Summary of cutting data for Ext.

cylindrical surface

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Mihai Andrei Andrei Mihai
Mihai.C.Andrei18@gmail.com
0755970544

11/29/2019 6:14 PM
Subject: Piesa 5

Summary of cutting data for Ext. cylindrical surface

Material details

Walter Code, P13, Hardness: 380 HB, Material group:P3.0.Z.HT

Task details

Ext. cylindrical surface

Operation type Pre-machining

Workpiece surface condition Pre-machined
Cutting condition Continuous cut
Start diameter 100 mm
End diameter 25 mm
Machined length 12.5 mm
System stability Good stability

Machine

25 kW

Recommended solution
Machining Type of cooling Coolant Description Grade Tmf [min:s] Adaption type

Turning External External Emulsion 10% WALTER-Turn WPP20S 02:38.400 Rectangular

only Longitudinal shank 1" x 1"

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 1 From 4 11/29/2019

 Summary of cutting data for Ext. cylindrical surface

Tool SCLCR164D
Type Body
No. of pieces 1
Description WALTER-Turn
Image similar

Tool CCMT120412-RP4 WPP20S

Type Insert
No. of pieces 1

Image similar

CCMT120412-RP4 WPP20S

Inscribed circle (d) 12.7 mm

Cutting edge length (l) 12.9 mm

Insert thickness (s) 4.76 mm

Clearance angle major (Į) 7 °

Corner radius (r) 1.2 mm

Minimum feed per revolution (fmin) 0.2 mm

Maximum feed per revolution (fmax) 0.5 mm

Depth of cut minimum (apmin) 0.8 mm

Max. depth of cut (apmax) 5 mm

SCLCR164D

Aproach Angle Longitudinal (țlongitudinal) 95 °

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 2 From 4 11/29/2019

 Summary of cutting data for Ext. cylindrical surface

Aproach Angle Facing (țfacing) 95 °

Size of insert 12

Functional height (h = h1) 25.4 mm

Shank width (b) 25.4 mm

Functional width (f) 31.8 mm

Functional length (l1) 152 mm

Maximum overhang (l4) 22.7 mm

Orthogonal rake angle (Ȗ) 0 °

Inclination angle (ȜS) 0 °

ECO
Total cutting time (Tc tot) 02:37.200 min:s
Total non-cutting time (Tnc tot) 00:01.536 min:s
Total machining time (Tmf) 02:38.400 min:s
No. of features 7.26 Features
Insert costs 0.895 €/task
Tool costs 0.0324 €/task
Cost machine tool 4.41 €/task
Cost per feature 5.33 €/task

Cutting data

Legend
Premachining

Cutting speed (vc) 41.4 m/min

Feed per revolution (fn) 0.303 mm
Number of passes in AP direction (NOPap) 14
Start diameter (Dms) 100 mm
End diameter (Dme) 25 mm
Depth of cut (ap) 2.68 mm
Rotational speed maximum (rpmmax) 527 1/min
Max. cutting power (Pc max) 1.62 kW
Max. cutting torque (Mc max) 111 Nm

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 3 From 4 11/29/2019

 Summary of cutting data for Ext. cylindrical surface

Cutting Data Detail

Cutting DM VC N FN PPC MMC TNC

Step AP [mm] TCC [min:s]
pass [mm] [m/min] [1/min] [mm] [kW] [Nm] [min:s]

1 94.643 2.68 41.4 139 0.303 1.62 111 00:17.760 00:00.109

2 89.286 2.68 41.4 148 0.303 1.62 105 00:16.740 00:00.109

3 83.929 2.68 41.4 157 0.303 1.62 98.5 00:15.720 00:00.109

4 78.571 2.68 41.4 168 0.303 1.62 92.2 00:14.760 00:00.109

5 73.214 2.68 41.4 180 0.303 1.62 85.9 00:13.740 00:00.109

6 67.857 2.68 41.4 194 0.303 1.62 79.6 00:12.720 00:00.109

7 62.5 2.68 41.4 211 0.303 1.62 73.4 00:11.700 00:00.109

8 57.143 2.68 41.4 231 0.303 1.62 67.1 00:10.740 00:00.109

9 51.786 2.68 41.4 255 0.303 1.62 60.8 00:09.720 00:00.110

10 46.429 2.68 41.4 284 0.303 1.62 54.5 00:08.700 00:00.110

11 41.071 2.68 41.4 321 0.303 1.62 48.2 00:07.680 00:00.110

12 35.714 2.68 41.4 369 0.303 1.62 41.9 00:06.720 00:00.110

13 30.357 2.68 41.4 434 0.303 1.62 35.6 00:05.694 00:00.110

14 25 2.68 41.4 527 0.303 1.62 29.3 00:04.692 00:00.110

DECLARATION OF EXCLUSION
The program is used at the user's own risk. Walter AG accepts no guarantee or warranty whatsoever for the suitability of the program or for its efficiency, especially the correctness of the calculations. Walter AG accepts no liability for the trouble- and fault-
free use of the program. The risk is borne by the user
Liability of any kind on the part of Walter AG and its employees for damage, detriment and expenditure of any kind, particularly including financial and data losses amongst others, such as may arise for the user or third parties as a result of, or in
connection with the use or non-applicability of the program, is ruled out. This exclusion of liability does not apply if and in so far as such damage, detriment and expenditure is found to be due to intentional or grossly negligent behaviour on the part of
Walter AG employees.

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 4 From 4 11/29/2019