peripheral effective cutting edge count (Z) 4

Calculated regrinds 0

Price 344.00 $

Sustainability
Carbon dioxide emission per component produced by machining operation 0.0731 g
Carbon dioxide emission per Component produced by idle machine run 10.5 g

i-PAC 23-2, Walter GPS 6.7.3 (23.10.0.7869) 2 From 4 12/22/2023

 Summary of cutting data for Internal thread on solid

Cutting data

Legend

Thread Milling

Working engagement (ar) 2 mm

Depth of cut (ap) 0.7 mm
Number of passes in AE direction (NOPae) 1 NOPae
Number of passes in AP direction (NOPap) 13 NOPap
Start diameter (Dms) 4 mm
Cutting speed (vc) 95.3 m/min
Spindle speed (n) 9950 1/min
Feed per tooth (fz) 0.0416 mm
Feed speed at the contour (vfe) 1650 mm/min
Feed speed in the tool centre (vf) 393 mm/min
Cutting power (Pc) 0.111 kW
Cutting torque (Mc) 0.107 Nm
Material removal rate (Q) 2.32 cm3/min
Total cutting time (Tc tot) 00:05.922 min:s
Tool life length (LifeLength) 343.67 m
Tool life time (LifeTime) 210 min

ECO
Total machining time (Tmf) 00:05.922 min:s
No. of threads (TLIFEC) 2100 Thread
Tool costs 0.164 $/task
Cost machine tool 0.284 $/task
Cost per feature 0.448 $/task

i-PAC 23-2, Walter GPS 6.7.3 (23.10.0.7869) 3 From 4 12/22/2023

 Summary of cutting data for Internal thread on solid

DECLARATION OF EXCLUSION
The program is used at the user's own risk. Walter AG accepts no guarantee or warranty whatsoever for the suitability of the program or for its efficiency, especially the correctness of the calculations. Walter AG accepts no liability for the trouble- and fault-
free use of the program. The risk is borne by the user
Liability of any kind on the part of Walter AG and its employees for damage, detriment and expenditure of any kind, particularly including financial and data losses amongst others, such as may arise for the user or third parties as a result of, or in
connection with the use or non-applicability of the program, is ruled out. This exclusion of liability does not apply if and in so far as such damage, detriment and expenditure is found to be due to intentional or grossly negligent behaviour on the part of
Walter AG employees.

i-PAC 23-2, Walter GPS 6.7.3 (23.10.0.7869) 4 From 4 12/22/2023