Summary of cutting data for Ext.

cylindrical surface with shoulder

To Contact
Mihai Andrei Andrei Mihai
Mihai.C.Andrei18@gmail.com
0755970544

11/29/2019 6:09 PM
Subject: Piesa 2

Summary of cutting data for Ext. cylindrical surface with shoulder

Material details

Walter Code, P1, Hardness: 125 HB, Material group:P1.1.Z.AN

Task details

Ext. cylindrical surface with shoulder

Operation type Pre-machining

Workpiece surface condition Pre-machined
Cutting condition Continuous cut
Start diameter 100 mm
End diameter 35 mm
Machined length 20 mm
Corner radius maximum 16 mm
System stability Good stability

Machine

25 kW

Recommended solution
Machining Type of cooling Coolant Description Grade Tmf [min:s] Adaption type

Turning External External Emulsion 10% WALTER-Turn WPP20S 00:08.820 Rectangular

Longitudinal and shank 1" x 1"
Facing

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 1 From 4 11/29/2019

 Summary of cutting data for Ext. cylindrical surface with shoulder

Tool DCLNR166D
Type Body
No. of pieces 1
Description WALTER-Turn
Image similar

Tool CNMG190624-RP5 WPP20S

Type Insert
No. of pieces 1

Image similar

CNMG190624-RP5 WPP20S

Inscribed circle (d) 19.05 mm

Cutting edge length (l) 19.3 mm

Insert thickness (s) 6.35 mm

Corner radius (r) 2.4 mm

Minimum feed per revolution (fmin) 0.45 mm

Maximum feed per revolution (fmax) 1 mm

Depth of cut minimum (apmin) 2 mm

Max. depth of cut (apmax) 10 mm

DCLNR166D

Aproach Angle Longitudinal (țlongitudinal) 95 °

Aproach Angle Facing (țfacing) 95 °

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 2 From 4 11/29/2019

 Summary of cutting data for Ext. cylindrical surface with shoulder

Size of insert 19

Functional height (h = h1) 25.4 mm

Shank width (b) 25.4 mm

Functional width (f) 31.8 mm

Functional length (l1) 152 mm

Maximum overhang (l4) 43.2 mm

Orthogonal rake angle (Ȗ) -6 °

Inclination angle (ȜS) -6 °

ECO
Total cutting time (Tc tot) 00:07.920 min:s
Total non-cutting time (Tnc tot) 00:00.930 min:s
Total machining time (Tmf) 00:08.820 min:s
No. of features 144 Features
Insert costs 0.0433 €/task
Tool costs 0.0015 €/task
Cost machine tool 0.245 €/task
Cost per feature 0.29 €/task

Cutting data

Legend
Longitudinal premachining

Face premachining

Cutting speed (vc) 238 238 m/min

Feed per revolution (fn) 0.722 0.722 mm
Number of passes in AP direction (NOPap) 5 1
Start diameter (Dms) 100 100 mm
End diameter (Dme) 35 35 mm
Depth of cut (ap) 6.5 3.59 mm
Rotational speed maximum (rpmmax) 2160 2160 1/min
Max. cutting power (Pc max) 22.8 13.2 kW
Max. cutting torque (Mc max) 250 166 Nm

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 3 From 4 11/29/2019

 Summary of cutting data for Ext. cylindrical surface with shoulder

Cutting Data Detail

Cutting DM VC N FN PPC MMC TNC

Step AP [mm] TCC [min:s]
pass [mm] [m/min] [1/min] [mm] [kW] [Nm] [min:s]

1 87 6.5 238 871 0.722 22.8 250 00:01.566 00:00.137

2 74 6.5 238 1020 0.722 22.8 212 00:01.332 00:00.138

3 61 6.5 238 1240 0.722 22.8 175 00:01.098 00:00.139

4 48 6.5 238 1580 0.722 22.8 138 00:00.864 00:00.140

5 35 6.5 238 2160 0.722 22.8 100 00:00.630 00:00.144

1 3.59 238 0.722 13.2 166 00:02.406 00:00.229

DECLARATION OF EXCLUSION
The program is used at the user's own risk. Walter AG accepts no guarantee or warranty whatsoever for the suitability of the program or for its efficiency, especially the correctness of the calculations. Walter AG accepts no liability for the trouble- and fault-
free use of the program. The risk is borne by the user
Liability of any kind on the part of Walter AG and its employees for damage, detriment and expenditure of any kind, particularly including financial and data losses amongst others, such as may arise for the user or third parties as a result of, or in
connection with the use or non-applicability of the program, is ruled out. This exclusion of liability does not apply if and in so far as such damage, detriment and expenditure is found to be due to intentional or grossly negligent behaviour on the part of
Walter AG employees.

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 4 From 4 11/29/2019