Summary of cutting data for Plain surface

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Mihai Andrei Andrei Mihai
Mihai.C.Andrei18@gmail.com
0755970544

12/9/2019 12:50 PM
Subject: Frezare

Summary of cutting data for Plain surface

Material details

Walter Code, P13, Hardness: 380 HB, Material group:P3.0.Z.HT

Task details

Plain surface

Operation type Pre-machining

Workpiece surface condition Pre-machined
Depth 4 mm
Width 4 mm
Length 4 mm
Interruption ratio 4 %
Cutting edge diameter 10 mm
System stability Good stability

Machine

Universal high-performance machine

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 1 From 5 12/9/2019

 Summary of cutting data for Plain surface

Recommended solution
Machining Type of cooling Description Grade Tmf [min:s]

Face Milling Dry Protostar N 50 TAX 00:00.326

Tool H3E21138-E10-10 Tool AK610.UZ13.E10.006

Type Body Type Adaptor
No. of pieces 1 No. of pieces 1
Description Protostar N 50
Image similar Image similar

AK610.UZ13.E10.006

Product name ConeFit Adapter cyl. steel

Body material Steel

Connection size machine side (d1) 1/2

Connection size tool side (d11) E10

Body diameter (d11) 9.15 mm

Body diameter length 1 (l4) 6.35 mm

Overall length (l1) 63.5 mm

Weight 0.07 kg

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 2 From 5 12/9/2019

 Summary of cutting data for Plain surface

H3E21138-E10-10

Product name Protostar N 50

Standard PWZ-NORM

Body material Carbide

Grade TAX

Center cutting capability false

Helix angle 50 °

Cutting edge diameter (Dc) 10 mm

Cutting edge diameter tolerance class h10

Corner radius (R) 0 mm

Corner chamfer width (l11) 0 mm

Max. depth of cut (Lc) 5.5 mm

Usable length (l3) 12.4 mm

Neck diameter (d2) 9.7 mm

Overall length (l1) 23.6 mm

Maximum overhang (l4) 12.4 mm

Width across flats (SW) 8 mm

Drive size (d1) E10

Peripheral effective cutting edge count (Z) 6

Calculated regrinds 1

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 3 From 5 12/9/2019

 Summary of cutting data for Plain surface

Cutting data

Legend

Premachining

Working engagement (ae) 4 mm

Depth of cut (ap) 4 mm
Number of passes in AE direction (NOPae) 1
Number of passes in AP direction (NOPap) 1
Cutting speed (vc) 135 m/min
Spindle speed (n) 4300 1/min
Feed per tooth (fz) 0.0643 mm
Feed speed at the contour (vfe) 1660 mm/min
Cutting power (Pc) 1.34 kW
Cutting torque (Mc) 2.99 Nm
Material removal rate (Q) 26.5 cm3/min
Total cutting time (Tc tot) 00:00.326 min:s
Tool life length (LifeLength) 190 m
Tool life time (LifeTime) 110 min

Bending

Legend

Premachining

Max. bending of total system (BENDL_X) 0.028 mm

Bending of total system measured at AP (BENDL_AP) 0.0275 mm

Bending of tool item (BENDL_T) 0.00142 mm

Bending of tool holder (BENDL_H) - mm

Bending of tool adaptor (BENDL_A) 0.0265 mm

Bending of machine spindle (BENDL_SP) - mm

Bending measured at machined surface (BENDL_WKP) 0.000458 mm

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 4 From 5 12/9/2019

 Summary of cutting data for Plain surface

ECO
Total machining time (Tmf) 00:00.326 min:s
No. of features 20800 Features
Tool costs 0.00519 €/task
Adaptor costs 4.42E-05 €/task
Cost machine tool 0.00905 €/task
Cost per feature 0.0143 €/task

DECLARATION OF EXCLUSION
The program is used at the user's own risk. Walter AG accepts no guarantee or warranty whatsoever for the suitability of the program or for its efficiency, especially the correctness of the calculations. Walter AG accepts no liability for the trouble- and fault-
free use of the program. The risk is borne by the user
Liability of any kind on the part of Walter AG and its employees for damage, detriment and expenditure of any kind, particularly including financial and data losses amongst others, such as may arise for the user or third parties as a result of, or in
connection with the use or non-applicability of the program, is ruled out. This exclusion of liability does not apply if and in so far as such damage, detriment and expenditure is found to be due to intentional or grossly negligent behaviour on the part of
Walter AG employees.

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 5 From 5 12/9/2019